Mechanical Systems Water Efficiency Management Guide
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Boiler & Furnace Combustion Imaging
IMPAC Non-Contact Infrared Temperature Sensors IMPACApplication Non-Contact Note Infrared Temperature Sensors BOILER & FURNACE COMBUSTION IMAGING The Opportunity The continued rise of worldwide electricity consumption has put an ever increasing demand on power generation facilities. With coal fired power plants, this demand results in challenges to increase production while minimizing environmental impact. Optimizing the performance of the downtime. In addition, lance systems coal boiler can provide immediate typically operate blindly; attempting benefits and maximize the Rankine to uniformly target all boiler tubes for cycle efficiency. One common problem cleaning. It is possible to reduce the is the buildup of fly ash and soot furnace power to obtain a visual inspec- on the boiler tube surfaces which tion of some tubes, but the efficiency reduces the heat exchange efficiency. loss during this process is significant. These deposits (Slag) can be removed Properly tuning the combustion process with lances, and similar systems, but can help reduce the buildup of tube identifying when to implement this deposits, and can minimize emissions. action can be difficult to estimate and However, switching coal composition routine periodic lance operation can can further complicate the tuning cause thermal stress to boiler tubes, process, and lead to varying fouling of leading to failure and unscheduled the boiler tubes. Our Solution Advanced Energy leverages more than 25 years of infrared thermal imaging experience to developing the BoilerSpection™ SD solutions specifically designed to address the monitoring of heat exchange tubes in coal fired boilers and furnaces. Using a custom narrowband 3.9μm filter and precision boroscope optics, we view through boiler flames and provide the clearest image of boiler tubes available. -
Advanced Heat Pump Systems Using Urban Waste Heat “Sewage Heat”
Mitsubishi Heavy Industries Technical Review Vol. 52 No. 4 (December 2015) 80 Advanced Heat Pump Systems Using Urban Waste Heat “Sewage Heat” YOSHIE TOGANO*1 KENJI UEDA*2 YASUSHI HASEGAWA*3 JUN MIYAMOTO*1 TORU YAMAGUCHI*4 SEIJI SHIBUTANI*5 The application of heat pumps for hot water supply and heating systems is expected. Through this, the energy consumption of hot water supply and heating, which account for a substantial proportion of the total energy consumption in a building, will be reduced. The level of reduction can be dramatically increased by use of "sewage heat," which is part of waste heat in an urban area. So far, however, it has been difficult to determine whether sufficient technical or basic data available to widely use sewage heat exists. Therefore, demonstrations on the evaluation method for the potential of sewage heat in an urban area and the actual- equipment scale of verification using untreated sewage were conducted to understand the characteristics of sewage heat, and major technologies for use of sewage heat were developed. The technologies were applied to the system using sewage heat, and the system achieved a 29% reduction in the annual energy consumption and a 69% reduction in the running cost in the hot water system in lodging facilities compared to the conventional system using a boiler. The depreciation timespan of the difference in the initial cost between the conventional system and the heat pump system is about four years, and this system has an economically large advantage. In this report, the results obtained through the development and the demonstrations are systematically organized and the technical information needed for introduction of use of sewage heat is provided. -
Consider Installing a Condensing Economizer, Energy Tips
ADVANCED MANUFACTURING OFFICE Energy Tips: STEAM Steam Tip Sheet #26A Consider Installing a Condensing Economizer Suggested Actions The key to a successful waste heat recovery project is optimizing the use of the recovered energy. By installing a condensing economizer, companies can im- ■■ Determine your boiler capacity, prove overall heat recovery and steam system efficiency by up to 10%. Many average steam production, boiler applications can benefit from this additional heat recovery, such as district combustion efficiency, stack gas heating systems, wallboard production facilities, greenhouses, food processing temperature, annual hours of plants, pulp and paper mills, textile plants, and hospitals. Condensing economiz- operation, and annual fuel ers require site-specific engineering and design, and a thorough understanding of consumption. the effect they will have on the existing steam system and water chemistry. ■■ Identify in-plant uses for heated Use this tip sheet and its companion, Considerations When Selecting a water, such as boiler makeup Condensing Economizer, to learn about these efficiency improvements. water heating, preheating, or A conventional feedwater economizer reduces steam boiler fuel requirements domestic hot water or process by transferring heat from the flue gas to the boiler feedwater. For natural gas-fired water heating requirements. boilers, the lowest temperature to which flue gas can be cooled is about 250°F ■■ Determine the thermal to prevent condensation and possible stack or stack liner corrosion. requirements that can be met The condensing economizer improves waste heat recovery by cooling the flue through installation of a gas below its dew point, which is about 135°F for products of combustion of condensing economizer. -
Modu-Fire® Forced Draft Gas-Fired Boiler 2500 - 3000
MODU-FIRE® FD 2500-3000 Rev. 1.1 (11/21/11) MODU-FIRE® FORCED DRAFT GAS-FIRED BOILER 2500 - 3000 C.S.A. Design-Certified Complies with ANSI Z21.13/CSA 4.9 Gas-Fired Low Pressure Steam and Hot Water Boilers ASME Code, Section IV Certified by Harsco Industrial, Patterson-Kelley C.S.A. Design-Certified Complies with ANSI Z21.13/CSA 4.9 Gas-Fired Low Pressure Steam and Hot Water Boilers Model #:_______ Serial #______________________ Start-Up Date: _______________________ Harsco Industrial, Patterson-Kelley 100 Burson Street East Stroudsburg, PA 18301 Telephone: (877) 728-5351 Facsimile: (570) 476-7247 www.harscopk.com ©2010 Harsco Industrial, Patterson Kelley Printed : 6/27/2012 MODU-FIRE® Forced Draft Boiler 1 INTRODUCTION ...................................................................................................... 4 2 SAFETY .................................................................................................................... 4 2.1 General ............................................................................................................................ 4 2.2 Training ............................................................................................................................ 4 2.3 Safety Features ................................................................................................................ 5 2.4 Safety Labels ................................................................................................................... 5 2.5 Safety Precautions .......................................................................................................... -
Comparing Exchangers for Boiler Water/High Temperature Indirect Water Heaters HUBBELL Case Study 1
HUBBELLHEATERS.COM Comparing Exchangers for Boiler Water/High Temperature Indirect Water Heaters HUBBELL Case Study 1 There are a few different options available if you are looking for a hydronic water heater that uses boiler water or high temperature hot water to heat potable water. One of the biggest decisions regarding boiler water heater types is determining which heat exchanger the system should utilize. Some models use a tube bundle heat exchanger while others use a plate and frame or brazed plate system. Tube bundle heat exchangers and plate and frame/brazed plate systems vary greatly in the way that they heat water and maintain a certain temperature. Both produce hot water, but in different ways. Hubbell offers a wide range of hydronic water heating systems for water to water applications, which can be customized to meet your needs. Let’s take a look at the heat exchangers for hydronic water heaters that should be considered by end users. Tube Bundle Tube bundles are designed to transfer heat from a, boiler water, solar water or high temperature hot water (HTHW) system to the domestic potable hot water system. The primary heat source, in this case boiler water or HTHW, travels through the tubing in the bundle within the shell, and transfers heat to the secondary system (potable water) without allowing either liquid to come into direct contact with the other. Tube bundle heat exchangers are ideal for older non-condensing water heating systems, specifically ones that use oil to produce heat. Older boilers are more suitable for the tube bundle type heat exchanger as they deal with higher non-condensing water temperatures. -
World Bank Document
WATER GLOBAL PRACTICE QUALITY UNKNOWN BACKGROUND PAPER Public Disclosure Authorized Determinants of Public Disclosure Authorized Essayas Ayana Declining Water Quality Public Disclosure Authorized Public Disclosure Authorized About the Water Global Practice Launched in 2014, the World Bank Group’s Water Global Practice brings together financing, knowledge, and implementation in one platform. By combining the Bank’s global knowledge with country investments, this model generates more firepower for transformational solutions to help countries grow sustainably. Please visit us at www.worldbank.org/water or follow us on Twitter at @WorldBankWater. About GWSP This publication received the support of the Global Water Security & Sanitation Partnership (GWSP). GWSP is a multidonor trust fund administered by the World Bank’s Water Global Practice and supported by Australia’s Department of Foreign Affairs and Trade, the Bill & Melinda Gates Foundation, the Netherlands’ Ministry of Foreign Affairs, Norway’s Ministry of Foreign Affairs, the Rockefeller Foundation, the Swedish International Development Cooperation Agency, Switzerland’s State Secretariat for Economic Affairs, the Swiss Agency for Development and Cooperation, U.K. Department for International Development, and the U.S. Agency for International Development. Please visit us at www.worldbank.org/gwsp or follow us on Twitter #gwsp. Determinants of Declining Water Quality Essayas Ayana © 2019 International Bank for Reconstruction and Development / The World Bank 1818 H Street NW, Washington, DC 20433 Telephone: 202-473-1000; Internet: www.worldbank.org This work is a product of the staff of The World Bank with external contributions. The findings, interpretations, and conclusions expressed in this work do not necessarily reflect the views of The World Bank, its Board of Executive Directors, or the governments they represent. -
Boiler & Cooling Tower Control Basics
Boiler & Cooling Tower Control Basics By James McDonald, PE, CWT Originally Published: CSTR – May 2006 For those of us who have been around boilers and cooling towers for years now, it can be easy to forget how we may have struggled when we first learned about controlling the chemistry of boilers and cooling towers. After running all the chemical tests, where do you start when the phosphate is too high, conductivity too low, sulfite nonexistent, and molybdate off the charts? Even better, how would you explain this decision process to a new operator? Cycles of Concentration The first place you always start is cycles of concentration (cycles). You may measure cycles by measuring conductivity or chlorides. If everything else is running normally, when the cycles are too high, everything else should be proportionally too high. When the cycles are too low, everything else should be proportionally too low. When the cycles are brought back under control, the other parameters should come back within range too. Example We wish to run a boiler at 2,000 µmhos, 45 ppm phosphate, and 40 ppm sulfite; however, the latest tests show 1,300 µmhos, 29 ppm phosphate, and 26 ppm sulfite. The conductivity is 35% lower than what it should be. Doing the math ((45- 29)/45=35%), we see that the phosphate and sulfite are also 35% too low. By reducing boiler blowdown and bringing the conductivity back within control, the phosphate and sulfite should be within their control range too. Boilers 100 Beyond Cycles Whether we’re talking about boilers or cooling towers, we know if we reduce blowdown, cycles will increase, and if we increase blowdown, cycles will decrease. -
An Overview of the State of Microgeneration Technologies in the UK
An overview of the state of microgeneration technologies in the UK Nick Kelly Energy Systems Research Unit Mechanical Engineering University of Strathclyde Glasgow Drivers for Deployment • the UK is a signatory to the Kyoto protocol committing the country to 12.5% cuts in GHG emissions • EU 20-20-20 – reduction in EU greenhouse gas emissions of at least 20% below 1990 levels; 20% of all energy consumption to come from renewable resources; 20% reduction in primary energy use compared with projected levels, to be achieved by improving energy efficiency. • UK Climate Change Act 2008 – self-imposed target “to ensure that the net UK carbon account for the year 2050 is at least 80% lower than the 1990 baseline.” – 5-year ‘carbon budgets’ and caps, carbon trading scheme, renewable transport fuel obligation • Energy Act 2008 – enabling legislation for CCS investment, smart metering, offshore transmission, renewables obligation extended to 2037, renewable heat incentive, feed-in-tariff • Energy Act 2010 – further CCS legislation • plus more legislation in the pipeline .. Where we are in 2010 • in the UK there is very significant growth in large-scale renewable generation – 8GW of capacity in 2009 (up 18% from 2008) – Scotland 31% of electricity from renewable sources 2010 • Microgeneration lags far behind – 120,000 solar thermal installations [600 GWh production] – 25,000 PV installations [26.5 Mwe capacity] – 28 MWe capacity of CHP (<100kWe) – 14,000 SWECS installations 28.7 MWe capacity of small wind systems – 8000 GSHP systems Enabling Microgeneration -
Why Does the Wisconsin Boiler and Pressure Vessel Code, 636 41
Why does the Wisconsin Boiler and Pressure Vessel Code, SPS 341, regulate air compressors? By Industry Services Division Boiler and Pressure Vessels Program Almost everyone forms a definite picture in their mind when they hear the term “air compressor.” They probably think of a steel tank of some shape and dimension, with an electric motor, and an air pump mounted on top of the tank. To better understand the requirements of the Wisconsin Boiler Code, SPS 341, pertaining to air compressors, we need to have some common terminology. If a person wanted to purchase an “air compressor” at a hardware or home supply store, they would certainly be offered the equipment described above, consisting of three separate mechanical devices; the motor, the pump, and the storage tank. First, there is an electric motor, used to provide power to the device that pumps air to high pressure. This pumping device is the only part of the unit that is properly called an "air compressor." The compressor delivers high-pressure air to the third and final part of the mechanical assembly, the air storage tank; commonly called a pressure vessel. Because the pressure vessel receives pressurized air, this is the only part of the device described above that is regulated SPS 341. SPS 341 regulates pressure vessels when the pressure vessel's volume capacity is 90 gallons (12 cubic feet) or larger, and the air pressure is 15 pounds per square inch or higher. A typical pressure vessel of this size would be 24 inches in diameter and 48 inches long. In industrial settings, it is common practice to mount very large air compressors in a separate location from the pressure vessels. -
Use Feedwater Economizers for Waste Heat Recovery, Energy Tips
ADVANCED MANUFACTURING PROGRAM Energy Tips: STEAM Steam Tip Sheet #3 Use Feedwater Economizers for Waste Heat Recovery Suggested Actions ■■ Determine the stack temperature A feedwater economizer reduces steam boiler fuel requirements by transferring after the boiler has been tuned heat from the flue gas to incoming feedwater. Boiler flue gases are often to manufacturer’s specifications. rejected to the stack at temperatures more than 100°F to 150°F higher than The boiler should be operating the temperature of the generated steam. Generally, boiler efficiency can at close-to-optimum excess be increased by 1% for every 40°F reduction in flue gas temperature. By air levels with all heat transfer recovering waste heat, an economizer can often reduce fuel requirements by 5% surfaces clean. to 10% and pay for itself in less than 2 years. The table provides examples of ■■ Determine the minimum the potential for heat recovery. temperature to which stack gases Recoverable Heat from Boiler Flue Gases can be cooled subject to criteria such as dew point, cold-end Recoverable Heat, MMBtu/hr corrosion, and economic heat Initial Stack Gas transfer surface. (See Exhaust Temperature, °F Boiler Thermal Output, MMBtu/hr Gas Temperature Limits.) 25 50 100 200 ■■ Study the cost-effectiveness of installing a feedwater economizer 400 1.3 2.6 5.3 10.6 or air preheater in your boiler. 500 2.3 4.6 9.2 18.4 600 3.3 6.5 13.0 26.1 Based on natural gas fuel, 15% excess air, and a final stack temperature of 250˚F. Example An 80% efficient boiler generates 45,000 pounds per hour (lb/hr) of 150-pounds-per-square-inch-gauge (psig) steam by burning natural gas. -
Specific Appliances, Fireplaces and Solid Fuel Burning Equipment
CHAPTER 9 SPECIFIC APPLIANCES, FIREPLACES AND SOLID FUEL BURNING EQUIPMENT SECTION 901 SECTION 905 GENERAL FIREPLACE STOVES AND ROOM HEATERS 901.1 Scope. This chapter shall govern the approval, design, 905.1 General. Fireplace stoves and solid-fuel-type room installation, construction, maintenance, alteration and repair heaters shall be listed and labeled and shall be installed in of the appliances and equipment specifically identified here accordance with the conditions of the listing. Fireplace stoves in and factory-built fireplaces. The approval, design, installa shall be tested in accordance with UL 737. Solid-fuel-type tion, construction, maintenance, alteration and repair of gas- room heaters shall be tested in accordance with UL 1482. fired appliances shall be regulated by the Florida Building Fireplace inserts intended for installation in fireplaces shall Code, Fuel Gas. be listed and labeled in accordance with the requirements of UL 1482 and shall be installed in accordance with the manu 901.2 General. The requirements of this chapter shall apply facturer's installation instructions. to the mechanical equipment and appliances regulated by this chapter, in addition to the other requirements of this code. 905.2 Connection to fireplace. The connection of solid fuel appliances to chimney flues serving fireplaces shall comply 901.3 Hazardous locations. Fireplaces and solid fuel-burn with Sections 801.7 and 801.10. ing appliances shall not be installed in hazardous locations. SECTION 906 901.4 Fireplace accessories. Listed fireplace accessories FACTORY-BUILT BARBECUE APPLIANCES shall be installed in accordance with the conditions of the listing and the manufacturer's installation instructions. 906.1 General. -
Thermal Desalination Using MEMS and Salinity-Gradient Solar Pond Technology
Thermal Desalination using MEMS and Salinity-Gradient Solar Pond Technology University of Texas at El Paso El Paso, Texas Cooperative Agreement No. 98-FC-81-0047 Desalination Research and Development Program Report No. 80 August 2002 U.S. Department of the Interior Bureau of Reclamation Technical Service Center Water Treatment Engineering and Research Group Form Approved REPORT DOCUMENTATION PAGE OMB No. 0704-0188 Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suit 1204, Arlington VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Report (0704-0188), Washington DC 20503. 1. AGENCY USE ONLY (Leave Blank) 2. REPORT DATE 3. REPORT TYPE AND DATES COVERED August 2002 4. TITLE AND SUBTITLE 5. FUNDING NUMBERS Thermal Desalination using MEMS and Salinity-Gradient Solar Pond Technology Agreement No. 98-FC-81-0047 6. AUTHOR(S) Huanmin Lu, John C. Walton, and Herbert Hein 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT NUMBER University of Texas at El Paso El Paso, Texas 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSORING/MONITORING Bureau of Reclamation AGENCY REPORT NUMBER Desalination Research and Denver Federal Center Development Program Report No.