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Industrial Equipment Manufacturing Success Cases Industrial Equipment Manufacturing Success Cases Electronic Manufacturing Semiconductor Food and Beverage Components Automated Guided Vehicle Test and Measurements www.advantech.com Table of Contents Founded in 1983, Advantech is a leader in providing trusted, innovative embedded and automation products and solutions. Advantech offers comprehensive system integration, hardware and software, customer-centric design services, as well as global logistics support, all backed by industry-leading front and back office e-business solutions. We cooperate closely with our partners to help provide complete solutions for a wide variety of applications across a diverse range of industries. Advantech has always been an innovator in the development and manufacturing of top-quality, high-performance computing platforms, and our mission is to continue to drive innovation by offering trustworthy automation products and services. With Advantech, there is no limit to the applications and innovations our products make possible. Electronic Semiconductor Food and Manufacturing Beverage Production Line Solution for Mobile 4 Internet Solution for PCB Equipment 22 Automatic Vision Inspection Solution 38 Phone Ceramic Covers for Product Traceability in the Food High-Speed Adhesive Dispenser 24 and Beverage Industry Motor Control Integrated Solution for 6 Solution High-Precision Dual-Channel Adhesive Advantech Empowers Smart Pharma 40 Dispensers Advantech IC Test Handler Machine 26 Manufacturing Equipment and Automation Solution Machinery A FOG Vision Control Solution for an 8 LED Module Production Line Advantech Digitizer for PCB Laser Drill 28 AI Empowered Cookie Factory 42 Pulse Signal Measurement Advantech’s Multi-Axis Mechanical 10 Arm Control Proposal Advantech Dispenser System Solution 30 Solution for Flatness Testing of 12 Advantech Machine Automation 32 Automotive Engine Components Solutions: IC Wafer Prober and Tester Automated Inspection and Sorting 14 Wafer Optical Inspection Solution 34 for Semiconductor Front-End CNC Smart Manufacturing with Edge 16 Manufacturing Solution-Ready Platform Automated Inspection Machine for 36 Advantech Motion Control Solution for 18 Semiconductor Manufacturing Active Alignment Machine 3D Glasses Automated Machine Vision 20 System for Inspection 01 02 03 2 Components Automated Test and Guided Vehicle Measurements Screw Inspection Solution 44 "Shop Till You Drop" With Advantech’s 62 Data Acquisition Solution with High 74 e-Commerce Warehouse Logistics Price-Performance Ratio for Distributed Advantech Solution for Aerospace 46 Solution Temperature Sensor Systems Electronics Testing Systems Intelligent Parking System Powered by 64 Cost-Effective Audio Extraction 76 Accurate Predictive Maintenance 48 PC-based AGV Parking Robot Solution for Vehicle NVH Testing System for World Leading Screw and Nut Manufacturer Advantech’s High-Performance 66 High-Precision Stress Measurement 78 Embedded Computers Deployed in Solution for Printed Circuit Realizing Human–Robot Control and 50 Substation Inspection Robots Boards MES Management with Advantech’s Total Industrial HMI Solution Advantech’s Modular Box PC Enables 68 Cost-Effective Vibration and Noise 80 Four-Way Shuttle Robots Testing Solution Enhances Quality Passive Component Inspecting 52 Assurance Testing for Fan Maker Machine Solution Advantech Edge Solutions: 70 Empowering 5G Patrol Robots High-Integration DAQ Compact 82 Advantech Defect Inspection Solution 54 Computer for Industrial Measurement for Passive Component Testing Empowering 3D Vision Guided Robots 72 Systems Machines With Advantech’s Ultra-Compact Edge Automated Solution for 4K Video 84 Advantech Machine Vision Inspection 56 Output Inspection Solution for Flywheel Manufacturing Automotive Connector Testing 86 Advantech's 3C Inspection Solution 58 Equipment Integrates Motion Control, Machine Vision, and MES Advantech Notebook Industry Display 88 Inspection Solution Deploying AI Inspection for Heat Sink 60 Factory AI Defect Inspection for Textiles 90 High-end AI Powered 3D Computed 92 Tomography Equipment System Industrial AI and Robotics Controller 94 System in Waste Recycle Industry 04 05 06 3 Production Line Solution for Mobile Phone Ceramic Covers Location: China Background Ceramic covers have been developed as a new and innovative material for mobile phones. Their production requires complete automation in order to prevent defects during such processes as loading/ unloading, polishing, and laminating. Concurrent automated visual machine inspection is also necessary to maximize yield. Demand and production standards are exceptionally high for this market, and thus fully automated around-the-clock production is essential to ensure both production quantity and quality. System Requirements Ensuring a highly efficient ceramic cover production system defects are difficult to prevent during production and transportation, necessitates rapid motor control response. In this case, server machine visual quality inspections are critical for this high-speed request –response times had to be in the microsecond range to production environment, thus requiring high-performance data support the multi-axis robotic arms in the production line. Because acquisition cards in addition to cameras with a high frame rate. development cycles are short, simple connections were needed in Finally, the controls needed to be simple so that operations could be order to reduce assembly times. managed via a single platform, thus ensuring efficient development, With the automated loading/unloading system comprising many testing, adjustment, and on-site maintenance. To meet these cylinders, sensors, and electromagnetic valves, it was essential to requirements, the system had to support at least four PCI slots and have stable, high-speed data acquisition cards with multi-I/O support. two PCIe slots, have a high-mid tier processor, and perform reliably Specifically, the system required 108 digital inputs and 96 digital over long periods of operation. outputs while still conserving PCI slots for the controllers. Because Project Implementation ACP-4020 AIMB-786 PCI-1203 PCI-1758UDIO PCIE-1674E 4U Short Depth Intelligent LGA1151 8th/9th Gen. Intel® Core™ 2-Port EtherCAT Universal 128-ch Isolated Digital 4-Port PCI Express GigE Rackmount Chassis i7/i5/i3/Pentium®/Celeron® ATX PCI Master Card I/O Universal PCI Card Vision Frame Grabber with Triple Display, DDR4, USB 3.1, SATA 3.0 4 Electronic Manufacturing System Description Workflow for the loading/unloading system primarily comprises to whether the results are OK or NG, with OK workpieces material loading, visual inspection, and material unloading stages. proceeding to the next process and NG pieces being removed. Upon completion of each process, automated visual inspection is The data from visual inspection are later used to generate performed to profile the workpieces. Using data signals, the system statistical reports on such parameters as produced quantity, controls the motors to adjust the workpieces so that they are within throughput yield, and efficiency. At the material offloading stage, the camera range of the next visual inspection machine. workpieces that meet specification move rapidly along the production line for final packaging. During visual inspection, workpieces are checked for defects, and the corresponding motor control mechanisms are initiated according System Diagram ACP-4020 + AIMB-786 4U Short Depth Intelligent LGA1151 8th / 9th Generation Intel® Core™ Rackmount Chassis i7/i5/i3/Pentium/Celeron ATX with Triple Display, DDR4, SATA III PCI-1203 PCI-1758DIO PCIE-1674E 2-Port EtherCAT Universal 128-ch Isolated Digital 4-Port PCI Express GigE PCI Master Card I/O Universal PCI Card Vision Frame Grabber Ethernet Motor Driver Sensor Electromagnetic Industrial Camera I/O Valve x4 Why Advantech? Our dedicated research team’s extensive experience with motor control valves, cylinders, sensors, and other auxiliary devices in the production applications allowed us to provide professional support for pre-evaluation, line was achieved with the PCI-1758UDIO digital I/O card. In addition to sample development, and on-site adjustment. providing 128 independent channels, this card also offers a high level of ESD protection, digital filtering, and message processing functions, For motor control, Advantech’s PCI-1203 2-port EtherCAT master card thus providing a high level of control with only a limited number of was selected because it supports 16 axes that can be assigned to up cards. For image acquisition, PCIE-1674E image acquisition cards were to five groups, thus enabling automatic operation of the robotic arms adopted to link cameras for high-speed multi-angle monitoring, and their on the production line. The card’s onboard dual-core 650-MHz Arm® compatibility with commercial GigE Vision cameras allows for flexibility in processor makes it optimal for real-time diagnostics, record control, and camera selection. error management, all of which have made production line maintenance more convenient. Common Motion SDK support also makes it an Finally, system control was realized with the ACP-4020, which is the effective EtherCAT control development platform for accelerating present world’s most popular choice for industrial PCs. and future project development. Control of the stack lights, stop buttons, 5 Motor Control Integrated Solution for High-Precision Dual-Channel Adhesive Dispensers Location: China Background For manufactured products requiring the application of industrial adhesives,
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