Energy Chain System® E2 Medium Series 26/27/27I

Home , Medium (season 1), Medium (season 3), Medium (season 4), Medium (season 6)

26 ® Energy Chain System ® E2 Medium 27 Series 26/27/27i 1.38 1.38 1.38 27I

Price Index Features & Benefits Large pins for long service life Double stop dog for long unsupported length Series 26/27/27i Modular interior separation Special Features / Options Space-saving ratio of inner-to-outer dimensions Lateral glide surfaces for side-mounted operation Flammability Class VDE 0304 IIC UL94 HB Side wear pads Intergrated strain relief possible Assembly Tips Cable-friendly smooth interior Series 27i snap-open along inner radius can be combined with Series 27 snap-open along the outer radius

Easy to assemble and disassemble

Other Installation Methods

Vertical, hanging ≤ 164 ft (50 m) Vertical, standing ≤ 9.84 ft (3 m) Side-mounted, unsupp. ≤ 3.28 ft (1 m) Rotary requires further calculation

Usage Guidelines

• If snap-open accessibility along the inner or outer radius is required (Series 200 does not open) • If stable chain of moderate size is required • If loads are moderate • If Intergrated strain relief at the connection point is required • If easy installation is required

Order Example: Complete Energy Chain ® energy chain ® configurator Please indicate chain length or number of links. Example: • If maximum stability is required ‰ Series 280, E4/100 • If chip protection is required 9.84 ft (3 m) 27-10-100-0 Energy Chain ® ‰ Series R58, E2 Tubes • If the application is very simple ‰ Series E26, E-Z Chain With 2 separators 261 assembled every 2nd link Interior Separation 1 Set 2610-34PZB Mounting Bracket 4. 79

Energy Chain System ® E2 Medium ® ® 26 Series 26/27/27i energy chain configurator 27 Installation Dimensions 27I t f

/ 6.72 s

b 5.38

Short travel, unsupported length l Short Travels - t 4.03 FL ● FL B = unsupported with permitted sag h B Unsupported g i 2.69 ● FL G = unsupported with straight upper run e 1.38

w 1.34

Unsupported l

Further information ‰ Design, Chapter 1 l i FLG Energy Chains ® F FLG 1.01 feature positive camber over short travels. This must be accounted for .67 when specifying the

F clearance height. Please H

H FLB 0 refer to Installation 0 1.64 3.284.92 6.56 8.20 dimensions for further details.

Unsupported length in ft FLB / FLG s

S (FLG) n i Legend a h S (FLB) c

0 3.28 6.56 9.84 13.12 16.41 S = Length of travel - e s R = Bending radius /

Length of travel S in ft f S m S H = Nominal clearance d H o D S/2 height p - ) o c . 5 n 3 D = Overlength Energy R i s (

/ a u 8 Chain ® radius in final 3 h m . g ) i

Moving End 1 0 c

position o . 5 - ( +

+6 w . H K=π • R + safety buffer e 7

R H

Fixed End / s . w = HF = Required clearance 1

m F - w

)

7 Pitch per link: = 2.20” (56 mm) g

H height 0 o 9 i H : . 5 . ( 1 Links per ft (m): = 5.45 (18) HRI = Trough inner height c . Q 2.20 w s For center mount applications: H2 = *Mounting height F w (56) s u R Chain length = /2 +K 2 D = Over length - long g / w i

. : travels, gliding D o w A The required clearance height: HF = H + 1.38 in. (35 mm) (with 1.34 lbs/ft (2 kg/m) fill weight. K2 = *Add-on f w C n

® i Please consult igus if space is particularly restricted. *If the mounting bracket /

w s location is set lower S : c F H R 2.48 (063) 2.95 (075) 3.94 (100) 4.92 (125) 5.91 (150) 6.89 (175) 7.87 (200) 9.84 (250) e o D +4 p P S H 7.09 (180) 7.87 (200) 9.84 (250) 11.81 (300) 13.78 (350) 15.75 (400) 17.72 (450) 21.65 (550) R D 5.51 (140) 5.91 (150) 6.89 (175) 7.87 (200) 8.86 (225) 9.84 (250) 10.83 (275) 12.80 (325) K 13.19 (335) 14.76 (375) 18.70 (475) 21.65 (550) 25.59 (650) 29.53 (750) 32.48 (825) 36.42 (925)

For long travels with lowered mounting height For center mount applications: Long Travels - Long travel lengths from 32.8 ft. (10 m) to max. 394 ft. (120 m) s Gliding Chain length: = /2 + K2 S S/2 S/2 D2

K2 If the unsupported length is

Moving end Fixed end 2 exceeded, the Energy H R Chain ®/Tube must glide on I R itself. This requires a guide H trough. Guide trough with glide bar Guide trough without glide bar Design, Chapter 1 Total length of guide trough In case of travels between 13 ft. (4m) and 32.8 ft. (10m) we recommend a longer unsupported length.

R 2.48 (063) 2.95 (075) 3.94 (100) 4.92 (125) 5.91 (150) 6.89 (175) 7.87 (200) 9.84 (250) +4 H2 ––6.54 (166) 6.54 (166) 6.54 (166) 6.54 (166) 6.54 (166) 6.54 (166)

D2 ––13.78 (350) 18.70 (475) 19.69 (500) 25.79 (655) 30.31 (770) 37.40 (950)

K2 ––24.25 ( 616 ) 30.87 (784 ) 35.28 (896 ) 44.09 (1120 ) 50.71 (1288) 63.94 (1624)

2 2 Technical Data Speed / acceleration FL G max. 65.6 ft/s (20 m/s) / max. 656 ft/s (200 m/s ) Speed / acceleration FL B max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s 2 (6 m/s 2) F° Gliding speed / acceleration (maximum) max. 32.81 ft/s (10 m/s) / max. 164 ft/s 2 (50 m/s 2)

Material - permitted temperature igumid G / -40°F (-40°C) up to +248°F (+120° C) Details of material Flammability Class, igumid G VDE 0304 IIC UL94 HB properties ‰ Chapter 1 4. 80

® En ergy Chain System ® E2 Medium 26 ® 27 Series 26/27/27i energy chain configurator 27I

Series 26 - Non snap-open Part Number Structure

n Ba i a Bi 26- 10- 100 - 0 h C

) )

0 5

y 5 3 Color - Black

(

( R

7 8 e 1.26 Series

r Bending radius

9 3

t . max. .

1 1

s 26 Width y n E S Series ® s

u Series 27 - Snap-open along the outer radius g i Ba Part Number Structure Bi

27- 10- 100 - 0

) )

0 5

5 3

( (

1.26 Series Color - Black

7 8

7 0

9 3

max. 27 . Bending radius

1 1 4 7 7 2 Width 2 7 - - Series 1 8 2 3 5 4 - - Series 27i - Snap open along the inner radius 0 1 0 0 Part Number Structure 8 4 Ba - - Bi 1 1 27i- 10- 100 - 0

) )

0 5

5 3 (

( Color - Black

o Series 7 1.26 8

9 3 .

max. 27i . Bending radius

1 1 p

e Width x l a e Series T F

S D S/2 Supplement part number with required radius. Example: 26-10- 1 0 0 -0 ) 5 3

Pitch: 2.20 in. (56 mm) per link links/ft (m) = 5.49 (18) (

8 c 3 ) e

Moving End 1 0

5 ( p

H 7 s R H

Fixed End 9 . k 1

c -

) i 7 H 0 9 H . 5 u ( 1

q 2.20 / Part Number (56) m Non Snap-open Snap-open Bi Ba Weight o

c Snap-open Outer Radius Inner Radius in. (mm) in. (mm) lbs/ft (kg/m) m . s o 26-05- 27-05- 27i-05- -0 1.97 (50) 2.60 (66) ≈ 0.79 (1.17) u c .

g 26-07- 27-07- 27i-07- -0 2.95 (75) 3.58 (91) ≈ 0.87 (1.30) s i . u 26-10- 27-10- 27i-10- -0 3.94 (100) 4.57 (116) ≈ 0.93 (1.39) w g m i . w 26-12- 27-12- 27i-12- -0 4.92 (125) 5.55 (141) ≈ 0.99 (1.48) o w w c .

/ 26-15- 27-15- 27i-15- -0 5.91 (150) 6.54 (166) ≈ 1.09 (1.62) w / s : 26-17- 27-17- 27i-17- -0 6.89 (175) 7.64 (194) ≈ 1.24 (1.85) u w p / t g / i

t 26-20- 27-20- 27i-20- -0 7.87 (200) 8.62 (219) ≈ 1.32 (1.96) : h @ p Choose from the radii below for all of the above sizes t : s t c e Radius (mm) Example: 26-10- 1 0 0 -0 h l e

: a p t

s 063 075 100 125 150 175 200 250 e S : l n k

i R 2.48 (063) 2.95 (075) 3.94 (100) 4.92 (125) 5.91 (150) 6.89 (175) 7.87 (200) 9.84 (250) r c a i e H+4 7.09 (180) 7.87 (200) 9.84 (250) 11.81 (300) 13.78 (350) 15.75 (400) 17.72 (450) 21.65 (550) t u m n I e Q D 5.51 (140) 5.91 (150) 6.89 (175) 7.87 (200) 8.86 (225) 9.84 (250) 10.83 (275) 12.80 (325) K 13.19 (335) 14.76 (375) 18.70 (475) 21.65 (550) 25.59 (650) 29.53 (750) 32.48 (825) 36.42 (925)

4. 81 0=Standard color black. For other colors see Chapter 1 Energy Chain System ® E2 Medium ® ® 26 Series 26/27/27i energy chain configurator 27 Interior Separation 27I

Option 1: Vertical separators and spacers ® Vertical separators are used if a vertical subdivision of the Energy Chain interior is required. By standard, vertical separators are assembled every other Energy Chain ® link. These separators are the only option when compartmentalizing the interior of the non snap- open Energy Chain ® such as the Series 26. Both are predominantly used for side-mounted applications.

261-24 215-09 261

STANDARD s n .12 (3) Vertical Separator • Standard separator 260 for Energy Chains ® i Vertical a Unassembled Part No. 260 This separator is used for general subdivision of h

separator Energy Chain ®. c

Assembled Part No. 261 -

261 e s .47 (12) / f S m d H o .12 (3) Vertical Separator ® p

Standard separator 260-24 for Energy Chains - o • c

Vertical . n R i Unassembled Part No. 260-24 This separator features a wide base for use when a s / a separator large distance between separators is required. u h Assembled Part No. 261-24 m g

.94 These are also used in the case of side mounted i

260-24 c o .

(24) - applications c w . e / s w u

Spacer • NOTE ON SPACERS m w g

o i :

Spacers Vertical separators are adjustable, but can be fixed .

Unassembled Part No. 205-09 c . Q

in position by means of a spacer. Spacers are most w .35 2 s 205-09 Assembled Part No. 215-09 F

often necessary for side mounted applications. w (9) u R g /

The available inner height is reduced by .08” (2mm) w i

. : per spacer (for example if one spacer is placed on D o w A

either side of the separator, the overall inner height f w C n

is reduced by .16” (4mm). To avoid this, place the i /

w s spacers on the outside of the opening crossbar S : (not for long travels) . c F H e o D p P S R Option 2: Full-width shelf This option is available for the snap-open Series 27/27i chains. It is ideal for use in applications involving many thin cables with similar or identical diameters. This shelf slides into place and spans the entire width of the chain. ) 5 ) 0 4 2 . 5 2 ( 6 . . 6 ) 0 1 ( 5 2 ( . ) ) 0 ) ) 5 2 5 ( 5 5 . 0 0 . . 4 2 ) 1 0 3 2 . 7 . ( . ( 6 5 2 ( . 6 . 1 (

221-X 269

.10 (2.5) Vertical Separator • Slotted separator 268 for Energy Chains ® Slotted vertical Unassembled Part No. 268 This component is used to form the basic pattern separator of a shelf system. Assembled Part No. 269 268 .39 (10)

Width X Part No. Part No. in. (mm) Unassembled Assembled X-.04 1.97 (50) (1) 220-50 221-50 t = .10 (2.5) 2.95 (75) 220-75 221-75 3.94 (100) 220-100 221-100 4.92 (125) 220-125 221-125 5.91 (150) 220-150 221-150 6.89 (175) 220-175 221-175 7.87 (200) 220-200 221-200 4. 82 2 ® Energy Chain System ® E2 Medium 26 ® 27 Series 26/27/27i energy chain configurator 27I Interior Separation

Option 3: Shelves n i This option is available for the Series 27/27i snap-open ch ains. It is ideal for use in applications involving many cables with different diame - a ters. This option allows for variable compartment heights and widths across the chain width, but can also be used for level separation across h C

® the entire width.

y m g e r t ) 5 ) 0 e 2 4 s 5 2 ( . . 6 6 . ) 0 ) 1 ( 5 y n 2 ( 5 . 0 . ) ) 3 7 0 ) . ( 5 5 ) 2 ( 0 5 E S . . 5 2 4 3 ) 7 ) 0 . . . ( 0 6 5 5 6 . 1 5 2 2 ( 2 . . ( ® . 2 1 ( . 6 ( s

u 277 267 2210-X X -. 28 263 265

g (7) i

.16 (4) Side plate • Side plate 264 for Energy Chains ® Side plate Unassembled Part No. 264 This component is used to form the basic pattern of a shelf system. 264 Assembled Part No. 265 .28 7 0 (7) 4 7 7 2 ® 2 7 .16 (4) Vertical Separator • Slotted separator 262 for Energy Chains - - Vertical 1 8 Unassembled Part No. 262 This component is used to form the basic pattern 2 3 separator of a shelf system. Assembled Part No. 263 5 4 .39 - - 262 0 1 (10) 0 0 8 4 .10 (2.5) Vertical Separator ® - - • Closed slotted separator 266 for Energy Chains Closed slotted 1 1 Unassembled Part No. 266 These are used for complex subdivisions. separator

e However, they cannot be retrofitted into an Assembled Part No. 267 n 266 existing interior separation system without

o .39 (10) removing the shelves first. h p

x ® l .10 (2.5) Vertical Separator • Open slotted separator 276 for Energy Chains a

e Open slotted T F Unassembled Part No. 276 This separator can be retrofitted into an existing separator interior separation system without removing the Assembled Part No. 277 276 .39 shelves, as long as these shelves fit into the 5 (10) middle slots only. c

e Width X Part No. Part No. Shelves 2200-XX p

s in. (mm) Unassembled Assembled These components form the basic pattern of a shelf system. Shelves of various

k widths can be arranged at 5 different heights in .20” (5mm) increments

c .71 (18) 2200-18 2210-18 i

u .91 (23) 2200-23 2210-23 q / 1.10 (28) 2200-28 2210-28 X m 1.30 (33) 2200-33 2210-33 X - .28 (7) o

c 1.50 (38) 2200-38 2210-38 m . t = .10 (2.5) s o 1.69 (43) 2200-43 2210-43 u c .

g 1.89 (48) 2200-48 2210-48 s i . u 2.28 (58) 2200-58 2210-58 w g m i . w 2.68 (68) 2200-68 2210-68 o w w c

. 2.87 (73) 2200-73 2210-73 / w / s : 3.46 (88) 2200-88 2210-88 u w p / t g / i

t 3.90 (99) 2200-99 2210-99 : h @ p 4.88 (124) 2200-124 2210-124 t : s t c e h l e

: a p t s e S : l n k i r c a i e t u m n I e Q

4. 83 Energy Chain System ® E2 Medium ® ® 26 Series 26/27/27i energy chain configurator 27 Mounting Brackets - Plastic 27I

Moving end 26...3PZB Standard 90° 48-50° Option 1: pivoting

° • Short and long travels 48-50° 90 ° • Space-restricted conditions 90 45° • Corrosion resistant 45° 90° Fixed end 26...4PZB s n Moving end i a

26...1PZB h

Option 2: locking c - e s • Vertical hanging/standing travels / f S m • Extreme accelerations d H o p

Corrosion resistant - o • c

. n R i s

Fixed end / a u h Part Number Structure m 26...2PZB g i c o .

.63 (16)/90° .67 .67 - c w

2605- 34 PZB 1 . (17) (17) e / s w u m w g

i ) :

9 0

3 1

With 10 cable tiewraps .

. ( Q w s With tiewrap plates 1.57 1.57 F w

u )

(40) R

(40) 2 ( g

Complete Set i 8

: 0

A A

34 = Pivoting t =.31 t =.31 .

o 12 = Locking w A

(8) (8) +

f a w C n

Mounting brackets for B i .24 (6.1) /

selected chain type w s

) S :

. 5

1 4 H

1 ( o D

Full set, for both ends: p P S 2605- 34 PZB Full set, each part with pin/bore + tiewrap plate R Single-part order: 2605- 3 PZB Mounting bracket with bore + tiewrap plate .67 .67 .31 .08 (2) 2605- 4 PZB Mounting bracket with pin + tiewrap plate (17) (17) (8) 2.13 (54) 2.13 (54) Part No. Full Set (pivoting) Part No. Full Set (pivoting) Part No. Full Set (pivoting) With Tiewrap Plates With Tiewrap Plates + 10 cable ties Without Tiewrap Plates Series 26, 27 or 27i: Series 26, 27 or 27i: Series 26, 27 or 27i: 2605-34PZB 2605-34PZB1 2605-34PZ For Part No. Part No. Part No. Dimension A Chain Full Set with Full Set with Tiewrap Full Set without in. (mm) Type Tiewrap Plate Plate + 10 cable ties Tiewrap Plate 26/27/27i-05 2605- PZB 2605- PZB1 2605- PZ 1.18 (30) 26/27/27i-07 2607- PZB 2607- PZB1 2607- PZ 2.17 (55) 26/27/27i-10 2610- PZB 2610- PZB1 2610- PZ 3.15 (80) 26/27/27i-12 2612- PZB 2612- PZB1 2612- PZ 4.13 (105) 26/27/27i-15 2615- PZB 2615- PZB1 2615- PZ 5.12 (130) 26/27/27i-17 2617- PZB 2617- PZB1 2617- PZ 6.10 (155) 26/27/27i-20 2620- PZB 2620- PZB1 2620- PZ 7.09 (180) For pivoting brackets choose 34 34 or 12 For locking brackets choose 12 Example: 2605- 3 4 PZB

Cable tiewraps as individual parts Cable tiewraps Width x Length Maximum Ø Tensile Strength 100 pieces/bag in. (mm) in. (mm) lbs (N) CFB-001 .19 x 5.91 (4.8 x 150) 1.42 (36) 50 (222) 4. 84 ® Energy Chain System ® E2 Medium 26 ® 27 Series 26/27/27i energy chain configurator 27I Mounting Brackets - KMA

Moving end

n 2600...1 i Standard 53° a h Option 1: pivoting ° C 53 ®

y • Short and long travels m g e Optional integrated profile rail for strain relief

r • t 53° e s • Bolted connection outside of chain cross section y n • Space-restricted conditions Fixed end ° E S 53

® • Corrosion resistant 2600...2 s • Universal use u g i

Moving end 2700...1 Option 2: locking • Vertical hanging/standing travels 7 0 4 7 • Optional integrated profile rail for strain relief 7 2 • Bolted connection outside of chain cross section 2 7 - - • Extreme accelerations 1 8 Corrosion resistant 2 3 • Fixed end 5 4 • Universal use - - 2700...2 0 1 0 0 8 4 2.87 (73) 2.87 (73) - - 1 1 Part Number Structure 1.12 1.12 e 2600- 07- 12 P n (28.5) (28.5) o h p

With Profile Rail e x l a

e Complete Set T F )

Width ) 5 5 ( (

2600 = Pivoting 0 0 2 2700 = Locking 2 B B A A . .

- -

i i B B c e p

s Full set, for both ends: k

c 2600- 07- 12 Full set, each part with pin/bore i ø .22 ø .22

u Single-part order: (5.5) (5.5) q 2600- 07- 1 Mounting bracket with bore / 2600- 07- 2 Mounting bracket with pin m o c

m Part number examples are shown for pivoting brackets. For locking brackets change part number to 2700 . s o Part No. Full Set (pivoting) Part No. Full Set (pivoting) u c .

g Series 26/27/27i: with profile rail s i .

u 2600-Width-12 Series 26/27/27i: w g 2600-Width-12P m i . w o w w c Width Part No. Full Set With Dimension A Dimension B . / w / s

: Pivoting Locking Profile Rail in. (mm) in. (mm) u w p / t g P

/ -05 2600 2700 -05-12 2.28 (58) 2.72 (69) i t :

h P @ p -07 2600 2700 -07-12 3.27 (83) 3.70 (94) t : s t -10 2600 2700 -10-12 P 4.25 (108 ) 4.69 (119) c e h l e -12 2600 2700 -12-12 P 5.24 (133 ) 5.67 (144) : a p t s P

e -15 2600 2700 -15-12 6.22 (158 ) 6.65 (169) S : l n k i -17 2600 2700 -17-12 P 7.20 (183 ) 7.64 (194) r c a i e -20 2600 2700 -20-12 P 8.19 (208 ) 8.62 (219) t u m n I e Q

4. 85 Energy Chain System ® E2 Medium ® ® 26 Series 26/27/27i energy chain configurator 27 Mounting Brackets - Steel 27I

Moving end 260...1 Option 1: Steel

• Pivoting connections • One part (two-piece) for all chain widths • Electrically conductive Possible installation Fixed end • Bolted connection outside configurations - of chain cross-section 260...2 possible s n i a h c - e s / f S m d H o p - o c A A .

B B n

.28 (7) R .28 (7) i s / a u h .28 (7) m .28 (7) g i ) c o . ) 3 ) ( -

3 c ( 3 w (

2 . e

2 1 / 2 . s 1 w 1 . ) . u 3 m ( w .94 g

o 2 i .94 2.20 (56) : 1 .35 (9) . . (24) c . 2.20 (56) (24) .35 (9) Q w s F w

2.20 (56) 2.20 (56) u R g / w i

. : D o w A f w C n i Chain Type Part No. Dimension A Dimension B /

Part No. Mounting Brackets Full Set w s

S Full Set in. (mm) in. (mm) :

4 parts, 2 with pin, 2 with bore c F H 26/27/27i-05 260-12 1.44 (36.5) 3.31 (84) Series 26/27/27i: e o D 260-12 p P S 26/27/27i-07 260-12 2.44 (62) 4.25 (108) R 26/27/27i-10 260-12 3.43 (87) 5.24 (133) Part No. Mounting Bracket Moving End 26/27/27i-12 260-12 4.41 (112) 6.22 (158) 2 parts, 1 left & 1 right Series 26/27/27i: 26/27/27i-15 260-12 5.39 (137) 7.20 (183) 260-1 26/27/27i-17 260-12 6.42 (163) 8.23 (209) 26/27/27i-20 260-12 7.40 (188) 9.21 (234) Part No. Mounting Bracket Fixed End 2 parts, 1 left & 1 right Series 26/27/27i: 260-2

4. 86 ® Energy Chain System ® E2 Medium 26 ® 27 Series 26/27/27i energy chain configurator 27I Strain Relief

Chainfix clamps for igus ® Chainfix strain relief elements are available in either steel or stainless steel. They can be adjusted

n with a hexagon socket and are available in single, double and triple configurations. i the profile rail a

h Part No. Single Clamp Part No. Double Clamp Part No. Triple Clamp Cable ø C ® Steel Stainless Steel Stainless Steel Stainless in. (mm) y m CFX12-1 CFX12-1E CFX12-2 CFX12-2E CFX12-3 – .24 - .47 (06 - 12) g e r t CFX14-1 CFX14-1E CFX14-2 CFX14-2E CFX14-3 – .47 - .55 (12 - 14) e s y n CFX16-1 CFX16-1E CFX16-2 CFX16-2E CFX16-3 – .55 - .63 (14 - 16) E S

® CFX18-1 CFX18-1E CFX18-2 CFX18-2E CFX18-3 – .63 - .71 (16 - 18) s

u CFX20-1 CFX20-1E CFX20-2 CFX20-2E CFX20-3 – .71 - .79 (18 - 20) g i CFX22-1 CFX22-1E CFX22-2 CFX22-2E CFX22-3 – .79 - .87 (20 - 22) CFX26-1 CFX26-1E CFX26-2 CFX26-2E –– .87 - 1.02 (22 - 26) CFX30-1 CFX30-1E CFX30-2 CFX30-2E –– 1.02 - 1.18 (26 - 30) CFX34-1 CFX34-1E CFX34-2 CFX34-2E –– 1.18 - 1.34 (30 - 34) CFX38-1 CFX38-1E –– –– 1.34 - 1.50 (34 - 38) 7 0 4 7 CFX42-1 CFX42-1E –– –– 1.50 - 1.65 (38 - 42) 7 2 For more information p lease refer to stra in relief section of Chapter 10 2 7 - - 1 8 Chainfix Clip Modular snap-on strain relief device Cable ø Part No. Part No. 2 3 in. (mm) Clamp Bottom 5 4 Chainfix clip is available for cable diameters ranging - - .16-.31 (04-08) CFC-08-M CFC-08-C 0 1 from .16” (4mm) to .94” (24 mm). It is suitable for as - 0 0 sembly on KMA mounting brackets, clip-on strain relief .31-.47 (08-12) CFC-12-M CFC-12-C 8 4 - - .47-.63 (12-16) CFC-16-M CFC-16-C 1 1 for crossbars as well as profile rails. Quick assembly without the use of tools. For more information please .63-.79 (16-20) CFC-20-M CFC-20-C e

n refer to strain relief section of Chapter 10 .79-.94 (20-24) CFC-24-M CFC-24-C o h p

Tiewrap Plates e

x Option 1: l a e Tiewrap plates as an individual part T F Available as an individual component, can be fixed onto a mounting bracket with the use of a profile rail. Tiewrap n C B Plate Number Overall Width Bore Width Center C

of Teeth in. (mm) in. (mm) Bore B

)

( )

)

3050-ZB 5 1.97 (50) 1.18 (30) no (

2 1

)

° 4

6 4

(

. (

(

4 3

4 2 .

3075-ZB 7 2.95 (75) 2.16 (55) no .

7 .

)

( . p

3100-ZB 10 3.94 (1 00) 3.15 (80) no

s .31 k 3115-ZB 11 4.53 (115) 3.74 (95) no .08 (2) (8)

c (n-1) x .39 (10) i 1.10 Shown 3125-ZB 12 4.92 (125) 4.13 (105) no

u (28)

q assembled 1.38 (35) 3150-ZB 15 5.91 (150) 5.12 (130) no

/ For more information please refer to

3175-ZB 17 6.89 (175) 6.10 (155) no strain relief section of Chapter 10

)

4 )

( 8

. Single 3200-ZB 20 7.87 (200) 7.09 (180) yes

(

c 1 m

. 3 . tiewrap 3225-ZB 22 8.86 (225) 8.07 (205) yes s

)

0 ( u c . plate 3250-ZB 25 9.84 (250) 9.06 (230) yes

g s i

u Part No. Number Width of Strain Relief w Option 2: g m i .

w of Teeth in. (mm)

o Clip-on Tiewrap plates w w c 3050-ZC 5 1.97 (50)

. Available as a clip-on tiewrap plate without the / w /

s : use of bolts They are inserted and removed with 3075-ZC 7 2.95 (75) u w p /

t a screwdriver used as a lever. Clip-on tiewrap g

/ i

t For more information please refer to strain relief : plates are also available as an attachment to the h @ p section of Chapter 10 t : s opening crossbars. t c e h l e

: a p t s Option 3: Part No. Number Width of Strain Relief e S : l n k of Teeth in. (mm)

i Clip-on Tiewrap plates for opening r c a i e crossbars 2050-Z 6 2.36 (60) t u m

n Clip-on tiewrap plates are also available as an I e Q For more information please refer to strain relief attachment to opening crossbars. They can be section of Chapter 10 positioned at any point along the Energy Chain ®. 4. 87 Energy Chain System ® E2 Medium ® ® 26 Series 26/27/27i energy chain configurator 27 Guide Trough 27I

Guide troughs are used with applications where the upper run of the Example: Energy Chain ® glides on the lo wer run. If using igus ® steel guide Length of travel 164 ft (50 m) troughs, the following components are required: Center mounted Required guide troughs: ● Full travel length of guide tro ugh 164 ft (50 m) guide trough Part Number 95-30 82 ft (25 m) glide bar ● 1/2 travel length of glide bars = 25 sections of 6.56 ft (2 m) guide Part number 92-01 trough ● Installation sets as end connectors Part No. 95-30 Part Number 95-50-XX = 13 sections of 6.56 ft (2 m) glide bar

-XX indicates the length of the profile rail on which the guide trough Part No. 92-01 s n is mounted. The values and part numbers are specified in the table Required number of installation sets: i a on the left. The standard length of the trough components and glide = Number of guide trough components + 1 h c bars is 6.56 ft (2 m.) The required overall length of the guide trough = 25 + 1 = 26 - e s directly correlates to the length of travel. Part number of the installation sets / f S m Example: 95-50-400 for 15.75” (400 mm) long profile rail. d H o p - o c

BR a . n R i s .79 (20) B ≥ B a + .20 (5) / Ri a u h m Ba g i c o Bi . - c

Guide trough w . e / s Glide bars w

Width of Crossbar u m w g

27- 05 -200-0 i

Installation set : . c . B Q Ri “Basic” w s F h a

Installation w u

≥ Profile rail R

.04 (2) . g / R R w 0 .

Part No. 9 i i a 4 H H

. ( :

D 2 (

.16 (4) 1 )

0 • o w

0 Individual attachment A

h f )

FL 40 x 4 a

-05 2.80 (71) 95-50-200 C n

without profile rail

. ( i / 2 7

0 9 w )

-07 3.78 (96) 95-50-200 S : c

1.50 (38) .59 F H -10 4.76 (121) 95-50-250 e 1 (15) . o D 9 ø.43 (11) p .94 (24) 7

-12 5.75 (146) 95-50-250 ø.43 (11) ( P S R 5 0 ) -15 6.73 (171) 95-50-300 -17 7.83 (199) 95-50-300 1.38 (35) ( . 2 8 1 3 ) -20 8.82 (224) 95-50-350 Length from adjacent table for example, 95-50-250 * Specialized guide trough available Standard length profile rail upon request

4. 88

E E S 3 3 2 2 2 2 2 2 S 1 1 S 0 5 4 7 7 6 5 4 4 4 e e 2 2 e 0 0 0 i 0 0 5 0 r r i i / 0 0 e l e e M e / 0 n s s 1 e 5 c 0 S r e 0 g e 0 t 0 y d r i

i o c e i h s u n a

3 m i

1 1 1 1 1 n I I 5 G n n ...... ® 8 8 9 9 9 3 3 7 7 3 0 n n i i

n n 8 3 3 8 8 8 8 7 7 8 c e e . . u E o r r n h h n i h h e i i d f e e i r g i i ( ( g g g ( ( e m m ( ( ( ( ( ( ( ( u 2 2 2 2 2 3 3 4 4 3 y h h m m 1 1 5 5 5 5 5 5 5 5 r

t t a ) ) ) ) ) ) ) ) ) ) ) ) C t o h r a i n ® , 1 1 1 1 1

...... s 5 5 9 9 9 9 9 9 9 9 t 9 9 8 7 7 8 8 7 7 7 e ------I I 4 4 e 4 7 7 4 4 9 9 7 n n ...... l n n 9 9 9 8 8 9 9 8 8 8

i i e e g n n 2 2 2 7 7 2 2 4 4 7 . . r r u B B

w w i i i d ( ( i i ( ( ( ( ( ( ( ( 1 1 d d e 2 5 5 2 2 5 5 5 5 5 t t 5

0 0 5 5 0 0 0 h h t ------r 1 1 1 2 2 1 1 2 2 2

( ( o m m 2 2 2 0 0 2 2 5 5 0 u m m 5 5 5 0 0 5 5 0 0 0 g ) ) ) ) ) ) ) ) ) ) ) ) h

a n d

2 2 C 1 1 1 2 2 1 1 2 . . 7 7 ...... h 1 1 6 6 6 6 6 6 6 6 a 2 2 1 0 0 1 1 0 - - 1 1 - - i ------n 5 5 5 8 8 5 5 8 0 0 O O . . f ...... 4 4 5 6 6 5 5 6 6 6 l u u i i e n n 5 5 5 2 2 5 5 2 3 3 t t . . x e e B B

r r ( ( c 2 2

a a w w 8 8 a . . i i b 5 5 d d ( ( ( ( ( ( ( ( 4 6 6 4 4 6 7 7 l - - t t e 1 1 h h 1 6 6 1 1 6 0 0 s 3 3 ------1 2 2 1 1 2 2 2

( ( 8 8 m m u 4 1 1 4 4 1 7 7 . . m m 5 5 s 1 9 9 1 1 9 0 0 ) ) ) ) ) ) ) ) ) ) ) ) e d

i n

1 1 s O O 1 1 1 1 1 1 2 2 . . h ...... u u 1 1 3 9 9 3 3 9 6 6 i i e n n t t 8 0 0 7 7 8 8 7 4 4 e e . . l f r r h h

c h h a a o e e ( ( ( ( m m ( ( ( ( ( ( ( ( 2 2 3 5 5 3 3 5 6 6 i i n g g m m 8 8 5 0 0 5 5 0 7 7 v h h ) ) ) ) ) ) ) ) ) ) ) ) e t t y o r

a 2 2 2 1 2 2 2 2 2 2 . . p 9 9 ...... 9 3 p 1 4 4 1 1 4 5 5 5 8 B B 6 8 8 6 6 8 - - l i 1 1 ------e e c 7 7 9 9 9 9 9 9 1 1 n n a ...... 0 0 8 8 8 8 8 8 8 8 d d t i i n n 4 9 9 4 4 4 4 4 1 1 i i i o . . n n R R g g n

r r ( ( a a ( ( ( ( ( ( ( ( 7 3 5 6 6 5 5 6 7 7 d d 5 5 5 3 3 5 5 3 5 5 i i - - u u ------1 1 2 2 2 2 2 2 3 3 ( ( s s m m 8 8 5 5 5 5 5 5 0 0

m m 0 0 0 0 0 0 0 0 0 0 ) ) ) ) ) ) ) ) ) ) ) )

E2 Medium Energy Chain System ® E2 Medium ® Bracket Configurations energy chain configurator

Female Bracket with Bore Female Bracket with Bore • Not all Moving End Moving End configurations apply to all #0 #7 mounting Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End brackets.

Female Bracket with Bore Female Bracket with Bore Moving End Moving End Please refer to bracket #1 #8 specifications

Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End pages of each individual Female Bracket with Bore Female Bracket with Bore Moving End Moving End series.

#2 #9 Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End

emale Bracket with Bore Female Bracket with Bore F Moving End Moving End

#3 #10

Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End

Female Bracket with Bore Female Bracket with Bore Moving End Moving End

#4 #11

Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End

Female Bracket with Bore Female Bracket with Bore Moving End Moving End

#5 #12

Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End

Female Bracket with Bore Female Bracket with Bore Moving End Moving End

#6 #13

Male Bracket with Pin Male Bracket with Pin Fixed End Fixed End

Female Bracket with Bore Moving End

#14

Male Bracket with Pin Fixed End ® Energy Chain System E2 Medium m u i

Assembly Instructions d e M Energy Chains ® - Assembling Series 200/240/250 2 E 1 2 3 4

Joining chain sections: push sec - To open crossbars: press screw - Repeat Step 1 on other side To close crossbars: push down on tions together; angle one side until driver into tab on top of link, lever crossbar with thumb until it snaps pin snaps into bore; repeat on screwdriver until crossbar opens into place other side

Energy Chains ® - Separating Energy Chains ® - Attaching Mounting Bracket

1 2 1 2

Separating chain sections: insert screwdriver between two links. Attaching mounting brackets: snap Snap tiewrap plate into bottom Twist until pin disengages from bore; pull sections apart bracket into link (see Step 4 - groove of the mounting bracket “Joining chain sections”)

Energy Chains ® - Assembling Series 26/27/27i and Series 340/350

1 2 3 4

4. Joining chain sections: push 2. Repeat Step 1 on other side 2. Repeat Step 1 on other side 3. To close crossbars: push down sections together; angle one side on crossbar with thumb until it until pin snaps into bore; repeat on snaps into place other side

Assembling continued Energy Chains ® and Energy Tubes - Separating

5 6 1 2

5. Separating chain sections: insert 6. Twist until pin disengages from 7. Attaching mounting brackets: 8. Snap tiewrap plate into bottom screwdriver between two links bore; pull sections apart snap bracket into link (see Step 4 - groove of the mounting bracket “Joining chain sections”)