DOCSLIB.ORG

DDC-SVC-MAN-0006 Copyright © 2009 DETROIT DIESEL CORPORATION NOTICE: Trademark Information

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
DDC-SVC-MAN-0006 Copyright © 2009 DETROIT DIESEL CORPORATION NOTICE: Trademark Information EPA07 SERIES 60 ENGINE OPERATOR'S MANUAL To the Operator Whenever possible, it will benefit youtorelyonanauthorized Detroit This guide contains instructions on Diesel service outlet for all your the safe operation and preventive service needs from maintenance to maintenance of your Detroit Diesel major parts replacement. Authorized Series 60® engine used in vehicle, or service outlets worldwide stock fire fighting apparatus applications. factory-original parts and have Maintenance instructions cover the specialized equipment and routine engine services such as lube experienced, trained personnel oil and filter changes in enough detail to provide prompt preventive to permit self-servicing, if desired. maintenance and skilled engine repairs. The operator should become familiar with the contents of this guide before The information and specifications operating the engine or carrying out in this publication are based on the maintenance procedures. information in effect at the time of approval for printing. Contact an Power-driven equipment is only authorized Detroit Diesel service as safe as the person operating the outlet for information on the latest controls. You are urged, as the revision. The right is reserved to operator of this diesel engine, to keep make changes at any time without fingers and clothing away from the obligation. revolving belts, drive shafts, pulleys, etc. on the engine installation. TheSeries60engineisbuiltin accordance with sound technological Throughout this guide CAUTIONS principles and based on state-of-the-art regarding personal safety and technology. NOTICES regarding engine performance or service life will Despite this, the engine may constitute appear. To avoid personal injury and a risk of damage to property or injury ensure long engine service life, always to persons if it is not used for its heed these instructions. intended purpose. The engine should not be modified or converted in an incorrect manner or the safety instructions included in this manual disregarded. All information subject to change without notice. i DDC-SVC-MAN-0006 Copyright © 2009 DETROIT DIESEL CORPORATION NOTICE: Trademark Information Coolant must be inhibited with the DDC®, Detroit Diesel®, DDEC®, recommended SCAs (supplemental Series 60®, Optimized Idle®, coolant additives) listed in the Diagnostic Link®, reliabilt®, How To section of this engine POWER Trac®, POWER COOL®, operator's guide. In addition, the and POWER GUARD® are registered engine can be equipped with a trademarks of Detroit Diesel coolant filter/inhibitor system as an Corporation. Delco Remy® is a installed option or as an after-sale registered trademark of Delco Remy item. Failure to check and America, Inc. Bosch® is a registered maintain SCA levels at required trademark of Robert Bosch Company concentrations will result in N.A. Fuel Pro®, and Mega Filter® severe damage (corrosion) to are registered trademarks of Davco the engine cooling system and Manufacturing, L.L.C. Nexiq™ is related components. a trademark of Nexiq Technologies, Inc. PowerBand® is a registered trademark of Gates Rubber Company. Tectyl® is a registered trademark of WARRANTY Daubert Chemical Company, Inc. Biobor® is a registered trademark of The applicable engine warranty is United States Borax and Chemical contained in the booklet “Warranty Corporation. DuPont® is a registered Information for Series 60 Engines,” trademark of E.I. DuPont de Nemours available from authorized Detroit and Company, Inc. All other Diesel service outlets. trademarks used are the property of their respective owners. Keep this Operator's Guide with the engine installation at all times. It contains important operating, maintenance, and safety instructions. ii All information subject to change without notice. DDC-SVC-MAN-0006 Copyright © 2009 DETROIT DIESEL CORPORATION EPA07 SERIES 60 ENGINE OPERATOR'S MANUAL TABLE OF CONTENTS INTRODUCTION .................................................................................. 1 NON-GENUINE AND REBUILT COMPONENT QUALITY ALERT .. 1 PERSONNEL REQUIREMENTS ..................................................... 2 ENGINE CONVERSIONS AND MODIFICATIONS .......................... 2 CAUTION SUMMARY .......................................................................... 3 ENGINE OPERATION ..................................................................... 3 PREVENTIVE MAINTENANCE ....................................................... 5 ELECTRICAL SYSTEM ................................................................... 8 COOLING SYSTEM ......................................................................... 8 AIR INTAKE SYSTEM ...................................................................... 9 FUEL SYSTEM ................................................................................ 9 COMPRESSED AIR ......................................................................... 10 STARTING AIDS .............................................................................. 11 LUBRICATING OIL AND FILTERS .................................................. 12 AFTERTREATMENT SYSTEM ........................................................ 12 ENGINE IDENTIFICATION .................................................................. 14 ENGINE COMPONENTS ................................................................. 14 ENGINE MODEL AND SERIAL NUMBER DESIGINATON ............. 16 CERTIFICATION LABEL .................................................................. 17 OPERATING INSTRUCTIONS FOR STARTING THE ENGINE .......... 18 FIRST TIME START PREPARATION .............................................. 18 SYSTEM CHECKS .......................................................................... 18 COOLING SYSTEM CHECKS .................................................... 18 LUBRICATION SYSTEM CHECKS ............................................. 19 CHECKING THE OIL LEVEL .................................................. 19 EXTENDED STORAGE .......................................................... 20 FUEL SYSTEM CHECKS ............................................................ 20 ADDING FUEL ........................................................................ 21 PRIMING THE FUEL SYSTEM ............................................... 21 OTHER CHECKS ........................................................................ 22 STARTING THE ENGINE FOR THE FIRST TIME ...................... 22 ELECTRIC STARTER ............................................................. 24 All information subject to change without notice. iii DDC-SVC-MAN-0006 Copyright © 2009 DETROIT DIESEL CORPORATION TABLEOFCONTENTS RUNNING THE ENGINE ................................................................. 24 OIL PRESSURE .......................................................................... 24 WARM-UP ................................................................................... 25 INSPECTION ............................................................................... 25 TRANSMISSION ..................................................................... 25 FLUID LEAKS ......................................................................... 25 CRANKCASE .......................................................................... 25 TURBOCHARGER .................................................................. 25 AVOID UNNECESSARY IDLING ................................................. 25 STOPPING THE ENGINE ................................................................ 26 EMERGENCY JUMP STARTING .................................................... 26 ROUTINE ENGINE START .............................................................. 27 STARTING THE ENGINE-ROUTINE ........................................... 27 CHECKING THE COOLANT LEVEL (COLD CHECK) ................ 28 CHECKING THE COOLANT LEVEL (HOT CHECK) .................. 29 MONITORING ENGINE OPERATION ............................................. 29 BATTERY CHARGE .................................................................... 29 OIL PRESSURE .......................................................................... 30 EXCESSIVE IDLING ................................................................... 30 CHANGING THE IDLE SPEED ....................................................... 30 SHUTTING DOWN THE ENGINE ................................................... 30 SHUTTING DOWN AFTER HIGH LOAD OPERATION ............... 31 EMERGENCY RUNNING MODE .................................................... 31 STOP ENGINE OVERRIDE OPTION .............................................. 31 COLD WEATHER OPERATION ...................................................... 32 WINTER FRONTS ....................................................................... 32 DDEC VI SYSTEM ............................................................................... 33 MOTOR CONTROL MODULE ......................................................... 33 COMMON POWERTRAIN CONTROLLER ..................................... 34 DDEC FEATURES ........................................................................... 35 CRUISE CONTROL ..................................................................... 35 DATA RECORDING CAPABILITY ............................................... 37 ENGINE BRAKES ....................................................................... 37 ENGINE PROTECTION .............................................................. 38 CALIFORNIA ENGINE IDLE LIMITING ....................................... 38 IDLE SHUTDOWN TIMER .........................................................
Load more

Recommended publications
  • KEEP YOUR TRUCKS RUNNING with OTC BOSCH HEAVY-DUTY SERVICE Unbeatable Coverage for HD Trucks, Construction Equipment and More
    The Bosch ESI[truck] platform is unlike any other in the industry, taking heavy duty diagnostics to the next level KEEP YOUR TRUCKS RUNNING WITH OTC BOSCH HEAVY-DUTY SERVICE Unbeatable coverage for HD trucks, construction equipment and more New & Improved ESI[truck] Off-Highway Windows 10 Touchscreen Upgrade Cable Kit tablet with Introductory Software License (3824CBL-UPG) Add off-highway vehicle and machinery coverage for multiple manufacturers to your 3824 or 3824A ESI[truck] scan tool. Coverage included for: - Construction equipment Increase Shop Efficiency - Agricultural vehicles with the Bosch ESI[truck] - Stationary engines - Street sweepers and more DPF regeneration, component actuation, f Manufacturer coverage: Caterpillar, John Deere, special tests and automatic module Kubota, Perkins, Volvo, Massey Ferguson, SISU, Ask your identification for Class 4-8 trucks Deutz, Deutz-Fahr, MTU, and more tool dealer about adding and more. f System coverage: Gearbox, HVAC, engine, steering, hydraulic systems, suspension, off-highway electronic modules, antipollution, central vehicle coverage 3824A computer and more to your ESI[truck] f Diagnostic coverage: Manual processes, Truck, engine, and system coverage diagnosis info, measurable values, component f Truck brands: Freightliner, International, actuations, ECU data, parameter IDs (PIDs), Kenworth, Mack, Volvo, Peterbilt, Sterling, calibrations and resets, system technical data, Western Star, and more wiring diagrams, vehicle technical data and f Engine brands: PACCAR, Perkins, Detroit vehicle maintenance info Diesel-MBE, Mack, Navistar, Caterpillar, Deutz, 3824CBL-UPG MTU, and more f System coverage: transmissions, brake systems, Kit contents: trailer ABS, exhaust treatment, and more f 10 cables for machinery, construction equipment, Expert-level diagnostics agricultural vehicles and more f ESI[truck] off-highway software package with full f Automatic vehicle ID diagnostic capabilities.
    [Show full text]
  • Water Pumps Case Full Product Line Caterpillar
    WATER PUMPS CASE FULL PRODUCT LINE CATERPILLAR CUMMINS CHEVROLET DETROIT DIESEL FORD GM / GMC INTERNATIONAL MACK / VOLVO MERCEDES NAVISTAR THERMOKING PRODUCTS DESIGNED TO PERFORM Trusted by OEMs & Fleets for Over 40 Years, Tramec Sloan is an American Manufacturer & Supplier of Fittings, Air, and Electrical Products for the Heavy Duty Trucking Industry THE TRAMEC SLOAN PRODUCT LINE INCLUDES: - 3-in-1 and 4-in-1 Wraps - Hose End Repair Kits - Grease Fittings - Tractor-to-Trailer Hose - Nylon Tube Fittings - Truck & Ball Valves Assemblies - Rubber Hose Fittings - Brass Drain Cocks & - Coiled Air Assemblies - Brass & Composite DOT Shut-Off Valves - Bulk Nylon Air Brake Tubing Push-In Air Brake Fittings - Lead Free Fittings - Bulk Rubber Hose - Rubber Hose Air Brake - 7-Way ABS Cables - Air Brake Hose Assemblies Fittings - Single & Dual Pole Cables - Air Compressor Discharge - Copper Tube Air Brake - Receptacles Fittings Hose Assemblies - Electrical Connectors - Bulkhead Fittings - Gladhands - Bulk Wire & Cable - Transmission Fittings - Pogos - Switches & Toggles - Brass Pipe Fittings - Hose Support Hardware - Plugs - 45° Brass Flare Fittings - Air Tanks - Water Pumps - Inverted Flare Fittings - Drain Valves - Fuel Caps - Compression Fittings - Dash Control Valves - Wiper Blades - Brass Hose Barbs - Air Brake Valves - And So Much More! - Air Accessory Valves - Garden Hose Fittings AND FROM OUR FLEET ENGINEERS DIVISION: - Mud Flaps & Flap Brackets - Fender Mounts - Side Skirts & Belly Panels - Composite & Metal Fenders - Roll-Up Door Systems
    [Show full text]
  • Detroit Diesel Series 60
    Engine Parts DETROIT DIESEL SERIES 60 Proven, reliable and always innovative. TRP® offers reliable aftermarket engine products designed and tested to match both OEM parts performance and life as well as exceed customer expectations for quality and value. Overhaul Kits • turbOchargers • cylinders • engine cOmpOnents TABLE OF CONTENTS Tested. Reliable. Guaranteed. DETROIT DIESEL SERIES 60 Detroit Diesel Series 60 ENGINE PARTS Engine Parts OVERHAUL KITS Choosing the right Inframe Kits ....................................8 replacement part or service for your vehicle—whether you own Overhaul Kits ...................................9 one, or a fleet—is one of the most important decisions you can make for your business. accessOry drive cOmpOnents ® And, with tested TRP parts Accessory Drive Parts ...........................11 it’s an easy decision. Ball Bearings .........................................11 Regardless of the engine you Cylindrical Bearings ....................................11 use, TRP® quality replacement parts are engineered to Shaft Bearings ........................................11 fit. Choose the parts that Power Steering Pumps ..........................12 give you the best value for your business. Check them out at an approved TRP® retailer near you. air management cOmpOnents The parts listed in this catalog are Turbochargers & Components ....................13 representative of the engine parts available, but not all inclusive of current and/ or future offerings. Air Compressors & Components ...................14 All manufacturers' names, numbers, symbols and descriptions are for reference only. It is not implied that any part is the product of the cooling system cOmpOnents manufacturer. Detroit Diesel® is a registered trademark of Detroit Diesel Corporation. Cooling System Parts ...........................16 The cross reference information in this Thermostats ..................................17 catalog is based upon data provided by several industry sources and our Water Pumps & Components .....................17 partners.
    [Show full text]
  • 1759 1750A Engine Stand
    1750, 1750A SHOP EQUIPMENT HEAVY-DUTY POWERTRAIN STANDS AND ADAPTERS 6000 LB. REVOLVER® DIESEL 1750A – Revolver diesel engine stand with 205061 universal engine adapter assembly ENGINE STAND 1750 – Revolver diesel engine stand without universal engine adapter assembly • 96:1 ratio worm gear set rotates components 360*, handle locks in any position • Integrated 12-ton jack raises and lowers smoothly to position work • Large front wheels and rear casters for mobility, positioning • Built for decades of service and covered by OTC’s lifetime warranty A 2003_860 Rev. otctools.com QUESTIONS? 800 533 6127 217687 * 205060 * 218098 218099 * 61405 * Caterpillar Caterpillar Cummins Cummins Cummins 205059 * 61373 * 208160 * 1750-35926 205061 J-29109-J Cummins Allison Allison Allison Universal Kent-Moore Caterpillar, Cummins, Allison and generic adapters Item Description Application Brand Component Requires use of 205061 plate* 217687 Caterpillar engine adapter plate 3114, 3116, and 3176 in-line 6 Caterpillar Engine Yes cylinder and C12 205060 Caterpillar engine adapter plate 1673, 1674, 1693, 3306, & 3406 Caterpillar Engine Yes in-line 6 cyl.; Nos. 1100, 3208, and 3408 V8 218098 Cummins B series adapter plate “B” series 5.9L in-line 6 cyl. engines Cummins Engine No 218099 Cummins C series adapter plate “C” series 8.3L in-line Cummins Engine Yes 6 cylinder engines 61405 Cummins L-10, M11 engine L-10 and M11 series engines. Plate Cummins Engine Yes adapter plate attaches to the left side of engine for complete tear down 205059 Cummins engine adapter
    [Show full text]
  • Series 60 Engine Manufactured Engines for On-Highway Applications
    ENGINE SER I E S 6 0® 2 0 0 7 E M I SS I ONS WE’RE DRIVING TECHNOLOGY. For nearly 70 years, Detroit Diesel has designed, tested and The 2007 SerIes 60 EngIne manufactured engines for on-highway applications. Customers Since 1992, the Detroit Diesel Series 60® has been North America’s choose our engines for reliability, fuel economy, weight advantages most popular heavy-duty on-highway diesel engine. With its and ease of service. These qualities continue to define our 2007 excellent fuel economy and highly reliable performance, the product line. This is the most advanced and environmentally Series 60 has become the industry’s workhorse. The 2007 version friendly generation of Detroit Diesel engines ever built. of the Series 60 will continue this tradition while meeting all Combining Detroit Diesel’s long heritage of innovation with the Federal and California diesel-engine emissions requirements. resources of our parent company, DaimlerChrysler – the world’s TIghTenIng EMIssIons STanDarDS largest commercial vehicle manufacturer – we’ve created engines The EPA has been reducing diesel emissions for the past 30 years. that comply with the Environmental Protection Agency’s (EPA) The latest regulations, which take effect in 2007, demand changes 2007 diesel-emissions standards and also deliver the performance in both fuel and engine technology. The new regulations will and dependability our customers expect and deserve. dramatically reduce nitrogen oxide (NOx) by 55 percent and We have invested hundreds of millions of dollars in engineering, particulate matter (soot and ash) by 90 percent. We achieved the testing and manufacturing to ensure that our engines meet the first target by optimizing the existing Exhaust Gas Recirculation next, and most challenging, round of EPA emissions requirements.
    [Show full text]
  • Clutches & Components
    CLUTCHES & COMPONENTS OTR HAS A FULL LINE OF NEW, MADE-IN-AMERICA CLUTCHES Available at The OTR brand is dedicated to providing the highest quality heavy-duty parts on or off road. Extensive customer research, independent testing, and product development go into each of our parts to ensure they keep your drivers safe and your trucks on the road. TRUCKING IS OUR BUSINESS™ OTR offers a full line of premium quality Class 6-8 clutches and components, backed by a nationwide 2-year warranty. Whether you need a self-adjusting clutch, manual clutch, flywheel, clutch brakes, pilot bearing or alignment tool, OTR has what you need to get the job done. OTR New Clutches . 1 Wear, Repair, and Installation . 2 14" Assemblies (2-Disc Count) . 3 15 .5" Assemblies (2-Disc Count) . 4-5 15 .5" Self-Adjusting (2-Disc Count) . 6 Components . 7 Engine HP Reference . 8-12 OTR to Eaton Cross Reference . 13 QUALITY • INNOVATION • DURABILITY AIR BRAKE SYSTEMS • A/C • AIR INTAKE & EXHAUST • BRAKES • CAB • CHROME COOLING SYSTEM • ELECTRICAL • FILTRATION • HYDRAULICS • LIGHTING • LUBRICATION POWERTRAIN • STARTERS & ALTERNATORS • STEERING • SUSPENSION • TOOLS • WHEEL END OTR NEW CLUTCHES OTR CLUTCHES ARE THE BEST ON THE MARKET • OTR premium clutches are engineered to OEM form, fit and function • Patented cryogenically treated springs virtually eliminate disc spring failures • Latest ceramic material delivers 10-15% more holding power vs . carbotic • Clad bushings are pressed then crimped into sleeve, promoting longer bushing life • Permanently lubed and sealed release bearing delivers longer life and less maintenance • Patented self locking adjuster – no lock to remove or depress; just turn to adjust WARRANTY • Two (2) years from date of installation, parts only .
    [Show full text]
  • PAI and Prodiesel Catalog Offerings 08/16/2018
    Order ™ NLINE www.midwestwheel.com 30 Order ™ NLINE www.midwestwheel.com CATALOG NUMBER CATALOG Engine Kits ∙ Fuel Injectors ∙ Oil Pumps ∙ Cam Shafts ∙ Crank Shafts Transmissions ∙ Turbochargers ∙ Bearings, Seals And Gaskets Sensors And Thermostats 105 Motor Assembly GREASE P/N SR 03494 10 oz. tube White, waterproof, NLGI No. 0, grease type lubricant possessing exceptional anti-seize properties and recommended extensively for coating all moving parts for motor assembly and rebuilding. Engine Information IN-FRAME AND OUT OF FRAME ENGINE KITS: Needed Before Any Part Opened Engine Kits Are Non-Returnable & Non-Refundable Is Supplied: Unlimited MACK Engine Make Engine Model PAI Part# Mile Warranty • Complete VIN # or E-7 (E-TECH) PA1ERK-8036-001 2 Years • Model Serial # and Engine Serial # (11GBA #) E-6 (2-Valve) PA18001-001 2 Years MACK MP7 PA1MP7101-001 2 Years CUMMINS Engine Serial # MP8 PA1MP8101-001 2 Years • • CPL # N14 PA1N14221-017 2 Years DETROIT DIESEL CUMMINS ISX (Piston less) PA1ISX141-017 2 Years • Engine Serial # ISB PA1ISB606-026 2 Years Caterpillar SERIES 60 (11 Liter) PA1S60102-033 2 Years • Engine Serial# SERIES 60 (12.7 Liter) PA1S60106-017 2 Years DETROIT DIESEL • Engine Arrangement # SERIES 60 12.7L 15CR PA1S60119-017OEMR 3 Years NAVistar SERIES 60 12.7L 16.5CR PA1S60109-017OEMR 3 Years • Last 8 digits of VIN # 3406E PA1340671-010 2 Years • Engine Serial # CATERPILLAR 3116 PA1311601-001 2 Years 3126E PA1312601-001 2 Years DT466E 97-07 PA1466111-001 2 Years Unlimited Mile INTERNATIONAL DT530E PA1530102-001 2 Years Warranty:
    [Show full text]
  • Future Diesel Engine Thermal Efficiency Improvement Andn
    Future Diesel Engine Thermal Efficiency Improvement and Emissions Control Technology A Detroit Diesel Corporation Perspective 11th DEER Conference, Chicago IL August, 2005 Walter Puetz Senior Vice President, On-highway Engineering Detroit Diesel Corporation A DaimlerChrysler Company Series 60 MBE 900 MBE 4000 Domestic Oil Situation and Dependence on Transportation Source: Crude Oil and Petroleum Products, EIA Petroleum Supply Monthly, May 2005Source: Transportation Energy Data Book: Edition 24, ORNL-6973, and EIA Annual Energy Outlook 2005, Preliminary release, December, 2004 DDC remains fully committed to support DOE’s strategic goal of developing more energy efficient and environmentally friendly transportation technologies that enable America to use less petroleum 11th DEER Conference, Chicago IL, August, 2005 ©2005 Detroit Diesel Corporation. All Rights Reserved. 2 Near-term Powertrain Evolution to ns o ns Hybrid Powertrain Auxiliary Power Alternatives Increased System Integration Thermal Management, Aftertreatment Regeneration… l consumption and emissio term evolution of powertrain opti fue ar- , e Exhaust Energy Recovery N meet global demand for transportation mobility Reduced Emissions Reduced Advanced Combustion Enabling Fuels, Fuel Systems, Controls, Materials… Improved Thermal Efficiency Conventional Combustion Conventional Fuels Today Time 11th DEER Conference, Chicago IL, August, 2005 ©2005 Detroit Diesel Corporation. All Rights Reserved. 3 Global Emissions Regulations Global heavy-duty emissions regulations are approaching
    [Show full text]
  • Detroit Diesel Series 60 Engine Owners Manual Contact Fitzgerald Glider Kits
    DETROIT DIESEL SERIES 60 ENGINE OWNERS MANUAL CONTACT FITZGERALD GLIDER KITS 1225 Livingston Hwy Byrdstown, TN 38549 Monday–Friday, 8am–5pm (CST) Toll Free: (888) 649-1053 Sales: (931) 864-4885 Warranty: (931) 864-4886 FAX: (931) 864-4895 www.fitzgeraldgliderkits.com ENGINE MODEL AND SERIAL NUMBER DESIGNATION The engine serial number and model number are stamped on the cylinder block in the following location (as viewed from the flywheel end): Left side just below the intake manifold and above the cast-in Detroit Diesel logo. Location of Engine Serial and Model Numbers 1 DDEC II NOTICE: Detroit Diesel Series 60 engines equipped If the warning lights stay on, or if they with DDEC II electronic control systems are do not come on momentarily after identified by a “U” in the sixth position of the turning on the ignition, consult with a model number. Example: 6067GU60. DDEC technician. Operating the engine Detroit Diesel Electronic Controlled Series under these circumstances may result 60 engines can be equipped with a variety of in engine damage. options designed to warn the operator of an engine malfunction. The options can range from “Check Engine” and “Stop Engine” panel The Series 60 DDEC engine is equipped lights to automatic reduction in engine power with an electronically controlled fuel followed by automatic engine shutdown. injection system. There are no control racks The power-down/shutdown option may be or mechanical linkage to adjust. This system activated by low coolant level, low oil pressure, not only helps to improve fuel economy or high engine oil or coolant temperature.
    [Show full text]
  • For More Information, Call Your Customer Assistance Representative at 1-800-22FILTER (1-800-223-4583), Fax 1-800-999-8664 Or Visit Us At
    For more information, call your Customer Assistance Representative at 1-800-22FILTER (1-800-223-4583), fax 1-800-999-8664 or visit us at www.fleetguard.com LT15096 ©2002 Fleetguard Inc. Printed in the U.S.A. Asphaltene Conditioner Technical Report TABLE OF CONTENTS SECTION PAGE Introduction ............................................................................................................2 1. Technical Performance I Cummins L10 Depositing Test ..............................................................2 - Test results - Clean-up data I Peugeot XUD 9 Nozzle Coking Test......................................................5 I Laboratory Bench Test Results..............................................................6 - BOCLE - Modified BOCLE - HFRR - Fuel Oil Stability - NACE Rust - Water Tolerance 2. Fleet Test Summary ..........................................................................................9 3. Emissions and Power Data ................................................................................11 INTRODUCTION Fleetguard's Fleet-tech™ Asphaltene Conditioner is a premium fuel additive that offers a large number of performance benefits. It has been extensively tested both in the laboratory and in the field with impressive results: I Provides superior rating level of injector cleanliness as shown by the Cummins L10 test I Exceeds CSCA requirements for Peugeot XUD-9 injector cleanliness I Reduces exhaust emissions compared to base fuel I Improves fuel economy and power I Provides superior corrosion protection
    [Show full text]
  • Installation Ma Nu Al
    Jacobs Engine Brake™ 790/795/797 Series INSTALLATION MANUAL Table of Contents Page Section 1: Introduction 4-5 Housing Identification 4 Engine Identification 4 Special Tools 5 Recommended Torque Values 5 Engine Covers 5 Section 2: Engine Preparation 6-7 Series 60 Engines with DDEC IV & V Undercover Wire Harness Installation (Retrofit) 6 Section 3: Brake Housing Installation 8-10 Slave Piston Adjustment 10 Section 4: Engine Brake Controls 11 Section 5: Engine Brake Operational Check 12 Rocker Cover Installation Section 6: Engine Brake Maintenance 13-19 Theory of Operation 13 Exhaust Blowdown 13 Part Identification 14 Control Valve 15 Slave Piston Adjusting Screw 16 Solid Screw 16 Solenoid Valve 16 Master Piston 17-18 Slave Piston 19 INSTALLLATION INSTRUCTIONS FOR 790/795/797 SERIES JACOBS ENGINE BRAKES™ General Information Safety Precautions The following symbols in this manual signal conditions potentially dangerous to the mechanic or equipment. These instructions describe the installation of the Read this manual carefully. Know when these Model 790/795/797 Series Jacobs Engine Brake™, conditions can exist. Then take necessary steps to designed for the Detroit Diesel Series 60® engine. protect personnel as well as equipment. For specific application information and slave piston clearance settings, refer to the Jacobs Engine Brake for Detroit Diesel Engines Application Guide, P/N 4770, which can be found on www.jakebrake.com. THIS SYmbol warns of possible PERSONAL INJURY. For additional information on the 790/795/797 Series engine brakes, refer to the Series 60 Engine Service Manual, P/N 6SE483. THIS SYMBOL REFERS TO POSSIBLE EQUIPMENT DAMAGE. Use OSHA-approved cleaning solvent for cleaning parts.
    [Show full text]
  • Emission Rates of Particulate Matter and Elemental and Organic Carbon from In-Use Diesel Engines
    UC Riverside Previously Published Works Title Emission Rates of Particulate Matter and Elemental and Organic Carbon from In-Use Diesel Engines Permalink https://escholarship.org/uc/item/1dp3k5nj Journal Environmental Science & Technology, 38(9) ISSN 0013-936X 1520-5851 Authors Shah, Sandip D Cocker, David R Miller, J. Wayne et al. Publication Date 2004-05-01 DOI 10.1021/es0350583 Peer reviewed eScholarship.org Powered by the California Digital Library University of California Environ. Sci. Technol. 2004, 38, 2544-2550 Emission Rates of Particulate TABLE 1. CARB HHDDT Cycle Properties Matter and Elemental and Organic avg max max distance duration speed speed acceleration Carbon from In-Use Diesel Engines (mi) (s) (mph) (mph) (mph s-1) cold start/idle 0 600 0 0 0 ²,³ SANDIP D. SHAH, creep 0.124 253 1.77 8.24 2.3 ,²,³ DAVID R. COCKER III,* transient 2.85 668 15.4 47.5 3.0 J. WAYNE MILLER,³ AND cruise 23.1 2083 39.9 59.3 2.3 JOSEPH M. NORBECK²,³ Department of Chemical and Environmental Engineering and Bourns College of Engineering, Center for Environmental Diesel engines are believed to be the major source of EC Research and Technology, University of CaliforniasRiverside, in the atmosphere (11). This has led to the use of EC as a Riverside, California 92521 marker for assessing human exposure to diesel exhaust, for determining the contribution of diesel engines to ambient particulate concentrations, and for a surrogate for diesel PM (12-15). The use of integrated EC mass in these calculations Elemental carbon (EC), organic carbon (OC), and particulate requires that ambient EC be dominated by diesel sources matter (PM) emission rates are reported for a number and be released at fixed ratios of EC to total PM mass.
    [Show full text]