Wood Wool Cement Boards in Construction, finishing and Acoustics Book of Technical Solutions WOOD WOOL CEMENT BOARDS APPLICATION in CONSTRUCTION
Total Page:16
File Type:pdf, Size:1020Kb
Wood wool cement boards in construction, finishing and acoustics Book of technical solutions WOOD WOOL CEMENT BOARDS APPLICATION IN CONSTRUCTION Ministry of Education and Science of the Russian Federation State Federal-Funded Educational Institution of Higher Professional Training “Saint Petersburg State Architectural and Construction University” Metal and wooden structures department 190005 Saint Petersburg, build.4, 2-ya Krasnoarmeyskaya str., tel +7 (812) 575 05 38 REVIEW of Fibrolit’s, Ltd book of technical solutions for the wood wool cement boards application in construction The specialists of Saint Petersburg State Architectural and Construction University took part in this book of technical solutions development since the institution mentioned holds a competency certificate for such works performance. The book material is presented at a professional level and contains a clear and well-illustrated survey related both to the production technology of wood wool cement boards and such boards application in construction industry. In order to achieve a successful selling of the mill’s products the technical solutions were developed and presented in a form of drawings of various elements of building structures produced with the use of wood wool cement boards. The drawings comply with requirements of the Unified system of engineering drawings and contain recommended practice for the rational use of the wood wool cement boards in construction of buildings and structures with varying degree of fire resistance. Head of Metal and wooden structures department Doctor of Engineering, Professor A.Gh. Chernykh Competency certificate for defined type or types of work influencing the safety of capital structures СРО ПСЗ 01- 03-12-077-II-016 ABOUT COMPANY TECHNICAL SOLUTIONS DRAWINGS OF BUILDING STRUCTURES 1 Table of content ABOUT COMPANY 2 About company 4 History of wood wool cement boards 5 Processing technology for new generation WWCB 7 Wood wool cement boards colouring 8 Advantages of new generation wood wool cement boards 9 International experience 10 Mill products 13 Marking, transportation and storage 15 TECHNICAL SOLUTIONS 16 General terms 18 Wood wool cement boards application 20 Walls with timber frame 21 Brick or gas-concrete walls 23 Roof (mansards) enclosing structures 23 Partitions 24 Floorings 25 Decorative boards 26 The illustrations (information) have been Recommended fastening elements according to offered by Eltomation “Sormat” and “Ferrometal” catalogues 27 BV company from the Options of items hanging on walls and Netherlands and borrowed permissible loads on fastening elements 29 from Web network common access resources without proprietary notices DRAWINGS OF BUILDING STRUCTURES 32 or any other restrictions Walls with timber frame 34 for the borrowing Brick walls(Gas-concrete walls) 38 Partitions 42 Information contained in this Floorings 50 book is of advisory nature. For the purpose of performing strength, thermotechnical and NOTES 51 other calculations we advise you to contact a design engi- CONTACTS 53 neering company. 2 WOOD WOOL CEMENT BOARDS APPLICATION IN CONSTRUCTION FIBROPLIT, LTD BOOK OF TECHNICAL SOLUTIONS ABOUT COMPANY TECHNICAL SOLUTIONS DRAWINGS OF BUILDING STRUCTURES 3 About Company About company 4 History of wood wool cement boards (WWCB) 5 Processing technology for new generation WWCB 7 Wood wool cement boards colouring 8 Advantages of new generation wood wool cement boards 9 International experience 10 Mill products 13 Marking, transportation and storage 15 4 WOOD WOOL CEMENT BOARDS APPLICATION IN CONSTRUCTION About company The Wood Wool Cement Board Mill – Fibroplit, Ltd is a part of the Cherepovets Plywood and Furniture Mill, JSC, group of companies, situated in the city of Cherepovets inside the territory of Cherepovets Industrial park. All the construction period from driving of the first pile to the commissioning of the mill lasted one year and five months. The works started in July, 2017. The machinery supply and supervised installation have been performed by the company Eltomahion B.V. from the Netherlands, the sole supplier in the world market of the equipment for the manufacturers of wood wool cement boards and panels. The mill is provided with state-of-the-art highly automated processing lines. This production equipment offers the opportunity to manufacture high quality environmentally safe boards of various brands, different in density and size, around the clock. The design capacity of the mill amounts to 100, 000 m3 boards per year. 2015 2017 2019 Project start Mill construction Mill first start stage start The investment project complies with urban economic and social development’s priorities covered by the Development strategy of Cherepovets city until 2022 “Cherepovets – city of opportunities”. FIBROPLIT, LTD BOOK OF TECHNICAL SOLUTIONS ABOUT COMPANY TECHNICAL SOLUTIONS DRAWINGS OF BUILDING STRUCTURES 5 History of wood wool cement boards (WWCB) The cement fibre mat has been produced in lots since 1928 for the first time in Germany and afterwards in the other countries of the world: in Italy by “Selenit” company, 1938 in Sweden by “Traullit” company, in Austria by “Heraklith” company. More than 25 years ago Knauf group of companies first WWCB has built three woodwool plants in France and another one factory in USSR in the Netherlands. In the USSR the first WWCB production with portland cement was set up in 1938 by Tallin heat-insulating boards plant. As of the year 1975 the number of enterprises manufacturing WWCB increased to 43. In 1975 these enterprises reached a WWCB production capacity of about 3 mln. m3. Despite their strengths non-compliance with processing technology related to the WWCB produced in need for maturing of wood with purpose of desugarization the USSR had a lot of and outtanninning; deficiencies: Insufficiently mechanized production requiring enormous labour costs; failure to ensure a stable horizontal placement of wood chips in the material and, as a consequence, non-compliance of material properties. Lack of WWCB manufacturing investment, appearance of new efficient heat-insulating and acoustic absorbent materials led to WWCB production cut by ten folds in Russia. While comparing with foreign mills operating according 9% to innovation technologies, it can be mentioned that In the total produc- Russia faced with lag in technology and loss of the national tion of heat-insulating products competitiveness. materials at 1978 APL 56 processing lines developed during the 1950s that have not almost been modernized, reflect the level of technical competence at the time. These lines have a relatively small capacity but require high costs of production. 6 WOOD WOOL CEMENT BOARDS APPLICATION IN CONSTRUCTION Over the past 40 years assortment extension and quality improvement of the the following trends boards based on wood chips and cementing material; have been determined technological process enhancement by means of using as priority ones in various types of binders; the world WWCB production: state-of-the-art equipment application with integrated automation of the technological process; development of new application areas. For the last decade there is a growing demand for WWCB of new generation in Russia. The construction companies accumulated a huge experience in application of the relevant material in different fields of construction. Until quite recently WWCB were imported to Russia from Latvia and since 2008 new generation WWCB were produced by a single mill, Stroitelniye Innovatsii, Ltd, in Vladimir region. Wood wool cement board The assessment of Russian construction manufactured in market allows making a long-term forecast 1960 regarding the necessity and demand for similar productions with location of such mills at least in every Federal District of the Russian Federation. In conditions of constantly rising prices European countries and USA pay key attention to energy consumption of the construction materials Therefore, a growth of wood wool cement consumption may be observed. Currently Russia pays not so much attention to wood wool cement use, although the tendency for energy sources appreciation calls for construction of heat-saving houses yet today. It is better to use once for all a durable heat-insulating material than spending for heating the buildings and per- forming additional construction works of weatherization. FIBROPLIT, LTD BOOK OF TECHNICAL SOLUTIONS ABOUT COMPANY TECHNICAL SOLUTIONS DRAWINGS OF BUILDING STRUCTURES 7 Processing technology for new generation WWCB Coniferous and hardwood raw material is subject to barking and stack seasoning in the outside storage area within 3-4 months in order to reduce the moisture and polysaccharides content. Afterwards the raw material is fed to the wood chipping area, cut to the required dimensions and impregnated with sodium silicate (liquid glass). The PRODUCT conveyors supply the wooden chips to the mechanized line COMPOSITION for blending with cement, feeding of the continuous chips mat to special mold bottom plates and preliminary chips packing by roll and disk-type mechanisms. 60 % Wood wool % Portland cement 39.5 grade 500 % Liquid glass 0.5 (sodium silicate) Afterwards the chips mat is cut to mold lengths. The piles laid-up on pallets are subject to stacking, pressing and storage in the primary curing area. After the storage within 24–48 hours the boards are removed from the pallets, four-side trimmed and fed to the line for final drying, regularization and trimming to required length. 8 WOOD WOOL CEMENT