Custom Cabinet Doors
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Sherwood Industries Custom Cabinet Doors Whether you’re building new cabinets or refacing old cabinets, Sherwood has the cabinet door solution for you. A time-honored method for Our miter-joined Stick & Cope joining rails and stiles. Rails, doors have been Miter doors or horizontal members of a designed to share the door frame, are “coped” on same maximum edge the ends, as well as “stuck” grain exposure as our along their inside edges. The stick & cope joints vertical members of the door through the use of frame, or stiles, have “stick- classic mortise and ing” along their inside edges. tenon joinery. The Hence the term stick & cope. tenon, or tongue, has The tenon, or tongue, on the coped end of the rail, along with the matching a matching groove, or mortise, in the mating component. inside profile shape on the rail and the stile, have sufficient edge grain to This ensures maximum edge grain exposure in a joint that would help ensure a good glue joint. Modern woodworking adhesives do not bond otherwise have too much end grain for acceptable adhesion. well in end grain applications, so it is important to have as much edge, or All of our doors and drawer front assemblies are pinned from face grain, as possible in any glue joint. the backside for added stability. for more info fax order forms email order forms to 1-800-277-8888 to 1-800-277-0443 [email protected] Table of Contents General Information Sherwood General InformatIon and You'll find our most common design options in Warranty SpecIfIcatIonS ⸠⸠ 2-3 the following pages. However, we will consider special designs for evaluation and quote. If you The Doors don’t see what you’re looking for here, please call HGH Hardware Supply at 1-800-277-8888 to mIter doorS discuss your specific needs. As a manufacturer of fine and profIleS ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 4-7 custom doors and accessories, Sherwood will work from your specifications and requirements. This includes All doors pictured StIck & cope doorS production of wainscoting, wall panels, barbacks, end in this brochure have been finished with a clear, RaISed panel ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠8-9 panels, and other custom products. satin coat and have not been stained. MultI-panel ⸠⸠⸠⸠⸠⸠⸠⸠⸠ 10-11 Choose from a variety of basic styles and customize by adding arch and panel options, Plywood panel, Shaker ⸠⸠ 12-13 DOOR DESIGNS applied mouldings, decorative edges, and more. Our custom cabinet doors can easily match new installations with frame-only doorS ⸠⸠⸠⸠⸠⸠ 14-15 existing cabinets. Let us help you create beautiful new cabinets, entertainment centers, and more. Our designs are mdf & rtf doorS available in raised panel, plywood or MDF panel, frame-only, double arch, and drawer fronts, in wood or MDF. MDF ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 16-17 All of these designs can be fully customized to your specifications. Standard door designs are shown on pages 20-21. RTF ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 18-19 ORDERING & POLICIES We can take door orders by fax or email through HGH Hardware Supply. You can order multiple door designs on each order and multiple doors of each design. (For your first order, please call The Details us at 1-800-277-8888 and set up an account.) ShapeS & profIleS ⸠⸠⸠⸠⸠⸠⸠⸠ 20-21 CANCELLATION OR CHANGES of orders must be approved by an authorized representative of HGH MDF/rtf door ShapeS, Hardware Supply or Sherwood Industries and cannot generally be changed or canceled once processed into production. Unless you have an open credit line with us, we require a deposit to place a custom door order. For an OptIonS, edGe profIleS ⸠⸠⸠ 20 order under $500, the deposit amount is 100% of your cost; for door orders over $500, the deposit amount is Wood door ShapeS, panel 50% of your cost. If you would like to work with us on a no-deposit basis, please complete either the credit ProfIleS, InSIde profIleS, application or a door order/no deposit form, available online at hghhardware.com/sherwood. and outSIde edGe profIleS ⸠ 21 SHIPPING Cabinet doors may be (1) picked up at Sherwood Industries, in Arab, Alabama, or at HGH Sherwood wood Grade SampleS Hardware Supply in Birmingham, Atlanta, or Nashville; (2) shipped via our truck, which delivers to the Birmingham/ and deScrIptIonS ⸠⸠⸠⸠⸠⸠ 22-23 Atlanta/Nashville metropolitan areas; or (3) shipped via common carrier. Custom door orders are prepaid at $750 mouldInGS if shipped within the Southeast. Crown mouldInG ⸠⸠⸠⸠⸠⸠⸠ 24 SHERWOOD DOOR ORDER FORM Sherwood requires that our customers use the standard door ApplIed mouldInG ⸠⸠⸠⸠⸠⸠⸠ 24 order form when placing an order. Forms are located in the back of this catalog and online at hghhardware.com/ ScrIbe & cap mouldInG ⸠⸠⸠ 24 sherwood, where you can also find an Excel order form. This will ensure timely and accurate handling of your Sherwood door deScrIptIonS order with a minimum of misunderstandings and possible errors. Please keep door forms handy so you can and SIze lImItatIonS reproduce them as needed. StIck & cope doorS ⸠⸠⸠⸠⸠ 25 WARRANTY & REPLACEMENT POLICY Sherwood Industries warrants its standard products for one MIter doorS ⸠⸠⸠⸠⸠⸠⸠⸠⸠⸠ 25 year from ship date against defects and faulty workmanship and covers replacement of products that are found to MDF/rtf doorS ⸠⸠⸠⸠⸠⸠⸠ 25 be defective in consideration of our specifications and limitations. We cannot be held responsible for delays or Sherwood’S wood GradeS situations beyond our control, such as transportation problems, natural disasters, labor disputes, power shortages, deScrIptIonS or lack of material supply. Liability is limited to net invoice price for the items warranted, and no other warran- Select, StaIn, paInt, ties are expressed or implied. Please call your sales rep within seven (7) days to report visibly defective materials 3 and natural Grade ⸠⸠⸠⸠⸠⸠ 26 or labor, damages or shortages, or other discrepancies. Report shipping damages or shortages within three ( ) days. We may, at our discretion, require inspection by a representative and/or the return of defective materials to door order formS our plant. If a return is requested, we ask that you repackage the product per the shipper’s requirements. We will Tear-out formS ⸠⸠⸠⸠⸠⸠⸠ 27-30 arrange to have the materials returned to us from your shop. Sherwood will make every effort to minimize disrup- ReproducIble form ⸠⸠⸠⸠⸠⸠ 31 tion to your business and will replace products that have been determined to be defective as quickly as possible. 3 Design No. 8100 Miter A Raised Panel Door shown: Poplar, Panel: P040 Classic Raised, Miter doors Rail Width: Miter A (2-1/2"), 16" w x 20" h Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter A 2-1/2" 2" 1-1/2" Miter E Miter M Miter F Miter G Miter I Miter B Miter C Miter D MitCer L Miter A Miter J Miter K Miter N Design No. 8410 Miter H Five-Piece Miter E Miter F Miter G Miter A Raised Miter A Miter B Miter C Miter D Panel Drawer Front Door shown: Soft Maple, Panel: P040 Classic Raised, Miter A Rail Width: Miter A Drawer Front (1-1/2"), 16" w x 6" h 2" 1-1/2" NOTE: Dotted line on Miter O Miter P Miter Q Miter M Miter I MitCer L section drawings indicates Miter H Miter J Miter K Miter N glass rabbet for frame-only Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter M Miter I Miter C MitCer L doors. Miter H Miter J Miter K Miter N 2-3/4" 2" 1-1/2" Miter O Miter P Miter Q Design No. 8100 Miter C Raised Panel Miter M Miter O Door shown: Soft Maple, Panel: P080 Ogee Raised, MitCer L Miter P Miter Q Miter I Miter K Miter N MiterRail Width:H Miter C (2-3/4"), 16" w x 20" h Miter J MITER DOOR refers to the type of 45° angle joint used at the corners of the frame components. We use a very precise “mortise and tenon” at the joint with glue and pins inserted from the backside (illustratedMiter on page E 2). Miter doorsMiter F Miter G Miter A Miter B Miter C Miter D Design No. 8100 Miter B can be raised panel, plywood or MDF panel, or frame-only. They can even have Miter B Raised Panel mullions, in the case of selected styles. Door shown: Cherry, 2-7/8" Panel: P020, Convex Raised, MITER DOORS cannot be made in a non-standard format. Many of our Rail Width: Miter B (2-7/8"), Miter O Miter P Miter Q 16" w x 20" h 2" miter shapes have matching patterns in various widths for drawer fronts or other applications. 1-1/2" door drawInG Shown In backGround IlluStrateS the baSIc outlIneS of a Sherwood mIter door. 4 Miter M Miter I MitCer L Miter H Miter J Miter K Miter N Miter O Miter P Miter Q Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter E 2-3/8" 1-3/4" Design No. 8100 Miter D Raised Panel Door shown: Alder, Panel: P040 Classic Raised, Rail Width: Miter D (2-3/4"), Miter M Miter I Miter K MitCer L Miter H Miter J 16" w x 20" Miterh K Miter N Miter E Miter F Miter G Miter A Miter B Miter C Miter D Miter D Design No. 8200 2-3/4" Miter E Recessed Panel 2" Door shown: Soft Maple, Panel: P070 Plywood Recessed, Rail Width: Miter E 1-1/2" (2-5/16"), 16" w x 20" h, Miter O Miter Q Miter E Miter F Miter G Miter A Miter B MiterMiter PC Miter D with rope moulding option 8410 Five-Piece Miter D Miter M See page 24 for an explanation Miter I Miter K MitCer L Miter H Miter J Miter E Miter F Miter G of mouldingMiter N options.