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Busway Systems Catalog Busway Systems Catalog 5600CT9101 R04/2021 Plug-in Style Powerbus™ 100-400 A Feeder Style I-Line™ Plug-in Busway 225-600 A I-Line II Busway 800-5000 A Power-Zone™ Busway I-Line Plug-in Units www.se.com Legal Information The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands may be trademarks of their respective owners. This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric. Schneider Electric does not grant any right or license for commercial use of the guide or its content, except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel. As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice. To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein. Table of Contents I-Line™ Product Features...........................................................................7 Sandwich Construction ...............................................................................7 Totally Enclosed Housing ............................................................................8 Compact Size.............................................................................................8 Finish ........................................................................................................8 Insulation...................................................................................................8 Plating .......................................................................................................8 Dielectric Testing ........................................................................................9 Visi-Tite™ One Bolt Joint ............................................................................9 EZ Joint Pak™ Connector Assembly............................................................9 Labor Savings ..........................................................................................10 Tie Channels............................................................................................10 Internal Smoke/Gas Barriers .....................................................................10 Short Circuit Strength................................................................................10 Voltage Drop ............................................................................................10 Outdoor Busway....................................................................................... 11 Universal Fittings...................................................................................... 11 Quality..................................................................................................... 11 Integral Ground Bus..................................................................................12 I-Line™ Construction.................................................................................13 Plug-In Busway 225–600 A .......................................................................13 Plug-In Busway 800–5000 A .....................................................................14 Indoor Feeder Busway 800–5000 A ...........................................................15 Outdoor Feeder Busway 800–5000 A.........................................................16 Busway Order Entry Checklist ...................................................................17 I-Line™ Application Data ..........................................................................18 The Four Types of Busway Runs ...............................................................18 Service Entrance Run .........................................................................18 Plug-In Type Vertical Riser...................................................................18 Plug-In Type Horizontal Run ................................................................19 Feeder Type Tie Run...........................................................................19 Service Entrance Runs .............................................................................20 Service Heads ....................................................................................20 Transformer Taps................................................................................21 Bussed Transformer Connections ........................................................22 Phasing..............................................................................................22 Other Service Entrance Connections....................................................22 Plug-In Busway Horizontal Run .................................................................23 Phasing..............................................................................................23 Identification.......................................................................................24 Plug-In Risers ..........................................................................................24 Dimensions ........................................................................................24 Riser Installation and Phasing..............................................................25 Special Manufacturer’s Recommendation.............................................26 Plug-In Units.......................................................................................26 Hangers.............................................................................................26 Feeder Runs ............................................................................................27 Busway Through Walls and Floors .......................................................27 5600CT9101 3 I-Line™ Layout and Measurement ..........................................................28 Known Information....................................................................................28 I-Line™ Installation, Special Features, and Services ...........................30 Installation Recommendations...................................................................30 Painting Installed Busway Systems............................................................30 Hanger Spacing .......................................................................................31 Maintenance Recommendations................................................................31 Special Busway Construction ....................................................................32 Special Paint ......................................................................................32 Low Current Density Busway ...............................................................32 Riser Plug-In Busway..........................................................................32 Splash Resistant Busway ....................................................................32 Harmonic Busway...............................................................................33 Seismically Qualified Busway ..............................................................33 Services ..................................................................................................33 Busway Measuring and Layout Service ................................................33 Emergency Service.............................................................................33 “Missing Link” Program........................................................................34 How To Properly Measure Your Missing Link Dimensions.......................34 I-Line™ Electrical Data..............................................................................35 Electrical Data..........................................................................................35 Short Circuit Ratings ...........................................................................35 Impedance Values ..............................................................................38 Voltage Drop Data (60 Hz At Rated Load)...................................................39 Voltage Drop Sample Calculations (60 Hz) .................................................40 I-Line™ 225–600 A Busway .....................................................................41 I-Line 225–600 A Busway Catalog Numbering System ................................41 Straight Lengths .......................................................................................41 Cross Section...........................................................................................42 Cross Section Dimensions...................................................................42 Joint Detail...............................................................................................42 Cable Tap Boxes (Plug-In).........................................................................43 Cable Tap Boxes (End) .............................................................................44
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