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77D39 Metro Rollerball and Fountain Pen Kits.Pub 77D39 Metro Rollerball & Product : #154679, #154680, #154681, #154682 8/10/2015 Fountain Pen Kits Gluing Blanks to Tubes: From Setup To Sanding: Rough the entire surface of the tube using 180-grit paper. These are the supplies we suggest you have on hand to com- Next, using either a thick CA or 5-Minute Epoxy, apply adhe- plete this pen kit: sive to both the tube and the inside of the blank. To secure 15 the brass tube into the inside of the blank make sure to rotate /32 " Pen Maker’s Bit Cap Blank the tube as you insert it into the blank. This will help ensure 25 /64 " Pen Maker’s Bit Body Blank even coverage of the adhesive and a much more secure 3⁄ 3⁄ bond. 1 - 4" x 4" x 2" Cap Blank 3⁄ 3⁄ 1⁄ 1 - 4" x 4" x 2 2" Body Blank Squaring the Blank to Length: Pen Mandrel When squaring the blanks to length Metro Bushings (154684) work only to the brass. Removing brass Thick CA or 5 Minute Epoxy will affect the overall length of the blank which is critical to the proper operation Drill or Drill Press of the pen. Sandpaper/Micro-Mesh Barrel Trimmer Drill Pen Press Eye & Ear Protection Sand Dust Mask Cutting & Drilling Blanks: Note: Additional length has been added to the over- all length of the blank to 15 25 /32 " & /64 " Mandrel Preparation: accommodate for squar- ing the ends of the blank. Cap Body .531" .531" .531" .455" 3⁄ 3⁄ Body 4" Cap 4" 25 15 /64 " /32 " 1 3 3 2 ⁄2" ⁄4" 2" ⁄4" Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686 • 2014 by Woodcraft Supply, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft Supply, LLC. 77D39 Metro Rollerball & Product : #154679, #154680, #154681, #154682 8/10/2015 Fountain Pen G H I K Rollerball Pen Parts J F A B C D E B L G H I K Fountain Pen Parts J F A B C D E B L M Turning & Finishing the Blanks: Fountain Pen Body: Turn the blank to your desired profile, leaving the blank slight- Follow the same steps for the assembly of the Rollerball Body, the below step is for the Fountain Pen Assembly. ly proud of the bushings. With the lathe spinning, begin sand- ing with 120-grit paper, and progress through the finer grits Plug Pump (L) or Ink Cartridge (M) into the Fountain Pen finishing at 320-grit. Once finished with sanding, apply a fin- Nib (A), thread assembly (A, L or M) into the Threaded Body ish of your choice. Connector (B). Assembly: Cap: Slide the smaller diameter end of the Cap Thread Tube (H) Roller Ball Body: into the Center Band Assembly (G) and press into one end of the Finished Cap (I). Slide Decorative Ring (C) lip end first onto one of the two Nib Adapters (B) and press into the larger diameter end of Next slide Clip (J) over the lip of Finial (K) and press into Finished Body (D). the open end of the Finished Cap (I). Press End Cap (F) into the threaded end of remaining Nib Adapter (B). Slide Trim Ring (E) lip end first onto the other end of the Nib Adapter and press into the open end of the Fin- ished Body (D). Slide the Spring, large end first into the open end of the Finished Body (D) followed by the Ink Refill (L). Finish the as- sembly by threading Nib (A) onto the end of the Nib Adapter (B). Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686 • 2014 by Woodcraft Supply, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft Supply, LLC. .
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