Wood Shop Safety and Basic Usage – 1
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Tim's Taper Tool
Tim’s Taper Tool For Nocks and Tips Installation and Operating Instructions for use on Table Saws and Large Sanders CAUTION ! DO NOT USE YOUR TAPER TOOL WITH A SAW BLADE. USE ONLY WITH A SANDING DISC!! BE FAM ILIAR WITH YOUR S AW OR DISC SA NDER O PERA TIONS A ND FOLLO W ALL SAFETY PRECAUTIONS. Read all directions before you start. Please follow these directions carefully and do not hurry through the process. 1. Place the guide inside the slot on your table saw or disc sander. If the guide is too large, slowly sand or cut down the short side of the guide until it fits into the slot. 2. Once the guide fits into the slot, push it to the bottom of the slot. Place a good grade of wood glue on one of the wedges and push into place. Glue and place the second wedge. Now apply firm pressure to the en ds of both wedges to force them against the guide . Allow to dry. 3. After the glue has dried, attach the taper tool to the guide with the thumb screws. Finger tighten. 4. Remove the assembled tool from the slot and set aside. You are almost ready to begin tapering your arrow shafts, BUT .... 5. Inspect your sanding wheel carefully! If the sand paper is loose or damaged REPLACE it! The taper tool fits closely to the wheel and loose sand paper will damage the tool and ruin your arrow shafts. 80 grit sand paper is recommended for tapering your arrow shafts but any grit from 60 to 120 will work. -
Because There Are Few Things More Satisfying Than Making Something Yourself the Right Way by James Schadewald
POPULAR MECHANICS STUDIO PRESENTS BUILD A BAR BECAUSE THERE ARE FEW THINGS MORE SATISFYING THAN MAKING SOMETHING YOURSELF THE RIGHT WAY BY JAMES SCHADEWALD In Paid Partnership with KNOB CREEK® KENTUCKY STRAIGHT BOURBON WHISKEY 50% ALC./VOL. ©2019 KNOB CREEK DISTILLING COMPANY, CLERMONT, KY. BUILD A BAR NO SHORTCUTS Look for our pointers throughout the plans to ensure you cut no corners in your bar build. E DIAGRAM OF PARTS FOR ASSEMBLY G H C I D J Y Z Z 3 B L P Z O Z Q K N Y O M L J R X O K T U W V F A S MATERIALS Part Description Size Qty Part Description Size Qty Part Description Size Qty A Side panel 3/4” x 37” x 20-1/4” 1 K Frame 3/4” x 2” x 17-1/4” 3 U Steel pipe T fitting 1” 2 B Front panel 3/4” x 37” X 58-1/2” 1 L Frame 3/4” x 2” x 58-1/2” 3 V Steel pipe foot rail 1” x 34” 1 C Side panel 3/4” x 37” x 46-1/2” 1 M Edge band 3/4” x 2-1/4” x 36-1/2” 2 W Steel pipe nipple 1” x 2” 2 D End panel 3/4” x 37” x 24-1/4” 1 N Edge band 3/4” x 2-1/4” x 26-1/4” 2 X Steel pipe floor flange 1” 1 E Bar Top 1-1/2” x 55-3/4” x 64” 1 O Plywood shelf 3/4” X 18-3/4” x 36-1/2” 2 Y Support block 3/4” x 1-1/2” x 17-1/2” 1 Note: Maximum length, width. -
Manufacturing Capabilities
Manufacturing ES2 Capabilities Introduction CACI has built up a robust manufacturing capacity with unique capabilities ranging from low-rate precision prototyping to rapid prototyping and small batch manufacturing at several of the company’s sites. We provide specialized and unique manufacturing support to both our U.S. Government and commercial customers at these locations. Our Albuquerque, New Mexico site can produce precision-machined parts using aluminum and steel, and is equipped with a host of cutting- edge metalworks machinery, as well as an intensive welding capability. CACI’s Lexington Park, Maryland site also has dedicated staff available to support small batch manufacturing and rapid prototyping with ferrous and non-ferrous metals. Our Columbia, Maryland site specializes in high-precision design and high-complexity prototype fabrication using a variety of materials and machining techniques. All of our sites and facilities operate CACI-owned machinery and can support any customer’s manufacturing requirements. Table of Contents Logistics Support Facility ▪ Albuquerque, New Mexico ................................................2 What We Do .........................................................................................................................................................3 Our Manufacturing and Fabrication Capabilities ..................................................................................... 4 Integrated Products and Services ▪ Lexington Park, Maryland ................................6 What We Do -
Chamfer Plane
Chamfer Plane Christopher Swingley Introduction These plans are for a wooden chamfer plane modelled after the chamfer plane shown in Making Traditional Wooden Planes by John M. Whelan. My plans differ slightly because I used a two piece laminated plane body instead of the single block used by Whelan. My plane iron is a bit wider than his, so my plane body is also slightly larger. Detailed instructions on plane making appear in Whelan’s book and should be consulted as a supplement to these plans. Plans The first set of plans show the body of the plane. Two pegs through the body will strengthen the connection between the halves of the body. Constructing the plane this way is much easier because we can saw and chisel the mortise. 6 3/4" 2 1/2" 2" 1 7/8" 2 7/8" 1 1/4" Left half Left half Right half Interior side Heel Mortise 2 3/4" 2 3/4" 7/8" Heel Toe 1 3/4" 3 7/8" 1 7/8" 1" 3/8" Left half 7/8" Bottom side 1 1/4" 3/8" The following diagrams show the dimensions of the stop that forms the throat in front of the iron. It rests at the front of the mortise in the body, in front of the wedge, and iron. (Insert figure here) Construction Notes *Construction begins by sawing the two halves of the plane body to size. Next, the interior surfaces need * Some images appear at http://www.frontier.iarc.uaf.edu/∼cswingle/woodworking/jigs.phtml 1 Cut List Qty Description T W L Notes 2 Plane body halves 1 1/4 2 3/4 6 3/4 Mortise cut 7/8 inches deep, bottom in- ner edge planed to 45◦. -
Cast Iron Router Wing Instructions Step 1 Step 2 Shop Note
Cast Iron Instructions Part # 1066.3040 Router Wing Version 2.0 CAUTION: Please read, understand, and follow all manufacturers instructions, guidelines and owners manuals that come with your power tools. Fulton™ Woodworking Tools & Accessories and its subsidiaries assume no liability for accidents or injuries caused by improper use of this product. Fulton™ Woodworking Tools & Accessories P.O. Box 921487 Norcross GA 30010 www.fultonwoodworkingtools.com © Copyright Fulton™ Woodworking Tools & Accessories 02/2012. All images, copy, and graphics are copyrighted by law and may not be copied, or reproduced without our express written consent. What’s In The Box? Parts List 1 each Cast Iron Router Table (Wing) 1 each Phenolic Insert Router Mounting Plate 2 each 1/4 x 20 Star Knobs with 1-1/2” x 20 bolts 1 each 1/8” Hex Wrench 1 each Assembly Instruction and Safety Booklet 3 each 3/8” Washers 3 each M10 x 1.5 x 40mm Hex Bolts 3 each 7/16” x 20 x 1-1/2” Hex Bolts 4 each 5/16” x 18 x 1-1/2” Hex Bolts 4 each 5/16” x 18 Hex Nuts 4 each 5/16” Lock Washers 8 each 5/16” Flat Washers 10 each 1/4” x 20 x 1-1/4” Nylon Thumbs Screws 10 each 1/4” x 20 Hex Nuts Thank you for purchasing the Cast Iron Router Wing. The Cast Iron Router Wing can be mounted to your table saw, cabinet, or open steel stand. Or, bolt two router tables together - back to back. You must fabricate your own stand or cabinet. -
35530 Table Saws TG
Woodworking Tools Table Saws Teacher’s Guide Introduction This Teacher’s Guide provides information to help you get the most out of Table Saws, part of the Woodworking Tools series. The contents in this guide will allow you to prepare your students before they use the program, assist them as they navigate through the content, and present follow- up activities to reinforce the material’s key learning points. Woodworking Tools is a 16-part series of programs that address the safe operation of the most popular and useful types of woodworking tools. Each program delves into a different tool, including its purpose and associated parts. It teaches students how to choose the proper blade or bit for the task and perform the various woodworking operations that can be accomplished with a particular tool. The 16 videos in this series enable and encourage students to safely and creatively use power tools to their maximum proficiency. Table Saws is a 22-minute video targeted to teenagers and young adults. Its content is appropri- ate to such curriculum areas as Technology Education, Trade, and Industrial Education. In addition, the information presented in Woodworking Tools could also be presented in vocational/technical schools or adult education courses that focus on shop, carpentry, woodworking, or construction education and research. Learning Objectives After watching each video program in the series, students will be able to: • Identify which tools are best for which job in the wood shop. • Understand how to safely operate a variety of woodworking tools. • Demonstrate how to safely clean, maintain, and sharpen a variety of woodworking tools. -
Manufacturing Glossary
MANUFACTURING GLOSSARY Aging – A change in the properties of certain metals and alloys that occurs at ambient or moderately elevated temperatures after a hot-working operation or a heat-treatment (quench aging in ferrous alloys, natural or artificial aging in ferrous and nonferrous alloys) or after a cold-working operation (strain aging). The change in properties is often, but not always, due to a phase change (precipitation), but never involves a change in chemical composition of the metal or alloy. Abrasive – Garnet, emery, carborundum, aluminum oxide, silicon carbide, diamond, cubic boron nitride, or other material in various grit sizes used for grinding, lapping, polishing, honing, pressure blasting, and other operations. Each abrasive particle acts like a tiny, single-point tool that cuts a small chip; with hundreds of thousands of points doing so, high metal-removal rates are possible while providing a good finish. Abrasive Band – Diamond- or other abrasive-coated endless band fitted to a special band machine for machining hard-to-cut materials. Abrasive Belt – Abrasive-coated belt used for production finishing, deburring, and similar functions.See coated abrasive. Abrasive Cutoff Disc – Blade-like disc with abrasive particles that parts stock in a slicing motion. Abrasive Cutoff Machine, Saw – Machine that uses blade-like discs impregnated with abrasive particles to cut/part stock. See saw, sawing machine. Abrasive Flow Machining – Finishing operation for holes, inaccessible areas, or restricted passages. Done by clamping the part in a fixture, then extruding semisolid abrasive media through the passage. Often, multiple parts are loaded into a single fixture and finished simultaneously. Abrasive Machining – Various grinding, honing, lapping, and polishing operations that utilize abrasive particles to impart new shapes, improve finishes, and part stock by removing metal or other material.See grinding. -
Owner's Manual & Safety Instructions
Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 20c ® Visit our website at: http://www.harborfreight.com Email our technical support at: [email protected] When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2018 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product. any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL. improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. table of contents Safety ........................................................................2 Maintenance .............................................................14 Specifications ............................................................6 Parts List and Diagram .............................................17 Setup .........................................................................7 Warranty ...................................................................20 Sa Operation ..................................................................10 FE ty ® WarninG SyMBOLS anD DEFinitiOnS This is the safety alert symbol. It is used to alert you to potential S personal injury hazards. Obey all safety messages that E tup follow this symbol to avoid possible injury or death. -
Router Table
Router Table Read This Important Safety Notice To prevent accidents, keep safety in mind while you work. Use the safety guards installed on power equipment; they are for your protection. When working on power equipment, keep fingers away from saw blades, wear safety goggles to prevent injuries from flying wood chips and sawdust, wear hearing protection and consider installing a dust vacuum to reduce the amount of air- borne sawdust in your woodshop. Don’t wear loose clothing, such as neckties or shirts with loose sleeves, or jewelry, such as rings, necklaces or bracelets, when working on power equipment. Tie back long hair to prevent it from getting caught in your equipment. People who are sensitive to certain chemicals should check the chemical con- tent of any product before using it. Due to the variability of local conditions, construction materials, skill levels, etc., neither the author nor Popular Woodworking Books assumes any responsibility for any accidents, injuries, damages or other losses incurred resulting from the mate- rial presented in this book. The authors and editors who compiled this book have tried to make the con- tents as accurate and correct as possible. Plans, illustrations, photographs and text have been carefully checked. All instructions, plans and projects should be carefully read, studied and understood before beginning construction. Prices listed for supplies and equipment were current at the time of publica- tion and are subject to change. Metric Conversion Chart to convert to multiply by Inches. Centimeters. 2.54 Centimeters. Inches . 0.4 Feet. Centimeters. 30.5 Centimeters. Feet. 0.03 Yards. -
Safe Hand Tool and Portable Power Tool Use and Inspections
Safe Tool Use • Wear appropriate Personal Protective Equipment. – All volunteers should have hard hats and safety glasses on at all times while on site. – In addition: • Provide dust masks (sanding, sweeping, insulating, etc.) • Provide ear plugs (power tools, work in enclosed spaces) • Provide knee pads, gloves, and any other safety equipment to increase comfort of crew members. Safe Tool Use • Do not allow the operation of tools without approval and supervision. – Make sure all members of your crews are trained to use the tools they need. – Remember: Everyone must get an orientation to all power saws before they use them, regardless of their personal experience. • Allow volunteers time to learn and encourage them to practice. – Make sure they are comfortable using tools after instruction. Safe Tool Use • Do not over-exert yourself or the tool. – This can lead to slips and strains. Encourage volunteers to take breaks rather than overexerting or straining themselves. • Place yourself in a good body position. – Most hand tool accidents result from being struck by the tool or flying chips. • Use only sharp knives, blades and bits. – Replace as necessary. Make sure volunteers are comfortable replacing bits and blades or coming to you when they need one replaced. Inspecting Hand Tools • Regularly inspect tools for broken or missing pieces. – Inspect screws, nuts, bolts and moveable parts to make sure they are tightened. – Check handles for cracks and splinters. – Never use tape to fix a handle; it is a direct OSHA violation. X • Do not use damaged tools. – Take the tool out of use , clearly label it and send it to the warehouse for repairs. -
Series GRM Workholding Clamps
Best Price Best Design Best Delivery SERIES GRM Workholding Clamps Sizes 1, 2, & 4 GRM124A PHD Series GRM Clamps Workholding Clamps The Series GRM Clamp continues to be the industry-leading pneumatic actuator of choice for material handling solutions worldwide. Its simple Size 4 design and rugged construction have proven customer satisfaction and loyalty since 1998. Three standard sizes (25, 32, and 40mm bores), 13 standard jaw styles, and countless options and accessories, make the Series GRM Clamp the most versatile and modular clamp in the world. Each and every aspect of the Series GRM Clamp was influenced by you, our customer. We pride ourselves in providing a product that suits your specific application needs. The Series GRM Clamp is a product that is meant to work for you and not a product that you make work. Contact your local distributor or PHD to learn more about Series GRM Clamps. Size 2 Size 1 1 6 Greater Clamping Forces, Flexibility, Durability, & 2 3 Low Cost 4 5 7 8 Product Features Major Benefits • Simple design 1 Fixed or spherical mounting brackets for side or rear mounting • Compact envelope size • Long life 2 Cam design locks clamp in the closed position ensuring part • High grip force retention if air pressure is lost • Fast field maintenance 3 Adjustable rotation stop allows for multiple jaw openings in • Jaws lock in the closed position ensuring part retention if air pressure one clamp (Sizes 2 and 4) is lost due to line rupture or power loss 4 Interchangeable hardened-steel jaws minimize costly • Lowest cost of -
Unjointablestock 6.33 3.Indd
Joint the Unjointables 4 simple ways to work around your jointer By Jim Harrold B efore starting any project, techniques to rehabilitate these This jig consists of a base and you first have to prepare your “unjointables” and turn shop a bridge. To make the base you stock. You know the drill: flatten Face-jointclutter into shop big projects. boards can screw into, simply clamp a face, plane to thickness, joint an with a router a piece of ¾" MDF or plywood edge, rip to width, joint the sawn to your benchtop. Place the edge, and, finally, cut to length. workpiece on the base and Since the first face and edge While face-jointing boards of serve as reference for every other average size poses no problem if step, getting them right matters. you own a jointer and a planer, Bowl bit Typically, flattening and extra wide stock does. Sometimes straightening is done at the you can’t bear to rip the wide jointer, but special cases come stock, such as a treasured piece along. How, for instance, do you of crotch walnut, into narrower safely and successfully joint a widths to fit a 6" jointer. And you board that measures a meager surely don’t want to saw up a big The fl at bott om and radiused 12" in length, or one that’s too slab set aside for a rustic bench. edges of this 11/4"-diameter bowl wide for your planer, or a piece For oversized stock, turn bit (Woodcraft #24B86) make it of wild-grained wood that to your router, a dishing an effi cient wide-board surfacer.