LVL#Solutions#For#Modern# Wood#Construction
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LVL#solutions#for#modern# wood#construction Julien#Lapère#! Building)Components)Engineer Stora#Enso# Stora Enso#in#brief • A(leading(provider(of(renewable(solutions • Some(26(000(employees(in(30(countries • Sales(in(2017:(EUR(10.0(billion • Shares(listed(on(Nasdaq in(Helsinki(and( 26#000 Stockholm( 35 22/02/2018 Stora&Enso&worldwide Countries/where/Stora/Enso/has/production,/plantations,/or/projects Stora Enso’s/markets 22/02/2018 Everything+that’s+made+with+fossil5based+materials+ today+can+be+made+from+a+tree+tomorrow From*a*traditional* paper*and*board* producer*to*a* customer7focused* renewable*materials* growth*company Consumer Board Packaging Solutions Biomaterials Wood+Products Paper 22/02/2018 Stora Enso)Wood) Products In)brief 22/02/2018 Wood$Products #1$wood$products$company$in$Europe More$than$20$production$units$ in$Europe Uimaharju Varkaus Kitee Hartola Personnel 3J900 Impilahti Ala Honkalahti SalesJ2016 EURJ1.6Jbillion Capacity SawingJcapacityJ5.4JMm3 Gruvön Näpi Nebolchi Imavere FurtherJprocessing 2.8JMm3 Launkalne CLTJ140J000Jm3 (Austria) 3 Alytus CLTJ100J000m (Sweden)* 240$000$m3$* Amsterdam LVLJ100J000Jm3 (Finland) Murow Planá PelletsJ320J000Jt Zdírec Pfarrkirchen Brand Ybbs *)JestimatedJyearlyJcapacityJofJtheJCLTJ productionJlineJafterJramp_up BadJSt.JLeonhard 22/02/2018 Sustainable+forestry+– Stora+Enso+approach • We+know+the+origin of$all$our$wood$through$ our$third/party$certified$traceability$systems • Certified$according$to$FSC®$and$PEFC™$ Chain$of$Custody • We$promote$forest+certification • 83%$of$the$wood$Stora$Enso$used$in$2016$ originated$from$certified$forests • We$source$European$wood$for$our$wood$ products$manufacturing FSC$trademark$C125195 22/02/2018 Building(on(the(strength(of(our(premium(offering Products Services E3tools Cross(Laminated( Laminated(Veneer( Construction(beams Timber(7 CLT Lumber(7 LVL MySupply Pellet(webshop Panel(systems Modular(systems E7business Building(Systems Walls,(floor,(roofs(etc. Industrial(components Biocomposites Building(Components BIM Calculatis Digital(tools CLT360 Classic(sawn Classic(Planed Pellets Integrated(distribution(concept 22/02/2018 Carbon'footprint'for'building'products'* 4500 • Growing,trees, 4000 sequestrate, 3500 carbon,from, 3000 atmosphere 2500 • Wooden, 2000 buildings,act,as, carbon,storages, 1500 for,long,periods, 1000 of,time 500 0 Cold,Rolled,Stainless Lightweight,concrete Pre!cast,Concrete Shipping,dry,timber, !500 Steel block,,Europe Finland *including,,extraction, !1000 and,manufacture,of,the, !1500 construction,materials Source:,VTT,Technology, !2000 115,and,the,European, CO2e,emission,,g/kg CO2,uptake,,g/kg ECO2 project,,2013 22/02/2018 Working(with(the(right(people Creating(an(ecosystem Engineers Suppliers Architects Stora Enso Building(Solutions Designers(/(Partners Contractors 22/02/2018 Installers LVL#by#Stora Enso High%properties%material LVL#production#in#Varkaus,#Finland Synergies#from#integrated#production • Utilising.existing.factory.premises.(previously.a.paper.mill) • Varkaus.mill.includes.a.sawmill,.LVL.line,.pulp.mill.and.packaging.line. • Efficiencies.from.joint.operations,.i.e..in.log.handling.and.wood.supply Varkaus • Good.raw.material.availability.in.the.region LVL#production#started#in#2016 • Annual.capacity.100,000.m3 22/02/2018 Greater$efficiencies$with$the$best$of$ modern$technologies • Production+line+is+most+modern+of+its+kind+– and+longest+in+Europe • Combining+existing+technology+with+most+recent+developments+ Peeling Pre2pressing Drying$and$grading 7I10min=+190I195°C Lay2up2line 39mm+=+1min Log$handling$and$ Hot$pressing$and$ soaking sawing 16I20hours=+60°C • 27mm+135°C+=+17min • 75mm+140°C+=+58min 22/02/2018 Further'processing ! Sanding'and'calibration ! Cut5to5size'and'pre5cut'elements ! Vacuum'pressing Examples'of'possible'machinings 22/02/2018 LVL#– advanced#structural#wood#product Light#but#strong Homogeneous#and#dimensionally#stable One%of%the%strongest%wood=based% Thanks%to%veneered%structure%remains% construction%materials%relative%to%its%weight, straight%and%does%not%warp%or%twist high%load=bearing%capacity% Easy#to#work#with Easy%to%cut,%drill,%nail%and%assemble Versatile Suits%various%end%usages%and% Cost=efficient can%be%fully%combined%with% Efficiency%throughout%the% other%building%materials value%chain CE#marked Renewable#raw#material Produced%and%monitored%according%to% Wood%as%carbon%storage harmonised%standards 22/02/2018 LVL#by#Stora Enso#product#range S#grade X#grade T#grade For$beams Cross0laminated$veneers,$for$ For$wall$studs panels$and$boards 22/02/2018 Strength(properties S(grade( X(grade T(grade( Gluelam Classic(sawn( Symbol (24275(mm) (24269(mm) (21290(mm) GL24h C24 Unit 2 Bending(strength edgewise,1parallel1to1grain fm,0,k 44 32 27 24 24 N/mm 2 flatwise,1parallel1to1grain fm,flat,0,k 50 36 32 N/mm Size(eFFect(parameter s 0,15 0,15 0,15 A 2 Tensile(strength parallel1to1grain ft,0,k 35 26 24 19,20 14 N/mm perpendicular1to1grain,1 f 0,8 6 A N/mm2 edgewise t,90,edge,k Compressive( parallel1to1grain f 35 261 26 24 21 N/mm2 strength c,0,k perpendicular1to1grain,1 f 6 9 A N/mm2 edgewise c,90,edge,k 2 Shear(strength( edgewise,1parallel1to1grain fv,0,edge,k 4,1 4,5 A 3,5 4,0 N/mm 2 flatwise,1parallel1to1grain fv,0,flat,k 2,3 1,3 A 1,2 N/mm 2 Modulus(oF(elasticity parallel1to1grain E0,mean 131800 101500 101000 111500 111000 N/mm 2 parallel1to1grain E0,k 111600 81800 81800 91100 71200 N/mm 2 Shear(modulus edgewise,1parallel1to1grain Gedge,mean 600 600 A 300 N/mm 2 edgewise,1parallel1to1grain Gedge,k 400 400 A 250 N/mm 3 Density !mean 510 510 440 420 420 kg/m 3 !k 480 480 410 385 350 kg/m LVL1is1produced1and1monitored1according1to1the1harmonised1standard1EN114374 22/02/2018 Simple'structural'comparison LVL"S"by"Stora"Enso Glulam"GL"24h Solid"Timber"C24 H"= 300"mm 300"mm 300"mm Property Width Material"saving Property Width Material"increase Property Width Material"increase 44,0$N/mm² 45"mm 0% 24,0$N/mm² 80"mm 78% 24,0$N/mm² 103"mm 128% Bending$$edgewise""fm,0,edge,k 44,0$N/mm² 75"mm 0% 24,0$N/mm² 134"mm 78% 24,0$N/mm² 171"mm 128% ! Same*load*assumptions 4,1$N/mm² 45"mm 0% 3,5$N/mm² 55"mm 22% 4,0$N/mm² 75"mm 66% Shear$edgewise$f ! Same*span v,0,edge,k 4,1$N/mm² 75"mm 0% 3,5$N/mm² 92"mm 22% 4,0$N/mm² 125"mm 66% ! Same*height 35,0$N/mm² 45"mm 0% 24,0$N/mm² 68"mm 52% 21,0$N/mm² 80"mm 81% Compression$//$f c,0,k 35,0$N/mm² 75"mm 0% 24,0$N/mm² 114"mm 52% 21,0$N/mm² 135"mm 81% 6,0$N/mm² 45"mm 0% 2,5$N/mm² 112"mm 150% 2,5$N/mm² 116"mm 160% Compression$Ʇ"f c,90,edge,k 6,0$N/mm² 75"mm 0% 2,5$N/mm² 186"mm 150% 2,5$N/mm² 194"mm 160% 35,0$N/mm² 45"mm 0% 19,2$N/mm² 88"mm 95% 14,0$N/mm² 154"mm 242% Tension$//"""""""""""f t,0,k 35,0$N/mm² 75"mm 0% 19,2$N/mm² 145"mm 95% 14,0$N/mm² 255"mm 242% 13800$N/mm² 45"mm 0% 11500$N/mm² 54"mm 20% 11000$N/mm² 56"mm 25% Modulus$of$elasticity"E 0,mean 13800$N/mm² 75"mm 0% 11500$N/mm² 90"mm 20% 11000$N/mm² 94"mm 25% Characteristic$density"ρk 510$Kg/m³ 385$Kg/m³ 350$Kg/m³ Mean$density"ρmean 480$Kg/m³ 420$Kg/m³ 420$Kg/m³ 22/02/2018 Fire%resistance ! LVL#fire#class:#D.s1,#d0#(EN#13501.1) ! Nominal#charring#rate#of#LVL#is#βn#=#0,7#mm/min − Example:#t=#60#min,#d#char,#n#=#βn·#t#=#0,7#x#60#=#42#mm ! The#performance#characteristics#are#defined#as#follows#according#to#the# classification#standard#EN 13501.2: o R# (Load.bearing#capacity) o E# (Integrity) o I# (Insulation) ! Calculations#according#to#EN 19950102 (respective#national#application#documents) 22/02/2018 Structural(applications 22/02/2018 LVL#by#Stora#Enso# For#structural#applications From#single#family#houses#to## multi9storey buildings#to#industrial#applications • Posts,'beams'and'headers • Roof'trusses • Two5pinned'and'three5pinned'portal'frames • Timber5frame'construction' • Panels'and'prefabricated'building'components' Picture:'http://www.sepa.fi/ 22/02/2018 Innovative)range)of) products 22/02/2018 Stora Enso)re+glued)LVL) massive)wall)panels 22/02/2018 LVL#Walls:#re+gluing ! Vacuum&press&installed&at&the&Varkaus&mill ! Produces&beams&and&panel&elements ! Unique&offer:&wall&elements&up&to&3200mm&(h)&x&18m&long&x&400mm&(t) ! To&be&further&processed&with&openings ! Finnish&approval 22/02/2018 Combinations*for*LVL*reglued walls LVL#wall# t#wall# LVL#wall# t#wall# Wall#reference Layer#1 Layer#2# Layer#3 Wall#reference Layer#1 Layer#2# Layer#3 structure [mm] structure [mm] LVL#W3#XT#117_39/39/39 LVL#X LVL#T LVL#X 117 LVL#W3#SS#117_39/39/39 LVL#S LVL#S LVL#S 117 LVL#W3#XT#123_39/45/39 LVL#X LVL#T LVL#X 123 LVL#W3#SS#123_39/45/39 LVL#S LVL#S LVL#S 123 LVL#W3#XT#129_39/51/39 LVL#X LVL#T LVL#X 129 LVL#W3#SS#129_39/51/39 LVL#S LVL#S LVL#S 129 LVL#W3#XT#129_45/39/45 LVL#X LVL#T LVL#X 129 LVL#W3#SS#129_45/39/45 LVL#S LVL#S LVL#S 129 LVL#W3#XT LVL#W3#XT#135_45/45/45 LVL#X LVL#T LVL#X 135 LVL#W3#SS LVL#W3#SS#135_45/45/45 LVL#S LVL#S LVL#S 135 LVL#W3#XT#141_45/51/45 LVL#X LVL#T LVL#X 141 LVL#W3#SS#141_45/51/45 LVL#S LVL#S LVL#S 141 LVL#W3#XT#141_51/39/51 LVL#X LVL#T LVL#X 141 LVL#W3#SS#141_51/39/51 LVL#S LVL#S LVL#S 141 LVL#W3#XT#147_51/45/51 LVL#X LVL#T LVL#X 147 LVL#W3#SS#147_51/45/51 LVL#S LVL#S LVL#S 147 LVL#W3#SS#153_51/51/51 LVL#S LVL#S LVL#S 153 LVL#W3#XT#153_51/51/51 LVL#X LVL#T LVL#X 153 LVL#W3#SX#117_39/39/39 LVL#S LVL#X LVL#S 117 LVL#W3#TX#117_39/39/39 LVL#T LVL#X LVL#T 117 LVL#W3#SX#123_39/45/39 LVL#S LVL#X LVL#S 123 LVL#W3#TX#123_39/45/39 LVL#T LVL#X LVL#T 123 LVL#W3#SX#129_39/51/39 LVL#S LVL#X LVL#S 129 LVL#W3#TX#129_39/51/39 LVL#T LVL#X LVL#T 129 LVL#W3#SX#129_45/39/45 LVL#S LVL#X LVL#S 129 LVL#W3#TX#129_45/39/45 LVL#T LVL#X LVL#T 129 LVL#W3#SX#135_45/45/45 LVL#S LVL#X LVL#S 135 LVL#W3#TX#135_45/45/45 LVL#T LVL#X LVL#T