Custom Cabinet Doors

Home , Bead (woodworking), Cope and stick

Sherwood Industries Custom Cabinet Doors

Whether you’re building new cabinets or refacing old cabinets, Sherwood has the cabinet door solution for you.

A time-honored method for Our miter-joined Stick & Cope joining rails and stiles. Rails, doors have been Miter doors or horizontal members of a designed to share the door frame, are “coped” on same maximum edge the ends, as well as “stuck” grain exposure as our along their inside edges. The stick & cope joints vertical members of the door through the use of frame, or stiles, have “stick- classic mortise and ing” along their inside edges. tenon joinery. The Hence the term stick & cope. tenon, or tongue, has The tenon, or tongue, on the coped end of the rail, along with the matching a matching groove, or mortise, in the mating component. inside profile shape on the rail and the stile, have sufficient edge grain to This ensures maximum edge grain exposure in a joint that would help ensure a good glue joint. Modern woodworking adhesives do not bond otherwise have too much end grain for acceptable adhesion. well in end grain applications, so it is important to have as much edge, or All of our doors and drawer front assemblies are pinned from face grain, as possible in any glue joint. the backside for added stability.

for more info fax order forms email order forms to 1-800-277-8888 to 1-800-277-0443 [email protected] Table of Contents General Information

Sherwood General Information and You'll find our most common design options in warranty Specifications⸠ ⸠⸠ 2-3 the following pages. However, we will consider special designs for evaluation and quote. If you The Doors don’t see what you’re looking for here, please call HGH Hardware Supply at 1-800-277-8888 to Miter Doors discuss your specific needs. As a manufacturer of fine and Profiles⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 4-7 custom doors and accessories, Sherwood will work from your specifications and requirements. This includes All doors pictured Stick & Cope Doors production of wainscoting, wall panels, barbacks, end in this brochure have been finished with a clear, raised Panel⸠ ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠8-9 panels, and other custom products. satin coat and have not been stained. multi-panel⸠ ⸠⸠⸠⸠⸠⸠⸠⸠⸠ 10-11 Choose from a variety of basic styles and customize by adding arch and panel options, plywood Panel, Shaker ⸠⸠⸠ 12-13 DOOR DESIGNS applied mouldings, decorative edges, and more. Our custom cabinet doors can easily match new installations with Frame-Only Doors⸠ ⸠⸠⸠⸠⸠⸠ 14-15 existing cabinets. Let us help you create beautiful new cabinets, entertainment centers, and more. Our designs are MDF & RTF Doors available in raised panel, plywood or MDF panel, frame-only, double arch, and drawer fronts, in wood or MDF. mdf⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 16-17 All of these designs can be fully customized to your specifications. Standard door designs are shown on pages 20-21. rtf ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 18-19 ORDERING & POLICIES We can take door orders by fax or email through HGH Hardware Supply. You can order multiple door designs on each order and multiple doors of each design. (For your first order, please call The Details us at 1-800-277-8888 and set up an account.) Shapes & Profiles⸠⸠⸠⸠⸠⸠⸠⸠⸠ 20-21 CANCELLATION OR CHANGES of orders must be approved by an authorized representative of HGH mdf/RTF Door Shapes, Hardware Supply or Sherwood Industries and cannot generally be changed or canceled once processed into production. Unless you have an open credit line with us, we require a deposit to place a custom door order. For an options, Edge Profiles⸠ ⸠⸠⸠ 20 order under $500, the deposit amount is 100% of your cost; for door orders over $500, the deposit amount is wood Door Shapes, Panel 50% of your cost. If you would like to work with us on a no-deposit basis, please complete either the credit profiles, Inside Profiles, application or a door order/no deposit form, available online at hghhardware.com/sherwood. and Outside Edge Profiles⸠ ⸠ 21 SHIPPING Cabinet doors may be (1) picked up at Sherwood Industries, in Arab, Alabama, or at HGH Sherwood Wood Grade Samples Hardware Supply in Birmingham, Atlanta, or Nashville; (2) shipped via our truck, which delivers to the Birmingham/ and Descriptions⸠ ⸠⸠⸠⸠⸠⸠ 22-23 Atlanta/Nashville metropolitan areas; or (3) shipped via common carrier. Custom door orders are prepaid at $750 Mouldings if shipped within the Southeast. crown Moulding⸠⸠⸠⸠⸠⸠⸠⸠ 24 SHERWOOD DOOR ORDER FORM Sherwood requires that our customers use the standard door applied Moulding⸠⸠⸠⸠⸠⸠⸠⸠ 24 order form when placing an order. Forms are located in the back of this catalog and online at hghhardware.com/ Scribe & Cap Moulding⸠⸠⸠⸠ 24 sherwood, where you can also find an Excel order form. This will ensure timely and accurate handling of your Sherwood Door Descriptions order with a minimum of misunderstandings and possible errors. Please keep door forms handy so you can and Size Limitations reproduce them as needed. Stick & Cope Doors⸠ ⸠⸠⸠⸠⸠ 25 WARRANTY & REPLACEMENT POLICY Sherwood Industries warrants its standard products for one miter Doors⸠ ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 25 year from ship date against defects and faulty workmanship and covers replacement of products that are found to mdf/RTF Doors⸠ ⸠⸠⸠⸠⸠⸠⸠ 25 be defective in consideration of our specifications and limitations. We cannot be held responsible for delays or Sherwood’s Wood Grades situations beyond our control, such as transportation problems, natural disasters, labor disputes, power shortages, Descriptions or lack of material supply. Liability is limited to net invoice price for the items warranted, and no other warran- Select, Stain, Paint, ties are expressed or implied. Please call your sales rep within seven (7) days to report visibly defective materials 3 and Natural Grade⸠⸠⸠⸠⸠⸠⸠ 26 or labor, damages or shortages, or other discrepancies. Report shipping damages or shortages within three ( ) days. We may, at our discretion, require inspection by a representative and/or the return of defective materials to Door Order Forms our plant. If a return is requested, we ask that you repackage the product per the shipper’s requirements. We will tear-out forms⸠ ⸠⸠⸠⸠⸠⸠⸠ 27-30 arrange to have the materials returned to us from your shop. Sherwood will make every effort to minimize disrup- reproducible form⸠ ⸠⸠⸠⸠⸠⸠ 31 tion to your business and will replace products that have been determined to be defective as quickly as possible.

3 Design No. 8100 Miter A Raised Panel Door shown: Poplar, Panel: P040 Classic Raised, Miter doors Rail Width: Miter A (2-1/2"), 16" w x 20" h

Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter A

2-1/2"

1-1/2"

Miter E Miter M Miter F Miter G Miter I Miter B Miter C Miter D MitCer L Miter A Miter J Miter K Miter N Design No. 8410 Miter H Five-Piece Miter E Miter F Miter G Miter A Raised Miter A Miter B Miter C Miter D Panel Drawer Front Door shown: Soft Maple, Panel: P040 Classic Raised, Miter A Rail Width: Miter A Drawer Front (1-1/2"), 16" w x 6" h

2" 1-1/2"

NOTE: Dotted line on Miter O Miter P Miter Q Miter M Miter I MitCer L section drawings indicates Miter H Miter J Miter K Miter N

glass rabbet for frame-only Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter M Miter I Miter C MitCer L doors. Miter H Miter J Miter K Miter N

2-3/4"

1-1/2" Miter O Miter P Miter Q Design No. 8100 Miter C Raised Panel Miter M Miter O Door shown: Soft Maple, Panel: P080 Ogee Raised, MitCer L Miter P Miter Q Miter I Miter K Miter N MiterRail Width:H Miter C (2-3/4"), 16" w x 20" h Miter J

MITER DOOR refers to the type of 45° angle joint used at the corners of the frame components. We use a very precise “mortise and tenon” at the joint with

glue and pins inserted from the backside (illustratedMiter on page E 2). Miter doorsMiter F Miter G Miter A Miter B Miter C Miter D Design No. 8100 Miter B can be raised panel, plywood or MDF panel, or frame-only. They can even have Miter B Raised Panel mullions, in the case of selected styles. Door shown: Cherry, 2-7/8" Panel: P020, Convex Raised, MITER DOORS cannot be made in a non-standard format. Many of our Rail Width: Miter B (2-7/8"), Miter O Miter P Miter Q 16" w x 20" h 2" miter shapes have matching patterns in various widths for drawer fronts or other applications.

1-1/2" Door drawing shown in background illustrates the basic outlines of a sherwood miter door. 4

Miter M Miter I MitCer L Miter H Miter J Miter K Miter N

Miter O Miter P Miter Q Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter E

2-3/8"

1-3/4"

Design No. 8100 Miter D Raised Panel Door shown: Alder, Panel: P040 Classic Raised,

Rail Width: Miter D (2-3/4"), Miter M Miter I Miter K MitCer L Miter H Miter J 16" w x 20" Miterh K Miter N Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter D

Design No. 8200 2-3/4" Miter E Recessed Panel 2" Door shown: Soft Maple, Panel: P070 Plywood Recessed, Rail Width: Miter E 1-1/2" (2-5/16"), 16" w x 20" h, Miter O Miter Q Miter E Miter F Miter G Miter A Miter B MiterMiter PC Miter D with rope moulding option 8410 Five-Piece Miter D Miter M See page 24 for an explanation Miter I Miter K MitCer L Miter H Miter J Miter E Miter F Miter G of mouldingMiter N options. Miter A Miter B Miter C Miter D Raised Panel Drawer Front Door shown: Soft Maple, Miter D Panel: P040 Classic Raised, Rail Width: Miter D Drawer Front (1-1/2"),

2" 1-1/2" 16" w x 6" h

Miter M Miter I MitCer L Miter H Miter J Miter K Miter N Miter O Miter P Miter Q Miter M Miter I Miter MitCer L Miter H Miter J Miter K Miter N

doors Select styles of Sherwood miter doors can have mullions. Miter doors NOTE: Dotted line on section cannot be built in a drawings indicates glass rabbet non-standard format. for frame-only doors. Miter O Miter P Miter Q

Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter F Miter O Miter P Miter Q

2-3/8" Design No. 8100 Miter F Raised Panel 1-3/4" Door shown: Alder, Panel: P020 Convex Raised, Rail Width: Miter F (2-3/8"), 16" w x 20" h Frame Only Miter doors are located CALL 1-800-277-8888 or (205) 595-4655 for more information on page 14. Miter M 5 Miter I MitCer L Miter H Miter J Miter K Miter N

Miter O Miter P Miter Q Miter E Miter F Miter G Miter A Miter B Miter C Miter D

Miter M Miter I MitCer L Miter H Miter J Miter K Miter N Design No. 8100 Miter J Miter J Raised Panel Door shown: Alder, Panel: P030 Straight 2-3/4" Miter Raised, Rail Width: Miter J (2-3/4"), 16" w x 20" h Miter E Miter F 2" Miter G Miter A Miter B Miter C MiterMiter D J door with mullions doors shown on page 14

Miter E Miter F Miter G 1-1/2" Miter A Miter B Miter C Miter D

Miter O Miter P Miter Q

Miter E Miter F Miter G Miter A Miter B Miter MMiter C Miter D Miter I MitCer L Miter H Miter J Miter K Design No. 8410 Miter N

Miter J Five-Piece Raised Miter E Miter F Miter G Miter A Miter B Miter MiterM C Miter D Miter I MitCer LPanel Drawer Front Miter H Miter J Miter K Miter N Door shown: Alder, Panel: P030 Straight Miter E Miter F Miter G Miter A Miter B Raised,Miter C Rail Width: Miter J Miter D Miter J DF (1-1/2"), 16" w x 6" h

2" 1-1/2" Design No. 8200 Miter K Miter M Miter O Miter P Miter Q Miter I MitCer L Miter H Recessed Panel Miter J Miter K Miter N Miter E Miter F Miter G Miter A Miter B Miter C Miter D Door shown: Soft Maple, Panel: P070 Plywood Recessed, Rail Width: Miter K Miter M Miter O Miter P NOTE:Miter SQolid line on Miter I MitCer L Miter J Miter K Miter N section drawings indicates Miter H (2-3/4"), 16" w x 20" h

glass rabbet for frame-only Miter M Miter I MitCer L Miter J Miter K Miter N doors.Miter H Miter K

2-3/4" 2" 1-1/2"

Miter O Miter P Miter Q

Miter M MitCer L Miter I Miter K Miter N Miter H Miter J Miter L Miter O Miter P Miter Q

2-1/8" Miter O Miter P Miter Q

1-1/2"

Design No. 8200 Miter L Recessed Panel Door shown: Poplar, Miter O Miter P Miter Q Panel: P070 Plywood Recessed, Rail Width: 2-1/8", 16" w x 20" h Miter L door with mullions shown on page 14.

Door drawing shown in background is of a miter door with recessed panel and rope moulding option. 6 MITER DOORS can be raised panel, flat panel, or frame-only.Miter F DesignMiter No. G 8200 Miter B Miter E Miter A Miter C Select styles canMiter even D have mullions. They cannot be made in a Miter N non-standard format. Many of our miter shapes have matching Recessed Panel Door shown: Soft Maple, patterns in various widths for drawer fronts or other applications. Miter E Miter F Miter G Miter A Panel: P070Miter PlywoodB Recessed, Miter C Miter D Rail Width: Miter N (2-1/8"), 16" w x 20" h

Miter M MitCer L Miter I Miter K Miter N Miter H Miter J Miter N

2-1/8" Miter M Miter I MitCer L Miter H Miter J Miter K Miter N

1-1/2" Design No. 8100 Miter O Raised Panel Door shown: Soft Maple, Panel: P010 Concave Raised, Miter O Miter P Miter Q Rail Width: Miter O (2-1/2"),

16" w x 20" h Miter E Miter F Miter G Miter A Miter B Miter C Miter D

MiterMiter O O Miter P Miter Q

2-1/2"

Miter doors 1-1/2"

Miter M Miter I MitCer L Miter H Miter J Miter K Miter N

Design No. 8200 Design No. 8200 Miter Q Miter Q Recessed Panel Recessed Panel Door shown: Soft Maple, Door shown: Soft Maple, Panel: P070 Plywood Recessed, Panel: P070 MDF Recessed, Rail Width: Miter Q (2-1/2"), Rail Width: Miter Q (2-1/2"), 16" w x 20" h 16" w x 20" h

Miter O Miter P MiterMiter Q

2-1/2"

1-1/2" Frame Only Miter doors are shown CALL 1-800-277-8888 or (205) 595-4655 for more information 7 on page 14. STICK & COPE incorporates a “raised” or profiled solid wood or plywood panel within a wood frame (see page 2 for illustrated description). The male portion (sticking) on the stile mates with the mirror image (coping) on the ends of the rails. This is the only type of five-piece door that can incorporate arched rails and panels. Stick & Cope raised panel doors

Design No. 1000 Square Raised Panel Door shown: Maple Select Soft, Panel: P010 Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E60 1/8" Roundover, Inside Profile: S010 Standard Bead, 16" w x 20" h

Design No. 4010 Five-Piece Raised Panel Drawer Front Drawer shown: Red Oak, Panel: P010 Concave Raised, Rail Width: 1-1/4", Stiles 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 6" w x 16" h

Design No. 1000 Square Raised Panel Door shown: Poplar, Design Panel: P080 Ogee Raised, No. 1060 Rail Width: Optional 3-1/8", Outside Edge Profile: E115, Teardrop Inside Profile: S020 Classic Bead, Arch 16" w x 20" h, Raised Panel with 316-5 applied Door shown: moulding option Mahogany, Panel: P010 Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E10 1/2" For an Cove, Inside Profile: S020 Classic Bead, 16" w x 20" h explanation of Sherwood moulding options, see page 24.

Non-standard Design No. 4000 Stick & Cope Solid Wood raised panel doors Drawer Front are shown on pages 10-11. Door shown: Soft Maple, Outside Edge Profile: DF-2 Drawer Front, 16" w x 6" h Door drawing shown in background is of a cathedral arch raised panel door. 8 Rustic wood

Design No. 1000 Square Raised Panel Door shown: Knotty Alder, Panel: P030 Straight Raised, Rail Width: 2-1/4", Outside Edge Profile: E30 1/4" Round, Inside Profile: S010 Standard Bead, 16" w x 20" h

See pages 22–23 for wood grades and swatches, including rustic species. Design No. 1020 Cathedral Arch Raised Panel Door shown: Hard Maple, Panel: P010 Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E10 1/2" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h

Design No. 1030 Eyebrow Arch SherwoodRaised Panel Panel Profiles Door shown: Cherry, Panel: Stick & Cope P080 Ogee Raised, Rail P010 Concave Width:po30 2-1/4", Straight Outside Edge raised panel doors Profile: E115, Inside Profile: S020 Classic Bead, 16" w x 20" h p020 convex po40 classic

po60 reverse cove po50 cove raised

po70 1/4” ply/mdf P080 Ogee Raised po80 ogee raised

Design No. 1010 Americana Arch Raised Panel Door shown: Ash, Panel: P010 Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E70 1/4" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h Frame Only Frame-only stick & cope doors CALL 1-800-277-8888 or (205) 595-4655 for more information are shown on pages 14-15. 9 Multi-panel Stick & Cope raised panel doors

NON-STANDARD, as seen below, refers to a door or wall panel that has more than two panels and/or frame components that vary in width within the product. As an example, a door with one panel and stiles at 2" wide and rails at 3" wide would be non-standard. Likewise, a wall panel or door with three panels and all frame components 2" wide would be considered non-standard.

Design No. 1009 Design No. 1001 Square Non-Standard Raised Square Raised Two-Panel Wall Panel with Three-Panel Option with Horizontal Divider Door shown: Alder, Panel: P010 Concave Raised, Door shown: Soft Maple, Rail Width: Custom 3-5/8" with 2-1/2" top and 5" bottom, Panel: P030 Straight Raised, Rail Width: 2-1/4", Inside Profile: S010 Standard Bead, 48" w x 24" h, Outside Edge Profile: E20 1/4" with Bead, three-panel wall panel, Inside Profile: S010, 16" w x 42" h with 5" bottom rail and 2-1/2" top rail

Design No. 1019 Americana Arch Raised Panel Non-Standard with Two-Panel Option Door shown: Pacific Coast Maple, Panel: P020 Convex Raised, Rail Width: 2-1/4" with 5" Bottom Rail, Inside Profile: S010 Standard Bead, 24" w x 24" h, with two-panel option and 5" bottom rail

Door drawing shown in background is an americana arch raised panel door with right-hand option. 10 1030 Eyebrow Half-Arch Raised Panel Door shown: Cherry, Panel: P080 Ogee Raised, Rail Width: 2-1/4", Outside Edge Profile: E115, Inside Profile: S010 Standard Bead, 12" w x 20" h, with half-arch, left hand option

Design No. 1030 Eyebrow Half-Arch Raised Panel Door shown: Cherry, Panel: P080 Ogee Raised, Rail Width: 2-1/4", Outside Edge Profile: E115, Inside Profile: S010 Standard Bead, 12" w x 20" h, with half-arch, right hand option

Multi-panel Stick & Cope raised panel doors

Design No. 1009 Square Raised Panel Non-Standard (Two-Panel Option) Door shown: Hickory, Panel: P030 Straight Raised, Rail Width: 2-1/4" with 5" Bottom Rail, Inside Profile: S010 Standard Bead, 24" w x 24" h, with 5" bottom rail MDF doors in non-standard shapes are shown on pages 16-18. MDF/RTF CALL 1-800-277-8888 or (205) 595-4655 for more information 11 cabinet doors Design No. 2010 Americana Arch with Recessed Panel Door shown: Birch, Panel: P070 Plywood Recessed, Rail Width: 2-1/4", Outside Edge Profile: E40, Inside Profile: S010 Standard Bead, 16" w x 20" h, with double-arch option

Stick & Cope recessed panel doors

THESE ARE STICK & COPE DOORS THAT USE A FLAT PLYWOOD OR RAW MDF PANEL. Our plywood panels have an MDF core to ensure stability and Design No. 2000 smooth beading for your “beaded panel” jobs. We recommend using reverse-cove, raised Square Recessed Panel panel doors for the “flat-panel look” on jobs that have doors over 18" x 24", to help Door shown: Soft Maple, avoid warpage and/or to ensure color match between panel and frame components. Panel: P070 Plywood Recessed, Rail Width: 2-1/4", Also, any door made from Red Birch cannot be beaded and will have to be reverse cove. Outside Edge Profile: E40 3/8" Cove, Inside Profile: S030 Shaker, 16" w x 20" h, with 0231 applied moulding option

Design No. 2030 Eyebrow Arch Recessed Panel Door shown: Hickory, Panel: P070, Rail Width: 2-1/4", Outside Edge Profile: E40, Inside Profile: S010 Standard Bead, 16" w x 20" h

Stick & Cope Frame-only doors are shown on pages 14-15. Door drawing shown in background is of a Shaker “A” plywood panel door. 12 Design No. 2050 Shaker “A” Recessed Panel Door shown: Red Oak, Panel: P070 Plywood Panel, Rail Width: 2-1/4", Inside Profile: S030 Shaker, 16" w x 20" h, Design No. 1050 Shaker “A” Solid Panel with beaded panel option Door shown: Soft Maple, Panel: P060 Reverse Cove, Rail Width: 2-1/4", Inside Profile: S030 Shaker, 16" w x 20" h

Shaker doors

Design No. 4050 Shaker “A” Recessed Panel Drawer Front Door shown: Soft Maple, Panel: P070 Plywood Recessed, Rail Width: Standard 2-1/4" stile with 1-1/4" rails, Inside Profile: S030 Shaker, 16" w x 6" h

S30 Shaker

Design No. 2055 Shaker “B” Plywood Double Panel Design No. 1050 Shaker “A” with Vertical Divider Solid Panel Door shown: Hard Maple, Panel: P070 Door shown: Birch, Panel: P060 Reverse Cove, Plywood Recessed, Rail Width: 2-1/4", Rail Width: 2-1/4", Inside Profile: S030 Inside Profile: S030 Shaker, Shaker, 16" w x 20" h 16" w x 20" h, with split-panel option

CALL 1-800-277-8888 or (205) 595-4655 for more information 13 Design No. 3010 Design No. 3050 Americana Arch Frame Only Shaker “A” Frame Only Door shown: Soft Maple, Panel: Frame-Only, No Mullions, Unless otherwise Door shown: Poplar, Panel: Frame-Only, No Mullions, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, requested, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Inside Profile: S015 Standard Glass, 16" w x 20" h frame-only doors Cove, Inside Profile: S035 Shaker Glass, are produced 16" w x 20" h with a glass rabbet.

NOTE: Solid line on section drawings indicates glass rabbet for frame-only doors.

Frame Only cabinet doors

Design No. 8300 Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter G Miter G Frame Only

Door shown: Miter E Miter F Miter G 2-3/8" Miter B Miter C Miter D Maple Soft, Panel: Miter A Mullions for One-Piece Glass, Rail Width: 1-7/8" Miter G (2-5/16"), Design No. 8300 16" w x 20" h, Miter J Frame Only 1-3/8" Design No. 8300 with four lite mullions Door shown: Alder, Miter L Frame Only Panel: Mullions for One-Piece Door shown: Poplar, Glass, Rail Width: Miter J Miter M Panel: Mullions for One-Piece Glass, MitCer L Miter I Miter K Miter N Miter H Miter J (2-3/4"), 16" w x 20" h, Rail Width: 2-1/8", 16" w x 20" h, with four lite mullions with four lite mullions Miter M Miter I MitCer L Miter H Miter J Miter K Miter N Design No. 8300 Miter H Miter H Frame Only 2-3/4˝ Door shown: Soft Maple, Panel: Mullions for One- Miter 1-7/8˝ doors Piece Glass, Rail Width: Miter H (2-3/4"), 16" w Miter O Miter P Miter Q Complete line-up x 20" h, 1-3/8˝ of miter doors and with four lite mullions profiles is shown Door Drawing shown in background is of an Miter O Miter P Miter Q on pages 4-9. eyebrow-arch, frame-only door with four lite mullions. 14 Design No. 3020 Cathedral Arch Frame Only Door shown: Poplar, Panel: Mullions for One-Piece Glass, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8 Cove, Inside Profile: S015 Standard Glass, 16" w x 20" h, with four lite mullions

Design No. 3040 Mediterranean Frame Only Frame Only Door shown: Alder, Panel: Frame- Only, No Mullions, Rail Width: cabinet doors 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S015 Available in stick & cope or miter styles, FRAME-ONLY doors have no Standard Bead, 16" w x 20" h panel. Instead, a “rabbet” or recess is provided on the backside to accept your choice of glass or other insert. You choose the method for holding the glass or panel in place. We also offer frame-only doors with the addition of “mullions” to divide the interior space into several individual panes, or “lites.” Typically used with glass inserts, just about any configuration is possible, except for angled components other than 90 degrees. Most any stick & cope door can have mullions. Miter doors can also have mullions, but only on selected styles. Design No. 3030 Eyebrow Arch Frame Only Door shown: Cherry, Panel: Mullions for One Piece Glass, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h, with four lite mullions

Design No. 3000 Design No. 3033 Square Frame Only Eyebrow Arch Door shown: Red Oak, Panel: Mullions Frame Only for One Piece Glass, Rail Width: 2-1/4", Four Lites Outside Edge Profile: E40 3/8" Cove, Door shown: Inside Profile: S015 Standard Glass, MDF Unfinished, 16" w x 42" h, Rail Width: 2-1/4", with six lite mullions Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 MDF/RTF Standard Bead, 16" w x 20" h Cabinet doors MDF/RTF doors and drawer fronts to match CALL 1-800-277-8888 or (205) 595-4655 for more information your MDF frame-only doors are shown on pages 16-19. 15 Design No. 7020 Machined from a single piece of MDF Cathedral Double-Arch material on a computer-controlled router, these MDF/RTF Square Corner doors are designed to be painted. Since there are no Door shown: MDF Unfinished, Panel: Concave Raised, glue lines or joints, they are perfect for high-gloss Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h, opaque finishes. They generally are heavier than most hardwood doors. Available in square, arched, and Double-Arch Option most non-standard patterns.

MDF/ RTF cabinet doors Design No. 7020 Cathedral Arch MDF/RTF Square Corner Door shown: MDF Unfinished, See page 20 for Panel: Concave Raised, an explanation of Rail Width: 2-1/4", Outside value and economy Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, door options. 16" w x 20" h MDF cabinet doors

Design No. 7004 Square MDF/RTF Economy Design No. 7001 Door shown: MDF Unfinished, Square MDF/RTF Panel: Economy Raised, Round Corner Rail Width: 2-1/4", Outside Edge Door shown: MDF Unfinished, Panel: Concave Raised, Rail Width: 2-1/4", Profile: E40 3/8" Cove, Inside Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, Profile: S010 Standard Bead, 16" w x 20" h, 16" w x 20" h, Value Door Option Economy Door Option

Door drawing shown in background is of an eyebrow arch MDF door. 16 MDF cabinet doors

Design No. 7000 Square MDF/RTF Square Corner Door shown: MDF Unfinished, Panel: Classic Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h

See page 20 for an explanation of value and economy Design No. 7012 door options. Americana Arch MDF/RTF Double Panel with Horizontal Divider Door shown: MDF Unfinished, Panel: Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 16" w x 42" h, with custom divider placement Design No. 7040 Mediterranean Arch MDF/RTF Door shown: MDF Unfinished, Panel: Concave Raised, Backing options: All MDF and RTF doors Rail Width: 2-1/4", Outside Edge are available with white melamine backs Profile: E40 3/8" Cove, Inside Profile: in addition to traditional MDF material S010 Standard Bead, 16" w x 20" h (shown on page 19).

Design No. 4030 MDF/RTF Drawer Front

Drawer Front shown: MDF Unfinished, CALL 1-800-277-8888 or (205) 595-4655 for more information Outside Edge Profile: E40 3/8" Cove, 16" w x 6" h 17 Design No. 7020 Cathedral Double-Arch MDF/RTF Door shown: RTF Alpine White Panel: Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Cove, 16" w x 20" h

RTF cabinet doors

Design No. 7004 Square MDF/RTF Economy Door shown: RTF Alpine White Panel: Economy Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Cove, 16" w x 20" h

Design No. 7012 Americana Arch MDF/RTF Double Panel with Horizontal Divider Door shown: RTF Alpine White Panel: Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Cove 16" w x 20" h

Design No. 7001 Square MDF/RTF Round Corner Door shown: RTF Antique White Panel: Concave Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Frame-only Cove, 16" w x 20" h

Frame-only cabinet doors are Door Drawing shown in background shown on pages 14-15. is of an Roman Arch RTF Door. 18 “RTF” STANDS FOR RIGID THERMOFOIL. They start out as MDF products but have a thin layer of polystyrene plastic (thermofoil) fused to them. A layer of heat-sensitive adhesive is applied to the face of the door and allowed to dry. A piece of thermofoil is then fused to the door using heat and vacuum. All RTF doors have white backs. White back is standard on RTF doors

RTF cabinet doors Design No. 7010 Americana Arch MDF/RTF Door shown: RTF Alpine White, Panel: Concave Raised, Rail Width: 2-1/4" , Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h

All MDF doors can be wrapped in these RTF foils.

MDF/ RTF Alpine Antique White Paint Grade cabinet doors Design No. 7030 Eyebrow Arch MDF/RTF Door shown: RTF Alpine White Panel: Classic Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Cove, 16" w x 20" h Design No. 7080 Roman Arch MDF/RTF Door shown: RTF Antique White, Panel: Classic Raised, Rail Width: 2-1/4", Outside Edge Profile: E40 3/8" Cove, Inside Profile: S010 Standard Bead, 16" w x 20" h

CLASSIC MDF

CALL 1-800-277-8888 or (205) 595-4655 for more information 19 MDF/RTF door shapes

SQUARE AMERICANA CATHEDRAL EYEBROW MEDITERRANEAN ROMAN ARCH ARCH ARCH ARCH ARCH

MDF/RTF options

Because MDF/RTF applications differ, Sherwood offers you VALUE and ECONOMY options. VALUE and ECONOMY MDF / RTF doors are of the same quality as Sherwood’s standard MDF/RTF but employ fewer profiles, which can add up to big savings.

7000 7001 7004

STANDARD VALUE ("round") ECONOMY

With square corners, With round corners, With round corners, STANDARD MDF/RTF doors VALUE MDF/RTF doors feature ECONOMY MDF/RTF doors feature standard concave and value concave and value feature economy concave and standard classic MDF profiles. classic MDF profiles. economy classic MDF profiles.

7000-P010 Standard Concave 7001-P010 Value Concave 7004-P010 Economy Concave

7000-P040 Standard Classic 7001-P040 Value Classic 7001-P040 Economy Classic

E-10 E-20 E-30 E-40 E-60 MDF/RTF 1/2" Cove 1/4" Round w/ Bead 1/4" Roundover 3/8" Cove 1/8" Roundover outside edge profiles E-70 E-90 E-130 No Edge Other shapes available as an upgrade 1/4" Cove 1/4" Cove Classic

20 Standard wood door shapes

SQUARE AMERICANA CATHEDRAL EYEBROW MEDITERRANEAN TEARDROP MITER A-Q ARCH ARCH ARCH ARCH ARCH Sherwood Panel Profiles Inside Outside Profile Edge Panel profiles Panel Profile P010 Concave Sherwood Panel ProfilesSherwoodSherwood Panel Panel Profiles ProfilesSherwoodpo30 Straight Panel Profiles SherwoodSherwood Panel Panel Profiles Profiles

po30 Straight P010 Concave P010P 010 Concav Concave e P010Pp020010 Concavconvex Concavee SherwoodP020po30 StraightConvex Panel Profilespo30 Straight po40po30 classicStraight P010P 010 Concav Concave e po30po30 Straight Straight Profiles

Pp020010 Concavconvexe p020p020 convex convex P030po60p020 reverseconvex Straight cove P040po40po30 classicStraightClassic po40po40 classic classic po40po50 classiccove raised Choose from the profile options on p020p020 convex convex po40po40 classic classic this spread to design your custom cabinet doors. Please note that some po70 1/4” ply/mdf po80 ogee raised po60 reverse cove po50 cove raised profile options are incompatible with po60p020 reverseconvex cove po60 reverse cove P050po60 reverse Cove cove Raised P060po40po50 classicReversecove raised Cove po50 cove raised po50 cove raised po60po60 reverse reverse cove cove po50po50 cove cove raised raised some door designs and construction methods. For more information, po70 1/4” ply/mdf po70po70 1/4” 1/4” ply/mdf ply/mdf po70 1/4” ply/mdf po80 ogee raised po80po80 ogee ogee raised raised po80 ogee raised please call 1-800-277-8888 or po60 reverse cove po70po70 1/4” 1/4”ply/mdf ply/mdf po50 cove raised po80po80 ogee ogee raised raised P070 1/4" PLY/MDF P080 Ogee Raised (205) 595-4655. po70 1/4” ply/mdf po80 ogee raised Inside profiles

S10 Bead S15 Bead S20 Classic S25 Classic S30 Shaker S35 Shaker Frame Only Frame Only Frame Only

Outside E-10 E-20 E-30 E-40 E-50 1/2" Cove 1/4" Round w/ Bead 1/4" Roundover 3/8" Cove 3/8" Inset edge profiles

E-60 E-70 E-80 E-90 E-100 E-115 E-110* 1/8" Roundover 1/4" Cove Finger Pull 1/4" Cove 45° Chamfer Classic 2

*3-1/8" Frame Recommended

E-120 E-130 DF-1 DF-2 NO EDGE Appliance Classic

CALL 1-800-277-8888 or (205) 595-4655 for more information 21 Wood Samples Alder Alder Rustic/Knotty ALDER A moderately soft, closed-grained wood that is light tan to reddish brown in color. This species is known for its abundance of pin knots and light mineral streaks, as well as embedded bark and open knots, which make it a favorite for achieving a rustic look. Select alder may have scattered pin knots and slight, light-colored mineral streaks. Stain grade may have more color variation and larger solid knots or whorls. Rustic will have open knots, embedded bark, and voids. We will back fill any through voids to prevent “light leaks.” Descriptions, definitions, and suggestions for usage Ash Basswood ASH Ash is an open-grained wood that has been compared BASSWOOD Favored for carving and for its ability to to oak but definitely has its own look. Moderately hard, ash take a dark stain, basswood is a light, soft, closed-grained Please refer to the back of the is creamy white to light tan with streaks of medium brown in hardwood that is nearly white to cream in color with some Sherwood order form for a the heartwood. It may also have a slight greenish cast. Select lighter tones of brown, as well. Mineral streaks will be complete explanation of grade will be sorted to give as consistent color as possible, while stain minimized in select product, but some light-colored streaks grade will have more variation. Select and stain grades may may be present. Stain grade allows more color variation and specifications. have definite flecks or patterns that resemble “worm tunnels.” more streaking. This wood is not known for its durability, These are characteristic of this species. especially in hard-use or high-traffic areas.

Beech Birch Birch natural BEECH Beech is a European hardwood that is very consistent in color and figure. BIRCH White to pale yellow with a brown heartwood, birch has been a staple in the cabinet industry for It is moderately heavy and is closed grained. Light pinkish tan in color and void of years. It is moderately heavy, closed grained and suitable for staining or clear-coating. Select will be sorted strong figure, beech stains very well and also is popular for clear finishes. Select will for consistent white, but there may be minimal, light-colored mineral streaking. Stain will have more color have the most consistent color and may have limited pin knots and fleck patterns. variation, and natural will not be sorted for color, though we will minimize knots and other defects.

Cherry Cherry Natural Cherry Rustic/Knotty CHERRY Referred to as the “queen” of American hardwoods, cherry is moderately heavy, closed grain, and light tan to pink in color with white or cream-colored sapwood. This wood displays a strong figure and turns a deep, rich reddish brown over time when clear-coated. Gum pockets, pin knots, and mineral streaks are characteristic of this wood and are not considered defects. We will sort to minimize these character markings in select product and color match as close as practical with no sap on the face, though there may be a minimal amount in profiled areas. Stain grade allows more character markings, a wider color variation, and up to 15% sapwood on the face. Natural grade is not sorted for color and will have a wide color variation, including sapwood, and will have minimal defects such as knots or whorls. Guidelines for rustic are similar to alder.

Cypress Cypress Rustic/Knotty Eucalyptus CYPRESS A decay-resistant softwood that is moderately light in both weight and color, it has a strong figure, similar to pine, and EUCALYPTUS This South American import is closed varies from a wheat color to medium reddish brown. Cypress is offered in stain grade, which has some color variations and grained, dense, and heavy. It is occasionally substituted for minimal defects. Rustic grade includes wide color variations with tight, open knots and spikes or whorls. genuine mahogany, though there are more differences than We cannot guarantee the presence of or even distribution of character markings in similarities. It is pink to medium red/brown in color. Select rustic product. Consider this wood in stain grade for your clear-pine requirements. grade has the best color match with more variations permissible in stain-grade product. Defects are minimal in this species. 22 Hickory (Natural) Mahogany Hard Maple Hickory has a grain pattern and color variation all its own. Nothing comes close to the color, grain pattern, and work- A dense, heavy, closed-grain hardwood, hard maple varies in color The heaviest American hardwood, it varies in color from pale ability of genuine mahogany. It is a semi open-grained from almost white to creamy tan. Medium brown areas along with cream to dark red/brown. Because of the properties of this tropical hardwood that is moderately heavy and has color darker mineral streaks are also present. It typically has a subtle grain semi opened-grained wood, we offer it only in natural grade. tones that range from golden brown to medium red/brown. pattern but can display vivid characteristics such as tiger stripe, quilted, You can expect varying tones of near white to dark brown It can be streaked with dark brown, and the grain can vary or bird’s eye figure. Select product will be sorted for as consistent a color with mineral streaks and no particular pattern and an uneven from simple figure to complex swirls and whorls. Select match as practical and will have minimal defects. Lighter colored small mixture within product. As with other natural grades, we will product will be matched for color as close as practical with streaks, small flecks or bird’s eye figure, and limited tiger stripe figure minimize knots and other defects but do not sort for color. As minimal pin knots and streaking. Large figure variations may be present on the face. Stain grade will have more color variation with other natural product, we cannot guarantee the presence may be present. Stain grade allows more color variation with mineral streaking up to 5" long and 1/8" wide and stronger figure of or even distribution of sap and heartwood in hickory. along with larger pin knots and streaks. allowed. Select hard maple is suggested for light stains or clear finishes.

Pacific Coast Maple Soft Maple Soft Maple Paint Grade PACIFIC COAST MAPLE Pacific Coast Maple is a moder- SOFT MAPLE Soft maple is a close cousin to hard maple but differs in weight, color variations, and the ability to accept ately heavy closed-grain wood that is similar in appearance and darker stains. It varies from near white to cream to dark grey and brown. Select product is sorted for best near-white color, graining to alder but with a stronger figure. The light tan to reddish and, like hard maple, it may display subtle tiger stripe and minimal light color streaks and flecking. Darker streaking or min- brown wood is susceptible to fuzzing during machining and requires eral deposits may be present in machined or profiled areas. Stain grade allows more color variation within product along with careful sanding. We will make every effort to eliminate fuzz, but possibly stronger stripe figure and mineral streaks up to 5" in length and 1/8" wide. Sticker stain is not allowed on face of select some touch-up by the customer may be required. Select grade has grade product. No color matching is done for paint-grade product. Sound, tight, or filled knots are permitted. This runs a close the closest color match, while stain allows for more variation. second to MDF as the best choice for gloss paint-grade product.

Red Oak White Oak Knotty Pine/Rustic RED OAK Hard and heavy describes this open-grained classic. WHITE OAK This wood is similar to red oak except it is KNOTTY PINE This furniture-grade eastern white pine is It varies from a wheat color to light reddish tan and can display grayish white to light tan. Best known for its quartersawn ray a light softwood that is white to cream colored streaked with mineral streaks as well as pin knots and whorls. Select grade is figure, it is slightly heavier but less stable than its red cousin reddish brown highlights and tight red knots. It generally recommended for light or natural finishes. It is sorted for best and changes dimension more easily with humidity fluctuations. comes to mind when considering rustic cabinetry. Due to the color match but may have limited small pin knots. Stain grade will It’s the wood of choice for whiskey barrels and arts and craft nature of the wood, it is offered only in rustic grade. Product have more color variation, and mineral streaks up to 5" in length style furnishings. Due to the color variation, it is offered in will have a white or cream-colored background with possible and 1/8" wide are permissible. stain grade only with characteristics similar to those of red oak. streaking and variable-sized knots. No blue stain is allowed.

POPLAR A moderately light closed-grain hardwood that has the most different color variations of any domestic commercial hardwood, it generally is cream or yellowish beige in color but changes to green at the heart and can have purple, brown, and even black streaking in a random pattern. Consequently, it is offered only in a natural grade. We will sort dark purple and black out of the mix, but otherwise, there is no color match. Pin knots and mineral streaks are permissible. Sometimes used for paint grade, it can be made to resemble many other dark woods if NGR-type stains are used. Some opaque finishes will show glue lines when applied over poplar because of its suscep- tibility to shrinkage due to changes in humidity. As with other natural species, there will be a random color variation. Poplar

Walnut Walnut Natural Med. Density Fiberboard (MDF) WALNUT This is considered by many to be the king of domestic cabinet woods. It is a semi closed-grain, heavy hardwood that Composite board from reconstituted wood fiber and resins. Compressed under heat, consistent in thickness, density, color, and texture. Rated is renowned for its deep, rich natural reddish brown color. In actuality, the natural color of walnut runs from a creamy white in at 35 lbs./cubic foot to ensure machined areas finish well. Used for all the sapwood to the expected “walnut” color but is tinged with every conceivable shade in between, including gold, black, and even MDF/RTF, as well as for raised and flat panels in paint grade. Five- purple. Because of this wide variation, we offer it only in stain or natural grade. Stain grade may have up to 15% sap on the face piece doors upon request. Doors produced with this product are heavier than most hardwoods but deliver the most consistent results from your and will have varying hues along with small pin knots, limited mineral streaks, and whorls. Natural grade is not color selected paint room. MDF raised panels in hardwood frames will eliminate the and may consist of up to 30% sap. 23 sunken glue lines that sometimes plague gloss-opaque finishes. Crown moulding Mouldings

45° 45° 52° 0°

2-1/4" 45° 3-3/4" 3-1/2" 5-3/8" 4-1/2" 38°

45° CROWN CROWN HGH CROWN HGH M375 HGH M225 CROWN HGH M5516 CROWN HGH M450 Accepts Applied Mouldings M350 Accepts Applied Mouldings

Applied door moulding

5/8" 3/4" 3/4" 1/2˝ 17/32" 1/2" 3/8" 9/32" 5/16" 5/16˝ 5/16" 7/32"

316-5 0261 0431 0411 0231 0051 ROPE

Scribe & cap moulding

2-1/2" 1-1/2" 13/16" 7/8" 7/8"

3/8" 1/2" 5/8" SHELF CROWN BACKER CAP SCRIBE SCRIBE HGH 15001 HGH 25001 HGH 08131 HGH 08751T HGH 08752T

24 DOOR DESCRIPTIONS AND SIZE LIMITATIONS Stick & Cope Stick & cope solid wood raised panel doors are produced in standard SOLID WOOD RAISED PANEL DOORS MINIMUM SIZE LIMITATIONS:

13/16" thickness. They are joined using a 5/8" cope & stick joint with a 1 1 2 /4" Stile/Rail 2 /2" Stile/Rail 3/8" bead. The sticking or inside profile has eased edges to allow stain penetration under rails and stiles where they meet the panel. The back side Design: Min. Width Min. Ht. Min. Width Min. Ht. 1 1 of the panels on our doors are flat and are recessed approximately 1/8" Americana Arch 9" – 9" 9 /2" – 9 /2" 1 3 3 below the stiles and rails. Solid wood panels are offered with any of six Cathedral Arch 10 /2" – 11" 11 /4" – 11 /4" 1 1 profiles, as well as flat. Raised panels made from MDF are constructed Eyebrow Arch 9" – 9" 9 /2" – 9 /2" similarly. Our doors incorporate a foam spacer to center and stabilize the 1 1 Mediterranean Arch 9" – 9" 9 /2" – 9 /2" panels. Panels are not pinned in the frames, but each frame joint is nailed 1 3 3 Teardrop Arch 10 /2" – 11" 11 /4" – 11 /4" from the back after clamping. All countersunk nail holes are puttied 1 1 (except on wainscoting, wall panels, barbacks, etc.). We suggest evaluating Square 7 /2" – 7 /2" 8" – 8" requirements for pinning panels before finishing. Sherwood requires that one dimension (either stile or rail) be at least 1 10 /2" long on any raised panel product. REGARDING STICK & COPE SOLID WOOD RAISED PANEL DOORS: SOLID WOOD FRAME PLYWOOD PANEL DOORS AND SOLID WOOD It is highly recommended that products with widths greater than 24" or FRAME MDF PANEL DOORS MINIMUM SIZE LIMITATIONS: heights greater than 42" be built as split or multiple panels. Sherwood will make single panels outside of these limits but offers absolutely no These are the same as the above for all arch designs. Square doors 1 warranty, expressed or implied, against warping. For all door/drawer have a minimum width and height of 6 /2". front widths or heights less than the stated minimums, Sherwood will cut stiles/rails down to as narrow as 1-1/4". This allows for as much as a 2" narrower product based on 2-1/4" rails and stiles. Product smaller than this will be made as a solid slab with vertical grain. For door heights less than the above minimums, Sherwood will remove up to 1" in equal amounts from the top and bottom rails. This allows for as much as a 2" shorter door. Doors smaller than this will require solid slabs with vertical grain.

Stick & cope solid wood frame plywood/MDF flat panel doors are produced in standard 13/16" thickness and incorporate a 1/4" thick plywood, veneered or raw MDF, or composite panel. These panels can be veneer or MDF core, and, if face veneered, they will be good on the face with a sound back. We do not offer face veneered panels in all species. These doors are joined using a 5/8" cope and stick joint with a 3/8" bead. The sticking or inside profile has eased edges to allow stain penetration under rails and stiles where they meet the panel. The back side of the panels are recessed approximately 1/8" below the stiles and rails. The doors incorporate a foam spacer to center and stabilize the panels, and each frame joint is nailed from the back after clamping. All countersunk nail holes are puttied (except on wainscoting, wall panels, barbacks, etc.). Solid wood frame-only doors are produced using a 7/16" dowel pinned stick & cope system.

MITER DOORS MINIMUM SIZE LIMITATIONS

Miter Stile/Rail Stile/Rail Stile/Rail Stile/Rail Stile/Rail Stile/Rail Stile/Rail

7 3 1 3 3 1 Mold Width: 2 /8" 2 /4" 2 /2" 2 /8" 2" 1 /4" 1 /2" 3 1 3 1 Min. Width/Height: 8 /4" 8 /2" 8" 7 /4" 7" 6 /2" 6" Miter doors using plywood/MDF flat panels or frame-only have a minimum width and height of 5".

Miter doors are produced using a mortise and tenon joint and are nailed through the tenon from the back side (like standard stick & cope doors). Our machinery is set up so the face of the joint is tight. There may or may not be a slight relief on the backside of the joint as a result of the process. Doors have minimum widths and heights as indicated. Sherwood requires that one dimension (either stile or rail) be at least 10-1/2" long on any raised panel product.

MDF/RTF doors are constructed from the finest materials available MDF AND RTF DOORS and produced to the same standards of quality and workmanship as our MDF / RTF MINIMUM SIZE LIMITATIONS solid wood products. These doors are 3/4" thick and utilize stick and panel profiles as detailed in our catalog. On RTF product, Sherwood uses

1 1 12 and/or 20 mil vinyl applied to MDF with melamine backing. Maximum 2 /4" Stile/Rail 2 /2" Stile/Rail width or length is 48" by 96". Design Min. Width Min. Ht. Min. Width Min. Ht. 1 1 Americana Arch 9" – 10" 9 /2" – 10 /2" MDF/RTF frame-only doors are of one-piece construction using the 1 1 same sticking profile common to our solid MDF/RTF doors. Cathedral Arch 10 /2" – 10" 11" – 10 /2" 1 1 Eyebrow Arch 7 /2" – 9" 8" – 9 /2" 1 1 Mediterranean Arch 9" – 10" 9 /2" – 10 /2" Sherwood Doors are warranted to be within plus or minus 1/16" 1 1 from ordered size unless ordered “exact size,” which is non-stan- Roman Arch 9" – 10" 9 /2" – 10 /2" 1 1 dard and requires an upcharge. Exact-size doors are warranted to Square 7 /2" – 7 /2" 8" – 8" be no larger than the ordered size but may be up to 1/16" smaller.

CALL 1-800-277-8888 or (205) 595-4655 for more information 25 SHERWOOD INDUSTRIES WARRANTY SPECIFICATIONS AND LIMITATIONS Sherwood makes every effort to produce an outstanding product for our customers. We search for suppliers who offer lumber from regions of the country that are capable of producing the quality wood our customers demand. We expect our material to meet certain criteria, such as appropriate moisture content, color, and grade, and constantly monitor our suppliers for these qualities. Because wood is a natural raw material and is not refined beyond drying, it can be expected to display varying characteristics that are not considered defects. These include color variations within the heartwood or sapwood, mineral streaks, gum pockets, whorls or burls, and grain patterns such as curly figure or tiger stripe. We offer different grades of product, which can show varying amounts of each of these characteristics, depending on your requirements. We strongly encourage our customers to familiarize themselves with these grades: SELECT GRADE STAIN (REGULAR) GRADE PAINT GRADE This is our premium grade and should be chosen if This is Sherwood’s standard grade. Stain grade This will display the largest variation of color and you plan to apply a natural finish or light color stain on products will have more color and grain variations, grain. No attempt is made to match or coordinate the species where more consistent color is required. Select which should blend easily when using medium to components. The product will be solid with no voids, rotten product will have the least amount of color and grain dark stains. Materials will be matched to produce a or punk wood, or splits and is best suited for opaque variation but may display small pin knots or limited gum pleasing blend of color on the face of the products. finishes. Paint grade is produced using soft maple. Open pockets and light curly figure in affected species. Within Some species may have greater variations than grain woods are not recommended for painting unless a some species, however, there will be some slight color others. Likewise, there may be some limited and specific appearance is desired. Paint grade may contain a variations, pin knots, gum, and mineral stain that are well-scattered pin knots, fleck, vine mark, curly figure, limitless number of natural characteristics and color unavoidable. Sticker or blue stain or excessively dark seasoning checks, gum or pitch pockets, and mineral variations; however, there will not be any unsound knots, mineral streaks are not permitted on the face of select pitch pockets, etc. Panel staves will not be less that 3/4" in products. No splits, knots larger than pin, or whorls. stains. Some sap is permissible on the face of affected species such as cherry and walnut. Larger pin knots width within the raised area. Sherwood recommends paint Panel staves are random width (not less than 1-1/2" or finishing only in this grade and suggests ordering MDF greater than 3-1/2" within the raised area). Sherwood are allowed on the face and in machined areas. No splits, knots larger than pin, whorls, sticker or blue panels to avoid panel glue lines. Doors ordered in poplar for recommends select for a natural to light finish, as well as paint grade may display raised or sunken joints. pickling with some species. Slight color variations may be stain, or excessively dark or large mineral streaks are evident when finished natural. Some variations may appear permitted on the face. Sound defects, sapwood, and NATURAL GRADE in machined areas such as panel and edge profiles. Color strong grain variations are permissible on the back. This grade is similar to stain or regular grade except changes, sapwood, and sound defects are permissible on Panel staves are random (not less than 1-1/2" or that species such as hickory, birch, and poplar may have the back of product. Not all species are available as select. greater than 3-1/2" within the raised area). Sherwood strong color variations on the face and back. More sap recommends stain grade for a medium to dark finish. also may be included. KNOTTY (RUSTIC) GRADE This is similar to paint grade with the addition of knots. Some species, such as alder, also may have splits, voids, and included bark. We will fill “through voids and splits” from the backside on affected species to eliminate light leaks and stabilize splits and knots. We will make every attempt to include character in most every piece of an order but cannot guarantee an even mix or spacing. No open voids or splits on extreme outside edges. Color will vary. Not all species are available as knotty.

LIMITATIONS • Our products are finish sanded to 180 grit. The customer must final sand the product • Doors less than 24" in width and 42" in length are warranted against warpage of more to ensure it will meet finish requirements. It is the responsibility of the customer to be than 1/8" in consideration of limitations stated herein. Flat panel (1/4" thick panel) informed on wood-finishing techniques to achieve the desired results. Our warranty does doors, slab doors, frame-only, and mullion doors are not warranted for warpage. not cover improperly applied finishes or unacceptable results from same. • Any requested change in our normal construction methods is not covered (e.g., reduced • Warranty covers replacement of product only. It typically does not cover shop time, thickness of components, exceeding minimum/maximum sizes, etc.). labor, removal of product, or any damage resulting from improper handling, alteration, • Products are to be inspected by customer as soon as practical, but prior to finishing. storage, or application of hardware or mountings. Shortage claims, size discrepancies, or defects must be reported within 14 days; however, • We are not responsible for damage caused by our customer or the end consumer, damages due to shipping must be reported within three (3) days. including excessive distressing or chemical treatments. • Doors are warranted to be plus or minus 1/16" from ordered size unless ordered “exact • We recommend a corresponding number of finish coats to both sides. Product should be size,” which requires an upcharge. Exact-size doors are warranted to be no larger than finished as soon as practical to minimize warpage and other associated problems. the ordered size but may be up to 1/16" smaller. Wall panels, barbacks, and end or • Product should not be stored in high- or low-humidity areas, especially in an unfinished multi-panel product larger than 24" x 42" are warranted to be within +/- 1/8". state, or exposed to the elements, including water, extreme heat, cold, or direct sunlight. • All warranty claims must be approved by an authorized Sherwood representative prior to • Normal expansion and contraction of wood and resulting variations are not covered applying finish or taking corrective action. (e.g., minor variations at joints, sunken or raised glue lines resulting from moisture changes in highly vulnerable species). W ARRANTY & REPLACEMENT POLICY Sherwood Industries warrants its standard products for one year from ship date against defects and faulty workmanship and covers replacement of products that are found to be defective in consideration of our specifications and limitations. We cannot be held responsible for delays or problems beyond our control, such as transportation problems, natural disasters, labor disputes, power shortages, or lack of material supply. Liability is limited to net invoice price for the items warranted, and no other warranties are expressed or implied. Please call your salesperson within seven (7) days to report visibly defective materials or labor, damages or shortages, or other discrepancies. We may, at our discretion, require inspection by a representative and/or the return of defective materials to our plant. If a return is requested, we ask that you repackage the product per the shipper’s requirements. We will arrange to have the materials returned to us from your shop. Sherwood will make every effort to minimize disruption to your business and will replace products that have been determined to be defective as quickly as possible.

PLEASE NOTE: Because there is no way to completely eliminate end grain exposure SHERWOOD DOOR ORDER FORM on stick & cope or miter assemblies, some joints may have a tendency to creep or Sherwood requires that our customers use the standard door order form (opposite move slightly at the face and back, causing what appears to be a raised edge or this page and in PDF and Excel versions online at hghhardware.com/sherwood) when loose joint. This is especially true if doors are not finished in a timely manner or if placing an order. This will ensure timely and accurate handling of your order with a they are shipped to areas with significant humidity changes. If you find this is a minimum of misunderstandings and possible errors. Please keep this form handy so problem, use 180 grit paper on a high-quality orbital sander to level the joint on you can reproduce it as needed. stick & cope doors and hand-sand with the grain on miter doors.

Any special requests regarding specifications and / or requirements not listed in this catalog will be reviewed with Sherwood Industries and quoted by HGH Hardware Supply as a separate charge, if applicable. SWI-WS&L-06/16 26 PA GE CALL 1-800-277-8888 OF Serving cabinetmakers and woodworking professionals since 1963 3912 SECOND AVENUE SOUTH, BIRMINGHAM, AL 35222 FAX MARIETTA, GA • DORAVILLE, GA • NASHVILLE, TN 1-800-277-0443 hghhardware.com/sherwood ATTENTION: EMAIL [email protected] HGH OFFICE USE ONLY Company Name: HGH Order No: Contact: Phone: QUOTE ONLY Written By: P.O./Job #: Date:

Door o Stick & Cope DESIGN Door o Stick & Cope DESIGN Door o Stick & Cope DESIGN Type: o MDF o Miter NUMBER: Type: o MDF o Miter NUMBER: Type: o MDF o Miter NUMBER:

Door Design: Door Design: Door Design:

Wood: Grade: Wood: Grade: Wood: Grade:

Panel Profile: Panel Profile: Panel Profile:

Rail Width: Rail Width: Rail Width: Outside Outside Outside Moulding: Edge Profile: Moulding: Edge Profile: Moulding: Edge Profile: Inside Inside Inside Other: Profile: Other: Profile: Other: Profile:

Instructions: Instructions: Instructions:

ACTUAL DOOR SIZES ACTUAL DOOR SIZES ACTUAL DOOR SIZES QTY WIDTH HEIGHT QTY WIDTH HEIGHT QTY WIDTH HEIGHT

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16. 16. 16. Door designs and Excel order form available at hghhardware.com/sherwood Step 1: Pick your door type (stick & cope, MDF, or miter); and your door design. or MDF Stick & Cope SQUARE AMERICANA CATHEDRAL EYEBROW MEDITERRANEAN TEARDROP ROMAN ARCH FRAME ONLY ARCH ARCH ARCH ARCH ARCH (MDF ONLY) (NO PANEL) (NO MDF) MITER DESIGNS A B C D E F G H

Door Designs A-Q (in available 2.5", 2", 1.5" 1.5", 2", 2.875" 1.5", 2", 2.75" 1.5", 2", 2.75" 1.75", 2.375" 1.75", 2.375" 1.375", 1.875", 1.375", 1.875", rail sizes) 2.375" 2.75" Miter I J K L M N O P Q SherwoodSherwood Panel Panel Profiles Profiles MITER 1.5", 2", 2.75" 1.5", 2", 2.75" 1.5", 2", 2.75" 1.5", 2.125" 1.5", 2.125" 1.5", 2.125", 2.5" 1.5", 2", 2.5" 1.5", 2", 2.5" 1.5", 2", 2.5"

Sherwood Panel Profiles Sherwood Panel Profiles Step 2: Alder Birch Cypress Pine,P010 ConcavP 010Knotty Concave e Paint Grade, MDF – Unfinishedpo30 po30Straight Straight Alder, Knotty Birch, Natural Hickory Poplar RTF – Paintable Pick your wood and Ash Cherry Mahogany Red Oak Standard, RTF – Alpine White

BasswoodP010 Concave Cherry, Natural SherwoodMaple,P010 Concav Hard Panele SherwoodWalnut Profiles Panel Profilespo30 Straight MDF po30 Straight Wood p020 convex Grade RTF – Antique White grade or MDF type. Beech, European Cherry, Knotty Maple, Soft Whitep020 convex Oak Select po40 po40classic classic

P010 Concave P010 Concave po30 Straight po30 Straight p020 convex Sherwood PanelSherwood Profilesp020 Panelconvex Profiles po40 classic po40 classic Step 3: Pick the panel profile for your door type.po60 po60reverse reverse cove cove po50 covepo50 raised cove raised

These ARE the accurate drawings of the MDF Panel proles P010 Concave P010 Concavp020 convexe P010p020 convex P020po60 reverse cove P030 po30 Straight P040po30 po40Straightpo60 classicreverse coveP050po40po70 classicpo701/4” ply/mdf 1/4” ply/mdfP060po50 cove raised P070 P080 po50 coveNo raised Panelpo80 po80ogee raised ogee raised

or Miter Concave Convex Straight Classic Cove Raised Reverse 1/4" PLY/ Ogee (Frame Cove MDF Raised Only) Stick & Cope po70 1/4” ply/mdf po70 1/4” ply/mdf po80 ogee raised po80 ogee raised po60 reverse cove po50 cove raised p020 convex p020 po60convex reverse cove po40 classic po40 po50classic cove raised These ARE the accurate drawings of the MDF Panel proles Standard

po70 1/4” ply/mdf po70 1/4” ply/mdf po80 ogee raised po80 ogee raised With square corners, standard MDF/RTF doors feature po60 reverse cove po60 reverse cove 7000-P010 7000-P040po50 cove raised po50 cove raised standard concave and standard classic MDF profiles Standard Concave Standard Classic

These ARE the accurate drawings of the MDF Panel proles Value po70 1/4” ply/mdf po70 1/4” ply/mdf po80 ogee raised po80 ogee raised Panel Profiles With round corners, value MDF/RTF doors feature 7001-P010 7001-P040 Concave MDF valueConca veconcave MDF and value classic MDF profiles Value Concave Value Classic Economy MDF MDF Economy Classic MDF Classic MDF Classic Economy MDF With round corners, economy MDF/RTF doors feature 7004-P010 7004-P040 economy concave and economy classic MDF profiles Economy Concave Economy ClassicConcave MDF Concave MDF Economy MDF

Step 4: Enter your rail width. StandardClassic MDwidthsF areClassic 2", MDF 2-1/4",Classic 2-1/2", Economy MDF 3-1/8".

Concave MDF Concave MDF Economy MDF Step 5: Pick your outside edge (stick & cope and MDF only).

Classic MDF Classic MDF Classic Economy MDF

E-10 E-20 E-30 E-40 E-50 E-60 E-70 E-80 E-90 1/2" Cove 1/4" Round w/ Bead 1/4" Roundover 3/8" Cove 3/8" Inset 3/16" Roundover 1/4" Cove Finger Pull 1/4" Cove

E-100 E-115 E-120 E-130 E-110* DF-1 DF-2 NO EDGE 45° Chamfer Classic 2 Appliance Classic

*3-1/8" frame recommended Step 6: S15 S25 S35 S10 S20 S30 Pick your inside profile Bead Classic Shaker Bead Frame Only Classic Frame Only Shaker Frame Only (stick & cope only).

# of Lites Moulding Split Double Step 7: List any other non-standard options, including… o o (Frame Only) o Panel o Arch

For help with special options, contact your HGH rep at 1-800-277-8888, or visit hghhardware.com/sherwood 28 PA GE CALL 1-800-277-8888 OF Serving cabinetmakers and woodworking professionals since 1963 3912 SECOND AVENUE SOUTH, BIRMINGHAM, AL 35222 FAX MARIETTA, GA • DORAVILLE, GA • NASHVILLE, TN 1-800-277-0443 hghhardware.com/sherwood ATTENTION: EMAIL [email protected] HGH OFFICE USE ONLY Company Name: HGH Order No: Contact: Phone: QUOTE ONLY Written By: P.O./Job #: Date:

Door o Stick & Cope DESIGN Door o Stick & Cope DESIGN Door o Stick & Cope DESIGN Type: o MDF o Miter NUMBER: Type: o MDF o Miter NUMBER: Type: o MDF o Miter NUMBER:

Door Design: Door Design: Door Design:

Wood: Grade: Wood: Grade: Wood: Grade:

Panel Profile: Panel Profile: Panel Profile:

Instructions: Instructions: Instructions:

ACTUAL DOOR SIZES ACTUAL DOOR SIZES ACTUAL DOOR SIZES QTY WIDTH HEIGHT QTY WIDTH HEIGHT QTY WIDTH HEIGHT

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2. 2. 2.

3. 3. 3.

4. 4. 4.

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10. 10. 10.

11. 11. 11.

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13. 13. 13.

14. 14. 14.

15. 15. 15.

Step 4: Enter your rail width. StandardClassic MDwidthsF areClassic 2", MDF 2-1/4",Classic 2-1/2", Economy MDF 3-1/8".

Concave MDF Concave MDF Economy MDF Step 5: Pick your outside edge (stick & cope and MDF only).

Classic MDF Classic MDF Classic Economy MDF

E-10 E-20 E-30 E-40 E-50 E-60 E-70 E-80 E-90 1/2" Cove 1/4" Round w/ Bead 1/4" Roundover 3/8" Cove 3/8" Inset 3/16" Roundover 1/4" Cove Finger Pull 1/4" Cove

E-100 E-115 E-120 E-130 E-110* DF-1 DF-2 NO EDGE 45° Chamfer Classic 2 Appliance Classic

*3-1/8" frame recommended Step 6: S15 S25 S35 S10 S20 S30 Pick your inside profile Bead Classic Shaker Bead Frame Only Classic Frame Only Shaker Frame Only (stick & cope only).

# of Lites Moulding Split Double Step 7: List any other non-standard options, including… o o (Frame Only) o Panel o Arch

For help with special options, contact your HGH rep at 1-800-277-8888, or visit hghhardware.com/sherwood 30 To photocopy, position top edge and right side edge on copier glass

PA GE CALL 1-800-277-8888 OF Serving cabinetmakers and woodworking professionals since 1963 3912 SECOND AVENUE SOUTH, BIRMINGHAM, AL 35222 FAX MARIETTA, GA • DORAVILLE, GA • NASHVILLE, TN 1-800-277-0443 hghhardware.com/sherwood ATTENTION: EMAIL [email protected] HGH OFFICE USE ONLY Company Name: HGH Order No: Contact: Phone: QUOTE ONLY Written By: P.O./Job #: Date:

Door o Stick & Cope DESIGN Door o Stick & Cope DESIGN Door o Stick & Cope DESIGN Type: o MDF o Miter NUMBER: Type: o MDF o Miter NUMBER: Type: o MDF o Miter NUMBER: hghhardware.com/sherwood Door Design: Door Design: Door Design:

Wood: Grade: Wood: Grade: Wood: Grade:

Panel Profile: Panel Profile: Panel Profile:

Instructions: Instructions: Instructions:

ACTUAL DOOR SIZES ACTUAL DOOR SIZES ACTUAL DOOR SIZES QTY WIDTH HEIGHT QTY WIDTH HEIGHT QTY WIDTH HEIGHT

1. 1. 1.

2. 2. 2.

3. 3. 3. OR DOWNLOAD FORM FROM OUR WEBSITE: 4. 4. 4.

5. 5. 5.

6. 6. 6.

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8. 8. 8.

9. 9. 9.

10. 10. 10.

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12. 12. 12.

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14. 14. 14.

15. 15. 15.

PHOTOCOPY THIS ORDER FORM FOR FUTURE USE, 16. 16. 16. Door designs and Excel order form available at hghhardware.com/sherwood for more info fax order forms email order forms to 1-800-277-8888 to 1-800-277-0443 [email protected]

4 Miter Doors 8 Stick & Cope Doors 18 RTF Doors 10 Multi-Panel Doors 20 Shapes & Profiles 13 Shaker Doors 22 Wood Samples 14 Frame-Only Doors 24 Mouldings 16 MDF Doors 27 Order Forms