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VOLUME 20 NUMBER 60 HIGH TEMPERATURE MATERIALS HANDBOOK Electrical - Structural Industrial Applications to 3000ºF COTRONICSCORP. SINCE 1971 © 2006 Cotronics Corp. For over thirty years, Cotronics’ Staff of Researchers, Engineers, Chemists, Technicians and Sales Assistants have provided industry with a reliable source of high quality, high temperature products specially formulated to meet the demanding specifications today’s technology requires. These products include: Duralco High Temperature Epoxies: Our unique cross linked, organic-inorganic, polymer systems have excellent adhesion, high temperature stability, dielectric properties and superior chemical, corrosion and moisture resistance. Resbond High Temperature Structural and Electrical Ceramics: These 4000ºF Machinable and Castable Ceramics, Adhesives, Potting and Encapsulating Compounds are available in a wide range of viscosities, strengths, conductivities, expansion rates and dielectric properties. Rescor Insulation Products: Tapes, Cloths, Blankets, Castable Ceramics, Putties, etc. Thermeez Maintenance and Repair Products: High Temperature Repair Putties, Gasket Formers, Thread Locking Compounds and Mold Releases are ideal for Repairs, Corrosion Control, Surface Rebuilding, etc. High Purity Materials: Ceramics, Metals, Oxides, Carbides, etc. for Research and Production applications. Cotronics offers the High Temperature solutions required to satisfy the most difficult applications in the Aerospace, Automotive, Semi-Conductor, Instrumentation, Appliances, Chemical Processing Industries. Cotronics provides the upmost in Excellence and Quality Control in its fully computerized manufacturing facilities. CALL COTRONICS FOR: Terms and Conditions Minimum Billing: $100.00 for rated accounts. Additional Technical Information Same Day Orders: Are subject to a $45.00 Expedited Fee. Adhesive Suggestions Foreign Shipments: Are subject to a $60.00 Handling Charge. Canadian Shipments: Are subject to a $25.00 Handling Charge. Custom Solutions Payments Made by Bank Transfer: Add $25.00 for Bank Charges. Major Credit Cards Are Accepted. Flexible Ceramics All prices are subject to change without notice. Returns: Machinable Ceramics All claims must be made within five (5) days of receipt. Fabricated Parts No returns on custom products, opened or partially used materials. All returns must have a return authorization number. Hi-Temperature Adhesives All returns are subject to inspection and a 35% restocking charge. TRADE MARKS: Acculite, Bond-It, Braze Aids, Durabond, Conductive Adhesives Duralco, Durapot, Duraseal, Epox-EEz, Hi-Seal, Place-It, Resbond, Rescor, Thermeez, are registered Trade Marks of Cotronics Corp. Castable Ceramics Macor™, is registered to Corning Corp. High Purity Ceramic & Metal Powders The information supplied is not to be taken as a warranty or representation for which Cotronics Corp. assumes legal responsibility. It is offered solely for your consideration, investigation and Custom Formulations verification. All risk of use, singly or in combination with other products, whether or not in accordance with the instructions, directions or suggestions is borne by the user. All materials are manufactured according to ISO 9001-2008 2 COTRONICS CORP. www.cotronics.com│Phone: 718-788-5533│Facsimile: 718-788-5538 HIGH TEMP. MATERIALS INDEX HIGH TEMPERATURE EPOXIES HIGH TEMPERATURE PUTTIES Description Temp. Cat. No. Page Description Temp. Cat. No. Page Epoxy Adhesive Property Table .............................................................. 36 All Purpose Adhesive, Sealant Putty ........... 2300ºF .......... 907GF ........ 38 Adhesive and Tooling Compound ................. 700ºF ............ 4703 .......... 8 Aluminum, High Temp. Putty...................... 1000ºF ............ 7025 ........ 39 Electrically Resistant, All Purpose ................ 500ºF ............ 4525 .......... 5 Aluminum Repair Kits ................................... 500ºF Rk454, 454B ........ 39 Electrically Conductive Adhesives ........ 400-650ºF ....... 120-127 ... 10-11 Ceramic, Insulation Putty............................. 2300ºF ............ 7020 ........ 51 Epoxy Aids: Thinner, Flexibilizer, etc. .................................... 105 ........ 22 Stainless, High Temp Putty .......................... 2000ºF ............ 7032 ........ 39 Epox-EEZ Pre-Measured Kits .................. 450-600ºF ............................... 19 Stainless Steel Repair Kits ............................. 500ºF Rk456, 456B ........ 39 Epox-EEZ Twin Pack Cartridges ..................... 500ºF ........... EETP ........ 18 Fast Setting Adhesives ................................... 450ºF ...... 7056 AL ........ 17 HIGH TEMP SUPPLIES Flexible Epoxy (Variable Flexibility) ............. 500ºF ............ 4538 .......... 9 Description Temp. Cat. No. Page Liquid Aluminum Adhesive .......................... 500ºF ............ 4540 ........ 17 Aluminum Spray Coating ............................ 1000ºF .......... 201SP ........ 37 Low Expansion Adhesive .............................. 500ºF ............ 4463 ........ 15 Anti-Seize ..................................................... 2400ºF ............ R450 ........ 37 Low Viscosity Adhesive, Potting CPD ........... 500ºF ............ 4461 .......... 7 Braze Binder....................................................................... 4B, 4BE ........ 40 Low Viscosity, Ultra Temp. Adhesive ........... 600ºF ............ 4460 .......... 6 Boron Nitride Coating & Lubricant .............. 1500ºF .............. 112 ........ 37 Non Magnetic Adhesives ........................ 500-600ºF ... NM25, HT ........ 14 Disposable Dispensers .............................................................. 108 ........ 22 Nylon Bonder ................................................ 400ºF ............ 7050 ........ 15 High Temperature Specialty Tapes ................ 600ºF ....... 600-650 ........ 40 One Component, Electrical Resistant ............ 450ºF ............ 4420 ........ 16 Stainless Spray & Brush On Coating ........... 1200ºF ........ 6105SP ........ 37 One Component, Structural Adhesive .......... 400ºF .............. 455 ........ 16 Thermal Boards ............................................ 3000ºF ............ 7011 ........ 40 Potting Compounds ................................. 450-650ºF ....... 861-868 ... 20-21 Thread Lockers..................................... -300-2100ºF ......... 907TS ........ 41 Sterilizable Adhesive and Sealant ................. 500ºF ......... S5H13 ........ 15 Aluminum Spray Coating ............................ 1000ºF ......... 201SP ........ 37 Super Bonder .................................................. 400ºF .............. 007 ........ 14 Thermally Cond., Electrically Resist. ............ 400ºF ............ 4400 ........ 14 FLEXIBLE CERAMICS & INSULATION PRODUCTS Thermally Conductive Adhesives .......... 500-600ºF ....... 128-135 ... 12-13 Description Temp. Cat. No. Page Ultra Temperature Adhesives ........................ 600ºF ............ 4700 .......... 8 Ceramic Adhesive, Fiber Based .................. 2300ºF .............. 901 .........51 Directions for Epoxy Adhesives................................................................ 64 Ceramic Blanket............................................ 3000ºF .............. 370 ........ 42 Ceramic Board .............................................. 2500ºF .............. 360 ........ 45 Ceramic Fiber Tape....................................... 2500ºF .............. 390 ........ 47 SILICON ADHESIVES Ceramic Paper ............................................... 3000ºF .............. 300 ........ 43 Description Temp. Cat. No. Page Ceramic Putty ............................................... 2300ºF ............ 7020 ........ 51 Clear, Thin, Spreadable Putty ........................ 650ºF ............ 1532 ........ 23 Insulating and Gasketing Ropes................... 2300ºF 395R, 396HT ........ 50 Five Minute, Casting Compound ................... 550ºF ............ 1533 ........ 23 Kevlar - Aramid Products.................................... 650ºF .............. 398 ........ 46 Non Sag, High Temp. Caulking Cpd. ............. 800ºF ............ 1531 ........ 23 Liquid Insulation Rigidizer, Hardener ......... 3000ºF ........... 901A ........ 50 Moldable Wet Felts ....................................... 2300ºF .............. 372 ........ 44 CERAMIC ADHESIVES Silica Tapes, Sleeving, Cloths ...................... 3000ºF .............. 399 ........ 46 Description Temp. Cat. No. Page Thermal Stop, Foil Black Tapes ................... 2300ºF .......... 375FT ........ 44 Ceramic Adhesive Comparison Table...................................................... 24 Ultra Temp., Woven Tapes & Cloths ............ 2600ºF .............. 391 ........ 48 Selector Kits .......................................................................... 970N ........ 25 Woven Tapes, Sleeving, Cloths .................... 1100ºF .............. 395 ........ 49 Adhesive and Sealant Putty ......................... 2300ºF ......... 907GF ........ 38 Woven Tapes, Sleeving Cloths ..................... 1500ºF .............. 397 ........ 49 All Purpose, Fire Proof Adhesive ................. 2300ºF .............. 907 ........ 30 Alumina Adhesive ....................................... 3000ºF .... 989, F, FS ........ 27 MACHINABLE CERAMICS Alumina, High Purity Adhesive ................... 3250ºF ......... 930HP ........ 26 Description Temp. Cat. No. Page Electrically Resistant Adhesive ................... 2800ºF .............. 919 .......