APPLICATION FOR ENVIRONMENTAL CLEARANCE

FOR

EXPANSION OF POLYMERIC RESINS AND FORMULATIONS Cap: 35 MTPM to 319 MTPM

AT

SIDCO Industrial Estate Plot No. 108, 109 & 110 Village: Neduncheri Taluk: District: Thiruvallur State:

BY

M/s. VASAVI BALA RESINS PVT LTD.

[Project termed under schedule 5(f): Category ‘B’ Synthetic organic chemicals. Filed under: MoEF Notification No. S.O. 804(E) of 14th March, 2017, category A, 5 (f)

Report Prepared by

(NABET Accredited vide Certificate No. NABET/EIA/1618/SA0015 & MoEF Recognized Lab vide F. No. Q-15018/29/2007-CPW) HUBERT ENVIRO CARE SYSTEMS (P) LTD,

MAY, 2017 Form 1 APPENDIX I FORM-1 (I) Basic Information # Item Details Production of “ polymeric resins and

1. Name of the Project formulations”

2. S. No. in the schedule 5S.No.(f) Products Quantity (MT/Month) 3. Proposed capacity/area/length/tonnage to be handled/command area/lease area/number of wells to be drilled. 1 Unsaturated Polyester 263 Resins 2 Hardener 7 3 Promoter 2 4 Mould Release agent 1 5 Accelerator 6 6 Colour Paste 20 7Total PU Formulations 20319

4. New/Expansion/Modernization Expansion 5. Existing Capacity/Area etc. Unsaturated polyester Resins -35 MT/Month as vide Consent order No.Annexure 9654 dated-2 1/11/2007. (Enclosed in ) 6. Category of Project i.e., ‘A’ or ‘B’ B 1 7. Does it attract general condition? If yes, No please specify. 8. Does it attract specific condition? If Yes, Yes the site is located in SIDCO Industrial please specify. Estate 9. Location SIDCO SHED No.64, SIDCO Industrial Estate , Chennai. Plot/Survey/Khasra No. 108,Neduncheri 109 & 110 Village 1 # Item Details

Tehsil Poonamallee District Thiruvallur State TamilRailway Nadu Station: 10. Nearest Railway Station/Airport along with distance in kms. ChennaiPattabiram Railway station : 8.5 Km Airport – 11.6 Km 11. Nearest Town, City, District Headquarters Ponamallee -4 Km along with distance in kms. 12. Village Panchayats, Zilla Parishad, Chembarambakkam Village Panchayat Municipal Corporation, Local body (complete postal addresses with telephone nos. to be given) 13. Name of Applicant Vasavi Bala Resins Pvt. Ltd. 14. Registered Address New No.44, Eldams Road, Chennai – 600 018. 15. Address for correspondence: New No.44, Eldams Road, Teynampet Chennai – 600 018. Name S.Siva Designation (Owner/Partner/CEO) Managing Director Address New No.44, Eldams Road, Teynampet Chennai Pin Code 600 018. E – mail [email protected] Telephone No. 9840909444

Fax. No. 16. Details of Alternate Sites examined, if any. Not Applicable as it is existing unit going for Location of these sites should be shown on expansion a topo sheet 17. Interlinked Projects No 2 # Item Details

18. Whether separate application of interlinked No project has been submitted? 19. If yes, date of submission Not Applicable 20. If no, reason Not Applicable 21. Whether the proposal involves Not Applicable approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z. Notification, 1991? 22. Whether there is any600 018. Government No Order/Policy relevant/relating to the site? 23. Forest Land involved (hectares) None 24. Whether there is any litigation pending No against the product and/or land in which the project is propose to set up? (a) Name of the Court (b) Case. No. (c) Orders/Directions of the court, if any and its relevance with the proposed project. (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No. Confirmation No rates, wherever possible) with source of information data

1.1 Permanent or temporary No The proposed site already exists and is located at3 Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No. Confirmation No rates, wherever possible) with source of information data

change in land use, land Thirumalzhisai Industrial Estate. cover or topography There is no change in the land use. The land use is Annexure-1. including increase in Industrial. The SIDCO agreement copy is enclosed in intensity of land use (with respect to local land use plan) 1.2 Clearance of existing No Not applicable land, vegetation and building? 1.3 Creation of new land No The proposed site already exists and is located at uses Thirumalzhisai Industrial Estate.

1.4 Pre-construction No Already the plant is existing investigations e.g. bore houses, soil testing? 1.5 Construction works? No No construction required 1.6 Demolition Works? No Not Required 1.7 Temporary sites used for No Not Required. As the shed is already existing construction works or housing of construction workers? Annexure-3 1.8 Above ground buildings, Yes 590 Sq.m of shed is already available at site. The site structures or earthworks plan is enclosed in including linear structures, cut and fill or excavations 1.9 Underground works No Not Applicable. including mining or tunneling? 1.10 Reclamation works? No Not Applicable 1.11 Dredging? No Not Applicable 1.12 Offshore structures? No Not Applicable S.No Products Quantity 1.13 Production and Yes The site is for production of products given below manufacturing Process? . (MT/Month)

1 Unsaturated 263 4 Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No. Confirmation No rates, wherever possible) with source of information data

Polyester Resins 2 Hardener 7 3 Promoter 2 4 Mould Release agent 1 5 Accelerator 6 6 Colour Paste 20 7 PU formulations 20 Total 319 1.14 Facilities for storage of Yes Separate raw material handling area is located Solid Waste goods or materials? within the site and also for storing finished products. 1.15 Facilities for treatment Yes or disposal of solid waste About 490 Kg / Month of solid wastes are likely to be or liquid effluents? generated due to the proposed project. Waste Quantity Treatment method (kg/M)

Organic 40 Will be sent to the common facility of Industrial Estate for processing Inorganic 450 Sold to authorised waste like recyclers Hazardousused bags waste etc.

Waste spillage resins – 45 Kg/M – will be sent to Tamil Nadu Waste Management Ltd. Used oil – 70 L/Month – will be sold to Authorised Recyclers Liquid Effluent

Total Quantity of water required 3.5 KLD. Fresh water demand is 3.5KLD.

5 Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No. Confirmation No rates, wherever possible) with source of information data Popul Quantity Sewage/ Treatment Phase ation of water Effluent method require generated d

Opera 45 2.5 KLD 2 KLD Sent to tion Industrial Estate common faciltiy Cooling - 1 KLD 250 LPD TDS < tower 2100mg/l, (since no cooling tower treatment done) there is no effluent generation. Hence it is sent to Industrial Estate Source: SIDCO Common STP Note: There is no requirement of water for process and thus no effluent generation.

1.16 Facilities for long term No No long-term housing facilities proposed as most of housing of operational the skilled/unskilled manpower required for the workers? construction /operation activities will be hired from the surrounding villages. 1.17 New road, rail or sea No The existing NH4 will be the approach to the site and traffic during the Industrial estate has well developed internal construction of roads. operation? 1.18 New road, rail, air No Not applicable waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc.? 6 Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No. Confirmation No rates, wherever possible) with source of information data

1.19 Closure or diversion of No Not applicable existing transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted No Not envisaged transmission lines or pipelines? 1.21 Impoundment, damming, No Not Applicable culverting, realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? No There is no stream passing through the site. 1.23 Abstraction or transfers No Fresh water demand will be met from SIDCO of water from ground or surface waters? 1.24 Changes in water bodies No There will not be any change in the drainage pattern or the land surface or nearby water bodies. affecting drainage or run- off 1.25 Transport of personnel Yes The existing NH4 will be utilized for the or materials for transportation of material and personnel during construction, operation operation phase. or decommissioning? 1.26 Long-term dismantling No Not Applicable or decommissioning or restoration works? 1.27 Ongoing activity during No Not Applicable decommissioning which could have an impact on the environment? 1.28 Influx of people to an Yes Since the proposed project is expansion of an area in either industry, there will temporary influx of 45 people. temporarily or permanently? 7 Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No. Confirmation No rates, wherever possible) with source of information data

1.29 Introduction of alien No Not envisaged species? 1.30 Loss of native species or No Not envisaged genetic diversity? 2.1.31Use ofAny Natural other actions? resources for constructionNo - or operation of Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply).

Sr. Information/Checklist Yes/No Details thereof (with approximate No. Confirmation quantities/ rates, wherever possible) with source of information data

2.1 Land specially No Not applicable. The project site is located in undeveloped or Industrial Area. agricultural land (ha) 2.2 Water (expected source & Yes The total water requirement will be 3.5 KLD Source Quantity Source competing users) unit KLD

Fresh water 2.5 SIDCO water requirement KLD Water for 1 SIDCO water cooling tower KLD

2.3 Minerals (MT) No Not applicable 2.4 Construction material – No No construction involved stone, aggregates, and/soil (expected source-MT) 2.5 Forests and timber No Not applicable (source-MT)

8 Details Capacity Source 2.6 Energy including Yes Power requirement. electricity and fuels (source, competing users) Power 149 HP TNEB Unit: fuel (MT), energy Requirement (MW) Power Back 1 x 63 kVA + DG sets Up 1 x 125 kVA Thermic 1,00,000 5KL/M fluid heaters Kcal/Hr(working), Diesel 4,00,000 Kcal/Hr for (stand by) heating 2.7 Any other natural No Not applicable resources (use appropriate standard units)

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health

Sr. Information/Checklist Yes/ Details thereof (with approximate No. Confirmation No quantities/ rates, wherever possible) with source of information data

3.1 Use of substances or Yes The solvents and raw materials used for the materials, which are process will be stored separately and the MSDS Annexure-8 hazardous (as per MSIHC for the raw materials and products is enclosed rules) to human health or the in environment (flora, fauna, and water supplies) 3.2 Changes in occurrence of No Suitable drainage and waste management disease or affect disease measures are already in place. This will vectors (e.g. insect or water effectively restrict the reproduction and growth borne diseases) of disease vectors. 3.3 Affect the welfare of people No Not envisaged e.g. by changing living conditions?

9 3.4 Vulnerable groups of people No Not envisaged who could be affected by the project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes No - 4. Production of solid wastes during construction or operation or decommissioning (MT/month) Sr. Information/Checklist Yes/No Details thereof (with approximate quantities/ No. Confirmation rates, wherever possible) with source of information data

4.1 Spoil, overburden or No Not envisaged mine wastes 4.2 Municipal waste Yes About 490 Kg / month of solid wastes are likely to be Waste Quantity Treatment method (domestic and or generated due to( kg/the monthproposed) project. commercial wastes)

Organic 40 Will be sent to the common facility of Industrial Estate for processing Inorganic 450 Sold to authorised recyclers

4.3 Hazardous wastes (as Yes Waste spillage resins – 45 Kg/Month per hazardous waste Used oil- 70 L/ Month management rules) 4.4 Other industrial No Not Applicable. process wastes 4.5 Surplus product No Not Applicable 4.6 Sewage sludge or other No Sewage will be sent to the common facility of the sludge from effluent Industrial estate. treatment 4.7 Construction or No Not applicable demolition wastes 4.8 Redundant machinery No Not Applicable or equipment 4.9 Contaminated soils or No Not Applicable other materials 4.10 Agricultural wastes No Not Applicable 10 4.11 Other solid wastes No Not Applicable 5. Release of pollutants or any hazardous, toxic or noxious substances to air (kg/hr) Sr. Information/Checkl Yes/No Details thereof (with approximate quantities/ No. ist Confirmation rates, wherever possible) with source of information data kVA + 1 x 125 kVA 5.1 Emissions from Yes During operation phase, DG sets of 1 x 63 combustion of fossil capacity provided for power back up X x fuels from stationary will generate air pollutants like SO , NO . or mobile sources 2 Nos. Of DG stack with an adequate height shall be provided for safe emission of the flue  gases.  DG will be operated only during power failure While using DG unnecessary load will be eliminated to reduce the emission of pollutants S. DG Required Stack Ht Proposed No Capacity (m) Stack Ht (m) 1 1 x 63 10 + 1.58 = 11.58 13 kVA 2 1x 125 10+2.23= 12.23 13 kVA At a time only one DG will be in operation. Hence one common stack of 13m will be provided. 5.2 Emission from Yes There will be some fugitive emissions from the production processes production process during the transfer of reactants. The reaction will be in closed condition only. 5.3 Emissions from Yes This will be restricted to the operation phase and materials handling will be enclosed. including storage or transport

11 Sr. Information/Checkl Yes/No Details thereof (with approximate quantities/ No. ist Confirmation rates, wherever possible) with source of information data

5.4 Emissions from No Not applicable construction activities including plant and equipment 5.5 Dust or odours from No Not applicable handling of materials including construction materials, sewage and waste 5.6 Emissions from No No inceneration of waste. incineration of waste 5.7 Emissions from No Open burning of biomass / other material will be burning of waste in prohibited. open air (e.g. slash materials, construction debris) 5.8 Emissions from any No Not Applicable other sources

6. Generation of Noise and vibration, and emissions of Light and heat

Sr. Information/Checklist Yes/ Details thereof (with approximate quantities/ No Confirmation No rates, wherever possible) with source of information data

6.1 From operation of No Not applicable equipment e.g. engines, ventilation plant, crushers 12 6.2 From industrial or No Not applicable similar processes 6.3 From construction or No Not applicable demolition 6.4 From blasting or piling No Not applicable

6.5 From construction or Yes Negligible noise will be generated from vehicular operational traffic movement in the operational phase.

6.6 From lighting or cooling No Not Applicable systems 6.7 From any other sources No Not Applicable 7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal wasters or the sea Sr. Information/Checklist Yes/No Details thereof (with approximate No. Confirmation quantities/ rates, wherever possible) with source of information data

7.1 From handling, storage, use or No Proper care will be taken while storage spillage of hazardous materials and handling of solvents. Spent oil will be handled with utmost care and stored in HDPE drums stationed over concrete platforms and will be directly transferred to vendors authorized to handle such hazardous material. 7.2 From discharge of sewage or No Waste water will be sent to the common other effluents to water or the facility of Industrial estate. land (expected mode and place of discharge) 7.3 By deposition of pollutants No Proper air pollution control measures will emitted to air into the land or be taken care by providing adequate stack into water height and parking facility to avoid deposition of pollutant into nearby land13 Sr. Information/Checklist Yes/No Details thereof (with approximate No. Confirmation quantities/ rates, wherever possible) with source of information data

or water. 7.4 From any other sources No Not envisaged. 7.5 Is there a risk of long term build No Not envisaged. up of pollutants in the environment from these sources? 8. Risk of accidents during construction or operation of the project, which could affect human health or the environment Sr. Information/Checklist Yes/No Details thereof (with approximate No. Confirmation quantities/ rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc No The solvents and raw materials will from storage, handling, use or be stored as per the specifications production of hazardous substances mentioned in MSDS and proper care will be taken while handling the same. 8.2 From any other causes No -

14 8.3 Could the project be affected by No The project falls under seismic zone- natural disasters causing III according to the Indian Standard environmental damage (e.g. floods, Seismic Zoning Map. Further it is not earthquakes, landslides, could burst flood prone or landslide prone area. etc)? In case of any Natural disaster/accident-Emergency Preparedness & Response plan will be in place  Emergency siren to be  sounded Systematic evacuation Communication between incident controller & security officer will be done by Emergency telephone number. 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality.

Sr. Information/Checklist Yes/ Details thereof (with approximate No. Confirmation No quantities/ rates, wherever possible) with source of information data

9.1 Lead to development of supporting, No Not applicable. utilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: Internal Roads, Rainwater Harvesting, Supporting infrastructure (roads, Yes STP etc are already in place. power supply, waste or waste water treatment, etc) Housing development No Extractive industries No 15 Sr. Information/Checklist Yes/ Details thereof (with approximate No. Confirmation No quantities/ rates, wherever possible) with source of information data

Supply industries No Other 9.2 Lead to after use of the site, which No Not applicable could have an impact on the environment 9.3 Set a precedent for later No Not applicable developments 9.4 Have cumulative effects due to No No effect on any planned project in proximity to other existing or planned the locality. projects with similar effects (III) Environmental Sensitivity Sr. Areas Name / Identity Aerial distance (with 15-km) Proposed No. project location boundary

1 Areas protected No Not Applicable under international conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are Chembarambakkam 2.0 Km important or Lake sensitive of 16 Sr. Areas Name / Identity Aerial distance (with 15-km) Proposed No. project location boundary

ecological reasons – wetlands, water courses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by No No protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, Chembarambakkam 2.0 Km marine or Lake underground waters 5 State, national No No boundaries 6 Routes or facilities NH-4 300 m used by the public for access to recreation or other tourist, pilgrim areas 17 Sr. Areas Name / Identity Aerial distance (with 15-km) Proposed No. project location boundary

7 Defense No No installations

8 Densely populated Ponamallee 4 Km 9 Km or built-up area 9.7 Km 6.7S. KmPlaces Dist. from 9 Areas occupied by Yes No. Project Site Km sensitive man(hospitals, made Schools & Colleges landschools, uses places of worship, community 1 Rajalakshmi Engineering 1.06 College facilities) 2 Alpha Engg. College 2.01 3 Saveetha ReligiousEngineering Places College 4.09 4 Kings Engg. College 8.8

1 Kundrathur Perumal Temple 6.88 2 Thirumazhisai Perumal 1.2 Temple 3 St.Francis XavierHospitals Church 5.4 4 Indrani Nagar Masjid 6.15

1 ACS Medical college and 7.8 Hospital 2 Vasaneye care 4.06 3 Das Nursing Home 11

10 Areas containing Chembarambakkam 2.0 Km important, high Lake quality or (ground scarce resourceswater resource, surface resources, forestry, agriculture, fisheries, tourism, minerals)

11 Areas already No Not Applicable 18 Sr. Areas Name / Identity Aerial distance (with 15-km) Proposed No. project location boundary

subjected to pollution or environmental(those damage.where existing legal environmental standards are exceeded)

12 Areas susceptible to No This area is generally plain not prone to any natural hazard natural disasters. The area under study falls which could cause in Zone-II, according to the Indian Standard the project to Seismic Zoning Map. present environmental problems(earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

19 (IV) DECLARATION

I hereby given undertaking that the data and the information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost.

Date: 12/05/2017 Place: Chennai

Signature of the applicant

With Name and full address (Project proponent / Authorized signatory)

20 Proposed Terms of Reference

Sr. No. Proposed Terms of Reference 1. A recent satellite imagery of the project area and its surroundings 2. Topoplan and layout drawing of the project site. 3. Location of National Park/Wild life sanctuary/ Reserve Forest within 10 km radius of the project. 4. Present land use and cropping pattern based on satellite imagery for the study area of 10 km radius. Location of National Park/Wild life sanctuary /Reserve Forests within 10 km radius of the project. 5. Rain water Harvesting details 6. Process Description along with Process Flow Diagram and material balance. 7. Details of water consumption and source of water supply, waste water generation, treatment and effluent disposal with water Balance. 8. Water Conservation measures proposed 9. Power requirement & power back up 10. Detailed solid & Hazardous waste generation, collection, segregation, its recycling and reuse, treatment and disposal. 11. Fire fighting facilities 12. Total cost of the project along with total capital cost and recurring cost/annum for environmental pollution control measures. 13. Site-specific micro-meteorological data for temperature, relative humidity, hourly wind speed and direction and rainfall for one season at one location. 14. Ambient air quality monitoring at 6 locations within 10 Km radius of study area for PM10, SO2, NOx, CO, HC, VOC for one season (Non Monsoon) taking into account the pre-dominant wind direction, population zone and sensitive receptors. 15. Assessment of ground level concentration of pollutants. Air quality modelling for proposed project. 16. Water quality monitoring including surface & ground water at 8 locationswithin 10 Km radius of study area for one season (Non Monsoon). 17. Soil sample analysis at 8 locations within the study area for one season (Non Monsoon). 18. Noise Monitoring within 8 locations the study area for one season (Non Monsoon) 19. Demography & socio-economics of the study area. 20. Ecological features (terristrial & Aquatic) of the study area for one season (Non Monsson) 21. Assessment of impact on air, water, soil, solid /hazardous waste and noise levels.

21 Sr. No. Proposed Terms of Reference Air pollution control measures proposed for the effective control of gaseous emissions 23. within permissible limits. Risk assessment including Hazard identification, Consequence Analysis, Risk 24. Assessment and preparation of Disaster Management Plan for storage of solvents. Details of proposed Occupational Health Surveillance program for the employees and 25. other labour Detailed Environment management Plan (EMP) with specific reference to Energy conservation and natural resource conservation, details of air pollution control system, water & wastewater management, monitoring frequency, responsibility and time bound 26. implementation plan for mitigation measure and cost towards environmental protection measures.

1 PREFEASIBILITY REPORT

FOR

EXPANSION OF POLYMERIC RESINS AND FORMULATIONS Cap: 35 MTPM to 319 MTPM

AT

SIDCO Industrial Estate Plot No. 108, 109 & 110 Village: Neduncheri Taluk: Poonamallee District: Thiruvallur State: Tamil Nadu

BY

M/s. VASAVI BALA RESINS PVT LTD.

[Project termed under schedule 5(f): Category ‘B’ Synthetic organic chemicals. Filed under: MoEF Notification No. S.O. 804(E) of 14th March, 2017, category A, 5 (f)

Report Prepared by

(NABET Accredited vide Certificate No. NABET/EIA/1618/SA0015 & MoEF Recognized Lab vide F. No. Q-15018/29/2007-CPW) HUBERT ENVIRO CARE SYSTEMS (P) LTD, CHENNAI

MAY, 2017 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

TABLE OF CONTENTS

1. EXECUTIVE SUMMARY...... 1 2. INTRODUCTION OF THE PROJECT ...... 3 2.1 PROJECT AND PROJECT PROPONENT...... 3 2.1 BRIEF DESCRIPTION OF NATURE OF THE PROJECT...... 3 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE...... 4 2.3 DEMAND – SUPPLY GAP...... 4 2.4 EMPLOYMENT GENERATION DUE TO THE PROJECT...... 4 3. PROJECT DESCRIPTION ...... 5 3.1 TYPE OF THE PROJECT...... 5 3.2 PROJECT LOCATION ...... 5 Figure 3-1 Location of Proposed Project Site...... 6 3.3 DETAILS OF ALTERNATE SITES CONSIDERED...... 8 3.4 MAGNITUDE OF OPERATION...... 8 3.5 PROCESS DETAILS...... 8 3.5.1 UNSATURATED POLYESTER RESIN ...... 8 3.5.2 HARDENER ...... 9 3.5.3 PROMOTER...... 9 3.5.4 MOULD RELEASE AGENT...... 9 3.5.5 ACCELERATOR...... 9 3.5.6 PIGMENTS-COLOUR PASTE ...... 9 3.5.7 PU FORMULATIONS ...... 10 3.6 PROCESS FLOW FOR THE PRODUCTS...... 10 3.6.1 UNSATURATED POLYESTER RESIN ...... 10 3.6.2 HARDNER...... 11 3.6.3 PROMOTERS...... 11 3.6.4 MOULD RELEASE AGENT...... 12 3.6.5 ACCELERATOR...... 12 3.6.6 PIGMENT ...... 13 3.6.7 P U FORMULATIONS...... 13 3.7 RAW MATERIAL REQUIREMENT ...... 14 3.8 WATER REQUIREMENT ...... 18 3.9 POWER REQUIREMENT ...... 18 i Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.10 LIQUID WASTE MANAGEMENT...... 19 3.11 HAZARDOUS AND SOLID WASTE MANAGEMENT...... 20 4. SITE ANALYSIS ...... 21 4.1 CONNECTIVITY...... 21 4.2 LAND FORM, LAND USE, LAND OWNERSHIP...... 21 4.3 TOPOGRAPHY (ALONG WITH MAP)...... 21 4.4 EXISTING LAND USE PATTERN ...... 21 5. PLANNING BRIEF...... 28 6. PROPOSED INFRASTRUCTURE...... 29 7. PROJECT COST ESTIMATES...... 32 8. CONCLUSION...... 33 LIST OF TABLES

Table 3-1 List of Products Proposed...... 8 Table 3-2 Raw Material Requirement ...... 14 Table 3-3 Water Requirement for the Project...... 18 Table 3-4 Power Requirement ...... 19 Table 3-5 Hazardous Waste details...... 20 Table 5-1 Land use breakup for the project...... 28 Table 6-1 Water Requirement for the Project...... 30 Table 6-2 Solid Waste Generation ...... 31 Table 6-3 Power Requirement ...... 31 Table 7-1 Project Cost...... 32 LIST OF FIGURES

Figure 3-1 Location of Proposed Project Site...... 6 Figure 3-2 Project Site...... 7 Figure 3-3 Site map within 10 km radius...... 7

ii Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

LIST OF ANNEXURES

SI.No Description Annexure No 1 Land deed 1 2 Consent Renewal 2 3 Site Layout 3 4 Manufacturing Process 4 5 10 km radius Satellite image of the project site 5 6 Satellite image of the project site 6 7 Site Photographs 7 8 MSDS 8

iii Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

1. EXECUTIVE SUMMARY

VASAVIBALA RESINS PRIVATE LIMITED was incorporated on 6th June 1991 at Chennai City, Tamilnadu.

The Company is a Unit of the K.B.Group, a family enterprise that started off in the late 1950s at Erode, a Southern city. Computer training, computer software and hardware trading, stainless steel wares and components manufacture for the Indian and International markets, civil engineering contracts, property development, battery chargers manufacture, trading in electronic components and spares, etc., are among the activities of the Group.

Vasavibala Resins began with manufacture of Unsaturated Polyester Resins, simultaneously developing the R&D division for perfecting existing products and adding more. Today, all Unsaturated Polyester Resins such as Orthothalic, Isophthalic, Rooflite, Bisphenol, Vinylester, gelcoats, fire retardant resins, accelerator, catalyst, promoter, poly vinyl alcohol etc, are in the production range.

Vasavibala Resins Private Limited planning to go for an expansion in the production of “Polymeric Resins and Formulation” for a quantity of 284 MT/month in addition to the existing Unsaturated Polyester Resin of 35 MT/month . Total quantity after expansion is 319 MT/M.

 Unsaturated Polyester Resin- 263 MT/month  Hardner- 7 MT/month  Promoter- 2 MT/month  Mould Release Agent- 1 MT/month  Accelerator- 6 MT/month  Colour Paste- 20 MT/month PU formulation- 20 MT/month The facility is proposed within its 0.257 Acres of land located in Thirumazhisai SIDCO Industrial Estate at Plot. No. 108, 109 & 110, Neduncheri village, , Thiruvallur District, Tamil Nadu State.

Page | 1 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

The total site area is 10920 SFT. The green belt area is 14.43% of the total area. The total water requirement for the proposed project is 3.5 KLD. The required water will be met from SIDCO. Total Solid Waste Generated from the proposed facility is 490 Kg/ month. Power Requirement for the project will be sourced from TNEB.

Project termed under schedule 5(f): Category ‘B’ Synthetic organic chemicals. As existing unit without obtaining environmental clearance under EIA notification 2006, Filed under: MoEF Notification No. S.O. 804(E) of 14th March, 2017, category A, 5 (f)

Page | 2 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

2. INTRODUCTION OF THE PROJECT

2.1 PROJECT AND PROJECT PROPONENT

VASAVIBALA RESINS PRIVATE LIMITED started the unsaturated polyester resin manufacturing in 1991 at Chennai City, Tamil Nadu and simultaneously started the R&D division for perfecting existing products and adding more. Today, all Unsaturated Polyester Resins such as Orthothalic, Isophthalic, Rooflite, Bisphenol, Vinylester, gelcoats, fire retardant resins, accelerator, catalyst, promoter, poly vinyl alcohol etc., are in the productionAnnexure range. 2.The Consent Renewal obtained for the project in 1993 is enclosedAnnexure in -2. Fee paid towards CTO renewal for current year I enclosed in

Vasavibala Resins (P) Ltd follows the tradition of extending extensive free technical consultancy to the customers. Mr.S.Siva, the Managing Director, is ably assisted by the other directors Mr.B.Suresh Babhu, Civil Engineering graduate and Mr.B.B.Vengatesh, post graduate in Industrial Engineering from the Oklahama State University, USA. Their effective involvement also contributes greatly to the phenomenal progress the Company has achieved in the short span of just over a decade. Dr.P.S.R.Babu a doctorate in Chemical Engineering from IIT Chennai was associated with Vasavibala Resins (P) Ltd since its inception as an honorary consultant and became a whole time technical director in 1998. He is the driving force behind the perfection the Company continues to achieve in

2.1 BRIEFevery front. DESCRIPTION OF NATURE OF THE PROJECT

Vasavibala Resins Private Limited proposes for an expansion of their Resin Manufacturing facility for the productions of “Polymeric Resins and its Formulation” for a quantity of 284 MT/month in addition to the existing Unsaturated Polyester Resin of 35 MT/month. Total quantity after expansion is 319 MT/M.

 Unsaturated Polyester Resin- 263 MT/month  Hardner- 7 MT/month Promoter- 2 MT/month Page | 3 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

 Mould Release Agent- 1 MT/month  Accelerator- 6 MT/month  Colour Paste- 20 MT/month PU formulation- 20 MT/month The facility is proposed within its 0.257 Acres of land located at Plot.No. 108, 109 & 110, Neduncheri village, Poonamallee Taluk, Thiruvallur District, Tamil NaduAnnexureState.-1The SIDCO allotment letter and land documents are enclosed in

2.2 NEED FOR. THE PROJECT AND ITS IMPORTANCE

In order to become an active player in the Production of “Polymeric Resins and Formulations” segment catering to both domestic and international markets, Vasavibala Resins Private Limited now proposes for an expansion of

2.3 DEMANDtheir existing– SUPPLYmanufacturing GAP facility near Neduncheri-Thiruvallur.

The unsaturated polyester resin market in is poised to grow substantially in the next five years. The market is mainly driven by domestic consumption basically by government, NGOs, and civic bodies. The Indian unsaturated polyester resin market witnessed strong growth in the last couple of years due to robust GDP growth, increased manufacturing activity, and core sector growth. Application markets such as transportation is growing rapidly, helping the growth of Indian unsaturated polyester resin market. According to market forecasts, Indian unsaturated polyester resin

2.4 EMPLOYMENTmarket is expected GENERATION to reach 445 million DUE pounds TO THE by 2018. PROJECT

Since the proposed project is an expansion of industry, there will be temporary influx of 45 people.

Page | 4 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3. PROJECT DESCRIPTION

3.1 TYPE OF THE PROJECT

This proposal is for the expansion on Production of “Polymeric resins and formulations” to produce 284 MT/Month in addition to the existing capacity of 35 MT / Month. The proposed project falls under the schedule 5 (f) as per the EIA notification dated September 14, 2006 and its amendments. There is

3.2 PROJECTno interlinked LOCATION project.

The proposed site already exists and is located at Thirumalzhisai SIDCO Industrial Estate in Neduncheri village. The proposed site around 0.3 Km away from NH- 4 (Mumbai – Chennai). A number of other industrial undertakings are being planned and under execution in this notified industrial area. Annexure-5.

The location map of the project siteAnnexure is enclosed-3 in. The layout of the site with facilities is enclosed in Figure 3-1

The project location isFigure given 3 - in2 and the Project site with coordinatesFigureis given 3-2. in . The 10 Km radius map from the project is given in

Page | 5 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Figure 3-1 Location of Proposed Project Site

Page | 6 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Figure 3-2 Project Site

Figure 3-3 Site map within 10 km radius

Page | 7 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.3 DETAILS OF ALTERNATE SITES CONSIDERED

Since the proposed site is already allotted by SIDCO and the land area is 0.257 Acres, located within the well established Industrial Estate where many

3.4 MAGNITUDEindustrial activities OF areOPERATION already established. Table 3-1

The list of productsTable proposed3-1 List is ofgiven Products in Proposedbelow.

S.No. Products Quantity (MT/Month)

1 Unsaturated 263 Polyester Resins

2 Hardener 7

3 Promoter 2

4 Mould Release 1 agent

5 Accelerator 6

6 Colour Paste 20

7 PU formulations 20

Total 319 3.5 PROCESS DETAILS

3.5.1 UNSATURATED POLYESTER RESIN

About one mole equivalent of Dicarboxylic Acid (Phthalic Anhydride or Isophthalic acid or Terephthalic Acid or Maleic Anhydride or mixture) is Page | 8 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

treated with 1.05 mole equivalent of Glycol (Mono or Di Propylene Glycol, or Mono or Di Ethylene Glycol or Propoxylated Bisphenol- A or mixture) at 190-230oC over a period of 12-18 hours. At regular intervals samples are analysed for the acid value. After attaining the prescribed acid value, the reaction mass is discharged into the blending vessel with Styrene Monomer. After blending, the solution is cooled to room temperature and packed in

3.5.2 HARDENERcontainers as per customer’s specifications.

Prescribed quantity of Active component and solvents are mixed / dispersed in a high shear mixture. After stipulated time, the material is discharged and

3.5.3 PROMOTERpacked as per customer specification.

Prescribed quantity of Active component and solvents are mixed / dispersed in a high shear mixture. After stipulated time, the material is discharged and

3.5.4 MOULDpacked as RELEASE per customer AGENT specification.

Prescribed quantity of Active component and solvents are mixed / dispersed in a high shear mixture. After stipulated time, the material is discharged and

3.5.5 ACCpackedELERATOR as per customer specification.

Prescribed quantity of Active component and solvents are mixed / dispersed in a high shear mixture. After stipulated time, the material is discharged and

3.5.6 PIGMENTSpacked as per-COLOUR customer PASTE specification.

Prescribed quantity of Resin, Pigments, extenders & additives are mixed / dispersed in a high shear mixture. After stipulated time, the material is discharged and packed as per customer specification.

Page | 9 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.5.7 PU FORMULATIONS

Prescribed quantity of Resin, Pigments, solvents & additives are mixed / dispersed in a high shear mixture. After stipulated time, the material is

3.6 PROCESSdischarged FLOW and packed FOR THE as per PRODUCTS customer specification.

3.6.1 TheUNSATURATED process flow is given POLYESTER below. RESIN

Glycol Di Carboxylic Acid Additives

Reactors

Heat the material to 230 deg. c for 10 hours. after the reaction Reaction is complete discharge the water material to blender

Blender Monomer

Unsaturated Finished Polyester Resin Resin

Additives Compounding

Formulated Unsaturated Polyester Resin Page | 10 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.6.2 HARDNER

Active Component Solvent

Mixer

Finished Goods

Packaging

3.6.3 PROMOTERS

Active Component Solvent

Mixer

Finished Goods

Packaging

Page | 11 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.6.4 MOULD RELEASE AGENT

Active Component Solvent

Mixer

Finished Goods

Packaging

3.6.5 ACCELERATOR

Active Component Solvent

Mixer

Finished Goods

Packaging

Page | 12 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.6.6 PIGMENT

Resin Additives

Pigment Extenders

High Shear Mixer

Finished Goods

Packaging 3.6.7 P U FORMULATIONS

Resin Additives

Pigments Solvents

Attritor

Finished Goods

Packaging Page | 13 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.7 RAW MATERIAL REQUIREMENT

The raw materialTable requirement3-2 Raw withMaterial storage Requirement capacity is given in Table 3.2

Sr.No Raw Material Unit Physical & Storage Quantity Chemical properties Unsaturated Polyester Resins

1. 2 Ethyl Hexanol Kg/Month Liquid Drums 1500 2. 2 Hydroxy 4 Methoxy Benzophenone Kg/Month Powder Drum 50 3. Adipic Acid Kg/Month Powder Bags 3000 4. Antimony Trioxide Kg/Month Powder Bags 2000 5. Bisphenol - A Kg/Month Powder Bags 3000 6. China Clay Kg/Month Powder Bags 1000 7. Chlorinated Paraffin Wax Kg/Month Liquid Drums 6000 8. Di Propylene Glycol Kg/Month Liquid Drums 1000 9. Tertiary Butyl Hydroquinone Kg/Month Powder Pouches 150 10. Diethylene Glycol Kg/Month Liquid Tank 23000 11. Epoxy Resin Kg/Month Liquid Drums 12000 12. Epoxy Resin L-238 Kg/Month Semi Solid Drums 2000 13. Fumaric Acid Kg/Month Powder Bags 1500 14. Fumed Silica Kg/Month powder Bags 1000 15. Grand 320 ( Propoxylated Bisphenol) Kg/Month Solid Drums 4000 16. Isophthalic Acid Kg/Month Powder Bags 4000 17. Maleic Anhydride Kg/Month Powder Bags 35000 18. Methacrylic Acid Kg/Month Liquid Drums 4000 19. Methyl Methacrylate Monomer Kg/Month Liquid Drums 1000 20. Monoethylene Glycol Kg/Month Liquid Tank 12000 21. Neo Pentyl Glycol Kg/Month Solid Bags 3000

22. Phthalic Anhydride Kg/Month Flakes Bag Page38000 | 14 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Sr.No Raw Material Unit Physical & Storage Quantity Chemical properties

23. Propylene Glycol Kg/Month Liquid Drums 25000 24. Purified Terephthalic Acid Kg/Month Powder Bag 16000 25. Quartz Powder-800 Kg/Month Powder Bag 3000 26. Styrene Monomer Kg/Month Liquid Drums 85000 27. Tri Ethyl Benzoyl Ammonium Kg/Month Powder Drums 100 Chloride 28. Tetra Hydro Phthalic Anhydride Kg/Month Flakes Bag 3000 29. Titanium Di Oxide Kg/Month Powder Bag 3000 30. Triethylamine Kg/Month Liquid Drums 50 31. Triphenyl Phosphite Kg/Month Liquid Carboys 50 32. Wax HardenerKg/Month Solid Bag 500

33. Di Butyl Phthalate (BPO Paste) Kg/Month Liquid Drums 150 34. Bezoyl peroxide (BPO Paste) Kg/Month Powder Bag 150 35. MEKP (Catalyst) Kg/Month Liquid Carboys 5000 36. Ancamine Kg/Month Liquid Drum 500 37. TBPB PromoterKg/Month Liquid Carboys 1200

38. Di Methyl Aniline Kg/Month Liquid Can 200 39. Styrene Mould ReleaseKg/Month Agent Liquid Drum 1800

40. Poly vinyl alcohol Kg/Month Powder Bag 100 41. Water AcceleratorKg/Month Liquid 900

42. 12 % Cobalt octoate Kg/Month Liquid Drums 1000 43. MTO ColourKg/Month Paste Liquid Drums 5000

Page | 15 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Sr.No Raw Material Unit Physical & Storage Quantity Chemical properties

44. Resin Kg/Month Liquid Drums 8000 45. Rutile Kg/Month Powder Bags 4000 46. Anatase Kg/Month Powder Bags 2000 47. Cabon Indo Black Kg/Month Powder Bags 200 48. 1830 Black Kg/Month Powder Bags 1400 49. Lemon chrome Kg/Month Powder Bags 500 50. Middle Chrome Kg/Month Powder Bags 1000 51. Scarlet Chrome Kg/Month Powder Bags 1000 52. Rubine Toner Kg/Month Powder Bags 300 53. Toludine Red Kg/Month Powder Bags 100 54. Prussian Blue Kg/Month Powder Bags 20 55. Alpha Blue Kg/Month Powder Bags 100 56. Beta Blue Kg/Month Powder Bags 200 57. Phthalacyne green Kg/Month Powder Bags 300 58. Red oxide 301 Kg/Month Powder Bags 300 59. Red oxide 425 Kg/Month Powder Bags 400 60. Yellow oxide Kg/Month Powder Bags 100 61. Violet Toner Kg/Month Powder Bags 30 62. OOB Blue Kg/Month Powder Bags 40 63. Flurecent pink Kg/Month Powder Bags 2 64. Flurecent Blue Kg/Month Powder Bags 2 65. Flurecent Violet Kg/Month Powder Bags 2 66. Flurecent Yellow Kg/Month Powder Bags 2 67. Flurecent Green PU FormulationKg/Months Powder Bags 2

68. Acrylic Resin Kg/Month Liquid Drums 6700

69. Additives Kg/Month Liquid Page100 | 16 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Sr.No Raw Material Unit Physical & Storage Quantity Chemical properties

70. Black Pigment Kg/Month Powder Bags 100 71. Rutile Kg/Month Powder Bags 2000 72. Black pigment - Iorn oxide Kg/Month Powder Bags 100 73. Beta Blue Kg/Month Powder Bags 80 74. Alpha Blue Kg/Month Powder Bags 20 75. Phthalocyne green Kg/Month Powder Bags 150 76. Rubine Toner Kg/Month Powder Bags 200 77. Scarlet Chrome Kg/Month Powder Bags 500 78. Middle Chrome Kg/Month Powder Bags 300 79. Lemon Chrome Kg/Month Powder Bags 200 80. Red oxide 425 Kg/Month Powder Bags 200 81. Red oxide 301 Kg/Month Powder Bags 100 82. Micronysed Talc Kg/Month Powder Bags 2500 83. Micronysed Barrytes Kg/Month Powder Bags 1600 84. Violet Kg/Month Powder Bags 15 85. Ethyl Cellosolve Acetate Kg/Month Liquid Drums 600 86. Methyl Ethyl Ketone Kg/Month Liquid Drums 200 87. Xylene Kg/Month Liquid Drums 3500 88. Butyl Acetate Kg/Month Liquid Drums 200 89. CAB Powder Kg/Month Powder Bags 75 90. PA-52 Kg/Month Powder Bags 30 91. BYK 410 Kg/Month Liquid Bottle 20 92. W & D 1070 Kg/Month Liquid Bottle 25 93. W & D 1020 Kg/Month Liquid Bottle 25 94. Soyalecithene Kg/Month Liquid Drums 50 95. Aluminium stearate Kg/Month Powder Bags 50

96. Aluminium 3000 Kg/Month Powder Bags Page10 | 17 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Sr.No Raw Material Unit Physical & Storage Quantity Chemical properties

97. Solar Gold-305 Kg/Month Powder Bags 10 98. Desmodur N 75 Kg/Month Liquid Drums 400 99. Di Acetone alcohol Kg/Month ALiquidnnexure-8. Drums 40

The MSDS of the raw materials are enclosed as 3.8 WATER REQUIREMENT

Water requirement for the proposed project is given in Table 3-3. The required water will be met from Local Suppliers through Tankers. The total water requirementTable is 3.53 KLD.-3 Water Requirement for the Project

Source Quantity Source

Fresh Water 2.5 KLD SIDCO Requirement water

Water for 1 KLD SIDCO Cooling tower water

3.9 POWER REQUIREMENT

Power Requirement for the project Table will be 3 - sourced4 from TNEB. The details of power and backup power is given in

Page | 18 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Table 3-4 Power Requirement

Details Capacity Source

Power 149 HP TNEB Requirement

Power Back 1 x 63 kVA + DG sets Up 1 x 125 kVA

Thermic fluid 1,00,000 5KL/M heaters Kcal/Hr(working), Diesel for heating 4,00,000 Kcal/Hr (stand by)

3.10 LIQUID WASTE MANAGEMENT

Total Quantity of water required 3.5 KLD.

Quantity of Sewage/ Treatment water Phase Population Effluent method required generated

Operation 45 2.5 KLD 2 KLD Sent to Industrial Estate common facility

Cooling - 1 KLD 250 LPD TDS < 2100mg/l, (since Tower no cooling tower treatment done) there is no effluent generation. Hence it is sent to Industrial Estate Common STP

Page | 19 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

3.11 HAZARDOUS AND SOLID WASTE MANAGEMENT

Hazardous waste generated from the proposed manufacturing such as waste spillage resins – 45 Kg/M – will be sent to Tamil Nadu waste Management Ltd.

Used oil – 70 L/Month – will be sold to Authorized Recyclers.

The hazardous waste will be stored separately in hazardous waste storage area and disposed to CPCB authorized vendors.

About 490 Kg / Month of solid wastes are likely to be generated due to the proposed project.Table 3-5 Hazardous Waste details Waste Quantity (kg/M) Treatment method

Organic 40 Will be sent to the common facility of Industrial Estate for processing

Inorganic waste like 450 Sold to authorised recyclers used bags etc.

Page | 20 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

4. SITE ANALYSIS

4.1 CONNECTIVITY

The proposed site is around 0.3 Km away from NH 4 (Mumbai – Chennai). The proposed site already exists and is located at Thirumalzhisai Industrial Estate.

The connectivity of the site to airport, railway and road is as follows:

a. Airport connectivity- The site is about 11.6 km away from the Chennai Airport. b. Rail connectivity- The site is about 8.5 km away Pattibiram railway station. c. Road connectivity- The site is about 0.3 km from NH 4 (Mumbai - Chennai)

4.2 LAND FORM, LAND USE, LAND OWNERSHIP

Plot/survey/khasra No. 108, 109 & 110. The present land use is industrial. The land documents and theAnnexure site extent 1 and the land possession certificate from

4.3 TOPOGRAPHYSIDCO are enclosed (ALONG in WITH MAP).

The topographyAnnexure of the- site5. is plain and the topographic survey map of the site is

4.4 EXISTINGenclosed in LAND USE PATTERN

The present land use is industrial. The site is located within SIDCO Industrial Estate.

Page | 21 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Table 4.1 Eco-sensitive areas

Sl.No. Name Km Lakes

1. Vilinjinyambakkam Lake 8.51

2. Avadi Lake 8.63

3. 2.0

4. Kuvam River 6.83

5. Pattibaram Pond 8.59

6. Thandurai Lake 8.04

7. Tinnanur Lake 8.19 4.5 EXISTING INFRASTRUCTURE

Table 4.2 Existing infrastructure within 10km radius from the site

Sl.No. Name

1. NASH Industries 2. RSO 3. Sulzer Friction Systems India Limited 4. Karmen International Pvt. Ltd. 5. Godrej Properties Limited 6. Novar India Limited 7. EMPEE Breweries Limited 8. Toshiba Machine (Chennai) Pvt. 9. Sri Jairam hitech Fabs 10. Vishwabala Engineering Pvt. Ltd. Page | 22 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

11. Formulated Polymers Limited 12. Micro Die Castings Pvt. 13. Emmess Control Private Limited 14. Sathya Auto Pvt. Ltd. 15. Brakes and Automotive Industries 16. Rajalakshmi Automobiles 17. Hyundai Motor India Limited 18. PHA India P Limited 19. Mando India Limited 20. Hwashin Automotive India Pvt. Ltd. 21. Glovis India Pvt. Ltd. 22. Severn Glocon India Private Limited 23. Schwing Stetter India Pvt. Ltd. 24. Rajsriya Automotive Industries Pvt. 25. Injectoplast Pvt. 26. Polyhose India Rubber Pvt. Ltd 27. DIAB Core Materials Pvt. Ltd 28. TGI Packaging Pvt. Ltd 29. Asahi India Glass Ltd 30. ESAB India Limited 31. Keenwin Apparels Pvt. Ltd 32. Ohm Energy Management Sys Pvt. Ltd 33. RR Donnelley Publishing India Pvt. Ltd 34. K. R Industries 35. Nefab India Private Ltd 36. First Engineering Plastics India Pvt. Ltd 37. Isf Industries Private Limited 38. Hanil Lear India Pvt. Ltd 39. Winergy Drive Systems India Pvt. Ltd Page | 23 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

40. HSI Automotives Ltd 41. Hwaseung Materials India Pvt. Ltd 42. Nubiola India Private Limited 4.6 SOIL CLASSIFICATION43. The Acetech Heavy Fab India Pvt. Ltd

The top soil is red soil. The major part of the soil is covered by red sandy/ clayey 4.7 loamCLIMATIC type. CONDITIONS 4.7.1 Rainfall

Thiruvallur district receives a total annual rainfall of around 1104 mm. The normal 4.7.2 annualTemperature rainfall varies from 950 mm to 1150 mm.

The annual mean minimum and maximum temperature are 24.3 and 32.9⁰C 4.7.3 respectively.Relative Humidity

4.7.4 TheWind annual average humidity is 75.5⁰C.

4.8 SOCIALThe annualINFRASTRUCTURE average wind AVAILABLEspeed is 5.5km/h.

Table 4.3 Proposed project surrounding features S.No. Name km Schools & Colleges

1. Sairam Medical College 9.35 2. Sri Sairam Polytechnic college 8.93 3. Sri Sairam Engineering College 9.09 4. Kings Engineering College 8.8 5. Jaya College of Arts and Science 8.85 6. Hindu College 9.0

7. National College of Pharmacy 9.56 Page | 24 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

8. Madras College of Pharmacy 8.94 9. Nazareth Matriculation Higher Secondary School 8.92 10. Mahalakhsmi School 7.83 11. International Marinetime Academy 6.32 12. S A Engineering College 6.56 13. Ramakrishna Vidyaniketan 8.01 14. Saveetha University 4.53 15. Sindhi College 8.39 16. Saveetha Dental College 7.61 17. Saveetha School of Law 7.55 18. Saveetha School of Management 7.52 19. Alpha College of Engineering 2.04 20. Chennai Public School 1.50 21. Rajalakshmi Institute of Technology 1.12 22. Sree Sastha Institute of Engineering and 0.57 Technology 23. CM Kothari Technological Institute 0.75 24. SKR Engineering College 2.22 25. Shri Jayendra Saraswati Educational Institutions 1.98 26. Indus Seafarers Training Academy 6.54 27. National Institute for the Visually Handicapped 5.81 28. Sacred Heart College 5.96 29. Shri Muthukumaran Institute of Technology 6.28 30. Shri Muthukumaran Medical College 6.5 31. Madha College of Physiotherapy 6.67 32. Madha Medical College and Hospital 7.51 33. Padmavathi Engineering College 5.26 34. DMI Engineering College 3.40 35. St John International Residential School 3.05 36. Apollo Engineering College 4.37 Page | 25 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

37. Saveetha EngineeringReligious CollegePlaces 4.01

1. Bhaktavatsala Perumal Temple 8.30 2. TELC Zion Church 9.80 3. St. Peters CSI Church 9.62 4. Good Shepherd Church 9.74 5. Dargha Masjid 9.36 6. The Pentecostal Mission- Pattibaram 8.39 7. Masjid-E-Noor 8.57 8. Living Water Apostolic Church 9.70 9. St Antonys Church 9.51 10. CSI Trinity Church 9.479.51 11. Salamath Masjid 8.16 12. Thiruverkadu Devi Karumariamman Temple 1.32 13. Sri Veetrirundha Perumal Temple 1.25 14. Sri Jagannatha Perumal Temple 5.4 15. St. Francis Xavier Church 5.73 16. St. Marys Church 5.26 17. Zion Church 7.04 18. Christ the King Syro Malabar Church 6.15 19. St. John the Baptist Church 6.16 20. Ahle Sunnath Masjid 7.2 21. Jamia Makka Mosque Pattur 7.4 22. Thiru Ooraga PerumalTemple 7.58 23. Kunrathur Murugan TempleHospital

22. Vasan Eye Care 4.06 23. ACS Medical College and Hospital 7.8 24. Saveetha College of Science and Humanities 7.67 Page | 26 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

25. Sri Dhanvantri Physiotherapy Clinic 1.38 26. Bohra Eye Hospital 9.35 27. Blood Bank in Chennai 9.72

Page | 27 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

5. PLANNING BRIEF 5.1 PLANNING CONCEPT

Vasavibala Resins Private Limited proposes for an expansion on productions of “Polymeric Resins Formulation” for a quantity of 284 MT/month in addition to the existing Unsaturated Polyester Resin of 35 MT/month within its 0.257 Acres of land located at Neduncheri village, Poonamallee Taluk, Thiruvallur District, Tamil Nadu State. The site is located at Thirumalzhisai Industrial Estate around 0.3 Km away from NH 4 (Mumbai – Chennai). Nearest railway station is Pattibiram: 8.5 km and Chennai 5.2 AirportPOPULATION– 11.6 km.PROJECTION

Influx of the people will be temporarily. Operation phase

Since the proposed project is an expansion of industry, there will temporary influx 5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT) of 45 people.

The total site areaTable is 109205-1 LandSq.ft. useThe breakup green belt for area the is project14.42% of the total area. S.No. Land Breakup Area in Sq.ft

1 Finished goods storage 858 2 Raw material storage 808 3 Utility area 690 4 Office 205 5 Security room 110 6 Staff Room 220 6 Parking 260 7 Green belt 1720 (14.42%) 8 TotalOpen Areaplot area 104750920 9 Roads 1299 8

Page | 28 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

6. PROPOSED INFRASTRUCTURE

6.1 INDUSTRIAL AREA, RESIDENTIAL AREA AND GREEN BELT 6.1.1 EXISTING BLOCKS

S.NO DESCRIPTION NO OF FLOORS BUILTUP AREA (sq.ft)

A Production Area G+2 5970 B Utility-1 G 690 C Store G+1 4090 D Office G+1 410 E Staff room G 220 F Security room GTotal 11011490

6.1.2 AREA STATEMENT

Total Site Area : 10920 sq.ft.

Built-up area : 11490 sq.ft.

F.A.R : 11490 sq.ft/10920 sq.ft. = 1.05

Ground coverage = (6350 sq.ft/ 10920sq.ft.) x 100

= 58.15%

Parking area = 260 sq.ft.

Roads/pavement area = 1299sq.ft.

Open area = 4570 sq.ft.

Green coverage = (1568sq.ft./10920sq.ft.) x 100 = 14.42% Page | 29 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

6.2 DRINKING WATER MANAGEMENT

Water requirement for the proposed project is given in Table 6.1. The required water will be metTable from6-SIDCO1 Water supply Requirement. The total forwater the requirement Project is 3.5 KLD.

Source Quantity Source

Fresh Water 2.5 KLD SIDCO Requirement water

Water for 1 KLD SIDCO Cooling tower water 6.3 SEWERAGE SYSTEM

Sewage and effluent generated during operation phase is 2 KLD and will be sent to Industrial Estate common facility along with the water generated from Cooling tower is 250 LPD. Since there is no effluent generation, it is also sent to Industrial 6.4 INDUSTRIALEstate Common WASTE STP. MANAGEMENT 

Hazardous waste generated from the proposed manufacturing such as waste spillage resins – 45 Kg/M – will be sent to Tamil Nadu Waste Management  Ltd. Used oil – 70 L/Month – will be sold to Authorised Recyclers.

The hazardous waste will be stored separately in hazardous waste storage area and 6.4.1 disposedSOLID WASTE to CPCB MANAGEMENTauthorized vendors.

About 490 Kg / Month of solid wastes are likely to be generated due to the proposed project.

Page | 30 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

Table 6-2 Solid Waste Generation Waste Quantity Treatment method (kg/M)

Organic 40 Will be sent to the common facility of Industrial Estate for processing

Inorganic 450 Sold to authorised waste like recyclers used bags etc. 6.5 POWER REQUIREMENT & SUPPLY/SOURCE

Power Requirement for the proTableject will 6.3 be sourced from TNEB. The details of power and backup power is givenTable in6-3 Power Requirement

Details Capacity Source

Power Requirement 149 HP TNEB

Power Back Up 1 x 63 kVA + DG sets

1 x 125 kVA

Thermic fluid heaters 1,00,000 Kcal/Hr(working), 5KL/M Diesel for heating 4,00,000 Kcal/Hr (stand by)

Page | 31 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

7. PROJECT COST ESTIMATES 7.1 PROJECT COST

The total cost of the project as on date is 224.96 Lakhs. The break up is given in Table 7.2 Table 7-1 Project Cost Sr. No. Components Rs In Lakhs

1 Land & Building 65.42

2 Plant & Machinery 145.57

3 Electrical 8.19

Total4 Furniture, Fittings & 224.965.78 Computers

Page | 32 Prefeasibility Report for Proposed expansion of “Polymeric Resins and Formulations”

8. CONCLUSION 

Since the proposed project is already in SIDCO, there will not be any change in  land use.  The treated Waste Water will be reused for gardening, cooling tower. There will be positive Impact on Social conditions in and around the site due to  the proposed project. The marginal impact of setting up the Development in the proposed location will  be fully mitigated by the Environment Management Plans. (EMP)  The Project will not result in any adverse impact to the Environment. Definitely the project will improve the quality of living being offered through better environmental aspects like large landscaped areas, less ground coverage & better amenities.

Page | 33