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Production Vises PRODUCTION VISES Vises Introduction to Design.............................................104–105 VMC/HMC Solutions ..............................................106–107 Ball Lock® Mounting System ...............................108–109 Production Vises 4" (100 mm) Production Vises ..................................110–112 6" (150 mm) Production Vises ..................................113–115 Short 6" Production Vises .........................................116 –117 Self Centering Vises 4" (100 mm) ..................................................................118–119 6" (150 mm) ..................................................................120–121 Accessories ...........................................................................121 Production Vise Columns 4" (100 mm) Production Vise 4 Sided ...............................................................................122 3 Sided ...............................................................................123 6" (150 mm) Production Vise 4 Sided ...............................................................................124 3 Sided ...............................................................................125 12 Station Hex .....................................................................126 VISES PRODUCTION Hydraulic Production Vises .......................................127 4" (100 mm) .................................................................128–129 6" (150 mm) ..................................................................129–130 Subplates .....................................................................136–137 Hydraulic Vise Accessories ...................................... 131–132 Vise Accessories ..................................................133–138 Jaw Selections .....................................................133–135 Ball Lock® Shanks/Plates .........................................136–137 Sine Fixture Keys/T-Slot Nuts ..........................................138 Heavy Duty Machine Vise .........................................139 5-Axis Production Vises Self Centering & Fixed Jaw Vises & Accessories ..... 140–143 Compact Vises .............................................................144-146 Pallet Clamps ................................................................. 147 103 PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Jergens Production Vise System Self-Centering Vises Production Vise Columns 2, 4, 6, 8, 12 and 16 station models available. • Quick, simple fixturing for concentric machining Dual Station Vises PRODUCTION VISES PRODUCTION 6" (150mm) MonoQuad Maximum Holding Power 4" (100mm) MonoQuad • Jaws machined to the contour of your workpiece maximizing holding force. • Quick change reverseable soft jaws • Single station adapter plate included • Multiple base designs to meet any requirement Fastest Quick Change Jaw System 104 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Jergens Production Vises Features and Benefits: Easy to remove Wide/Full jaw travel center fixed jaw Benefit: Larger workpiece Benefit: Quick change over holding capacity to single station vise for larger parts Fully machinable and reversible jaws Fastest quick Benefit: More workholding change jaw system flexibility per jaw set. Machine “Pockets” into the Benefit: Reduce set-up vise jaws, in the shape of your times and parts change workpiece. over PRODUCTION VISES PRODUCTION Chip and fluid flow through base Rigid construction with Benefit: Easier to keep clean, hardened and ground no more clogging stainless steel rails Fully sealed lead screw assembly Benefit: High accuracy and repeatability Multiple mounting Benefit: Lower maintenance base configurations and repair problems/cost available Benefit: Increased flexibility and use with existing equipment and hardware Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com 105 PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Vertical Machine Solutions Narrow Base Production Vises Ball Lock® Base Production Vises Pages 111 & 114 Pages 110 & 116 The small footprint allows maximum density of vises on your The mounting flange is cut into a jigsaw pattern to fixture or table. Best choice for applications where parts are allow vises to nest closely together. Designed for held in multiple vises. use with Jergens Ball Lock® Mounting System. PRODUCTION VISES PRODUCTION Universal Base Production Vises Interlocking Base Production Vises Pages 111 & 117 Pages 112 & 115 The mounting flange has slotted holes This base has an interlocking pattern to allow to allow mounting on any machine table. the vises to be mounted close to each other. Self Centering Vises (3 Base Styles) Pages 118–121 Hydraulic Vise Self-Centering vises provide quick, simple fixturing for Pages 128–130 concentric machining of different sized workpieces. Innovative compact design. Reduced set-up time. Internal Slide Assembly with Hydraulic Clamping Cylinder. 5-Axis Production Vises Pages 140–147 5-Axis production vises and accessories rigidly clamp parts without obstructing access to multiple part faces. 106 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Horizontal Machine Solutions 3-Sided Production Vise Columns 4-Sided Production Vise Columns Pages 123 & 125 Pages 122 & 124 For machining 3 faces of production parts on HMC's. Large Available with bases to fit directly onto machine table spindle noses can access the workpiece. Allows for up to pallets or to a Ball Lock® sub-plate. 240° workpiece accessibility. 6-Sided Production Vise Columns Page 126 VISES PRODUCTION Increase the number of parts per load, while maintaining a small footprint. Available with bases to fit directly onto machine tables or to a Ball Lock® sub-plate. Multiple Column Configurations Available Please call 1-877-426-2504 or email [email protected] for application engineering assistance. Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com 107 PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Ball Lock® Fixture Mounting System for Jergens Production Vises BALL LOCK MOUNTING SYSTEM Locates The Ball Lock® System accurately positions your fixture plate...to within ±0.0005" (±0.013mm) repeatability or better, minimizing the need to indicate your fixture. PRODUCTION VISES PRODUCTION Locks The Ball Lock® System securely holds fixture plates to subplates with up to 20,000 lbs (88kN) of hold-down force per shank. The Ball Lock® Mounting System Commonly Asked Questions Q. How does it lock? provides a method of quickly and A. Inside the shank are three balls that accurately locating fixtures onto Q. What is the Ball Lock® expand into a tapered groove in the machine tables. The Ball Lock® Mounting System? receiver bushing. This action draws Mounting System has done for A. It is a means of locating and locking the plates together. The locking balls machining centers what the Japanese two flat surfaces together, normally a are activated by turning a setscrew in SMED (Single Minute Exchange of fixture plate to a sub-plate. the head of the shank, which pushes Die) concept did for presses. Instead a 4th ball to distribute the clamping of SMED, Ball Lock® provides single Q. How does it locate? forces between the 3 locking balls. minute exchange of fixtures. Fixtures A. Similar to locating pins, two Ball can often be exchanged in less than Lock® shanks (pins) pass through two Q. How many shanks are required a minute with position repeatability precision liner bushings on the fixture to locate and lock each fixture? of ±0.0005" (±0.013mm). Fixtures plate and into two precision receiver A. Only two shanks, passing through can be exchanged between different bushings on the subplate. bushings in the fixture plates, are machines when both are using the required for location. However, Jergens Ball Lock® Mounting System. additional shanks passing through clearance holes in the fixture plate will provide additional holding force distributed across the plate. 108 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Unmatched Setup Speed and Workholding Flexibility PRODUCTION VISES PRODUCTION Q. Is there a preferable location for with ¾" (18mm) of thread engagement Q. What if my plate is thinner than the liner bushing? requires 10 turns to lock. On CNC the recommended thickness? A. System repeatability is improved machines, the repeatability of fixture A. By adjusting the depth of the if the liners are located at opposite locations makes indicating of the counterbore for the receiver bushing corners of a rectangular fixture plate. fixture unnecessary. in the subplate, you can still use the For consistency, we recommend Ball Lock® System. If there are any locating the liner bushings at top left Q. How do I recess the fixtureplate questions on this type of application, and bottom right. for a clear surface ? please call 1-877-426-2504. A. Counterbore the fixture plate to a Q. What are the advantages of diameter large enough to allow easy Q. Can I use the shanks in a heated using the Ball Lock® System over removal of the shank. environment? the conventional method of dowel Note: The thickness of the plate section A. The shank is made of alloy steel, pins and cap screws? under the head of the shank is critical and heat treated to 40-45Rc and should A. Both locating and locking are must conform to
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