Zone Damper Install Guide

PelicanWireless Systems

Installation Guide Zoned Damper Control

Pelican Wireless Systems, 2655 Collier Canyon Rd. Livermore, CA 94551 Phone: 888.512.0490 Email: [email protected] Website: www.pelicanwireless.com Table of Contents

Damper Controller Options 3 Application and Communication 4 Thermostat Wired to Damper Actuator 8 Thermostat Terminal Designations 9 Thermostat Mounting 10 Limited Wire Installation 10 Thermostat Installation 11 Thermostat Wiring Diagrams Power-Open, Spring-Return Actuator 12 Power-Closed, Spring-Return Actuator 12 Power-Open, Power-Closed or Floating Actuator 13 Dual Power-Open, Spring-Return Actuators 13 Dual Power-Closed, Spring-Return Actuators 14 Dual Power-Open, Power-Closed or Floating Actuators 14 Reheat: ON/OFF or Power-Open, Spring-Return Valve Motor 15 Reheat: Power-Open, Power Closed or Floating Valve Motor 15 Wireless Damper Control and Remote Thermostat 16 TCM1 Terminal Designations 17 TCM1 Mounting 18 TCM1 Wireless Communication with Remote Thermostat 19 TCM1 Installation 20 TCM1 Wiring Diagrams Power-Open, Spring-Return Actuator 21 Power-Closed, Spring-Return Actuator 21 Power-Open, Power-Closed or Floating Actuator 22 Dual Power-Open, Spring-Return Actuators 22 Dual Power-Closed, Spring-Return Actuators 23 Dual Power-Open, Power-Closed or Floating Actuators 23 Reheat: ON/OFF or Power-Open, Spring-Return Valve Motor 24 Reheat: Power-Open, Power Closed or Floating Valve Motor 24 Configuration 25

2 Damper Controller Options

CHOOSING THE CORRECT DAMPER CONTROLLER FOR EACH ZONE...

The Pelican solution is comprised of a Pelican zone controller residing at the HVAC equipment and multiple Pelican zone damper controllers installed around the building. Communication between the zone controller to the zone damper controllers are through Pelican’s self-healing wireless mesh network.

There are two zone damper control options:

In cases where wire can easily be ran or already exists between the damper actuator and thermostat, a Pelican 24VAC powered thermostat can be installed in the conditioned space and directly wired to the damper actuator. As shown in:

● Figure 1.1 – 24VAC Powered Thermostat Wired Directly to a Single Damper Actuator

● Figure 1.2 – 24VAC Powered Thermostat Wired Directly to Two Damper Actuators

Proceed to Page 8 for further information on this option.

In cases where wire is unable to be ran from the damper actuator into the conditioned space, a Pelican 24VAC damper actuator controller (TCM1) can be installed at the actuator and a Pelican Remote Wireless Sensor can be installed in the conditioned space. The TCM1 and Remote Wireless Sensor communicate wirelessly between each other. As shown in:

● Fig. 2.1 – 24VAC Damper Actuator Controller (TCM1) Wireless Communication to a Remote Thermostat for Single Damper Actuator Control

● Fig. 2.2 – 24VAC Damper Actuator Controller (TCM1) Wireless Communication to a Remote Thermostat for Two Damper Actuator Control

Proceed to Page 16 for further information on this option.

3 Fig. 1.1 – 24VAC Powered Thermostat Wired Directly to Single Damper Actuator

Pelican RTU Controller 6

Pelican Wireless Antenna 5

Rooftop

single duct single duct single duct damper damper damper

4 4 4

24VAC 24VAC 24VAC Pelican Pelican Pelican Thermostat Thermostat Thermostat

1 1 1 1

single duct single duct damper damper Pelican Gateway 2

3 4 4 24VAC 24VAC Pelican Pelican Internet Thermostat Thermostat

COMMUNICATION ACROSS PELICAN SELF-HEALING WIRELESS WIRELESS ANTENNA FROM PELICAN ZONE CONTROLLER. 1 5 MESH NETWORK (IEEE 802.15.4). ANTENNA CAN BE INSTALLED ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION ENVIRONMENTS AND WIRELESS COMMUNICATION REQUIREMENTS. 2 ONE PELICAN GATEWAY CAN COMMUNICATE WITH UP TO 2000 PELICAN DEVICES. 6 PELICAN ZONE CONTROLLER. CAN BE INSTALLED ABOVE OR HARDWIRED ETHERNET CONNECTION TO PELICAN GATEWAY. BELOW ROOF LINE DEPENDING ON INSTALLATION 3 ENVIRONMENTS. 4 INTERNET ENABLED THERMOSTAT IS WIRED TO ONE 24VAC ZONE ACTUATOR.

4 Fig. 1.2 – 24VAC Powered Thermostat Wired Directly to Two Damper Actuators Pelican RTU Controller Hot Deck 7

Pelican Wireless Antenna 5

Pelican RTU Controller Cold Deck 6

Pelican Wireless Antenna 5

Rooftop

cold duct hot duct cold duct hot duct cold duct hot duct damper damper damper damper damper damper 4 4 4

actuator actuator control control wire wire

24VAC 24VAC 24VAC Pelican Pelican Pelican Thermostat Thermostat Thermostat

1 1 1 1

cold duct cold duct Pelican damper damper Gateway 2

3 4 4

24VAC 24VAC Pelican Pelican Internet Thermostat Thermostat hot duct hot duct damper damper

COMMUNICATION ACROSS PELICAN SELF-HEALING WIRELESS WIRELESS ANTENNA FROM PELICAN ZONE CONTROLLER. 1 5 MESH NETWORK (IEEE 802.15.4). ANTENNA CAN BE INSTALLED ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION ENVIRONMENTS AND WIRELESS COMMUNICATION REQUIREMENTS. 2 ONE PELICAN GATEWAY CAN COMMUNICATE WITH UP TO 2000 PELICAN DEVICES. 6 PELICAN COLD DECK ZONE CONTROLLER. CAN BE INSTALLED HARDWIRED ETHERNET CONNECTION TO PELICAN GATEWAY. ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION 3 ENVIRONMENTS. 4 INTERNET ENABLED THERMOSTAT IS WIRED TO TWO ZONE ACTUATORS. 7 PELICAN HOT DECK ZONE CONTROLLER. CAN BE INSTALLED ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION ENVIRONMENTS.

5 Fig. 2.1 – 24VAC Damper Actuator Controller (TCM1) Wireless Communication to a Remote Thermostat for Single Damper Actuator Control

Pelican RTU Controller 6

Pelican Wireless Antenna 5

Rooftop

single duct single duct single duct damper damper damper

4 4 4

24VAC 24VAC 24VAC TCM1 TCM1 TCM1

RT1 RT1 RT1

1 1 1 1

single duct single duct damper damper Pelican Gateway 2 3 24VAC 4 24VAC 4 TCM1 TCM1 Internet RT1 RT1

6 Fig. 2.2 – 24VAC Damper Actuator Controller (TCM1) Wireless Communication to a Remote Thermostat for Two Damper Actuator Control Pelican RTU Controller Hot Deck 7

Pelican Wireless Antenna 5

Pelican RTU Controller Cold Deck 6

Pelican Wireless Antenna 5

Rooftop

cold duct hot duct cold duct hot duct cold duct hot duct damper damper damper damper damper damper 4 4 4

24VAC 24VAC 24VAC TCM1 TCM1 TCM1

RT1 RT1 RT1

1 1 1 1

cold duct cold duct Pelican damper damper Gateway 2 3 4 4 24VAC 24VAC Internet TCM1 TCM1 hot duct hot duct RT1 damper RT1 damper

COMMUNICATION ACROSS PELICAN SELF-HEALING WIRELESS WIRELESS ANTENNA FROM PELICAN ZONE CONTROLLER. 1 5 MESH NETWORK (IEEE 802.15.4). ANTENNA CAN BE INSTALLED ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION ENVIRONMENTS AND WIRELESS COMMUNICATION REQUIREMENTS. 2 ONE PELICAN GATEWAY CAN COMMUNICATE WITH UP TO 2000 PELICAN DEVICES. 6 PELICAN COLD DECK ZONE CONTROLLER. CAN BE INSTALLED HARDWIRED ETHERNET CONNECTION TO PELICAN GATEWAY. ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION 3 ENVIRONMENTS. 4 INTERNET ENABLED TCM1 IS WIRED TO TWO ZONE ACTUATORS. RT1 REMOTE SENSOR COMMUNICATES TO TCM1 THROUGH 7 PELICAN HOT DECK ZONE CONTROLLER. CAN BE INSTALLED WIRELESS MESH NETWORK. ABOVE OR BELOW ROOF LINE DEPENDING ON INSTALLATION ENVIRONMENTS.

7 Thermostat Wired to Damper Actuator

WHEN INSTALLING THIS PRODUCT...

1. Read these instructions carefully and thoroughly. Failure to follow these instructions or a result of improper installation, service, adjustments, maintenance, and/or use can result in personal injury, damage to personal property, and/or cause a hazardous and dangerous situation.

2. Check the ratings and description given in the specification of the product to make sure the product is suitable for your application

3. Installer must be trained and experienced service technician. Follow all safety codes and regulations and all local and state building codes. Read instructions thoroughly and follow any warnings or notes.

4. After installation is complete, check product operation as provided in these instructions.

CAUTION 1. Disconnect power supply before connecting any wiring to device to prevent electrical shock or damage to equipment. 2. This guide is designed for certified, trained, and experienced service technicians. Failure to follow installation instructions does not alleviate installer responsibility to protect the equipment, the property, and the device it is being connected too. If at anytime if there is concern or confusion about how to install this device, immediately stop what you are doing and either contact Pelican Wireless Systems or a certified Pelican Wireless Systems distributor.

WARNING 1. This equipment is designed to communicate over radio frequency to other Pelican equipment only. If this equipment is not installed and used in accordance with the instruction manual, you may experience wireless interference. This device has been tested and complies with FCC rules and regulations.

LOCATION AND MOUNTING

Choose a location for the Pelican zone thermostat that represents that spaces temperature, and where connections are accessible. The zone thermostat is directly wired to the damper actuator.

8 Fig. 3.1 – Pelican 24 VAC Thermostat Terminal Designations

D C R Rc Y W G W2 Y2 R C D

SINGLE DUCT DUAL DUCT

C Common 24VAC C Common 24VAC

R 24VAC Power R 24VAC Power

Y 24VAC Damper Power Open Y 24VAC Cold Damper Power Open

Y2 24VAC Damper Power Close Y2 24VAC Cold Damper Power Close W 24VAC Reheat Power Open or On W 24VAC Heat Damper Power Open W2 24VAC Reheat Power Close W2 24VAC Heat Damper Power Close

9 Fig. 3.2 – Pelican 24 VAC Thermostat Mounting

3/16 DIA. (2 HOLES)

3/16 DIA. HORIZONTAL ELECTRICAL BOX (2 HOLES) D C R Rc Y W G W2 Y2 R C D

Mounting Included in the Pelican thermostat kit are two sets of mounting screws. Choose the correct screw and mounting holes for the location the thermostat is being installed.

LIMITED THREE WIRE OPTION (only if required) In cases where there is limited wiring between the damper actuator and thermostat, the WM500 Wiring Module can be removed from the Pelican thermostat. The WM500 can be placed at the damper actuator and wired to the thermostat with a maximum of 500 feet of standard unshielded thermostat wires.

1. Remove the wire 2. Mount WM500 next to 3. Connect R, C, D module (WM500) from damper actuator. communication wire from the thermostat base Connect WM500 to Damper Actuator following same wiring WM500 to Pelican Thermostat. Loosen the R and Rc terminals control diagrams found in Thermostat Detail Wiring Guide to remove the jumper. Loosen (Pg. 12-15) of this document. 24VAC power needs to be R, C, D terminals on WM500. supplied to both the WM500, Pelican Thermostat, and Pelican Rc Y W G W2 Y2 Wireless Systems Gently slide WM500 to the right Damper Actuator. R Wiring Module C Model: WM500 Power: 24-30 VAC to remove. D PelicanWireless.com

Pelican Rc Y W G W2 Y2 Wireless Systems R Wiring Module C Model: WM500 Power: 24-30 VAC D PelicanWireless.com WM500

Pelican D C R Rc Y W G W2 Y2 Wireless Systems R Wiring Module Damper Actuator C Model: WM500 Power: 24-30 VAC D PelicanWireless.com D C R

loosen

10 INSTALLATION

1. Remove the thermostat’s cover by gently pulling the thermostat faceplate away from the back plate.

2. Place the thermostat back plate on a flat surface for mounting. Mark mounting holes and drill 3/16” holes into mounting surface. Note the wiring channel.

3. Thermostat wiring diagrams are shown in the Thermostat Detail WIring Diagram section as follows:

a. Page 12 - Fig. 4 Single Duct: Power-Open / Spring-Return Damper Actuator

b. Page 12 - Fig. 5 Single Duct: Power-Closed / Spring-Return Damper Actuator

c. Page 13 - Fig. 6 Single Duct: Power-Open / Power- Closed or Floating Damper Actuator

d. Page 13 - Fig. 7 Dual Duct: Power-Open / Spring-Return Damper Actuators

e. Page 14 - Fig. 8 Dual Duct: Power-Closed / Spring-Return Damper Actuators

f. Page 14 - Fig. 9 Dual Duct: Power-Open / Power-Closed or Floating Damper Actuators

g. Page 15 - Fig. 10 Reheat: ON/OFF Electric or Power-Open / Spring-Return Valve Motor

h. Page 15 - Fig. 11 Reheat: Power-Open / Power-Closed or Floating Valve Motor

WARNING The following thermostat wiring diagrams are to be used as reference to the most common application where a Pelican thermostat will be installed to control specific damper actuators. For dual ducted applications, a single Pelican thermostat will control both the hot and cold damper actuators for the zone. In the case the system you are connecting the Pelican thermostat to is not defined in this installation guide. Contact Pelican Technical Support for assistance at 888-512-0490 or email [email protected].

11 Thermostat Detail Wiring Diagrams

Fig. 4 – Single Duct: Power-Open / Spring-Return Damper Actuator (HOT)

1 TRANSFORMER

24VAC POWER-OPEN SPRING-RETURN ACTUATOR 2 COMMON

OPEN

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED. D C R Rc Y W G W2 Y2 POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 R NEEDED. C OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 D NEEDED.

Fig. 5 – Single Duct: Power-Closed / Spring-Return Damper Actuator (HOT)

1 TRANSFORMER

24VAC POWER-CLOSED SPRING-RETURN ACTUATOR 2 COMMON

12 Fig. 6 – Single Duct: Power-Open / Power-Closed or Floating Damper Actuator (HOT)

1 TRANSFORMER

24VAC POWER-OPEN POWER-CLOSED ACTUATOR 2 COMMON

OPEN

3 3

FOR LIMITED WIRE INSTALLATIONS REFERENCE PAGE 10 OF THIS INSTALL GUIDE. D C R Rc Y W G W2 Y2 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 R OVERLOAD PROTECTION AS REQUIRED.

C POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 D NEEDED. OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

Fig. 7 – Dual Duct: Power-Open / Spring-Return Damper Actuators (HOT)

1 TRANSFORMER

COLD DAMPER 24VAC POWER-OPEN SPRING-RETURN ACTUATOR 2 COMMON

OPEN HEAT DAMPER 24VAC POWER-OPEN SPRING-RETURN ACTUATOR

COMMON

OPEN 3 3 FOR LIMITED WIRE INSTALLATIONS REFERENCE PAGE 10 OF THIS INSTALL GUIDE.

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND D C R 2 2 1 Rc Y W G W Y OVERLOAD PROTECTION AS REQUIRED. R POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 C NEEDED. D OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

13 Fig. 8 – Dual Duct: Power-Closed / Spring-Return Damper Actuators (HOT)

1 TRANSFORMER

COLD DAMPER 24VAC POWER-CLOSED SPRING-RETURN ACTUATOR 2 COMMON

HEAT DAMPER CLOSED 24VAC POWER-CLOSED SPRING-RETURN ACTUATOR

COMMON

CLOSED

3 3

FOR LIMITED WIRE INSTALLATIONS REFERENCE PAGE 10 OF THIS INSTALL GUIDE. D C R Rc Y W G W2 Y2 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 R OVERLOAD PROTECTION AS REQUIRED.

C POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 D NEEDED. OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

Fig. 9 – Dual Duct: Power-Open / Power-Closed or Floating Damper Actuators (HOT)

1 TRANSFORMER

COLD DAMPER 24VAC POWER-OPEN POWER-CLOSED ACTUATOR 2 COMMON

OPEN HEAT DAMPER CLOSE 24VAC POWER-OPEN POWER-CLOSED ACTUATOR

COMMON

OPEN 3 3 3 3 CLOSE

FOR LIMITED WIRE INSTALLATIONS REFERENCE PAGE 10 OF THIS INSTALL GUIDE. D C R Rc Y W G W2 Y2 R POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED. C POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS D 2 NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

14 Fig. 10 – Reheat: ON/OFF Electric or Power-Open / Spring-Return Valve Motor (HOT)

1 TRANSFORMER

24VAC REHEAT VALVE POWER-OPEN / SPRING-RETURN OR ELECTRIC STRIP HEATER 2 COMMON

OPEN / ON

3 4

D C R Rc Y W G W2 Y2 FOR LIMITED WIRE INSTALLATIONS REFERENCE PAGE 10 OF THIS INSTALL GUIDE. R POWER SUPPLY. PROVIDE DISCONNECT MEANS AND C 1 OVERLOAD PROTECTION AS REQUIRED. D POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

Fig. 11 – Reheat: Power-Open / Power-Closed or Floating Valve Motor (HOT)

1 TRANSFORMER

24VAC REHEAT POWER-OPEN / POWER-CLOSED OR FLOATING VALVE 2 COMMON

OPEN

3 4 3

FOR LIMITED WIRE INSTALLATIONS REFERENCE PAGE 10 OF D C R Rc Y W G W2 Y2 THIS INSTALL GUIDE.

R POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 C OVERLOAD PROTECTION AS REQUIRED.

D POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

15 Wireless Damper Control and Remote Thermostat

WHEN INSTALLING THIS PRODUCT...

2. Check the ratings and description given in the specification of the product to make sure the product is suitable for your application

4. After installation is complete, check product operation as provided in these instructions.

LOCATION AND MOUNTING

Location In this configuraiton, there are two devices that need to be mounted. The Remote Thermostat (RT1) in the conditioned space and the damper controller (TCM1) at the damper actuator.

Choose a location for the Pelican remote thermostat (RT1) where the space temperature being detected is most accurate for conditioning that zone. The remote thermostat communicates wirelessly to the damper controller (TCM1).

Choose a location for the TCM1 that is not exposed to weather, and where connections are easily accessible. The TCM1’s antenna must NOT be blocked by metal (ref. Page 18, Fig. 13.2). The TCM1’s antenna is designed to route and repeat the Pelican wireless mesh network.

16 Fig. 12.1 – Pelican 24 VAC damper actuator controller (TCM1)

PelicanWireless Systems

Thermostat Control Module

Serial No: XXX-XXXX

Model No: TCM1 Contains FDC ID: OA2MRF24J4J40MA Power: 24VAC

Switch Positions: 1, Conventional, 2, Heat Pump - O, 3. Heat Pump - B

Conv, C R Rc Y W G W2 Y2 Heat NOTE: Switch Position should be C R Rc Y O/B G AuxG2 1 2 3 Pump set to (1) Conventional

SINGLE DUCT DUAL DUCT

C Common 24VAC C Common 24VAC

R 24VAC Power R 24VAC Power

Y 24VAC Damper Power Open Y 24VAC Cold Damper Power Open

Y2 24VAC Damper Power Close Y2 24VAC Cold Damper Power Close W 24VAC Reheat Power Open or On W 24VAC Heat Damper Power Open W2 24VAC Reheat Power Close W2 24VAC Heat Damper Power Close

17 Fig. 13.1 – Pelican TCM1 Mounting

Back of TCM1

Double-sided tape

Mounting The TCM1 is mounted on a clean, dry, flat surface with double sided tape. Make sure surface has been cleaned of all dust before applying tape.

Fig. 13.2 – TCM1 Mounting on Flat Surfaces

TCM1 Duct Mounting Internal Antenna location. Do not

PelicanWireless Systems

Pump

O/B Y

Rc R C G G Aux 1 2 3 2 1 2

Heat

W G W Y Rc R C Y

2 2 Conv,

block by metal. B - Pump Heat 3. O, - Pump Heat 2,

Switch Positions: Positions: Switch 1, Conventional, 1,

Power: 24VAC Power:

Contains FDC ID: OA2MRF24J4J40MA ID: FDC Contains Model No: TCM1 No: Model

Serial No: XXX-XXXX No: Serial Damper Actuator

Control Module Control

Thermostat

Systems Thermostat Wireless

Control Module Pelican

Serial No: XXX-XXXX Model No: TCM1 Flat Surface Mounting Contains FDC ID: OA2MRF24J4J40MA Power: 24VAC

Switch Positions: 1, Conventional, 2, Heat Pump - O, 3. Heat Pump - B

Conv, C R Rc Y W G W2 Y2 Heat Pump C R Rc Y O/B G AuxG2 1 2 3 Damper Actuator

Mount on a flat

surface clear Pump

O/B Y

Rc R C G G Aux 1 2 3 2 1 2

Heat

W G W Y Rc R C Y 2 2 Conv,

2, Heat Pump - O, 3. Heat Pump - B - Pump Heat 3. O, - Pump Heat 2,

Switch Positions: Positions: Switch 1, Conventional, 1,

Power: 24VAC Power:

Contains FDC ID: OA2MRF24J4J40MA ID: FDC Contains

Model No: TCM1 No: Model

Serial No: XXX-XXXX No: Serial from metal Control Module Control

Thermostat obstructions.

Systems Wireless Pelican

18 Fig. 14.3 – TCM1 to RT1 Communication Diagram

Duct Mounting TCM1’s wireless antenna needs to be placed where it will not

be blocked by metal (ref. Page 18, Fig. 13.2).

Pump

O/B Y

G Aux Rc R C G 1 2 3 2 1 2

Heat

Y W G W Y Rc R C 2 2 Conv,

2, Heat Pump - O, 3. Heat Pump - B - Pump Heat 3. O, - Pump Heat 2,

Switch Positions: Positions: Switch 1, Conventional, 1,

Power: 24VAC Power:

Contains FDC ID: OA2MRF24J4J40MA ID: FDC Contains

Model No: TCM1 No: Model

Serial No: XXX-XXXX No: Serial

Control Module Control

Thermostat

Systems Wireless Wireless Antenna Pelican

Damper Actuator

RT1-DC: Powered by 2 AA batteries RT1-AC: Powered by 24VAC installed in the conditioned space installed in the conditioned space

19 INSTALLATION

1. Clean surface TCM1 will be mounted on.

2. Apply strip of double sidded tape to back of TCM1. Stick the TCM1 to clean flat surface with being sure that TCM1 antenna is NOT blocked by metal.

3. TCM1 wiring and hookup diagrams are shown in the TCM1 Operation and Application section as follows:

a. Page 21 - Fig. 15 Single Duct: Power-Open / Spring-Return Damper Actuator

b. Page 21 - Fig. 16 Single Duct: Power-Closed / Spring-Return Damper Actuator

c. Page 22 - Fig. 17 Single Duct: Power-Open / Power- Closed or Floating Damper Actuator

d. Page 22 - Fig. 18 Dual Duct: Power-Open / Spring-Return Damper Actuators

e. Page 23 - Fig. 19 Dual Duct: Power-Closed / Spring-Return Damper Actuators

f. Page 23 - Fig. 20 Dual Duct: Power-Open / Power-Closed or Floating Damper Actuators

g. Page 24 - Fig. 21 Reheat: ON/OFF Electric or Power-Open / Spring-Return Valve Motor

h. Page 24 - Fig. 22 Reheat: Power-Open / Power-Closed or Floating Valve Motor

4. Install RT1 thermostat in conditioned space following the instructions provided with RT1 thermostat.

5. Go to Pelican Web App and configure the RT1 to communicate with its TCM1.

WARNING The following TCM1 wiring diagrams are to be used as reference to the most common application where a Pelican TCM1 will be installed to control specific damper actuators. For dual ducted applications, a single Pelican TCM1 will control both the hot and cold damper actuators for the zone. In the case the system you are connecting the Pelican TCM1to is not defined in this installation guide. Contact Pelican Technical Support for assistance at 888-512-0490 or email [email protected].

20 TCM1 Detail Wiring Diagrams

Fig. 15 – Single Duct: Power-Open / Spring-Return Damper Actuator

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED. Conv, C R Rc Y W G W2 Y2 Heat POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS C R Rc G AuxG2 1 2 3 2 Pump Y O/B NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED. 3

24VAC POWER-OPEN SPRING-RETURN ACTUATOR

COMMON

2 OPEN

TRANSFORMER

1 (HOT)

Fig. 16 – Single Duct: Power-Closed / Spring-Return Damper Actuator

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED. Conv, C R Rc Y W G W2 Y2 Heat POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS C R Rc G AuxG2 1 2 3 2 Pump Y O/B NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED. 3

24VAC POWER-CLOSED SPRING-RETURN ACTUATOR

COMMON

CLOSE 2

TRANSFORMER

1 (HOT)

21 Fig. 17 – Single Duct: Power-Open / Power-Closed or Floating Damper Actuator

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED. Conv, C R Rc Y W G W2 Y2 Heat POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS C R Rc G AuxG2 1 2 3 2 Pump Y O/B NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED. 3

24VAC POWER-OPEN POWER-CLOSED ACTUATOR

COMMON

OPEN 2 CLOSE

TRANSFORMER

1 (HOT)

Fig. 18 – Dual Duct: Power-Open / Spring-Return Damper Actuators

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED. Conv, C R Rc Y W G W2 Y2 Heat POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS C R Rc G AuxG2 1 2 3 2 Pump Y O/B NEEDED.

OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED. 3

COLD DAMPER 24VAC POWER-OPEN SPRING-RETURN ACTUATOR

COMMON

OPEN

HEAT DAMPER 24VAC POWER-OPEN SPRING-RETURN ACTUATOR

2 COMMON

OPEN TRANSFORMER

1 (HOT)

22 Fig. 19 – Dual Duct: Power-Closed / Spring-Return Damper Actuators

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED.

Conv, POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS C R Rc Y W G W2 Y2 2 Heat NEEDED. Pump C R Rc Y O/B G AuxG2 1 2 3 OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

COLD DAMPER 24VAC POWER-CLOSED SPRING-RETURN ACTUATOR

COMMON

HEAT DAMPER 24VAC POWER-CLOSED SPRING-RETURN ACTUATOR

2 COMMON

TRANSFORMER

1 (HOT)

Fig. 20 – Dual Duct: Power-Open / Power-Closed or Floating Damper Actuators POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED.

POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 NEEDED. Conv, C R Rc Y W G W2 Y2 Heat Pump C R Rc Y O/B G AuxG2 1 2 3 OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

COLD DAMPER 24VAC POWER-OPEN POWER-CLOSED ACTUATOR

COMMON

OPEN

HEAT DAMPER 24VAC POWER-OPEN POWER-CLOSED ACTUATOR

2 COMMON

OPEN TRANSFORMER CLOSE

1 (HOT)

23 Fig. 21 – Reheat: ON/OFF Electric or Power-Open / Spring-Return Valve Motor POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED.

POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS 2 NEEDED. Conv, C R Rc Y W G W2 Y2 Heat OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS Pump C R Rc Y O/B G AuxG2 1 2 3 3 NEEDED.

24VAC REHEAT VALVE POWER-OPEN SPRING-RETURN OR ELECTRIC STRIP HEATER

COMMON

2 OPEN / ON

TRANSFORMER

1 (HOT)

Fig. 22 – Reheat: Power-Open / Power-Closed or Floating Valve Motor

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 1 OVERLOAD PROTECTION AS REQUIRED.

POWER TO EQUIPMENT 24VAC. SIZE TRANSFORMERS AS Conv, 2 C R Rc Y W G W2 Y2 NEEDED. Heat C R Rc Y O/B G AuxG2 1 2 3 Pump OUTPUT IS 24VAC @ 1A. PROVIDE PROPERLY SIZED RELAYS AS 3 NEEDED.

24VAC REHEAT VALVE POWER-OPEN POWER-CLOSED OR FLOATING

COMMON

2 OPEN

CLOSE TRANSFORMER

1 (HOT)

24 Configuration

PELICAN WEB APP To configure a new Pelican Zone Thermostat or Damper Controller, navigate to your Pelican Web App using any web 1 browser (Google Chrome, Apple Safari, Microsoft Edge, etc.). All configuration is done through the Pelican Web App. If you do not already have a Pelican Web App, you will need to install a Pelican Gateway (GW400) at the same location. For further information on the Pelican Gateway (GW400) visit www.PelicanWireless.com.

SERIAL NUMBER Each Pelican Thermostat has a unique identification serial number. This serial number is found on the bottom and 2 behind the front cover of a Thermostat or on the front of the TCM1. With the Serial Number(s) recorded, log onto your Pelican Web App to find new notification(s) matching the zone(s) serial number(s). Press configure next to the device you are configuring. If no new notifications are found, select 'Admin' and identify if the new Thermostat or TCM1 is found on your Pelican Web App. If are are unable to find the Thermostat or TCM1 under Admin, then the Thermostat or TCM1 is unable to communicate with the wireless gateway. Go to Page 22 for Troubleshooting.

SYSTEM CONFIGURATION OPTIONS 3 The following flow chart illustrates Thermostat and TCM1 configuration options.

GENERAL SETTINGS GENERAL SETTINGS Name the Thermostat or TCM1 to identify which zone it is NAME GROUP DESCRIPTION installed in and controlling. It is recommended that the name be the actual space name the device is installed in. Use the Group field to associate thermostats together for easier SYSTEM TYPE management. The descirption field is an optional field for Select [Single Duct Damper] if there is one damper for SYSTEM TYPE identifying unique aspects of the zone (e.g. zone number, model number of the actuator, damper or duct size, etc.). both cooling and heating. Select [Dual Duct Damper] SINGLE DUCT DAMPER DUAL DUCT DAMPER if there are two seperate dampers; one for heating and the other for cooling.

SINGLE DUCT DAMPER DUAL DUCT DAMPER

ZONE CONTROLLER ZONE CONTROLLER ZONE CONTROLLER ZONE CONTROLLER Select the Z8 or Z24 controlling Select the Z8 or Z24 controlling the RTU or Air Handler that [DROP DOWN SELECTION] [DROP DOWN SELECTION] the Cold Deck RTU or Air supplies conditioned air to this Handler. zone. HEAT ZONE CONTROLLER HEAT ZONE CONTROLLER Select the Z8 or Z24 controlling [DROP DOWN SELECTION] the Hot Deck RTU or Air Handler.

CYCLES PER HOUR This sets a target cycles per hour for this zone. CYCLES PER HOUR Selecting a larger number means the zone will target 1 2 3 [4] 5 6 more cycles per hour to maintain space temperature, but each cycle will be for a shorter period of time. Selecting a smaller number means the zone will target ANTICIPATION DEGREES fewer cycles per hour to maintain space temperature, ANTICIPATION DEGREES This sets how many degrees away from setpoint the zone but each cycle will be for a longer period of time. 0.0 [0.1] 0.2 0.3 0.4 0.5 should stop requesting conditioned air, allowing for Default is [4] cycles per hour. supplemental air to continue to drive its space temperature up or down. Default is [0.1] anticipation degrees. FAN CIRCULATION MINUTES FAN CIRCULATION MINUTES [MINUTES PER HOUR] This sets a minimum required fan/ventilation minutes/run-time for each hour for this zone. This setting guarantees that the zone will demand fan/ventilation for a specific amount of timer per hour. If this input is used, the Thermostat’s schedule will allow for this fan run-time setting to only be active during Occupied periods; if desired.

25 DAMPER CONFIGURATION OPTIONS 4 The following flow chart illustrates Thermostat and TCM1 damper configuration options.

DAMPER TYPE NONE OPEN/CLOSE FLOATING

ACTUATOR TRAVEL TIME Set how many seconds the NONE OPEN/CLOSE FLOATING actuator takes to move from fully closed to fulled open. DAMPER TYPE Recommend to time the [NONE] = No Damper ACTUATOR TRAVEL TIME [SECONDS] actuator after installed.

[OPEN/CLOSE] = 24VAC Power-Open/Spring-Return, MINIMUM DAMPER Power-Closed/Spring-Return, or 24VAC POSITION Power-Open/Power-Closed Damper MINIMUM DAMPER POSITION [%] Set the damper percentage for ventilation or reheat [FLOATING] = 24VAC Floating Damper Actuator cycles. MAXIMUM DAMPER POSITION [%] MAXIMUM DAMPER POSITION Set the maximum damper REHEAT TYPE position for central cooling or heating cycles. NONE OPEN/CLOSE FLOATING ELECTRIC

NONE OPEN/CLOSE FLOATING ELECTRIC

REHEAT TYPE MOTOR TRAVEL TIME [NONE] = No Reheat [SECONDS] ACTUATOR TRAVEL TIME Set how many seconds the [OPEN/CLOSE] = 24VAC Power-Open/Spring-Return, motor takes to move from Power-Closed/Spring-Return, or 24VAC Power-Open/Power-Closed fully closed to fulled open. Damper MAXIMUM REHEAT POSITION [%] Recommend to time the [FLOATING] = 24VAC Floating Damper Actuator motor after installation. [ELECTRIC] = Electric Reheat Coil MAXIMUM REHEAT POSITION Set the maximum reheat THERMOSTAT SETTINGS valve position. 5 The following flow chart illustrates Thermostat configuration options. HEAT RANGE TEMP DISPLAY Setable range -9°F to 99°F. This setting FAHRENHEIT [F°] CELSIUS [C°] limits how far the heat set-point can be adjusted. The important setting is the [HIGHEST HEAT SET-POINT] since this restricts how high the heating HEAT RANGE temperature set-point can be set too. LOWEST HEAT SET-POINT to [HIGHEST HEAT SET-POINT] COOL RANGE Setable range -9°F to 99°F. This setting limits how far the cool set-point can be COOL RANGE adjusted. The important setting is the [LOWEST COOL SET-POINT] to HIGHEST COOL SETPOINT [LOWEST COOL SET-POINT] since this restricts how low the cooling temperature set-point can be set too.

NOTIFICATION SETTINGS 6 The following flow chart illustrates notification configuration options. SETPOINT DEVIATION OFF NOTIFICATION SENSITIVITY Setable range 0°F to 10°F. This sets Disables automated notifications (does no disable Safe how far the temperature in the Range notifications). OFF LOW MEDIUM HIGH CUSTOM zone/space must be from the temperature set-point, during an active LOW call for heating or cooling, for at least If the thermostat is actively trying to condition the space, CUSTOM one hour, before an alarm will be and the space temp is not moving towards or is moving generated. away from the temp set-point, with the space temp being at least 5°F from the temp set-point for one hour, a notification will be generated. NOTIFY IF UNREACHABLE SETPOINT DEVIATION [°F] Set to NO if you do not want to be MEDIUM notified if the thermostat becomes If the thermostat is actively trying to condition the space, unreachable. Set to YES if you want to and the space temp is not moving towards or is moving NOTIFY IF UNREACHABLE [YES/NO] be notified if the thermostat becomes away from the temp set-point, with the space temp being unreachable. at least 1°F from the temp set-point for one hour, a notification will be generated. SAFE RANGE SAFE RANGE Setable range 0°F to 100°F. If the thermostat ever detects HIGH the space temp to go beyond this range, an automated Is the same as Medium, but add an automatic notification [LOWEST TEMPERATURE] to [HIGHEST TEMPERATURE] if the thermostat becomes unreachable. alarm will be generated. A safe range should only be set for zones that require immediate action upon high or low temperature detection.

26 THIS PAGE INTENTIONALLY LEFT BLANK PelicanWireless Systems 2655 Collier Canyon Road Livermore, CA 94550

Phone: 888-512-0490 eMail: [email protected] [email protected]