Energy Saving of Central Air-Conditioning and Control System Caseb Study: Nanchang Hongkelong Supermarket
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Energy Saving of Central Air-Conditioning and Control System Caseb Study: Nanchang Hongkelong Supermarket Thesis Yizhou He Degree Programme in Industrial Management Accepted ___.___._____ __________________________________ SAVONIA UNIVERSITY OF APPLIED SCIENCES, BUSINESS AND ENGINEERING, VARKAUS Degree Programme Industrial Engineering and Management Author He Yizhou Title of Project Energy saving of central air-conditioning and control system Case study: Nanchang Hongkelong Supermarket Type of Project Date Pages Final Project 13/10/2010 6 2+8 Academic Supervisor Company Supervisor Company Harri Heikura Zheng Jun HKLS Abstract In China, with the rapid development of economiy, the resources are consumed very seriously. Compared with the developed countries, China’s energy consumption for unit GDP production is more than 6 to 10 times and the energy consumption for unit product production is 50% higher than in the developed countries. Therefore, China is increasing emphasis on energy conservation and is also increasing the awareness of energy saving and environmental protection. In energy saving measures, the one that reduces energy consumption of the central air conditioning is very important. Because in industrial and commercial buildings, central air conditioning system is a very important part of infrastructure and it is widely used. It takes a large proportion in industrial production and the total daily energy consumption of buildings. In industry, central air-conditioning energy consumption accounts for over 40% of the total energy consumption. In this thesis, the problem and the cause of the problem were found according to the research of the specific practical problem of the traditional energy saving system. Based on the theory of intelligent building management system (IBMS) and energy-saving central air-conditioning inverter, a means of vector control can be adopted to achieve the integrated use of the technology and a solution to improve the Central Air Conditioner equipment and improve HVAC energy saving control system can be found. In this thesis, it was studied how to reduce the central air-conditioning energy consumption, and also it was a case study about improvement of Nanchang HKLS air conditioning system. This case study shows the practical design and practical improvement of the project can be known and it is also shown the energy saving result by economic analysis is also presented. Keywords Central Air Conditioning, HVAC, Energy Saving, CACS, Inverter Confidentiality CONTENTS 1 Introduction ...................................................................................................................... 3 2 The status and development of the energy saving of HVAC system ............................... 5 2.1 Background ........................................................................................................... 5 2.2 The characteristic and problem of HVAC system ................................................. 6 2.3 The energy saving measures of HVAC ................................................................. 8 2.3.1 The energy-saving by architecture design .................................................. 9 2.3.2 Measures to decrease air standards ............................................................ 9 2.3.3 Energy saving measures of HVAC system ............................................... 10 2.4 The principle and application of frequency conversion adjustment .................... 13 2.4.1 The basic principle of frequency converter .............................................. 13 2.4.2 Functions of variable frequency speed control ........................................ 13 3 Development and Testing of HVAC Control System ..................................................... 19 3.1 Structural design of control system ..................................................................... 19 3.2 The function of control system ............................................................................ 21 3.3 Software design ................................................................................................... 25 3.3.1 Embedded real-time operating system ..................................................... 25 3.3.2 Control flow’s design based on RTOS ..................................................... 26 3.4 Hardware design .................................................................................................. 28 3.4.1 Node controller ......................................................................................... 28 3.4.2 The design of equipment room server ...................................................... 31 4 Research on energy saving of central air conditioning system in Nanchang HongKeLong Supermarket (HKLS) ............................................................................. 35 4.1 Calculation condition .......................................................................................... 35 4.1.1 Calculation of meteorological parameters ................................................ 35 4.1.2 The scope and requirement of the design ................................................. 35 4.2 Preliminary design ............................................................................................... 36 4.2.1 Purification of air conditioning system design ......................................... 37 4.2.2 Cold water system design ......................................................................... 39 4.2.3 The control sequence of air conditioning system ..................................... 39 4.2.4 Noise elimination and shockproof method ............................................... 40 4.3 The equipment selection of air-conditioning and cold and heat source .............. 40 4.3.1 Air handling equipment selection ............................................................. 40 4.3.2 Cold and heat source selection ................................................................. 42 4.4 Automatic Control on Air-conditioning and Cooling/Heating source system .... 42 4.4.1 Automatic control of fan in air conditioning unit ..................................... 42 4.4.2 Automatic control of water system ........................................................... 43 4.4.3 The automatic control and operation of basement smoke exhaust system44 5 Improvement Project Program for Energy Saving in Central Air Conditioning System in Nanchang HKLS .......................................................................................................... 46 5.1 Equipment overview ........................................................................................... 47 5.2 Improvement plan ............................................................................................... 48 5.2.1 The equipment of improvement plan for energy saving .......................... 48 5.2.2 Specific measure ...................................................................................... 49 5.3 Technical feature ................................................................................................. 50 5.4 Technical and economic analysis ........................................................................ 51 6 Conclusions .................................................................................................................... 54 References ......................................................................................................................... 55 Abbreviations .................................................................................................................... 59 Appendices ........................................................................................................................ 62 3 1 Introduction Because of worldwide energy crisis, the construction of industry development has brought a great impact. There are increasingly widespread attention for the rational use of energy and new energy development. [1] In China, with the rapid development of economic situation, the resources are consumed very seriously. Compared with the developed countries, China’s energy consumption for unit GDP production is more than 6 to 10 times and the energy consumption for unit product production is 50 % higher than in the developed countries. Therefore, China is increasing emphasis on energy conservation and is also increasing the awareness of energy saving and environmental protection. Saving energy, reducing production and office costs become one of the main ways to improve the market competitiveness in many enterprises. [1] In energy saving measures, the one that reduces energy consumption of the central air conditioning is important. To improve the living environment, there are many places such as apartments, villas and residential areas that have begun to use the central air-conditioning. Especially more and more central air-conditioning systems are installed in commercial office buildings, factories, supermarkets and other built-up areas. In industrial and commercial buildings, central air conditioning system is a very important part of infrastructure and is widely used. It takes a large share in industrial production and the total daily energy consumption of buildings. In industry, central air-conditioning energy consumption accounts for over 40% of the total energy consumption. In commercial buildings, the mechanical and electrical equipment and lighting take more than 80 % of energy consumption, and central air-conditioning energy consumption has accounted for