DOCSLIB.ORG

Small Engine Carburetor Tips

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Small Engine Carburetor Tips Small Engine Carburetor Tips A Guide to Small Engine Carburetor Service and Troubleshooting 60 1 2 59 Carburetor Adjustments Small Engine Carburetor Tips Comments About the techniques: The techniques described in this booklet have been tried and tested over the years by small engine repair technicians and back-yard-mechanics alike. There are several companies that manufacture carburetors for gasoline powered small engines, I acknowledge that they may not be the ONLY techniques and there are many different models and styles available for small engine carburetor troubleshooting and repair, and they may not be the best possible techniques, of carburetors in use. In some cases the differ- but they were chosen for this booklet because they have ences may be subtle, while in other cases the been proven to work in the vast majority of cases and they differences are drastic. Therefore, this booklet are the easiest to understand and to perform. will approach the subject of small engine carbu- retor problems from a generic view. The outcome: As stated at the beginning of this booklet, there are so many different types of carburetors in use to- This booklet will help you determine whether or day that it would have taken volumes to address the is- not your small engine problem is in fact related sues, benefits, and shortcomings of each specific one. to the carburetor, and provide instructions to I believe have done my best to provide you with a generic remedy the most common carburetor problems. working knowledge of small engine carburetors, and to of- fer informed suggestions as to the nature of certain opera- The bowl and float style carburetor is the most tions, problems, and remedial measures. common, and problematic, carburetor used on small engines. You will, therefore, find this style I sincerely hope that the final outcome of this booklet is used in many of the illustrations throughout this one that has met your small engine needs. booklet. While you may have a different style carburetor on your machine, the remedies de- For additional assistance, or to offer your comments and suggestions, please feel free to email me at: scribed here-in will work with most any type of carburetor. [email protected] 58 3 Final Comments 4 57 Carburetor Adjustments Idle Speed Adjustment Turn the Idle Speed Adjustment screw until it “just” con- tacts the mechanical throttle linkage arm. This will pre- vent the engine from dropping below “stall” speed when you move the throttle to slow. Carburetor You must now readjust the main valve Basics 56 5 Carburetor Adjustments High Idle Adjustment Allow the machine to run until it reaches normal operating temperature, then set the mechanical speed control (throttle) on the machine’s handle to the fastest possible speed. Begin turning the high Idle Valve screw inward (clockwise) until you hear the engine change speed. If the engine begins to run slower, turn the screw in the other direction. The machine should begin to run faster. Continue increasing the engine’s speed (by turning the screw) until the engine either begins to sputter or begins to slow down again. Once this happens, return the screw to the position where the engine was running at it’s fast- est speed. This adjustment is complete. Low Idle Adjustment Move the mechanical throttle to the engines slowest speed and perform the same procedure on the low idle valve that you just used on the high idle valve, until you reach the slowest speed at which the engine continues to run smoothly without stalling. NOTE: It may be necessary to back-off the mechanical idle speed adjustment screw first. 6 55 Carburetor Adjustments Carburetor Basics Rule-of-Thumb Before we get started it is important for you to understand some simple and basic concepts about carburetors If engine will not start A general rule of thumb for all adjustable valves is to gently turn the valve inward (clockwise) until it seats, Regardless of the type, style, or manufacturer, (DO NOT OVER-TIGHTEN) and then back the valve out every carburetor, performs the same function: (counter-clockwise) one full turn. 1) to mix fuel (gasoline) and oxygen (air) in the exact In many (if not most) cases, where the valve is not dam- proportions needed to sustain combustion aged and the ports are not obstructed, this will provide 2) To send that mixture to the combustion chamber sufficient fuel to allow the small engine to start and run. where it is converted into energy to perform work. If this fails, you may have to experiment with your par- ticular machine by changing the number of turns any where from a low of one–half turn, to a high of two In order to accomplish the above, a carburetor re- complete turns (it is not an exact science). quires two things: Fine tuning of these valves will be required once the ma- 1) an adequate supply of fresh, clean fuel chine can remain running on it’s own. 2) an adequate supply of clean air Removing, restricting, or contaminating either of these two, will impede, or prevent, your carburetor from per- Main Valve Adjustment forming it’s function. Once the engine can remain running on it’s own, adjust the main valve by turning it in either, or both, directions until the engine runs smoothly at all speeds. It’s a fairly simple formula but one which can not be changed: This will have to be repeated after high and low idle adjust- ments are made. Air + Fuel = Combustible mixture 54 7 Carburetor Basics Carburetor Adjustments All small engines require these basic elements High Idle Adjustment in order to operate: The High Idle Adjustment (usually indicated by the letter “H” stamped on the carb) is a valve that controls fuel FUEL - AIR - COMPRESSION - SPARK flow when the engine is running at it’s fastest speed. Turning the screw clockwise will case the machine to run slower. Counter-clockwise will make it run faster. Remove any one of these and the This must be adjusted BEFORE the engine won’t run low idle is adjusted and only when the machine’s throttle (speed con- trol) is set at the fastest setting. ♦ FUEL - Fresh, clean, gasoline of an octane rating recommended by the manufacturer. ♦ AIR - Mixes with fuel to make it These basic elements are combustible. our main concern ♦ COMPRESSION - Fuel and air Main Valve mixture are compressed inside the engine. The main valve controls the flow of fuel from the bowl to the throat of the carburetor. Turning the screw clockwise ♦ SPARK - Produced by the “spark restricts the flow of fuel. Counter-clockwise increases the plug”. It ignites the compressed flow of fuel. fuel and air mixture and forces the piston to turn the engine. 8 53 Carburetor Adjustments Carburetor Basics Idle Speed Adjustment How It Works As the name implies, the Idle Speed Adjustment controls the speed (in RPMs) at which the engine idles. It is a mechanical adjustment and not a fuel valve. 1. FUEL 4. SPARK Fuel flows from the The spark plug ignites fuel tank to the the mixture and carburetor pushes the piston Tightening (turning clockwise) the screw will push the mechanical arm outward and make the machine idle faster, while turning it counter-clockwise (loosening) will cause the machine to idle slower. This adjustment simply determines how far the throttle linkage can move toward the slow position. This must be adjusted AFTER the high and low idle valves (if present) are adjusted. Low Idle Adjustment The Low Idle Adjustment (usually indicated by the letter “L” stamped on the carb) is a valve that controls fuel flow when the engine is at idle. Turning the screw clockwise will 2. AIR 3. COMPRESSION Air enters the Fuel and air mixture is cause the machine to run slower. Counter-clockwise will carburetor and mixes compressed by the make it run faster. with the fuel piston This is adjusted only when the ma- chine’s throttle (speed control) is set at the slowest setting. 52 9 Carburetor Basics Carburetor Adjustments The carburetor is the heart of the small engine. The (1) drawing below represents the most common design: a basic "bowl and float” type carburetor with adjustable valves. The carburetor on your machine may be TWO ADJUSTMENTS somewhat different and may not include a bowl, but many of the other parts will be basically the same and in approximately the same location. (2) Choke Linkage Throttle Linkage THREE ADJUSTMENTS Idle Speed Screw (3) Choke Plate Idle Mixture Valve FOUR ADJUSTMENTS Fuel Bowl (4) Main Valve (5) 10 51 Carburetor Adjustments There is no gauge with which a small engine carburetor can be properly adjusted, nor is there a chart, table, or diagram I can provide that will assist you in properly adjusting it. The art of adjusting a small engine carburetor comes from training and experience. A small engine technician adjusts more by feel and sound than by manufacturer’s specs and this is something that comes only from experience. That being said, I will provide you with some very basic, Carburetor “rule of thumb” techniques. I do not guarantee that they will make your machine run smoothly (or even correctly). Some small engine carburetors have no adjustable features Maintenance at all. Of those that do have adjustable features, most have two adjustments, some have a third, and others may have a fourth. These are: TWO ADJUSTMENTS Idle speed adjustment (1) Main Valve (2) THREE ADJUSTMENTS (1) and (2) plus: Mixture Valve (3) FOUR ADJUSTMENTS (1) and (2) plus: High Idle Valve (4) Low Idle (5) 50 11 Carburetor Adjustments 12 49 Carburetor Maintenance Preventive Maintenance Before we get into solving your carburetor problems, lets take a few minutes to talk about preventing them.
Load more

Recommended publications
  • Small Engine Parts and Operation
    1 Small Engine Parts and Operation INTRODUCTION The small engines used in lawn mowers, garden tractors, chain saws, and other such machines are called internal combustion engines. In an internal combustion engine, fuel is burned inside the engine to produce power. The internal combustion engine produces mechanical energy directly by burning fuel. In contrast, in an external combustion engine, fuel is burned outside the engine. A steam engine and boiler is an example of an external combustion engine. The boiler burns fuel to produce steam, and the steam is used to power the engine. An external combustion engine, therefore, gets its power indirectly from a burning fuel. In this course, you’ll only be learning about small internal combustion engines. A “small engine” is generally defined as an engine that pro- duces less than 25 horsepower. In this study unit, we’ll look at the parts of a small gasoline engine and learn how these parts contribute to overall engine operation. A small engine is a lot simpler in design and function than the larger automobile engine. However, there are still a number of parts and systems that you must know about in order to understand how a small engine works. The most important things to remember are the four stages of engine operation. Memorize these four stages well, and everything else we talk about will fall right into place. Therefore, because the four stages of operation are so important, we’ll start our discussion with a quick review of them. We’ll also talk about the parts of an engine and how they fit into the four stages of operation.
    [Show full text]
  • Micro Engine Repair Manual
    for docutech printing 12/12/03 3:24 PM Page 1 Micro Engine Repair Manual TABLE OF CONTENTS GENERAL INFORMATION . Section 1 DISASSEMBLY AND REPAIR . Section 2 I SECTION CONTENTS 2 Section 2 1 Section 1 Disassembly and Repair General Information General Information In The Interest Of Safety Rewind Assembly Briggs & Stratton Numerical Identification System Inspect Starter Rope Engine Identification Remove Blower Housing – Direct Drive Engine Fuel and Oil Recommendations Replace Starter Rope Gasoline Install Blower Housing – Direct Drive Engine Lubrication Remove Blower Housing – Clutch Drive Engine Install Blower Housing – Clutch Drive Engine Maintenance Ignition Coil Check Oil Remove Coil Change Oil Install Coil Air Cleaner Adjust Air Gap Breather Check Valve Flywheel Replace Spark Plug Remove Flywheel – Direct Drive Engine Cooling System Install Flywheel – Direct Drive Engine Troubleshooting Remove Flywheel – Clutch Drive Engine Systematic Check Install Flywheel – Clutch Drive Engine Check Ignition Fuel Tank Check Carburetion Remove Fuel Tank Check Compression Install Fuel Tank Equipment Affecting Engine Operation Cylinder Head Hard Starting, Kickback or Will Not Start Remove Cylinder Head Vibration Install Cylinder Head Muffler Power Loss Replace Muffler Carburetor Remove Carburetor Install Carburetor Idle Speed Adjustment II 1 Section 1 General Information Section Contents Page IN THE INTEREST OF SAFETY . 1 BRIGGS & STRATTON NUMERICAL IDENTIFICATION SYSTEM . 4 ENGINE IDENTIFICATION . 5 FUEL AND OIL RECOMMENDATIONS (Gasoline, Lubrication). 5 MAINTENANCE . 6 Check Oil . 6 Change Oil . 7 Air Cleaner . 7 Replace Spark Plug . 7 Cooling System . 8 TROUBLESHOOTING . 8 Systematic Check . 8 Check Ignition (With Engine Starter). 8 Check Ignition (Engine Running). 9 Check Carburetion . 9 Check Compression . 9 Equipment Affecting Engine Operation.
    [Show full text]
  • Small Engine Technology
    Small Engine Technology Code: 5277 Version: 01 Copyright © 2012. All Rights Reserved. Small Engine Technology General Assessment Information Blueprint Contents General Assessment Information Sample Written Items Written Assessment Information Performance Assessment Information Specic Competencies Covered in the Test Sample Performance Job Test Type: The Small Engine Technology assessment is included in NOCTI’s Teacher assessment battery. Teacher assessments measure an individual’s technical knowledge and skills in a proctored prociency examination format. These assessments are used in a large number of states as part of the teacher licensing and/or certication process, assessing competency in all aspects of a particular industry. NOCTI Teacher tests typically oer both a written and performance component that must be administered at a NOCTI-approved Area Test Center. Teacher assessments can be delivered in an online or paper/pencil format. Revision Team: The assessment content is based on input from subject matter experts representing the following states: Idaho, Maine, Michigan, Pennsylvania, and Virginia. CIP Code 47.0606- Small Engine Career Cluster 16- 49-3053.00- Outdoor Power Mechanics and Repair Transportation, Distribution, Equipment and Other Technology/Technician and Logistics Small Engine Mechanics NOCTI Teacher Assessment Page 2 of 10 Small Engine Technology Wrien Assessment NOCTI written assessments consist of questions to measure an individual’s factual theoretical knowledge. Administration Time: 3 hours Number of Questions:
    [Show full text]
  • History of Briggs & Stratton
    CELEBRATINGOUR FIRST 100 YEARS THE HISTORY OF BRIGGS & STRATTON 1900s 1920s 1940s 1960s 1980s 2000s FUTUREOUR CELEBRATING OUR FIRST 100 YEARS A look back at Briggs & Stratton’s first 100 years in business clearly depicts a company continuously striving for in- novation and dedicated to increasing success. Beginning in 1908, the found- ers of the Company, Stephen F. Briggs and Harold M. Stratton laid a foundation for the future based on their unrelent- ing vision of innumerable possibilities. These potential roads to success took the Company down the path of engine- powered bicycles, electric refrigerators, coin-operated paper towel dispensing machines, fuses, auto igniters, locks, A Briggs & Stratton® Model F The original logo from 1913 (top) engine. The Model F was the first and the Company’s current logo keys, and more. Overhead Valve engine. featuring The Power Within™ brand message This penchant for diverse value-creating opportunities is evident within Briggs & Stratton today, as the Company has reinvented itself with its introduction into the end products business. Now, in- stead of solely manufacturing air-cooled gasoline engines for the outdoor power equipment industry, Briggs & Stratton produces generators, pressure wash- ers, pumps, walk-behind and riding lawn mowers, trimmers, hedgers, and more. Globally, the Company’s engines can be found on diverse applications such as milking machines in Mexico, sugar cane crushers in Puerto Rico, and fishing Briggs & Stratton’s DOV™ (Direct Overhead Valve) engine, A Ferris® commercial zero turn boats in Vietnam to name a few. which runs more smoothly, mower and Snapper® dual stage sounds better, and provides snow thrower superior cutting performance LOOKING BACK: OUR FIRST 100 YEARS CELEBRATING OUR FIRST 100 YEARS Leading the way for the next 100 years is Briggs & Stratton’s vision of The Power Within™, which will guide the Company to its next centennial anniversary.
    [Show full text]
  • Tecumseh T E C H N I C I a N ' S H a N D B O O K
    TECUMSEH T E C H N I C I A N ' S H A N D B O O K This manual covers the following basic type or model numbers dependent on age of product: AH520, AH600, AV520, AV600, HSK600, TVS600. This manual covered many engines under an Old form of Identification which will need to be reviewed as well. TYPE / SPECIFICATION NUMBER 638-670 1398-1642 and Craftsman 200 Series Models. 2-CYCLE ENGINES Contents Page Page GENERAL INFORMATION ...................................... 1 PRIMER BULB (DIAPHRAGM ENGINE IDENTIFICATION................................... 1 CARBURETOR) ................................................ 11 INTERPRETATION OF MODEL NUMBER .......... 1 CARBURETOR CHECK VALVE ......................... 11 ENGINE CARE ......................................................... 2 CARBURETOR SERVICE PROCEDURE ......... 12 SHORT BLOCKS .................................................. 2 EMISSIONIZED DIAPHRAGM CARBURETION13 STORAGE: ............................................................ 2 OUTBOARD CARBURETORS .............................. 13 TUNE-UP PROCEDURE ...................................... 3 OUTBOARD CONTROL PANEL ........................ 14 EXHAUST PORT CLEANING .............................. 3 CARBURETOR ADJUSTMENTS .......................... 15 2-CYCLE THEORY OF OPERATION ...................... 4 IDLE SPEED ADJUSTMENT ............................. 15 OPERATION OF PISTON PORT STYLE ............ 4 FLOAT TYPE-FIXED MAIN, IDLE ADJUST ...... 15 OPERATION OF REED PORTED STYLE DIAPHRAGM - SINGLE AND DUAL WITH LOOP SCAVENGING.............................
    [Show full text]
  • Discovering Small Engines
    4-H Machine Series: Discovering Small Engines Introduction Whether you live in a town or on a farm you will likely use a machine that has a small gasoline engine. From weed whackers and lawn mowers to snow blowers, pumps, chainsaws, generators and grain augers, small engines are an important part of making Table of Contents life more efficient for us. All Introduction 1 these machines need care and regular maintenance to ensure they run healthy for Project Summary 2 a long time. Learning how to operate and maintain Skill Builder 1: 3 small engines is a valuable and useful skill, whether Introduction to Small it is just to save you money on servicing your Engines & Engine machines, or in preparation for a career as a Safety mechanic. Skill Builder 2: Two 7 This project provides the background and & Four Stroke basics of how small engines work as well as Engines how to maintain them properly. The Skill Builder 3: Oil 12 information in this project will give you not Maintenance only practical knowledge on the operation and maintenance of small engines but valuable hands Skill Builder 4: Spark 15 on experience too. Overall, it is an excellent Plug & Air Filter introduction to small engines and a stepping stone Maintenance towards learning about larger, more complex engines Skill Builder 5: Engine 22 (such as the ones found in cars and trucks). Disassembly Skill Builder 6: 24 Engine Education Maintaining a Small Engine This Engine Education box will appear throughout the manual. Check out Showcase Challenge 27 the great website link ideas.
    [Show full text]
  • 4-Cycle Overhead Valve Engines Contents
    TECUMSEH T E C H N I C I A N ' S H A N D B O O K This manual covers engine models: OHH50 - 65, OHHSK50 - 130, OHV11 - OHV17, OVM120, OVRM40-675, OVRM120, OVXL/C120, OVXL120, OVXL125. Other illustrated Tecumseh 2-Cycle Engine, 4-Cycle Engine and Transmission manuals; booklets; and wall charts are available through Tecumseh. For complete listing write or call CONTAINS SEARS CRAFTSMAN CROSS REFERENCE 4-CYCLE OVERHEAD VALVE ENGINES CONTENTS Page Page CHAPTER 1 GENERAL INFORMATION ....................... 1 INLET NEEDLE AND SEAT ............................................ 20 ENGINE IDENTIFICATION ............................................. 1 FLOAT INSTALLATION ................................................... 20 INTERPRETATION OF MODEL NUMBER ..................... 1 FUEL BOWL AND BOWL NUT ....................................... 21 SHORT BLOCKS ............................................................. 2 IMPULSE FUEL PUMP ................................................... 21 FUELS ............................................................................. 2 PRIMER BULB ................................................................ 21 ENGINE OIL .................................................................... 2 FINAL CHECKS ............................................................... 21 CAPACITIES.................................................................... 2 OIL CHANGE INTERVALS .............................................. 3 CHAPTER 4 GOVERNORS AND LINKAGE ................. 22 OIL CHECK .....................................................................
    [Show full text]
  • Small Engines 2
    SMALL ENGINES 2 Teacher's Guide Small Engines 2 Teacher's Guide This guide is designed to accompany the television series Small Engines 2. This series was produced by TVOntario in association with the Northern Nishnawbe Education Council through its Wahsa Distance Education Centre, the Northern District School Area Board, the Wawatey Native Communications Society, and the Independent Learning Centre of the Ontario Ministry of Education. For ordering information about this guide or videotapes of the series, or for addi- tional information, please contact the following: Ontario United States Phone: 800-331-9566 TVOntario Sales and Licensing TVOntario Fax: 919-380-0961 Box 200, Station Q U.S. Sales Office E-mail: [email protected] Toronto, Ontario 901 Kildaire Farm Road M4T 2T1 Building A (416) 484-2613 Cary, North Carolina 27511 Program BPN Program 1: Two-Stroke Engine Operation 523201 Program 2: Two-Stroke Engine Disassembly 523202 Program 3: Two-Stroke Engine Assembly 523203 Program 4: Two-Stroke Engine Troubleshooting 523204 Program 5: Servicing and Storing Two-Stroke Engines 523205 Program 6: The Snowmobile 523206 Program 7: Outboard Motors 523207 Program 8: All-Terrain Vehicles 523208 Program 9: Chain Saws 523209 Program 10: Generators and Water Pumps 523210 Copyright 1994 by The Ontario Educational Communications Authority. All rights reserved. Printed in Canada. CONTENTS Program Page Introduction 2 Program 1: Two-Stroke Engine Operation 3 Program 2: Two-Stroke Engine Disassembly 6 Program 3: Two-Stroke Engine Assembly 8 Program 4: Two-Stroke Engine Troubleshooting 10 Program 5: Servicing and Storing Two-Stroke Engines 12 Program 6: The Snowmobile 15 Program 7: Outboard Motors 17 Program 8: All-Terrain Vehicles 19 Program 9: Chain Saws 21 Program 10: Generators and Water Pumps 23 Small Engines 2,• Teacher's Guide 1 Teacher's Guide to Accompany Andrew Marquette's SMALL ENGINES 2 A ten program introduction to two-stroke-cycle small-engine operations, and the maintenance, repair, and storage of typical machines in which they are found.
    [Show full text]
  • Small Engine/Motorcycle Repair 1-2
    YOSEMITE REGIONAL OCCUPATIONAL PROGRAM SMALL ENGINE/MOTORCYCLE REPAIR 1-2 CBEDS Codes: 5661 JOB TITLES DOT NO. Small Engine Mechanic 625.281-034 Motorcycle Mechanic 620.281-054 Course description: This course is designed to train students for entry-level jobs in the fast growing industry of small engine and motorcycle repair. There is a large demand for small engine mechanics in the area of lawn, garden, and farm equipment small motor repair. There is also a growing demand for quality motorcycle mechanics. Fuel costs have caused consumers to look for greater efficiency and more economical modes of transportation, and the motorcycle is filling this need. This course places emphasis on overhaul, repair, adjustment, and troubleshooting of small engines, lawnmowers, chainsaws, and motorcycles. Prerequisites: None DURATION: up to 350 total hours CREDIT: 5-10 Units/Semester RECOMMENDED GRADE LEVEL: 11-12, Adult MEETS GRADUATION REQUIREMENTS IN: Practical Arts MEETS UNIVERSITY OF CALIFORNIA ENTRANCE REQUIREMENTS: No MEETS CALIFORNIA STATE UNIVERSITY REQUIREMENTS: No 1 Revised 10/2013 Instructional Materials Basic Text(s): Small Engines, Jay Webster, American Technical, Latest Edition Supplementary Text(s): Motorcycle Handbook, Paul Depsey, Bob Clampett, Fawcett, 1987 Motorcycle Operations, Johns/Edmonson, Goodheart, 1987 Small Gas Engines, Alfred Roth, Ronald Baird, Goodheart-Willcox, 1985 The Complete Guide to Motorcycle Mechanics, Motorcycle Mechanics Institute Staff, Prentice Hall, 1984 Technical Manuals for Small Engine and Motorcycles Practical Problems in Mathematics for Automotive Technicians, Delmar Publishers, Inc., 1990 Mathematics Through Auto Mechanics, Garold “Gary” Ellyson, Kenneth E. Clouse (KECC0), 1990 2 Revised 10/2013 Instructional Content Student Outcomes Hours Instruction will include: At the end of instruction, the CL=Classroom student will be able to: CC=Comm.
    [Show full text]
  • Rebuilding Small Engines
    Rebuilding Small Engines Member’s Manual Printed 2005 Manitoba Agriculture, Food and Rural Initiatives www.gov.mb.ca/agriculture/ 4-H Motto Learn to do by doing. 4-H Pledge I pledge My HEAD to clearer thinking My HEART to greater loyalty My HANDS to larger service My HEALTH to better living For my club, my community and my country. 4-H Quality Equation Principles Quality People Promote responsibility, respect, trust, honesty, fairness, sportsmanship, citizenship, teamwork and caring. Quality Experiences Provide members with personal development and skill development experiences. Quality Projects Promote and value quality effort. Promote high quality, safe food production within industry standards. Table of Contents Manitoba 4-H project material is cost- shared TOPIC PAGE between Manitoba Agriculture, Food Project Completion Requirements 2 and Rural Introduction 2 Initiatives and Project Evaluation 3 Agriculture and Member’s Workbook 4 Agri-Food Canada. Leader’s Guide 9 Project Mtg. 1 – Review of Small Engine Basics 10 Project Mtg. 2 – Engine Disassembly/Ordering Parts 12 Project Mtg. 3 – Engine Reassembly Procedures 15 Project Mtg. 4 – How Small Engines Work-Lubrication System 20 Project Mtg. 5 – How Small Engines Work-Ignition System 27 Project Mtg. 6 – How Small Engines Work-Crankcase Breathers 35 Acknowledgement Project Mtg. 7 – How Small Engines Work-Fuel System 39 to our writers: Project Mtg. 8 – How Small Engines Work-Cooling System & Larry Clark Speed Control 46 Gary Sallows Project Mtg. 9 – How Small Engines Work- Electric Starters Kim Beilby & Batteries 50 Project Mtg. 10 – Troubleshooting 57 Project Mtg. 11 – Storing Small Engines 67 Rebuilding Small Engines ---------------------------------------------------------------------------------------------------------Page 1 Rebuilding Small Engines Project Completion Requirements For completion of this project, each member must: Complete and display the “My 4-H Record” at achievement.
    [Show full text]
  • Small Engine Technology I
    TEKS CORRELATIONS & SUGGESTED PACING GUIDE Small Engine Technology I iCEV Architecture, Construction, Transportation & Manufacturing Site Meets 100% of TEKS 245 days of teaching material Scope & Days of Lesson Title TEKS Sequence Teaching 1 Personal & Occupational Health & Safety 1.E.iii; 1.E.iv; 1.E.v; 1.E.vi; 1.E.vii; 1.E.viii 11 2 Basic Shop Safety 1.E.iii; 1.E.iv; 1.E.v; 1.E.vi; 1.E.vii; 1.E.viii; 1.F.i 5 3 Math & Measurement in Engine Technology 6.C.i; 6.D.i; 6.E.i 11 4 Laws & Regulations in the Engine Service Industry 3.C.i; 3.C.ii; 3.C.iii; 3.C.iv 6 5 Engine Industry Documents 5.C.i; 5.C.ii; 5.D.i; 5.D.ii; 5.E.i; 5.E.ii; 5.E.iii; 6.A.i; 6.B.i; 6.B.ii 4 6 Principles of Internal Combustion Engines 8.A.i; 8.A.ii; 8.A.iii; 8.C.i; 8.C.ii; 8.C.iii; 8.F.i; 8.G.i; 9.C.i; 9.C.ii 7 7 Four-Stroke Engine: Overview 5.E.ii, 8.A.i, 8.A.ii, 8.A.iii, 8.C.i, 8.C.ii, 8.C.iii, 8.G.i, 8.G.ii, 9.C.i, 9.C.ii, 4 9.H.i, 9.H.ii, 9.J.i, 9.J.ii 8 Four-Stroke Engine: Components & Operation 5.E.ii, 8.A.i, 8.A.ii, 8.A.iii, 8.C.i, 8.C.ii, 8.C.iii, 8.G.i, 8.G.ii, 9.C.i, 9.C.ii, 5 9.D.ii, 9.D.iii, 9.H.i, 9.H.ii, 9.J.i, 9.J.ii 9 Four-Stroke Engine: Fuel System 5.E.ii, 8.A.i, 8.A.ii, 8.A.iii, 8.C.i, 8.C.ii, 8.C.iii, 8.G.i, 8.G.ii, 9.H.i, 9.H.ii, 9.J.i, 8 9.J.ii 10 Four-Stroke Engine: Emissions System 5.E.ii, 8.A.i, 8.A.ii, 8.A.iii, 8.C.i, 8.C.ii, 8.C.iii, 8.G.i, 8.G.ii, 9.B.i, 9.B.ii, 5 9.D.v, 9.H.i, 9.H.ii, 9.J.i, 9.J.ii 11 Four-Stroke Engine: Electrical System 5.E.ii, 8.A.i, 8.A.ii, 8.A.iii, 8.B.i, 8.C.i, 8.C.ii, 8.C.iii, 8.G.i, 8.G.ii, 9.D.iv, 6 9.D.vi, 9.H.i,
    [Show full text]
  • Small Engines CDE Test Bank A
    Small Engines CDE Test Bank A Multiple Choice Identify the choice that best completes the statement or answers the question. ____ 1. What is the correct order of the strokes in a 4-stroke cycle engine? a. intake, exhaust, compression and power c. intake, compression, power and exhaust b. compression, power, exhaust and intake d. intake, power, compression and exhaust ____ 2. On the __________ stroke of an engine, the piston is going down, one valve is open and the other valve is closed and air and fuel are being drawn into the cylinder. a. intake c. power b. exhaust d. compression ____ 3. On the __________ stroke of an engine, the piston is going up, one valve is open and the other valve is closed and the fumes are leaving the cylinder. a. intake c. power b. exhaust d. compression ____ 4. On which two strokes are both valves closed? a. intake and exhaust c. intake and compression b. compression and power d. power and exhaust ____ 5. The intake valve is cooled by: a. incoming air/fuel mixture c. radiator b. air circulation d. oil ____ 6. The exhaust valve is difficult to cool because of: a. the spark plug being placed directly above c. hot water surrounding it it b. incoming fuel mixture d. high temperature exhaust gases ____ 7. The exhaust valve is made of: a. a very special steel c. brass b. copper d. carbide ____ 8. A single cylinder Briggs and Stratton engine has: a. 1 valve c. 2 valves b. 4 valves d.
    [Show full text]