DISCOVER the POWER of DIGITAL Customer Stories
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DISCOVER THE POWER OF DIGITAL Customer Stories GE Power Digital Solutions © 2016 General Electric Company. All rights reserved. Discover the Power of Digital Customer Stories Power Digital Outcomes A sweeping digital transformation of the electricity landscape Reliability has begun. Organizations that move with urgency to drive a digital strategy “throughout their businesses will define the industry’s future. Data and Productivity analytics strategies will be key to future competitive advantage, to fueling growth, determining profitability and ultimately survival. I’m inspired Profitability by our customers every day; by working alongside them on their digital endeavors. I hope you will be inspired by their stories too.” Security Ganesh Bell, Chief Digital Officer, GE Power Digital ” GE Power Digital Solutions © 2016 General Electric Company. All rights reserved. Discover the Power of Digital Customer Stories Creating a More Ecient and RELIABILITY Reliable Power Plant — Whitegate, County Cork, Ireland PLAY VIDEO Challenge Additionally, Bord Gáis Energy is leveraging GE’s Advanced The 445-megawatt Whitegate gas combined-cycle power Controls OpFlex solution to provide enhanced performance plant, owned by Bord Gáis Energy, is located 25 miles east of capabilities for their fleet of GE turbines. The solution is the city of Cork, and provides power to 10% of Ireland. powered by GE’s enterprise platform Predix, which uses the cloud to unify the data flow across all plant and fleet assets, With European government regulations demanding more delivering the enterprise visibility and insights needed to help renewable energy production, in turn creating a greater need improve power plant, fleet and business operations. for reliable, on-demand generation capacity, Bord Gáis Energy Results €1.2MM cost avoidance understood it needed to prepare the Whitegate station for future grid challenges. The Whitegate implementation of GE’s APM, Advanced in the first year Controls and GE’s Predix platform reduced plant downtimes Solution and balance of plant operations costs. With APM, early Potential avoidance of an additional Bord Gáis Energy required a solution for condition-based warnings of failure mechanisms using 300 algorithms detect monitoring at the Whitegate plant to ensure continuous when plant components are about to fail, allowing for more €1.2MM operation toward no unplanned downtime. They chose GE’s efficient outage management. Asset Performance Management (APM) solution featuring 141 total sensors throughout the plant. These sensors allow for The integrated solution has created a €2,28M positive 24/7 monitoring of the plant’s hardware, offering Whitegate’s financial impact from cost savings and cost avoidance engineers operational recommendations while still providing without any plant unavailability due to covered equipment a single, consolidated view of plant performance. and 21 additional “catches” by the system. 3 GE Power Digital Solutions © 2016 General Electric Company. All rights reserved. Discover the Power of Digital Customer Stories See How SSE Achieved RELIABILITY Greater Plant Reliabiity PLAY VIDEO Challenge staff. SSE created an Equipment Performance Center (EPC) Scottish and Southern Energy (SSE) with a £14.95BN to continuously monitor asset health for over 11 different market cap and 20,000 employees is UK’s broadest-based locations. The system tracks factors such as combustion energy company. It’s capabilities include power generation, dynamics, turbine vibration analysis, boiler temperatures, transmission, distribution, supply and services. It is also creep analysis and safety case management. Ireland’s fastest growing energy company. Predictive analytics drive model-based condition monitoring, The outturn availability of the thermal generation fleet was allowing SSE to understand pending issues before they Early detection failures > £3MM per year an area of improvement focus due to a number of specific become production problems, allowing proactive action to technical failures over the last several years. SSE identified avoid unplanned outages. Saved a generator from running into a fail state, the following objectives to help improve the maintenance Results profile: saving in repair costs SSE has experienced a significant reduction in plant failures £100K • Early detection of potential failure and prevent past since the introduction of GE’s APM solution, resulting in failures from reoccurring increased plant availability and production. Early failure Significant reduction in insurance cost ~ • Increase availability of plant detection has resulted in savings of approximately £3MM • Manage and control CAPEX per year. £6MM per year • Reduce insurance cost The EPC is now armed to monitor multiple site operations • Condition-based maintenance efficiently with confidence to understand pending failures. Total 1026 monitored assets Solution Overall insurance costs have been reduced (£7.5MM per year) and with improved maintenance, a greater control over With GE’s Asset Performance Management solution, SSE was CAPEX is expected. able to turn data into actionable knowledge for the operating 4 GE Power Digital Solutions © 2016 General Electric Company. All rights reserved. Discover the Power of Digital Customer Stories APM to Improve RELIABILITY Reliability and Availability of RasGas Assets Challenge GE’s APM solution empowers RasGas with asset anomaly RasGas is one of the worlds’ premier integrated liquefied natural detection through a unified user experience covering both gas (LNG) enterprises that transformed a regional resource into GE and non-GE assets, providing alerts, alarms, historical a key component of the global energy mix. RasGas is a Qatari analysis with the visibility into asset performance and health. joint stock company with more than 3,000 employees, owned The intention of RasGas’s APM analytic solution was to reduce by Qatar Petroleum (70%) and ExxonMobil (30%). Qatar remains unplanned downtime, improve productivity and reliability,and to the largest LNG exporter, providing 77 MTA to the market, which is move from reactive to predictive maintenance for rapid recovery. 2,300+ monitored assets roughly one-third of global supply. Results The LNG production at RasGas in Ras Laffan, Qatar, consists The GE team worked closely with the RasGas team to develop of seven LNG production trains with an approximate capacity and identify opportunities for a pilot project to detect early The Predix™ cloud solution is projected of 37MM Tons a year. RasGas is focused on cost and value failures and production optimization initiatives by leveraging a to extend the life of RasGas assets, as well as optimization to reduce overall expenditures and enhance consolidated store of collected machine sensor data, analytic lower operating costs through greater efficiency by improving plant reliability and availability without software and a platform that provides a plant-wide view. “ compromising safety, health and the environment. efficiencies. This ‘Software Defined Operations’ By mid 2015, the pilot project had demonstrated intially that Solution early failures and process optimization opportunities can be provides RasGas with deeper insights into The initiative at RasGas began in late 2014 with a pilot for early detected with the use of analytics with the ability to identify their plant operations to enable more forward detection of equipment or system failures and production areas to optimize and reduce waste. looking decisions, in turn providing inputs for optimization for selected units of three (3) LNG trains. This Way Forward covered GE & non-GE equipment with GE’s Asset Performance GE’s APM solution is expected to cover the entire plant by how to manage their business. Management (APM) solution, built on the Predix cloud platform, monitoring and connecting 2,300+ assets with over 65,000 GE using machine data sensors, predictive analytics and process and non-GE devices. optimization. 5 GE Power Digital Solutions” © 2016 General Electric Company. All rights reserved. Discover the Power of Digital Customer Stories See How SRP Gained Asset, RELIABILITY Plant & Fleet Reliabiity PLAY VIDEO Challenge 12 plant locations and over 500 assets. The solution uses Salt River Project (SRP) provides generation, transmission and advanced modeling, protected by over 40 patents, to put into distribution services, as well as metering and billing services context the normal operating relationships among all relevant to over 1 million customers in the Phoenix metro area. They parameters, such as load, temperatures, pressures, vibration operate 12 power plants, including coal, nuclear, natural gas and readings and ambient conditions. In real time, the software renewable sources (hydroelectric, solar, wind, and geothermal). compares actual sensor readings to that particular machine’s normal, predicted values. fossil sites monitored SRP was looking for a solution that would allow them to 7 integrate data across multiple plants for outage management, Results By consolidating SRP’s data and applying GE’s robust to optimize maintenance strategies and to understand where hydro sites monitored production issues might occur next. They also wanted to analytics, experience and innovation, SRP has gained a high 4 identify opportunities to extend monitoring across their level of asset, plant and fleet reliability. SRP is now able to transmission and distribution-critical assets. see problems before they happen — toward no unplanned downtime and improving