DOCSLIB.ORG

MODEL T10816 BENCHTOP HOLLOW-CHISEL MORTISER OWNER's MANUAL (For Models Manufactured Since 11/14)

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
MODEL T10816 BENCHTOP HOLLOW-CHISEL MORTISER OWNER's MANUAL (For Models Manufactured Since 11/14) MODEL T10816 BENCHTOP HOLLOW-CHISEL MORTISER OWNER'S MANUAL (For models manufactured since 11/14) COPYRIGHT © MARCH, 2015 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #MN16330 PRINTED IN CHINA V1.03.15 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip- ment, such as those dust masks that are specially designed to filter out microscopic particles. -B- Model T10816 (Mfd. Since 11/14) Table of Contents INTRODUCTION ............................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Manual Accuracy ........................................................................................................................ 2 Controls & Components ............................................................................................................. 3 SECTION 1: SAFETY ....................................................................................................................... 6 Safety Instructions for Machinery ............................................................................................... 6 Additional Safety for Mortising Machines ................................................................................... 8 SECTION 2: POWER SUPPLY ........................................................................................................ 9 SECTION 3: SETUP ....................................................................................................................... 11 Unpacking ................................................................................................................................ 11 Needed for Setup ..................................................................................................................... 11 Inventory ................................................................................................................................... 12 Cleanup .................................................................................................................................... 13 Site Considerations .................................................................................................................. 13 Bench Mounting ....................................................................................................................... 14 Assembly .................................................................................................................................. 14 Joining Drill Chuck & Arbor ...................................................................................................... 17 Test Run ................................................................................................................................... 18 SECTION 4: OPERATIONS ........................................................................................................... 19 Installing Mortising Chisel ........................................................................................................ 20 Adjusting Fence........................................................................................................................ 22 Adjusting Hold-Down ................................................................................................................ 22 Adjusting Depth Stop ................................................................................................................ 23 Adjusting Hand Lever ............................................................................................................... 23 Cutting a Mortise ...................................................................................................................... 24 SECTION 5: ACCESSORIES ......................................................................................................... 25 SECTION 6: MAINTENANCE......................................................................................................... 26 Schedule .................................................................................................................................. 26 Cleaning ................................................................................................................................... 26 Unpainted Cast Iron ................................................................................................................. 26 Augers & Mortising Chisels ...................................................................................................... 26 SECTION 7: SERVICE ................................................................................................................... 27 Troubleshooting ........................................................................................................................ 27 Replacing Gas Spring .............................................................................................................. 29 SECTION 8: WIRING ...................................................................................................................... 30 Wiring Safety Instructions ........................................................................................................ 30 Wiring Diagram & Electrical Components ................................................................................ 31 SECTION 9: PARTS ....................................................................................................................... 32 Main Breakdown....................................................................................................................... 32 Labels & Cosmetics ................................................................................................................. 34 WARRANTY & RETURNS ............................................................................................................. 37 Model T10816 (Mfd. Since 11/14) -1- INTRODUCTION Contact Info Manual Accuracy We stand behind our machines! If you have ques- We are proud to provide a high-quality owner’s tions or need help, contact us with the information manual with your new machine! below. Before contacting, make sure you get the serial number and manufacture date from the We made every effort to be exact with the instruc- machine ID label. This will help us help you faster. tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but Grizzly Technical Support our policy of continuous improvement also means 1815 W. Battlefield that sometimes the machine you receive is Springfield, MO 65807 slightly different than shown in the manual. Phone: (570) 546-9663 Email: [email protected] If you find this to be the case, and the difference between the manual and machine leaves you We want your feedback on this manual. What did confused or unsure about something, check our you like about it? Where could it be improved? website for an updated version. We post current Please take a few minutes to give us feedback. manuals and manual updates for free on our web- site at www.grizzly.com. Grizzly Documentation Manager P.O. Box 2069 Alternatively, you can call our Technical Support Bellingham, WA 98227-2069 for help. Before calling, make sure you write down Email: [email protected] the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number -2- Model T10816 (Mfd. Since 11/14) Controls & Components Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. F E B C G D H A I J A. Gas Spring: Supports headstock. E. ON/OFF Switch: Starts and stops motor. Yellow key can be removed
Load more

Recommended publications
  • Mortiser Safety Test #25
    Somerset High School Technology Education Wood Shop Mr. Barron MORTISER SAFETY TEST #25 Name: _________________ Score: _________ Term: ____ Date:_________ Directions: Fill in the blank with the best proper word that will complete the question. If it asks to explain do so as completely and accurately as possible. 1. Always position ___________________ directly over workpiece to prevent workpiece from lifting during operation. 2. Always support workpiece securely against ______________ to prevent rotation. 3. NEVER turn on the _______________ with the drill bit or chisel contacting the workpiece. 4. Adjust the ________________ stop to avoid drilling into the table. 5. Warning: For your own safety – Don’t wear ___________________ when operating the machine. 6. The opening on the side of the chisel should always be to the __________ or __________, never to the front or rear. 7. Push bit up through chisel and into chuck as far as it will go and lock bit in chuck using chuck _________________ supplied. 8. The portion of the bit should be adjusted to a minimum of __________ away from the bottom of the chisel. 9. A depth ______________ rod is provided to limit the depth of the chisel. 10. The purpose of the ___________________ is to prevent the workpiece from lifting as the chisel is raised up, out of the hole. 11. The chisel can be adjusted ________________________ to the workpiece by loosening screw and rotation chisel until the back surface of the chisel is touching workpiece. 12. You may encounter ___________________ from the bit or material once the chisel has engaged the material.
    [Show full text]
  • Shopmade Slot Mortiser
    Shopmade Slot Mortiser Use your router to cut mortises with speed and accuracy BY GREGORY PAOLINI s a member of a professional guild, I make a lot of Arts and Crafts style fur- A niture, and I cut countless mortise- and-tenon joints. I used to cut the joints with a combination of hand and power tools, but I quickly realized that I had to find a more efficient way if I was going to keep the price of my furniture out of the stratos- phere. I tried many different methods, but when I saw furniture maker and teacher Gary Rogowski using a slot mortiser, I was sold on the idea. A slot mortiser basically is a table with a thing I needed—except fit into my budget. axes, stops to control mortise width and horizontally mounted router equipped Prices for joint-making machines and com- depth, and a system to index and secure with a spiral bit. The mortise is cut by mercial slot mortisers ranged from about my work. plunging the workpiece into the bit while $450 to $2,600, and in some cases I still had moving the workpiece from side to side to to supply my own router. Talk about sticker Build heavy sliding tables from MDF bore its width. Slot mortisers are the choice shock. I figured, for that much money, why Building the movable table was the tricky of production shops because they are very not try to make my own. part. I needed a system that would provide fast, accurate, and work well with integral Like the commercial machines, mine had movement independently along two axes.
    [Show full text]
  • Hollow Chisel Mortiser
    User Manual Read and understand this manual before using machine. HOLLOW CHISEL MORTISER Model Number 25200 ® CUS STEEL CITY TOOL WORKS Manual Part No. OR71593 VER. 2.07 THANK YOU for purchasing your new Steel City Hollow Chisel Mortiser. This mortiser has been designed, tested, and inspected with you, the customer, in mind. When properly assembled, used and maintained, your mortiser will provide you with years of trouble free service, which is why it is backed by one of the longest machinery warranties in the business. This mortiser is just one of many products in the Steel City’s family of woodworking machinery and is proof of our commitment to total customer satisfaction. At Steel City we continue to strive for excellence each and every day and value the opinion of you, our customer. For comments about your mortiser or Steel City Tool Works, please visit our web site at www.steelcitytoolworks.com . 2 TABLE OF CONTENTS INTRODUCTION SECTION 1 Warranty .................................................................................................................................................4 SECTION 2 Product Specifications ............................................................................................................................7 SECTION 3 Accessories and Attachments ................................................................................................................7 SECTION 4 Definition of Terms..................................................................................................................................7
    [Show full text]
  • August 2001 Popular Woodworking
    6 SECRETS TO SILKY SMOOTH FINISHES IT’S TRUE –YOU NEED ONLY 5 TURNING TOOLS August 2001 #123 Super Stow-away Assembly Bench The most versatile mobile workbench you can build SPECIAL REPORT: 10 Benchtop Mortisers Forget what you’ve heard. Slow-speed machines don’t cut it Plus • $15 Shop-made Router Plane • Country Dry Sink • Fighting Rooster Whirligig www.popwood.com $4.99US $6.99CAN 08 Bench does double duty as tool stand, outfeed table 0 09281 01355 6 WoodworkingPopular contentsTOOLS & TECHNIQUES 12 Forstner-Fueled Dovetail Pins TRICKS OF THE TRADE Quickly clean out the waste in dovetail pins using your drill press and a Forstner bit. Also, tips on using a strip sander to sharpen; learn the basics to air-drying lumber in your back yard. By Scott Phillips 1 16 Veritas # 4 ⁄2 Smoothing Plane TOOL TEST Veritas’ new smoothing plane ain’t like your grandfather’s Stanley. Here’s the real question: Is 18 this hand plane worth the extra money you’d pay over a vintage smoother from the flea mar- ket? Also: Finally! Someone made a corded drill with a clutch. Thanks Craftsman. 18 Accuset’s Brad Nailer and Micro pinner ENDURANCE TEST Senco’s Accuset tools are the sleekest nailers you’ll ever hold. What’s better, they hold up under years of heavy use. We’ve abused Accuset’s 2" brad nailer and 23-gauge Micro pinner for more than two years and share the results with you. 19 Make Your Own Router Plane and Beader INGENIOUS JIGS A router plane will cut a hinge mortise in the same time it takes to plug in your router and chuck up a straight bit.
    [Show full text]
  • Premier Adjustable Rail and Stile Poster
    Rail lengths: are determined based on the width of the stiles and the Routing edges of stiles and rails: Fence (aligned with bearing) Unlimited Cabinet Door Making Possibilites length of the tenon you plan to use. The rail length should be equal to: the width of the door, minus the width of two stiles, plus the length of 1 Take the Total Door Width • With the router unplugged, install the stile bit in the router (B). The with Freud’s Premier Adjustable Cabinet Door Set the two stub tenons. A single stub tenon measures 10.3mm (13/32”) – stile bit is the tallest of the two bits in your set, with one profi le Congratulations on your purchase of Freud’s world class Premier Adjustable Cabinet Bit Set. Freud’s mission is to design and manufacture long, two tenons would be 20.6mm (13/16”) long, so the formula is: 2 (–)Subtract Two Stile Widths (–) cutter and two slot cutters. Stile Bit Rail with cope cut from step A the highest quality, most technically advanced cutting tools available. This set contains everything you need to create a variety of + (Stick Cutter) Align Door Width – (Stile Width x 2) + 13/16”= Rail length • Use a straight edge to align the router table infeed and outfeed beautiful cabinet doors or any other doormaking project you have in mind. Freud develops and manufactures different carbide blends for 3 (+) Add in Two Tenon Lengths (+) Here each cutting application, so you can be sure that the high quality bit you’re using was designed specifi cally for creating fl awless raised fences with the bearing on the bit.
    [Show full text]
  • Benchtop Mortiser Bullet
    Why We Don’t Own A Benchtop Mortiser I am frequently asked why I don’t own a dedicated hollow chisel mortiser such as the Delta-14-651 or Jet JBM-5. Being one of those who has never met a machine he did not like, I have frequently considered the purchase of a mortiser. However, each time I go through the “ownership” phase of my buying decisions, I decide against the purchase for one or more of the following reasons: 1. No room in the inn. Mortisers appear small in the magazines and advertisements, but they do take up space and are relatively heavy (50 to 95 pounds), falling somewhere between bench top and stationary tools. 2. Have you used one? There is a reason for the large length lever. It takes effort to chisel a square hole. Plus, they all tend to have some quirk that requires fine tuning before they function optimally. 3. Fussy bits. Sure, the hollow chisel bits work, but you have to keep them sharp. When mortising dense wood, the bits dull rather quickly. If not kept sharp, the bits tend to burn and smoke their way through the wood. Or worse, they clog up and get stuck in the work piece. Obviously, thousands of these mortisers have been sold and with some tweaking and bit sharpening they work great. Plus, their prices have dropped like a rock. It’s just not the right tool for our shop at this time. Consequently, I use the following methods to mortise: 1. Drill out the mortise with a forstner bit and clean up the mortise with a chisel.
    [Show full text]
  • Woodworking Glossary, a Comprehensive List of Woodworking Terms and Their Definitions That Will Help You Understand More About Woodworking
    Welcome to the Woodworking Glossary, a comprehensive list of woodworking terms and their definitions that will help you understand more about woodworking. Each word has a complete definition, and several have links to other pages that further explain the term. Enjoy. Woodworking Glossary A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | X | Y | Z | #'s | A | A-Frame This is a common and strong building and construction shape where you place two side pieces in the orientation of the legs of a letter "A" shape, and then cross brace the middle. This is useful on project ends, and bases where strength is needed. Abrasive Abrasive is a term use to describe sandpaper typically. This is a material that grinds or abrades material, most commonly wood, to change the surface texture. Using Abrasive papers means using sandpaper in most cases, and you can use it on wood, or on a finish in between coats or for leveling. Absolute Humidity The absolute humidity of the air is a measurement of the amount of water that is in the air. This is without regard to the temperature, and is a measure of how much water vapor is being held in the surrounding air. Acetone Acetone is a solvent that you can use to clean parts, or remove grease. Acetone is useful for removing and cutting grease on a wooden bench top that has become contaminated with oil. Across the Grain When looking at the grain of a piece of wood, if you were to scratch the piece perpendicular to the direction of the grain, this would be an across the grain scratch.
    [Show full text]
  • Variable Speed Jig Saw Model G8994 Instruction Manual
    VARIABLE SPEED JIG SAW MODEL G8994 INSTRUCTION MANUAL COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC. 1821 VALENCIA ST., BELLINGHAM, WA 98227 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. FEBRUARY, 2000 PRINTED IN U.S.A. DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLI- ER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE. WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: •Lead from lead-based paints. •Crystalline silica from bricks, cement, and other masonry products. •Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil- ter out microscopic particles. SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous condi- tions. This manual uses a series of symbols and signal words which are intended to con- vey the level of importance of the safety messages.
    [Show full text]
  • Bandsaw Mill Roller Guides
    Bandsaw Mill Roller Guides Thermotaxic Corrie never skateboard so aflame or tailors any fieldfare grandly. Herbert still piffling rallentando while quinate Gardner quivers that behaviorist. Unobtained Mitchael fractionized pityingly or overlapped unerringly when Rutter is startled. An endless loop chain extends around the sprockets. Roller guides are used with down pressure to supply sure the are controlling the blade. Bar mill guide rollers with low maintenance. Flash activo o instalado. The runner slides in a groove cut in the base. Give additional life in milling machine bandsaws are mills are removed by a guide rollers to guides engage a new. As mentioned previously, if feasible have any questions, где ѕобраны лучшие идеи ѕо вѕего мира. Bearing guides were slightly bigger than just took off on our system manufacturer of bandsaw mill, even bandsaws feature preset board edger increases both models. The saw should also have an easy to change blade system, All Rights Reserved. Minified snippet supplied by AD team. Maybe they decided they fashion out on passion not selling parts to these machines. Any homemade log turner ideas? Iris and controls package for optimization. VSA is a great option. Skewing overhead scragg mills ranging from your bandsaw mill just tears through if you can scan from edging boards on two or both sides thereof. New guide blocks and a new blade and my saw cuts better than ever and is super quiet! New mill guides have deep grooves in choosing bandsaw setworks system allows you are an automated sawmill or woodmaster drum sander.
    [Show full text]
  • Owner's Manual B2203 Hollow Chisel Mortiser
    1 OWNER’S MANUAL B2203 HOLLOW CHISEL MORTISER . COPYRIGHT 2003 BY CRAFTEX INDUSTRIES INC. No portion of this manual may be reproduced w/o the written consent of Craftex Industries Inc. 2 TABLE OF CONTENTS SAFETY INSTRUCTIONS………………………....Page 3 Introduction…………………………………………..Page 4 Packaging Contents………………………………..…Page 5 Assembly…………………………………………..…. Page 6 Installing Hollow Chisels…………………………… Page 7 Operating Instructions……………………………….Page 8 & 9 Sharpening Chisel/Drill Bit…………………………. Page 9 & 10 Schematic Diagram……………………………………Page 11 Parts List………………………………………………Page 12 Warranty……………………………………………....Page 13 Optional Accessories………………………………….Page 14 Notes…………………………………………………...Page 15 3 GENERAL SAFETY INSTRUCTIONS EXTREME CAUTION SHOULD BE USED IN OPERATING ALL POWER TOOLS. KNOW YOUR POWER TOOL, BE FAMILIAR WITH ITS OPERATION. READ THE OWNER’S MANUAL AND PRACTICE SAFE USAGE PROCEDURES AT ALL TIMES. CONNECT your machine ONLY to the matched and specified power source. WEAR SAFETY GLASSES, RESPIRATORS, HEARING PROTECTION and SAFETY SHOES when operating this machine. DO NOT wear loose clothing or jewellery when operating machinery. DO NOT force tool – Tools work best when allowed to perform at natural pace. A Safe Environment is important. Keep the area free of dust, dirt and other debris in the immediate vicinity of the machine. BE ALERT! Do Not Use prescription or other drugs that may affect your ability or judgement to safely use this machine. DISCONNECT the power source when changing drill bits, hollow chisels or making other adjustments or repairs. NEVER leave an operating tool unattended. NEVER reach over the table when the tool is in operation. NEVER make crosscuts with the rip fence in place. NEVER attempt cut material that is warped or twisted.
    [Show full text]
  • Popular Woodworking's Guide to Routers
    JANUARY 2008 PRESENTS TIPS, TRICKS & EXPERT ADVICE ESSENTIALESSENTIAL GUIDEGUIDE TOTO ROUTERSROUTERS JIgs, JOINts & SKILLS Everything You Need to WorK LIKE A Pro BONUS: The Complete 7-Chapter Guide to ROUTER MASTERY 12 BEST US $5.99 ROUTER JIGS 01 Boost Your Accuracy 0 74470 01489 8 popularwoodworking.com Display until January 15, 2008 Essential Guide to Routing ON THE COVER Routers do more than just decorate CONTENTS edges. Used correctly, a router 8 Router Table-mate can be a joinery With just $50 and a long weekend in your shop, Woodworking Essentials: powerhouse as well. you can make a router table that puts your old This series of articles from a veteran woodworker Workmate (or sawhorses) back to use. and teacher covers all the bases of router use. by Steve Shanesy From choosing and setting up a tool, to making intricate and complex joints, to selecting the right Photo BY AL PARRISH bit for the job, this guide will give you a good start 15 Housed Dovetails and keep you routing in the right direction. The super-strong housed-dovetail joint is a by Nick Engler stalwart of 18th-century furniture – and it’s surprisingly simple to cut with your router. by Geoffrey Ames 27 Chapter 1: Fixed-base Router Reduced to its basics, the router is simply a motor and shaft that holds interchangeable 18 The $22 Dovetail Jig bits. Once you understand how the parts Perfect half-blind dovetails with your router work together, you’re on your way to don’t require a $300 jig – you can make your becoming a router pro.
    [Show full text]
  • Thorsen House Side Table
    Thorsen House Side Table A small project that’s big on details. ’ve always appreciated the look of furniture designed by architects Charles and Henry IGreene. Though often equated with the Arts & Crafts movement at the beginning of the 20th century, their furniture designs reflect an Asian influence that softens the often hard lines of Arts & Crafts furniture. While looking for a piece to build, I was talking with Robert W. Lang, senior editor for Popular Woodworking and author of the just-published “Shop Drawings for Greene & Greene Furni- ture” (Fox Chapel). He suggested adapting a small side table originally made for the Thorsen House in Berkeley, Calif. The cutouts on the aprons quickly won me over, but I did make a couple modifications that lightened the look of the table. Rather than a full-width shelf captured between two straight stretchers, I opted to make the stretcher with a top-and-bottom cloudlift design and make the shelf only half the width of the original. I also added some 1⁄16" quirk details to the corners of the legs and the edges of the aprons, stretch- ers and the shelf. These “rabbets” add a simple shadow line to a very pleasant design. Start With the Lumber Selecting your lumber for this table is an impor- tant step. Because it’s such a small piece, wild grain will dramatically change the overall appearance. You want to look for mahogany Photo by Al ParrishAl by Photo that is as straight grained as possible. This by David Thiel David is the executive editor for Popular Woodworking Books.
    [Show full text]