Bottling Line Services Quality Lab Services

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Bottling Line Services Quality Lab Services

G3 Bottling Services provides full-service BOTTLING LINE SERVICES bottling for wineries, breweries, and other • ISO 9001:2015, Quality Management System beverage producers. We off er complete • Steam Sanitation component sourcing, on-site lab services • ATP Swab Analysis • Continuous Dissolved Oxygen (DO) Monitoring and contract packaging through our • Filter Integrity Testing California bonded Modesto facility with • Hourly checks for oxygen levels, ﬁ ll height, label placement, cap torque or cork depth, case print several bottling lines and cooperage for and quality. 120,000 gallons of wine. We also bottle • HMI computer allows operators to review status of entire line from one location locally right at our customers doorstep • Daily Production Logs available to customers with our mobile bottling line. Extensive • Innovation & Technical Services group support experience with a wide range of packages and production volumes gives us the technical QUALITY LAB SERVICES knowledge to manage every aspect of our • pH customers’ requirements. • Volatile Acidity (VA) • Total Sulfur Dioxide • Total Acidity (TA) (TSO2) • Residual Sugar (RS) • Dissolved Oxygen (DO) • % Alcohol (ETOH) • Total Package Oxygen • Density Free Sulfur (TPO) Dioxide (FSO2) • Temperature • Carbon Dioxide • Microbial Testing G3 Enterprises.com | 1-800-321-8747 Mobile Bottling | Contract Packaging | Quality Lab Services G3 Enterprises 2019 G3 Enterprises ® BOTTLING LINES GLASS BAG-IN-BOX PETAINER KEG™ SINGLE SERVE HIGH SPEED PET (1 Mobile Line, 1 Fixed Line) (1 Fixed Line) (1 Mobile Line) (1 Fixed Line) (1 Fixed Line) & TECHNICAL SPECIFICATIONS BEVERAGE TYPE Wine Wine Beer, Wine, Cider, Wine Wine Coffee, Kombucha CONTAINER SIZES 187mL, 375mL 1L, 1.5L, 1.75L, 20L 187mL, 187mL 750mL, 1.5mL 3L, 5L 30L 750mL 4-pack CONTAINER TYPES Glass Premade Bags, One-Way Keg 187mL, PET Bottle Burgundy Web Fed (100% Recyclable) 750mL 4-pack (100% Recyclable) Bordeaux Claret Hock Round Bottles Only MAX HEIGHT 340mm 16”H x 8”W x 16”L N/A 3” 191mm (13.4 in.) (7.5 in.) BOTTLE DIAMETER 53mm - 109mm N/A N/A 2.75” 48mm - 64mm LINE SPEED 45 bpm 15 bpm 40 Kegs per Hour 150 cups per minute 250 bpm (Filling Accuracy +/-0.5%) (187mL) CLOSURE (CORK/CAP) Yes N/A N/A N/A N/A CAPSULE (TIN/POLY/PVC) Yes N/A N/A N/A N/A LABELING (INLINE/ROTARY) Yes N/A N/A Yes Yes CASE SEALING Hot Melt Tape N/A Hot Melt Hot Melt (HOT MELT OR TAPE) LASER PACKAGE CODING Yes Yes N/A Yes Yes (JULIAN OR CALENDAR) IN-LINE CARTON DATE CODING N/A Yes N/A Yes N/A (JULIAN OR CALENDAR) CASE PRINT OR PRINT Case Print Case Print N/A Print & Apply Print & Apply & APPLY APPLICATION.

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Implementation of Lean Six Sigma Methodology on a Wine Bottling Line
MASTER THESIS The implementation of Lean Six Sigma methodology in the wine sector: an analysis of a wine bottling line in Trentino Master Thesis in Industrial Engineering by Sergio De Gracia Directed by Prof. Roberta Raffaelli Academic Year 2013-2014 Table of Contents Abstract ......................................................................................................................................... 9 Acknowledgements ..................................................................................................................... 10 Introduction ................................................................................................................................ 11 Lean Manufacturing .................................................................................................................... 14 1. Lean Manufacturing ................................................................................................................ 14 1.1. TPS in Lean Manufacturing.......................................................................................... 15 1.2. Types of waste and value added ................................................................................. 16 1.2.1. Value Stream Mapping (VSM) ................................................................................... 18 1.3. Continual Improvement process and KAIZEN ............................................................. 19 1.4. Lean Thinking .............................................................................................................
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Getting Ready for Bottling
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Wine Flavor 101C: Bottling Line Readiness Oxygen Management in the Bottle
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Conveyors and Dividers EN SMILINE DIVISION
CONVEYORS AND DIVIDERS EN SMILINE DIVISION Fluid transport of the products The transport of containers and products from a machine to Smiline logistic systems are designed to fully meet the another one within a bottling line is a crucial factor in order to exigencies of fluidity, flexibility and efficiency, thanks to ensure high performance standards. innovative technical solutions and top quality materials: This procedure must be fluid and constant and must guarantee • modular structure which can easily fit several types of the maximum operating flexibility, in order to face sudden flow containers and product flows changes, due to unexpected conditions during the machines • minimization of the changeover times, in order to quickly operation. switch from a production to another one • high operational reliability, thanks to stainless steel AISI 304 To this purpose, a last generation automation and control system, frame and components as well as sophisticated sensors, ensure high performance • friction and noise levels among the lowest in this sector standards during all phases of the production cycle. • reduced need of maintenance and cleaning interventions, restricted to a few sections • easy and intuitive start and control operations • user-friendly technology, thanks to the POSYC operator panel with LCD touch screen • energy consumption and operational costs among the lowest of the market Smiline solutions can guarantee an optimal control of the product flows, thanks to an accurate study of the accumulation, distribution and transport dynamics. 2 Air conveyors Smiline offers customized solutions for a quick and trouble-free transfer of empty PET containers of any shape and size from the blow molder to the filler.
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Packaging Equipment List
DRUG PRODUCT Packaging Equipment List Complete pharmaceutical packaging services for product development, clinical trial materials and commercial supply. Solid-Dosage Bottle Packaging Fully integrated and automated bottling line with capabilities up to 60 bottles / min. PROCESS STEP EQUIPMENT CAPABILITIES Automated Bottle Kaps-All AU-3C Bottles are inverted, rinsed with ionized air, and vacuumed clean. Unscrambling and Cleaning Inserts packet style desiccants into bottles. Desiccant Inserter Multisorb APA-1000CB Dry air purge chamber and verification for desiccant placement. King TC8 Electronic Tablet Filling / Tablet Counting Individually counts each dosage unit into the bottle. Counter Filling / Tablet Counting IMA Swiftvision Individually counts each dosage unit into the bottle. Uses steel blades to cut exact lengths of coil filler and inserts Coil Inserter Lakso 52 into the bottle. Cut length from 2.5” to 7”. Sensor system for 100% inspection of presence and correct Cotton Inspection System Auto-Mate AM-D placement of coil filler. Uses pneumatic clutches to apply closures to specified Capper Kaps-All E4 torque levels. Induction Sealer AutoMate AM-250 Seals foil liners onto bottles. Uses pneumatic clutches to re-tighten closures to specified Re-torquer Kaps-All FE4 torque levels after induction sealing. Wrap around labeler to apply pressure sensitive labels to Labeler Quadrel Versaline round bottles. Vision system for 100% inspection of lot and expiry information. Limited to round or square bottles. Outserter Creative Automation 405 Glues outserts onto the tops of bottles. Bundling Equipment Eastey L-Bar Sealer and Heat Tunnel Forms, cuts, and shrinks bags of shrink film around bundles. Alcami Corporation Development Services • Analytical Testing • API • Drug Product +1 800.575.4224 www.alcaminow.com 08/2016 Blister Packaging High quality and flexible blister packaging lines with capabilities up to 225 blisters / min.
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Understanding and Measuring the Shelf-Life of Food Related Titles from Woodhead's Food Science, Technology and Nutrition List
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Impact of Storage Position on Oxygen Ingress Through Different Closures Into Wine Bottles
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Wine-Grower-News #275 6-14-14
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Case Study – Beer Bottling Line Increased Fill Speed
Scan to find out more about the products. Case Study – Beer Bottling Line Increased Fill Speed Location : Europe Beer Bottle Line Total Annualised Benefit Target : Filling speed improvement € 1,512,000 Situation : The brewer was filling 330ml bottles at Solution : Cavitus fitted a BLE Lite unit to the bottle 34,000 bottles per hour on a KHS mechanical fill- line, rated up to 40,000 bottles per hour. As this line er with approx. 60% of product filled (Pilsner), 30% had high foam levels and a speed of 40,000 bphr the Weissbeer and 10% dark beer. Operational perfor- smaller powered unit was recommended. The Cav- mance of the line showed 15% reduction in filling itus unit was fitted 20cm prior to the high pressure speed due to over foaming prior to capping. The line jetter. The installation of the transducer/sonotrode speed was reduced to reduce spillage. on the star wheel was completed in 30 minutes (min- imal 30minute down time of the line and impact on production) and the cabinet control panel was fitted outside of the filler and completed in 1.5 hours due to good project pre-planning involving the custom- er’s engineer. Result : By applying the Cavitus foam control sys- tem prior to jetting on the star wheel section of the filler, the benefits delivered to the customer were; 1. Increased filling speed from 34,000 to 40,000 bph 2. Reducing the foam loss around the jetter and capper section of the line, 3. Maintaining the same TPO level, Payback period for the client was less than 1 month.
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Machines for Bottling and Packaging Industries
MACHINES FOR BOTTLING AND PACKAGING INDUSTRIES INDEX 06 I Company profile and services 10 I Solutions for the bottling and packaging industries 12 I Depalletizing / Debagging 18 I Bottles or packs handling and conveying 22 I Quality control 26 I Handle applicators 30 I Box packing 32 I Palletizing - end of the line 36 I Automated guided vehicles 38 I Engineering and turn-key projects COMPANY Since 1986, AND&OR has been designing, developing and VISION making machines and custom-made complete solutions for the blow molding, bottling and packaging industries. Continuous efforts, commitment to quality and creativity MISSION have been the driving force of our increasing competitiveness VALUES in the market, being today an international reference in the sector. We assemble and test our machines in an automated, modern 11,500 square meters facility headquartered in Seville, Spain. MISSION VISION VALUES We provide to our To be a worldwide • Humility and respect We strongly believe in a close collaboration with our customers technological machinery manufac- • Team work and spirit customers during all phases of a project: design/engineering, solutions most adapted turer reference in blow • Commitment and manufacturing, start-up installation and after-sales service. to their production needs, molding, packaging involvement improving their profita- and bottling sectors. • Discipline and seriousness bility. • Passion for what we do 06 AND&OR TODAY Experience working for the blow molding and bottling industry since 1986 More than 2,000 machines installed worldwide, of our design and manu- facturing Customers and after sales service in more than 90 countries Exports represent more than 85% of AND&OR’s turnover.
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Unscramblers for Empty Plastic Bottles
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Classic® Wine Label Papers Are Perfect for a Variety of Print Techniques and Processes Such As Lithography, Foil Stamping, Embossing, Engraving and Die-Cutting
® classic FSC® Certified wine label papers 30% Post Consumer Choices Green Seal Certified Made Carbon Neutral Plus PREMIUM WINE LABEL PAPERS classic® wine label papers are perfect for a variety of print techniques and processes such as lithography, foil stamping, embossing, engraving and die-cutting. classic® wine label papers are availalbe in three well-known classic® brands: • classic crest® papers • classic® linen papers • classic ® laid papers features and benefits – Available in three popular CLASSIC® Brand colors. – Four finishes: Smooth, Linen, Laid and Felt. – The standard 60 lb. text weight is stocked in two sizes. >> For more information about classic® wine label papers go to: – One white recycled option available, made from 30% post consumer fiber with wet-strength. www.neenahpaper.com/CLASSICWineLabel – Special weights and finishes are available by special order and are subject to mill minimums. – “Wet-strength” additive is available as special order in all items, subject to mill minimums. Because the CLASSIC® Wine Label Papers collection is an extension of the CLASSIC Brands of Neenah Paper, for the very e first time winemakers, designers and printers have the opportunity 2 to develop a cohesive look and feel across an entire system of marketing collateral. WET STRENGTH FINISH SIZE SUB WEIGHT GRAMS PER METER GRAIN M SHEET WEIGHT SHEETS PER CARTON WHITE CLASSIC NATURAL SOLAR WHITE Meets Cobb and Sizing Recommendations RECYCLED SOLAR WHITE CLASSIC CREST® ® SMOOTH 19 x 25 60 89 L 60 1500 CLASSIC Wine Label Papers are guaranteed to fall consistently Wine Label Text within Cobb range industry standards. Paper that is outside the CLASSIC CREST® SMOOTH 23 x 35 60 89 L 102 1000 recommended range can absorb too much or too little moisture, Wine Label Text which can result in label adhesion problems.
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