Automotive Engineering Solutions
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Automotive Engineering Solutions Automotive Engineering Solutions 3 Automotive Engineering Solutions Contents 04 Engineering a Better World 06 Why Tata Technologies? 07 Our Core Services 08 Our Core Domains 09 Off-shore Engineering Services 10 Automotive Product Development 12 Better Solutions 14 Case Studies 19 Our Operations 4 Automotive Engineering Solutions Engineering a better world We believe it’s our people that make the difference Designing and engineering products that change the world, improving efficiency and safety, environmental impact and time-to-market. We work with our customers to realize their vision, providing resources and services to get them from where they are today to where they want to be tomorrow. Our customers are making more products, faster and better than ever before and it’s the millions of people who benefit from those products we help to make that inspires us to constantly innovate, develop better solutions and deliver a better experience for everyone. Automotive Engineering Solutions 5 We work with our customers to realize their vision, providing solutions and resources to get them from where they are today to where they want to be tomorrow. 6 Automotive Engineering Solutions Why Tata Technologies? Product Development is at the core of everything we do Global presence and diverse resource pool to deliver complex product development programmes cost effectively helping customers realize better products Our Globally Distributed Execution Model (GDEM) with a balanced approach between onshore customer intimacy, and offshore capacity and cost-effectiveness in delivering complex projects has been recognized by our Customers and Analysts. End-to-end product management offering leveraging our product engineering expertise to deliver IT solutions to the manufacturing industry which help realize better products Deep industry knowledge of product development combined with an intelligently different approach to technology and IT solutions that enable our clients realize better products that are better, faster, safer, greener, and experiential. Established frameworks based on our expertise to reduce development time Deep knowledge of the enterprise solutions and the manufacturing industry has helped us build frameworks that reduce the turnaround time for the customers by 30-40%. Partnerships and alliances with the best in the industry Our strategic alliances with the best in the industry, including the likes of PTC and Siemens, ensure innovative solutions to help our clients take the industry challenges head on, prepare for the future and deliver better products. Automotive Engineering Solutions 7 Our Core Services Engineering services for the manufacturing sector Tata Technologies - a leader in product engineering services - caters to the global manufacturing industry; enabling ambitious manufacturing companies to design and build better products. Engineering, Research & Development Digital Enterprise Solutions Provide outsourced engineering services for Help manufacturing customers identify and our manufacturing customers globally to help deploy emerging technologies, tools and them conceive, design, develop and realize solutions to manufacture, service and realize better products. better products. Help our customers realize better products Better Faster Safer HelpGreener our customersExperiential realize better products Better Faster Safer Greener Experiential 8 Automotive Engineering Solutions Core Domains in the Automotive Industry Automotive Engineering Solutions 9 OFF-SHORE • Off-shore PMO • Design & Development • Simulation Activities • Manufacturing Execution • Resource Management NEAR-SHORE • Senior Engineers • Lead Design Engineers • Lead Process & Methods Lead • Data Management • Delivery Quality ON-SITE • On-site PMO • EM & Liaison Lead • Project Reviews • KPI Reporting • Supply Chain Management Off-shore Engineering Services We are a pioneer of global engineering outsourcing We developed the benchmark process for global off-shore delivery of engineering services 25 years ago. This experience, combined with streamlined processes and practices enables us to quickly deploy off-shore teams to develop or directly connect with existing PLM, data management and company-wide systems. Our Global Delivery Execution Model (GDEM) Managing and delivering projects in this ensures that off-shore activity is invisible to the way means that local workloads and project on-site, client technical centre. Team members management becomes inherently non- on-site manage the distribution of work and geographic. On-site and near-shore teams the Tata Technologies technical lead will assign instantly feel at home dealing with off-shore this to the off-shore engineering and design resources. There are no technical barriers and in resources as well as having the responsibility for some situations work is able to continue around cultural liaison and the quality of work. the clock, enabling completion of tasks and projects in record time. 10 Automotive Engineering Solutions Our workforce, comprising thousands of skilled designers, engineers and program managers, is the best in the business. Automotive Product Development Setting the standard in Automotive Engineering Tata Technologies helps automakers design, engineer and validate the vehicles of the future. Our engineering and design services provide clients with the capacity to innovate, creating new products; from components to full vehicles. Our workforce, comprising thousands of skilled designers, engineers and program managers, is the best in the business. This extensive knowledge and experience is the skills, knowledge and resources to realize accessed through our Global Delivery Execution the full potential of every task. From small- Model (GDEM), combining off-shore, near- scale IT implementations to complete product shore and on-site talent for optimal execution of development, our experts are equipped to design and engineering programs. design, develop and engineer solutions that you can count on. Whatever your project requirements, you can be assured that Tata Technologies has Automotive Engineering Solutions 11 Automotive Engineering Capabilities Vehicle ORE DOMAINS Body Engineering C Structures Automotive capabilities throughout our core Powertrain Systems Lightweighting domains, manufacturing engineering and Embedded Jig & Fixture Door Systems Software Design & Closures complementary services, Metal & Plastic Robotics Formability & CNC enable complete Die & Mold Process Design Tool Design ODUCT D & Digital automotive product PR EV Manufacturing E Electrical E L Exterior & Electronics T O Trim E P L M development. Working with MANUFACTURING P E ENGINEERING M N O T C our customers we use best COMPLEMENTARY in-class processes, tools Chassis SERVICES Lighting Design and technologies, providing Design Vehicle Studio Testing better access to our global Surface Cubing Prototyping Seating skill base (including domain Design Show Vehicles experts) with fast response Body times in a tailor-made Safety Mechanics or turnkey, value-driven Value Interior Engineering Trim & Cabin package. Sourcing Interiors Computer Aided Engineering Power Systems Virtual Vehicle Integration Seat Systems FE Model Creation Air Intake Systems Studio Engineering Support - Restraints & Airbags NVH Fuel Systems Surface Feasibility Instrument Panel & Console Durability Exhaust Systems Whole Vehicle Package and Architecture HVAC & Distribution Structural Crash Analysis Powertrain Cooling Systems Occupant Package Cabin and Loadspace Trim Occupant Crash Analysis IC Engines - Development Design Solution Attribute Closure Trim Pedestrian Crash Analysis Transmissions & Driveline Entitlement - DS Feasibility Multi-body Dynamics Emissions Optical Quality Development - Closures & Exterior CFD Calibration Engineering and Studio Trim Moldflow Simulation Alternative Propulsion Systems Digital Mock-Up Doors Systems / 1D Simulation Digital Pre-Assembly Hoods and Fenders Electrical, Electronics & Embedded Whole Vehicle Integration Using Hard Points Manual Tailgates Body Structures EE Integration Dimensional Management - DVA Component Development Glass Front End Structure and Geometrical Specification EE Connected Systems Sealing Main Floor Manage Block Meeting Review Wash Wipe Systems Rear Floor Structure EE Energy Process Bumpers EE Autonomous Benchmarking Functional Black Trim Chassis Lighting Chassis Architecture Manufacturing Engineering Physical Vehicle Integration Carbon Fibre Closures Chassis Tuning Virtual Manufacturing Teardown and Benchmarking SMC Closures Chassis Dynamics Factory Flow Simulations Should Costing Closure Mounted Trim Chassis Integration Process Flow Simulations Component Testing Exterior Ornamentation Die and Mold Design Vehicle Testing Complimentary Services Metal and Plastic Formability Homologation Vehicle Testing Jig and Fixture Design Prototyping PMO / ENVA Prototyping Robotics and CNC Vehicle Attribute Development Program Management Show Vehicles Ergonomics and tooling access Business Process Outsourcing studies Cubing Essential Non-Value Added Services Design Studio 12 Automotive Engineering Solutions Better Solutions for the Automotive Industry Improving engineering, design and manufacturing Our combination of deep industry knowledge, breadth of value proposition and a proven Globally Distributed Execution Model (GDEM) positions Tata Technologies as the premier product development and manufacturing execution partner for the industries we serve. The Tata Technologies value