Westsail 32 Build Manual - Index, Page 1

I. FRONT MATERIAL 1. Cover Page VI. BALLAST DETAILS X. STANDING 2. Index [Page 1] [Page 2] [Page 3] 65. Ballast Location, 1/3 129. Stem Fitting, 66. Ballast Location, 2/3 130. Whisker Stay Tangs Installation II. CABIN LAYOUT & CRADLE SPECS 67. Ballast Location, 3/3 131. Boomkin Stay Tang Installation 5. Cabin Layout, Overhead 68. Ballast Lead Fwd 132. Stem Fitting, 6. Cabin Layout, Port Elevation 69. Ballast Lead Middle 133. Chainplate, 1/2 7. Cabin Layout, Strbd Elevation 70. Ballast Lead Aft 134. Chainplate, 2/2 8. Shipping Cradle Specifications 135. Plate Backup VII. HATCHES 136. , 1/2 III. HULL CONSTRUCTION DETAILS 71. Fwd Hatch Teak 137. Mast, 2/2 9. Spawl Diagram 72. Fwd Hatch Teak Trim 138. Mast 10. Beam Adjustment 73. Fwd Hatch Parts 139. Mast Step Installation 11. Hull To Deck Attachment, 1/3 74. Main Hatch Bedlog, 1/2 140. Main 12. Hull To Deck Attachment, 2/3 75. Main Hatch Bedlog, 2/2 141. Rigging Schedule 13. Hull To Deck Attachment, 3/3 76. Main Hatch Bedlog Mill 14. Underdeck Attachement Pieces 77. Main Hatch Track XI. 15. Bobstay Fitting Installation 78. Main Hatch Drop Boards, 1/2 142. Running Rigging Schedule 16. Dam In Heel Of Keel 79. Main Hatch Drop Boards, 2/2 143. Tuning The Rig 17. Caprail Materials List 80. Main Hatch Trim 144. Optional Heavy Rigging Package 18. Caprail Installation, 1/2 81. Main Hatch Turtle, 1/3 145. Running Rigging For Optional 19. Caprail Installation, 2/2 82. Main Hatch Turtle, 2/3 146. Running Rigging Line Specs 20. Rub Rail, 1/2 83. Main Hatch Turtle, 3/3 147. Rigging Gear Specs & Info 21. Rub Rail, 2/2 84. Main Hatch, 1/3 148. Bridge Deck Mainsheet Traveler 22. Scupper Deck Assembly 85. Main Hatch, 2/3 149. Track On Cap Rail 23. WSP, Patching Holes In Hull 86. Main Hatch, 3/3 150. Optional 3-Sheave Masthead 24. WSP, Secondary Bonding Schedule 87. Companionway Hatch Trim 151. Whisker Pole Installation 88. Companionway Hatch Trim Int 152. Standard Aluminum Spars, Cutter IV. , BOOMKIN & PULPITS 89. Companionway Hatch Dodger 153. Wire 25. Bowsprit 90. Hatches In Fiberglass Sole 154. Running Option 26. Bowsprit Platform, 1/2 91. Lazarette Hatch 155. Tackle, 1/2 27. Bowsprit Platform, 2/2 156. Running Backstay Tackle, 2/2 28. Bowsprit Platform Anchor Roller VIII. DECK GEAR & FITTINGS 157. Running Backstay Tang 29. Bowsprit Eyeband, 1/2 92. Teak Decking 158. Double Backstay Instl 30. Bowsprit Eyeband, 2/2 93. Teak Decking Materials 159. Main Boom , Optional 31. Bowsprit Installation 94. Scupper Grate 160. Main Boom Assembly 32. Boomkin Assembly 95. Lifeline Stanchion Locations 161. Storm Track Installation 33. Boomkin Spacer Blocks 96. Lifeline Stanchions, 1/5 162. Nicro-Shaefer Staysail Traveler 34. Boomkin Installation, 1/2 97. Lifeline Stanchions, 2/5 163. Main Arrangement 35. Boomkin Installation, 2/2 98. Lifeline Stanchions, 3/5 164. Main Sheet Arrangement w/Traveler 36. Boomkin End Fitting 99. Lifeline Stanchions, 4/5 165. Mainsheet Installation 37. Boomkin Crossmember 100. Lifeline Stanchions, 5/5 166. Jiffy Reefing Lines 38. Pulpit 101. Lifeline Stanchions, New 167. Jiffy Reefing Boom Hardware 39. Pulpit Bow Modified 102. Lifeline Stanchion Gate 168. Jiffy Reefing Mast Hardware 40. Pulpit With Tabernacle 103. Lifelines 169. Furling Gear 41. Tang Boomkin Stay & Whisker Stay 104. Mast Tabernacle 170. Jib Sheet And Cleats 105. Mast Tabernacle Boom 171. Jib Sheet Blocks V. RUDDER, TILLER & VANE STEERING 106. New Deck Mast Pulpit 172. Jib Genoa Package 42. Rudder Assembly, 1/3 107. Pinrails, 1/3 173. Staysail Boom Pedestal, 1/2 43. Rudder Assembly, 2/3 108. Pinrails, 2/3 174. Staysail Boom Pedestal, 2/2 44. Rudder Assembly, 3/3 109. Pinrails, 3/3 175. Staysail Boom 45. Rudder Cheeks And Top 110. Belaying Pins 176. Staysail Boom 46. Rudder Installation 111. Dorade Vent Location 177. Staysail Track 47. Rudder Cheeks Installation 112. Dorade Vent Installation 178. Staysail Sheet Installation 48. Tiller 179. Staysail Pennant 49. Tiller Box IX. COCKPIT GEAR & FITTINGS 180. Pad Installation 50. Tiller Position 113. Cockpit Drain Hose Assembly 181. Winch- Orientation 51. Lower Grudgeons 114. Cockpit & Scupper Drain Assembly, 1/2 182. Winch Pad 52. Upper Grudgeons 115. Cockpit & Scupper Drain Assembly, 2/2 53. Aries Stearing Vane Installation 116. Cockpit Sole XII. DIMENSIONS 54. Aries Tang Plate 117. Slates For Cockpit 183. Storm Trysail Specs 118. Cockpit Trim For Teak Decking 184. Spitfire Jib Specs VI. GROUND TACKLE GEAR 119. Boom Gallows Frame 185. Storm Jib Specs 55. Hawse Pipe, Bronze 120. New Deck Boom Gallows Base 186. Yankee Jib Specs 56. Hawse Pipe Assembly 121. Boom Gallows 187. Drifter Specs 57. Forward Sampson Post 122. Instrument Panel Cover 188. Reacher-Drifter Specs 58. Windlass Installation, S-L 9510 123. Instrument Panel & Bilge Pump Installation 189. Reacher-Drifter Giant Specs 59. Deck Cap Installation 124. Compass And Inst Cover 190. Genoa Specs 60. Chain Splitter 125. Instrument Locations 191. Genoa Staysail Specs 61. Anchor Roller 126. Depth Sounder Fairing 192. Heavy Boom Sail Offsets 62. Sampson Post Specs 127. Speedo Sensor Installation 63. Stern Sampson Post Installation 128. Instrument Cover 64. Stern Mooring Cleats Installation Westsail 32 Build Manual - Index, Page 2

XIII. PROPANE TANKS & SYSTEM XVIII. CONSTRUCTION, PLYWOOD & TRIM XXII. CONSTRUCTION, DOOR DETAILS 193. Deckbox For Propane Tanks, 1/2 254. Interior Plywood, 1/17 314. Head Door Inst 194. Deckbox For Propane Tanks, 2/2 255. Interior Plywood, 2/17 315. Louvered Head Doors With Raised Pan 195. Propane Tank Location And Fastening 256. Interior Plywood, 3/17 316. Sliding Doors Panels 196. Butane Tank Installation 257. Interior Plywood, 4/17 317. Sliding Doors Molding 258. Interior Plywood, 5/17 318. Sliding Doors, 1/2 XIV. MATERIALS & USAGE 259. Interior Plywood, 6/17 319. Sliding Doors Assembly 197. Basic Materials Rqrd & Usage, 1/4 260. Interior Plywood, 7/17 320. Engine Room Door 198. Basic Materials Rqrd & Usage, 2/4 261. Interior Plywood, 8/17 321. Single Frame Doors, 1/2 199. Basic Materials Rqrd & Usage, 3/4 262. Interior Plywood, 9/17 322. Single Frame Doors, 2/2 200. Basic Materials Rqrd & Usage, 4/4 263. Interior Plywood, 10/17 323. Double Frame Doors, 1/2 264. Interior Plywood, 11/17 324. Double Frame Doors, 2/2 XV. CONSTRUCTION, GENERAL 265. Interior Plywood, 12/17 325. Doors Teak, 1/2 201. Main And Engine Room Bulkhead Inst 266. Interior Plywood, 13/17 326. Doors Teak, 2/2 202. Main Bulkhead Bond 267. Interior Plywood, 14/17 327. Sliding Doors, 2/2 203. Portlight Location 268. Interior Plywood, 15/17 204. Cabin Overhead Layout 269. Interior Plywood, 16/17 XXIII. STOVE & CABIN HEATER 205. Cabinet Assembly, Forward Cabin, 1/2 270. Interior Plywood, 17/17 328. Mounting Blocks Shipmate Stove 206. Cabinet Assembly, Forward Cabin, 2/2 271. Teak & Mahogany Trim Kit, 1/3 329. Mounting Package Midget II Stove 207. Teak Slats, Fwd Cabin, Port 272. Teak & Mahogany Trim Kit, 2/3 330. Shipmate Stove SS 208. Teak Slats, Fwd Cabin, Stbd 273. Teak & Mahogany Trim Kit, 3/3 331. Cabin Heater Chummy, 1/3 209. Fwd Bunk Insert 332. Cabin Heater Chummy, 2/3 210. Anchor Chain Pipe Installation XIX. CONSTRUCTION, GALLEY 333. Cabin Heater Chummy, 3/3 211. Chain Locker Floor & Partition 274. Post Pad Hanging Locker And Icebox 212. Teak Ceiling Fwd Cabin 275. Galley Upper Cabinet, 1/3 XXIV. ELECTRICAL, 110V HOUSE 213. Sub Assembly Port Head Partition 276. Galley Upper Cabinet, 2/3 334. 110-Volt Electircal Wiring 214. Sub-Assembly Head Cabinets 277. Galley Upper Cabinet, 3/3 335. 110-Volt Outlet Locations, 1/2 215. Mast Wire Cover Box, 1/2 278. Galley Sub-Assembly 336. 110-Volt Outlet Locations, 2/2 216. Mast Wire Cover Box, 2/2 279. Icebox Top 337. 110-Volt Receptacle 217. Head Shelf With Mirror 280. Icebox Cover, 1/2 338. 110-Volt Elect System, 2/3 218. Main Cabin Assembly Port 281. Icebox Cover, 2/2 339. 110-Volt Elect System, 3/3 219. Main Cabin Assembly Stbd 282. Icebox Grate 340. 110-Volt Elect System, 1/3 220. Sub-Assembly Of Sliding Berth 283. Post Above Icebox 221. Toilet Paper Holder 284. Galley Cabinet Over Icebox, 1/3 XXV. ELECTRICAL, 12V HOUSE 222. Head Shelf 285. Galley Cabinet Over Icebox, 2/3 341. 12-Volt Wiring 223. Dresser Cabinet 286. Galley Cabinet Over Icebox, 3/3 342. Battery Cables 224. Fwd Cabin Office 287. Icebox 343. Battery Box Hold Down 225. Shower Track 288. Galley Safety Strap 344. 12-Volt Elect Sys 1 226. Main Cabin Plan 345. 12-Volt Elect Sys 2 227. Sliding Berth Parts Installation XX. CONSTRUCTION, DINETTE & TABLES 346. 12-Volt Elect Sys 3 228. Pilot Berth 289. Dinette Outboard Cabinet 347. 12V Electrical Wiring 229. Pilot Berth Ceiling 290. Dinette Seats 348. Interior Lights 230. Deckbeams Fastening To Deck 291. Dinette Table Assembly 349. 4-Kw Generator Mouting Bracket 231. Deckbeams Installation 292. Dinette Table Leg 350. 4-Kw Alternator Wiring 232. Deckbeam Locations 293. Dinette Drop Rail 351. Lightning Protection System 233. Knees For Overhead Trim 294. Formica Cutting Dinette Interior 352. Lightning Rod Inst 234. Bulkhead Trim 295. Centerline Table, 1/2 235. Sea Rails 296. Centerline Table, 2/2 XXVI. ELECTRICAL, 12V DC NAVIGATION 236. Internal Grabrail & Liner Installation 297. Centerline Table Port Side Bunk 353. Traditional Side Lights 237. Teak Cabin Sole 298. Centerline Table Formica Cutting 354. Radio Wiring Installation 238. Cabin Sole Wood Assembly Detail 299. Centerline Table Leaf Support 355. Mast Lights Wiring 239. Rack, Soap & Toothbrush 300. Centerline Table Detail 356. Optional Instrument Wiring 240. Bunk Strap 301. Centerline Table Installation Detail 357. Traditional Sidelight Wiring 302. Centerline Table Removable Fiddles XVI. CONSTRUCTION, COMPANIONWAY 303. Centerline Table Pole Pad XXVII. ELECTRICAL, 12V ENGINE 241. Companionway Steps 304. Centerline Table End Trim 358. Trim Pieces Engine Room Drops 242. Step Brace 305. Centerline Table Door And Drawers 359. Engine Wiring MD2 & MD3 243. Top Step Assembly 306. Centerline Table Stanchion 360. Engine Wiring Perkins 244. Companionway Steps Assembly 307. U-Shaped Dinette Table 361. Volvo 55-Amp Alternator 362. Volvo Cold Start Solenoid XVII. CONSTRUCTION, NAV STATION XXI. CONSTRUCTION, DRAWER DETAILS 363. Engine Wiring Volvo 245. Chart Table Upper Cabinet, 1/2 308. Drawer Detail, 1/6 364. Engine Wiring System, Std, 1/3 246. Chart Table Upper Cabinet, 2/2 309. Drawer Detail, 2/6 365. Engine Wiring System, Std, 2/3 247. Chart Table Sub Assembly 310. Drawer Detail, 3/6 366. Engine Wiring System, Std, 3/3 248. Chart Table Parts Inst 311. Drawer Detail, 4/6 249. Hanging Locker 312. Drawer Detail, 5/6 250. Bookshelf Above Chart Table, 1/2 313. Drawer Detail, 6/6 251. Bookshelf Above Chart Table, 2/2 252. Post Above Hanging Locker 253. Chart Table Light Westsail 32 Build Manual - Index, Page 3

XXVIII. PLUMBING, FRESHWATER XXXIII. PLUMBING, DIESEL & KEROSENE 367. Water Tank, Plastic 421. Diesel Fuel Tank 368. Water Tank, Stainless Steel 422. Kerosene Tank 369. Water Tank To Shower System 423. Kerosene Tank Installation 370. Fresh Water System, 1/7 424. Kerosene Tank Hold Down 371. Fresh Water System, 2/7 425. Diesel Fuel Tank Strap 372. Fresh Water System, 3/7 426. Diesel Fuel Tank Lower Bracket 373. Fresh Water System, 4/7 427. Engine Fuel System, Std, 1/8 374. Fresh Water System, 5/7 428. Engine Fuel System, Std, 2/8 375. Fresh Water System, 6/7 429. Engine Fuel System, Std, 3/8 376. Fresh Water System, 7/7 430. Engine Fuel System, Std, 4/8 377. Hot Water Heater Installation 431. Engine Fuel System, Std, 5/8 378. Presure Water System With Hot Water 432. Engine Fuel System, Std, 6/8 379. Sink Plumbing 433. Engine Fuel System, Std, 7/8 380. Galley Plumbing Diagram 434. Engine Fuel System, Std, 8/8 381. Galley Plumbing 382. Water Tank Installation XXXIV. ENGINE & TRANSMISSION 383. Water Tanks With Tank 435. Engine Installation 384. Water Tank Strap Blocks 436. Bracket Engine, MD2, 1/3 385. Water Tank Hold Down Strap 437. Bracket Engine, MD2, 2/3 438. Bracket Engine, MD2, 3/3 XXIX. PLUMBING, SALTWATER 439. Bracket Engine, MD3, 1/2 386. Salt Water Plumbing Galley, 1/3 440. Bracket Engine, MD3, 2/2 387. Salt Water Plumbing Galley, 2/3 441. Engine Control System, Std, 1/2 388. Salt Water Plumbing Galley, 3/3 442. Engine Control System, Std, 2/2 443. Engine Exhaust System, Std, 1/3 XXX. PLUMBING, SANITARY 444. Engine Exhaust System, Std, 2/3 389. Head Plumbing 445. Engine Exhaust System, Std, 3/3 390. Shower Pres Reducing Valve 446. Engine Water Intake System, Std, 1/2 391. Shower Drain Installation 447. Engine Water Intake System, Std, 2/2 392. Plumbing System For Head, 1/5 448. Exhaust System, MD2B & MD3B, 1/2 393. Plumbing System For Head, 2/5 449. Exhaust System, MD2B & MD3B, 2/2 394. Plumbing System For Head, 3/5 450. Muffler Aqualift, 1/2 395. Plumbing System For Head, 4/5 451. Muffler Aqualift, 2/2 396. Plumbing System For Head, 5/5 452. Volvo Major Spare Parts Kit 397. Marine Head Installation 398. Head Anti-Siphon Valve Installation XXXV. SHAFT & PROPELLER 399. Head Operation With Holding Tank 453. Propeller Shaft, 1/2 400. Holding w/Selector Discharge System 454. Propeller Shaft, 2/2 401. Mansfield Head w/O-B Discharge 455. Propeller Shaft Flange 402. Head With Holding Tank 456. Propeller Shaft Hole 403. Head Plumbing Diagram 457. Shaftlog Installation (New) 404. Inca Plastic Tank 458. Shaftlog Installation (Old) 405. Location Waste Deck Pumpout 459. Shaftlog & Stuffing Box Installation 406. Groco Head Plumbing, 1/2 460. Propeller Installation 407. Groco Head Plumbing, 2/2 461. Propeller 462. Engine Prop Shaft Assembly, Std, 1/3 XXXI. PLUMBING, BILGE 463. Engine Prop Shaft Assembly, Std, 2/3 408. Bilge Pump Plumbing, 1/2 464. Engine Prop Shaft Assembly, Std, 3/3 409. Bilge Pump Plumbing, 2/2 410. Manual Bilge Pump Installation 411. Elect Bilge Pump Installation, 1/2 412. Elect Bilge Pump Installation, 2/2 413. Elect Bilge Pump Wiring 414. Elect Bilge Pump Float Switch Installation

XXXII. PLUMBING, SEACOCKS 415. Location Of Seacocks 416. Seacocks For Head And Sink 417. Seacock Inst 1.50 in 418. Seacock Inst 0.75 in 419. Seacock Plywood Washer 1.50 in 420. Seacock Plywood Washer 0.75 in Section II - Cabin Layout & Cradle Specs Page 5 - Cabin Layout, Overhead Section II - Cabin Layout & Cradle Specs Page 6 - Cabin Layout, Port Elevation Section II - Cabin Layout & Cradle Specs Page 7 - Cabin Layout, Strbd Elevation Section II - Cabin Layout & Cradle Specs Page 8 - Shipping Cradle Specifications Section III - Hull Construction Details Page 9 - Spawl Diagram Section III - Hull Construction Details Page 10 - Beam Adjustment