Series 16/160/18/180-Model B Maintenance Manual, GFZ-62445E
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GE Fanuc Automation Computer Numerical Control Products Series 16 / 160 / 18 / 180 – Model B Maintenance Manual GFZ-62445E/03 January 1995 B–62445E/03 PREFACE PREFACE Description of 1.CRT/MDI display and operation this manual This chapter covers those items, displayed on the CRT, that are related to maintenance. A list of all supported operations is also provided at the end of this chapter. 2.Hardware This chapter covers hardware–related items, including the hardware configuration, connection, and NC status indicated on printed circuit boards. A list of all units is also provided as well as an explanation of how to replace each unit. 3.Data input/output This chapter describes the input/output of data, including programs, parameters, and tool compensation data, aswell as the input/output procedures for conversational data. 4.Interface between the NC and PMC This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC. 5.Digital servo This chapter describes the servo tuning screen and how to adjust the reference position return position. 6.and 7. AC spindles These chapters describe the spindle amplifier checkpoints, as well as the spindle tuning screen. 8.Trouble shooting This chapter describes the procedures to be followed in the event of certain problems occurring, for example, if the power cannot be turned on or if manual operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described. 9.and 10. Spindle trouble shooting These chapters explain the alarms related to spindles, as well as the corresponding countermeasures to be applied. APPENDIX The appendix consists of a list of all alarms, as well as a list of maintenance parts. The I/O Unit–MODEL A is also described. This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER DESCRIPTIONS (B–61810E) . This manual describes all optional functions. Refer to the manual provided by the machine tool builder for details of any options with which the installed machine tool is provided. PREFACE B–62445E/03 This manual can be used with the following models. The abbreviated names may be used. Applicable models Pruduct name Abbreviation FANUC Series 16–TB 16–TB T series or T series (two–path FANUC Series 160–TB 160–TB control)*1 FANUC Series 16–MB 16–MB M series or M se- ries (two –path FANUC Series 160–MB 160–MB control)*1 FANUC Series 18–TB 18–TB T series or T series (two–path FANUC Series 180–TB 180–TB control)*1 FANUC Series 18–MB 18–MB M series FANUC Series 180–MB 180–MB Note Some function described in this manual may not be applied to some products. For details, refer to the DESCRIPTIONS manual (B–62442E) Related manuals The table below lists manuals related to MODEL B of Series 16, Series 18, Series 160 and Series 180. In the table, this manual is marked with an asterisk(*). Table 1 Manuals Related Manual name Specification number DESCRIPTIONS B–62442E CONNECTION MANUAL (HARDWARE) B–62443E CONNECTION MANUAL (FUNCTION) B–62443E–1 OPERATOR’S MANUAL FOR LATHE B–62444E OPERATOR’S MANUAL FOR MACHINING B–62454E MAINTENANCE MANUAL B–62445E * PARAMETER MANUAL B–62450E PROGRAMMING MANUAL (Macro Compiler / Macro Execu- B–61803E–1 ter) FAPT MACRO COMPILER PROGRAMMING MANUAL B–66102E FANUC Super CAP T OPERATOR’S MANUAL B–62444E–1 FANUC Super CAP M OPERATOR’S MANUAL B–62154E FANUC Super CAP M PROGRAMMING MANUAL B–62153E B–62445E/03 PREFACE Table 1 Manuals Related Manual name Specification number CONVERSATIONAL AUTOMATIC PROGRAMMING FUNC- B–61804E–1 TION I FOR LATHE (Series 18–TB) OPERATOR’S MANUAL CONVERSATIONAL AUTOMATIC PROGRAMMING FUNC- B–61804E–2 TION II FOR LATHE (Series 15–MODEL B, Series–16 CAP II) OPERATOR’S MANUAL For specifications and maintenance of FANUC CONTROL MOTOR α series, refer to the following manuals : Document Document name Major contents Major usage number D Specification D FANUC AC SERVO MOTOR α series Characteristics B–65142E DESCRIPTIONS D External dimensions D Connections D Selection of motor D D Specification Connection of motor D FANUC AC SPINDLE MOTOR α series Characteristics B–65152E DESCRIPTIONS D External dimensions D Connections D Specifications and functions D Selection of D FANUC CONTROL MOTOR AMPLIFIER Installation amplifier B–65162E α series DESCRIPTIONS D External dimensions and D Connection of maintenance area amplifier D Connections D Start up the system D Start up procedure (Hardware) FANUC CONTROL MOTOR α series B–65165E D Troubleshooting D Troubleshooting MAINTENANCE MANUAL D Maintenance of motor D Maintenance of motor D Initial setting FANUC AC SERVO MOTOR α series B–65150E D Setting parameters PARAMETER MANUAL D Start up the system D Description of parameters (Software) D D Initial setting Turning the system FANUC AC SPINDLE MOTOR α series (Parameters) B–65160E D Setting parameters PARAMETER MANUAL D Description of parameters B–62445E/03 Table of Contents 1. DISPLAY AND OPERATION OF CRT/MDI. 1 1.1 FUNCTION KEYS AND SOFT KEYS. 2 1.1.1 Soft Keys . 2 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON. 22 1.2.1 Slot Status Display . 22 1.2.2 Setting Module Screen . 23 1.2.3 Configuration Display of Software. 23 1.3 SYSTEM CONFIGURATION SCREEN. 24 1.3.1 Display Method . 24 1.3.2 Configuration of PCBs . 24 1.3.3 Software Configuration Screen. 26 1.3.4 Module Configuration Screen. 26 1.4 ALARM HISTORY SCREEN. 27 1.4.1 General . 27 1.4.2 Screen Display . 27 1.4.3 Clearing Alarm History . 27 1.4.4 Alarm Display . 27 1.5 EXTERNAL OPERATOR MESSAGES RECORD. 28 1.5.1 Screen Display . 28 1.5.2 Deletion of External Operator Messages Record. 28 1.5.3 Parameter . 29 1.5.4 Notes . 29 1.6 OPERATION HISTORY. 30 1.6.1 Parameter Setting . 30 1.6.2 Screen Display . 31 1.6.3 Setting the Input Signal or Output Signal to be Recorded in the Operation History. 35 1.6.4 Inputting and Outputting the Operation History Data. 44 1.6.5 Notes . 50 1.7 HELP FUNCTION . 51 1.7.1 General . 51 1.7.2 Display Method . 51 1.8 DISPLAYING DIAGNOSTIC PAGE. 54 1.8.1 Displaying Diagnostic Page. 54 1.8.2 Contents Displayed . 54 1.9 NC STATE DISPLAY. 68 1.10 WAVE FORM DIAGNOSTIC FUNCTION. 69 1.10.1 Setting Parameters . 69 1.10.2 Waveform Diagnostic Parameter Screen. 70 1.10.3 Graphic of Wave Diagnosis Data. 73 1.10.4 Data Sampling for Storage Type Waveform Diagnosis. 75 1.10.5 Outputting Waveform Diagnosis Data (Storage Type). 77 1.11 OPERATING MONITOR. 80 1.11.1 Display Method . 80 1.12 LIST OF OPERATIONS. 82 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED. ..