DOCSLIB.ORG

Contents of This Instruction Manual, So As to Familiarize Yourself with the Controls and Other Features of the Engine

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Contents of This Instruction Manual, So As to Familiarize Yourself with the Controls and Other Features of the Engine It is of vital importance, before attempting to operate your engine, to read the general 'SAFETY INSTRUCTIONS AND WARNINGS' section on pages 2-5 of this booklet and to strictly adhere to the advice contained therein. Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine. Keep these instructions in a safe place so that you may readily refer to them whenever necessary. It is suggested that any instructions supplied with the vehicle, radio control equipment, etc., are accessible for checking at the same time. CONTENTS SAFETY INSTRUCTIONS AND STARTING THE ENGINE & RUNNING-IN WARNINGS ABOUT YOUR O.S. ENGINE 2-5 ('Breaking-in) 18-22 ENGINE CONSTRUCTION, NOTES WHEN FINAL ADJUSTMENT 23-25 APPLYING AN ELECTRIC STARTER 6-7 CARE AND MAINTENANCE 26-27 ABOUT THE WARRANTY ABOUT THE ENGINE 8-9 TROUBLE SHOOTING 28-31 TOOLS, ACCESSORIES, etc. ENGINE EXPLODED VIEW &PARTS LIST 32-33 BASIC ENGINE PARTS 10-12 CARBURETOR EXPLODED VIEW &PARTS LIST 34-35 INSTALLATION OF THE STANDARD ACCESSORIES, GLOWPLUG 13-14 O.S. GENUINE PARTS & ACCESSORIES 36-37 THREE VIEW DRAWING 38 INSTALLATION , CARBURETOR CONTROLS 12F 15-17 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE Remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S. engine is acquired by another person, we would respectfully request that these instructions are also passed on to its new owner. The advice which follows applies basically to ALL MODEL ENGINES and is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect. ! WARNINGS ! NOTES These cover events which These cover the many other might involve serious (in possibilities, generally less obvious extreme circumstances, even sources of danger, but which, under fatal) injury. certain circumstances, may also cause damage or injury. 2 ! WARNINGS • Model engine fuel is poi- • Never operate your engine in an en- sonous. Do not allow it to closed space. Model engines, like come into contact with the automobile engines, exhaust deadly eyes or mouth. Always store carbon-monoxide. Run your engine it in a clearly marked con- only in an open area. tainer and out of the reach of children. • Model engines generate • Model engine fuel is also considerable heat. Do not highly flammable. Keep it touch any part of your away from an open flame, engine until it has cooled. excessive heat, sources of Contact with the muffler sparks, or anything else (silencer), cylinder head which might ignite it. Do not or exhaust header pipe, in smoke or allow anyone else particular, may result in a to smoke, near to it. serious burn. 3 ! NOTES • This engine is intended for model cars. • The wearing of safety glasses is also Do not attempt to use it for any other strongly recommended. purpose. • Mount the engine in your model • Take care that the glowplug clip or securely, following the manufacturers' battery leads do not come into contact recommendations, using appropriate with rotating parts. Also check that the screws and locknuts. linkage to the throttle arm is secure. • Install an effective silencer (muffler). • For their safety, keep all onlookers Frequent close exposure to a noisy (especially small children) well back exhaust (especially in the case of the (at least 20 feet or 6 meters) when more powerful highspeed engines) preparing your model for running. may eventually impair your hearing and such noise is also likely to cause annoyance to others over a wide area. 4 ! NOTES Before starting the engine, always check • Warning! Immediately after a glowplug- the tightness of all the screws and nuts ignition engine has been run and is still especially those of joint and movable warm, conditions sometimes exist parts such as throttle arm. Missing whereby it is just possible for the engine retightening the loose screws and nuts to abruptly restart if it is rotated over often causes the parts breakage that is capable of harming you. compression WITHOUT the glowplug battery being reconnected. • To stop the engine, fully retard the throttle stick and trim lever on the transmitter, or, in an emergency, cut off the fuel supply by pinching the fuel delivery line from the tank. 5 Near TDC ENGINE CONSTRUCTION With this engine, the piston will feel tight at the top of its stroke Piston (TDC) when the engine is cold. Cylinder Liner This is normal. The cylinder bore has a slight taper. The piston and cylinder are designed to Crankshaft achieve a perfect running Slight taper clearance when they reach operating temperature. When the engine is cold. When the engine is hot. 6 NOTES WHEN APPLYING AN ELECTRIC STARTER Do not over-prime. This could cause a hydraulic lock and damage the engine on application of the electric starter. If over-primed, remove glowplug, close needle-valve and apply starter to pump out surplus fuel. Cover the head with a rag to prevent any pumped out fuel from getting into your eyes. 7 NOTES ON OPERATION While Operating GUARANTEE Please do not run on a public street, this This engine is constructed from the very could cause serious accidents, personal best materials available and to the very injuries and/or propetry damage. highest engineering standards, using the most advanced precision machinery. Please do not run near pedestrians or However, the extremely high stresses small children. imposed by car racing operation under Please do not run in small or confined very severe conditions, as well as areas. stresses which are exacerbated by the Please do not run where loud noises can use of powerful fuels containing very disturb others, such as hospitals and high concentrations of nitromethane, residential areas. constitute hazards which are beyond a manufacturer's control. Accordingly, we regret that it is not possible to extend NOTE our usual warranty terms to this As delivered, the engine has the particular engine -i.e. no guarantee is carburetor lightly fit into its intake. offered against material wear, or damage Secure it changing its angle according resulting therefrom, in actual use. to the car chassis. 8 ABOUT THE ENGINE The MAX-12XZ is developed basing on the Standard accessories O.S. Speed 12XZ. All the major parts are newly designed for increased torque at low Glow Plug RP6 T-type head (Turbo head) to mid speed. Crankshaft has an improved 1piece counter-balance shape and more efficient intake port. Connecting rod employs a new material and crankcase has an improved Carburetor Reducer (5.5mm Black) shape for increased strength. Liner ports W/ "O" Ring have been improved for increased torque. Inner head and carburetor are designed to match these improvements. Like other O.S. Exhaust Seal Ring 1piece engines, this engine achieves both easy handling and high performance. Dust Cap Set 3mm 1piece 16mm 2pcs. 9 TOOLS, ACCESSORIES, etc. The following items are necessary for operating the engine. Model engine fuel is also highly Items necessary for starting flammable. Keep it away from open FUEL ! flame, excessive heat, sources of sparks, Generally, it is suggested that the user selects a fuel or anything else which might ignite it. Do that is commercially available for model two-stroke not smoke or allow anyone else to engines and contains 10-30% nitromethane. As a smoke, near to it. starting point, we recommend a fuel containing 20% nitromethane, changing to a fuel containing more FUEL FILTER nitro if necessary. When the brand of fuel is changed, To be installed in the fuel line or the nitro content increased, it is advisable to between fuel tank and carburetor repeat the running-in procedure referred to in the to prevent dust from entering the RUNNING-IN paragraphs. Please note that with carburetor. high-nitro fuels, although power may be increased for competition purposes, GLOWPLUG IGNITER glowplug elements do not last as long Commercialy available handy and engine life will be shortened. glowplug heater in which the REMINDER! glowplug battery and battery leads are integrated. Model engine fuel is poisonous. Do not allow it to come into contact with the ! eyes or mouth. Always store it in a STARTER BOX clearly marked container and out of the For starting the engine. reach of children. 10 BATTERIES FOR STARTER BOX TOOLS Batteries for starter box.Select HEX SCREWDRIVER according to the starter box Necessary for engine installation. used. Be sure to fully charge 1.5mm, 2mm, 2.5mm, 3mm before using. FUEL PUMP SCREWDRIVER For filling the fuel tank, a simple, Necessary for carburetor adjustments. polyethylene "squeeze" bottle, No.1, No.2, etc with a suitable spout, is required. LONG SOCKET WRENCH WITH PLUG GRIP SILICONE FUEL LINE Heatproof silicone tubing of Recommended for easy removal and approx. 5mm o.d. and 2mm i.d. is replacement of the angled and recessed required for the connection glowplug, the O.S.Long Socket Wrench between the fuel tank and engine. incorporates a special grip. 11 BASIC ENGINE PARTS Outer Head Exhaust Cover Plate Carburetor Type 12F Crankshaft Mounting Lugs Crankcase Crankshaft Ball Bearing (Front) 12 INSTALLATION OF THE STANDARD ACCESSORIES Installing the glow plug. INSTALLATION OF THE DUST CAP SET Insert RP6 plug supplied If the engine is to be stored or out of use for a while, into heatsink-head care- install the included exhaust and carburetor dust caps to prevent foreign matter from entering the engine.
Load more

Recommended publications
  • High Accuracy Glow Plug-Integrated Cylinder Pressure Sensor for Closed Loop Engine Control
    High Accuracy Glow Plug-Integrated Cylinder Pressure Sensor for Closed Loop Engine Control Marek T. Wlodarczyk Optrand, Inc. ABSTRACT as Homogenous Charge Compression Ignition or Premixed Charge Compression Ignition [4]-[5]. The PressureSense Glow Plug combines a miniature cylinder pressure sensor with the automotive glow plug. In diesel passenger cars and light duty trucks a The 1.7mm diameter fiber optic-based sensor is welded preferred way of introducing a cylinder pressure sensor into the glow plug heater and the signal conditioner is into a combustion chamber is through a glow plug so no encapsulated into a “smart connector” located on the top engine head modifications are required. During the of the glow plug body. The sensor offers accuracy better recent few years a number of different concepts of glow than +/-2% of reading between 220 bar and 5 bar and plugs with pressure measuring capability has been +/-0.2 to +/-0.5 bar error for pressures below 5 bar. The proposed, including designs based on piezoelectric performance of “dummy” as well as glowing and washers mounted in various glow plug places [6]-[8] or a pressure sensing devices was evaluated on various glow plug heater acting as a transfer pin in conjunction engines and over a wide range of engine operating with a piezoresistive transducer [9]. It is to be noted, conditions. however, that all these devices, which in effect measure cylinder pressure “indirectly”, share some significant INTRODUCTION performance and durability-reliability drawbacks due such factors as valve and injection actuation, engine Cylinder pressure is the fundamental engine parameter vibrations, glow plug torque effect, engine head that provides the most direct and valuable information temperature changes, vibration damage and wear of for advanced control and monitoring systems of internal moving device components, and glow plug heater combustion engines [1].
    [Show full text]
  • Large Specalog for D6K2 Track-Type Tractor, AEHQ7228-01
    D6K2 Track-Type Tractor Engine Weights Engine Model Cat® C7.1 ACERT™ Operating Weight – XL (VPAT) 13 311 kg 29,346 lb Net Power (Maximum) Operating Weight – LGP (VPAT) 13 948 kg 30,750 lb SAE J1349 95 kW 128 hp ISO 9249 and EU 80/1269/EEC 97 kW 130 hp ISO 9249 (DIN) 132 hp D6K2 Features Powerful Productivity Boost your productivity with the new Stable Blade Control feature, dozer and undercarriage. Eco Modes and Auto Engine Speed Control help reduce overall fuel use. Experience maneuverability, precision and response, from the hydrostatic power train, power turn capability and standard electro-hydraulic controls. Comfortable Operator Station Work longer with less fatigue in the spacious and comfortable cab. The D6K2 is easy to handle and includes features that help your operators be more productive. Integrated Technologies Maximize utilization and control costs with the Cat Product Link™. AccuGrade™ Ready Option means easy installation of the performance enhancing Cat AccuGrade system. Serviceability and Customer Support Easy service, reliability and Cat dealer expertise keep you working and help to reduce overall costs. Contents Operator Station..................................................4 Ergonomic Controls ............................................5 Stable Blade Control...........................................5 Power Train ..........................................................6 Fuel Economy.......................................................6 Undercarriage .....................................................7 Integrated
    [Show full text]
  • Manual for the 46LA Engine
    It is of vital importance, before attempting to operate your engine, to read the general 'SAFETY INSTRUCTIONS AND WARNINGS' section on pages 2-6 of this booklet and to strictly adhere to the advice contained therein. ● Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine. ● Keep these instructions in a safe place so that you may readily refer to them whenever necessary. ● It is suggested that any instructions supplied with the aircraft, radio control equipment, etc., are accessible for checking at the same time. CONTENTS SAFETY INSTRUCTIONS AND WARNINGS CARBURETTOR 23~24 ABOUT YOUR O.S. ENGINE 2~6 CARBURETTOR AIR-BLEED INTRODUCTION 7 ADJUSTMENT 25 INSTALLATION OF THE ENGINE 8 TROUBLE SHOOTING WHEN THE ENGINE FAILS TO START 26~27 INSTALLATION OF SILENCER 9 CARE AND MAINTENANCE 28 NEEDLE-VALVE LOCATION 10 OPTIONAL PARTS & ACCESSORIES 29 BEFORE STARTING 10~12 ENGINE EXPLODED VIEW & PARTS LIST ADVICE ON SELECTION OF FUEL, 30~35 GLOW PLUG & PROPELLER 12~14 CARBURETTOR EXPLODED VIEW & PARTS LIST 36 STARTING THE ENGINE 14~22 THREE VIEW DRAWING 37~38 RUNNING-IN (Breaking-in) 23 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE Remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S.
    [Show full text]
  • Compression & Fuel Pressure Testing Tools
    COMPRESSION & FUEL PRESSURE TESTING TOOLS 01543 679900 Tel: FOR THE LATEST PRODUCT INFORMATION VISIT OUR NEW WEBSITE: www.sykes-pickavant.com Petrol Compression Diesel Compression Diagnostic Pressure Testing Fuel Injection COMPRESSION & FUEL PRESSURE TESTING TOOLS TESTING & FUEL PRESSURE COMPRESSION Email: [email protected] www.sykes-pickavant.com 83 PETROL COMPRESSION Petrol Engine Compression Tester 31400000 • Checks cylinder compression to assist in the diagnosis of faulty valves, piston rings, cylinder heads & gaskets • 300mm flexible rubber hose with large, shock protected, easy to read dual scale gauge, for quick and accurate checks • Pressure relief valve allows repeated cylinder tests, without removing the gauge • Dual threads (M14 & M18) for quick and easy connection to spark plug ports Specification: • M14 / M18 dual thread coupling • Gauge Scale: 0 - 20bar, 0 - 190psi • Gauge Diameter: 83mm • Gauge to DIN16005, DIN16063, BS1780 standards Optional Extra - Petrol Engine Compression Tester - Extra Long Hose 31402000 • Fitted with extra-long 460mm flexible rubber hose for easy access to restricted plug ports Spare Parts: • 31400500 - Service Kit for Compression Tester Petrol Engine Compression Tester Kit 31400300 • Comprehensive kit, based on 31400000 Petrol Compression Tester - above • Suitable for vehicles with M10, M12, M14 and M18 Spark plug threads • Contents: - Petrol Compression Tester Gauge - Thread Chasers: M10 / M12, M14 / M18 - Spark Plug Port Extensions: M10, M12, M14 (x2), M18 - Service Kit of non-return valves
    [Show full text]
  • Fs30 40S.Pdf
    It is of vital importance, before attempting to operate your engine, to read the general 'SAFETY INSTRUCTIONS AND WARNINGS' section on pages 2-6 of this booklet and to strictly adhere to the advice contained therein. Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine. Keep these instructions in a safe place so that you may readily refer to them whenever necessary. It is suggested that any instructions supplied with the aircraft, radio control equipment, etc., are accessible for checking at the same time. CONTENTS SAFETY INSTRUCTIONS AND WARNINGS 2-6 RUNNING -IN 21 ABOUT YOUR O.S. ENGINE CARBURETOR 22-23 INTRODUCTION,BASIC ENGINE PARTS 7 CARBURETOR AIR-BLEED ADJUSTMENT 24 INSTALLATION 8 TROUBLE SHOOTING WHEN THE INSTALLATION OF CHOKE ROD, NEEDLE VALVE ENGINE FAILS TO START 25-26 EXTENSION 9 VALVE ADJUSTING 27-29 SILENCER, LINKAGE OF THROTTLE LEVER 10 CARE AND MAINTENANCE 30 BEFORE STARTING 10-12 GENUINE PARTS & ACCESSORIES 31 FUEL AND PRESSURE LINES 12 ENGINE EXPLODED VIEWS & PARTS LIST 32-35 CARBURETOR EXPLODED VIEWS ADVICE ON SELECTION OF FUEL, & PARTS LIST 36-37 GLOEPLUG & PROPELLER 13-14 THREE VIEW DRAWING 38-39 STARTING THE ENGINE 15-21 MEMO 40 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE Remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times.
    [Show full text]
  • 15Cv Series.Pdf
    It is of vital importance, before attempting to operate your engine, to read the general 'SAFETY INSTRUCTIONS AND WARNINGS' section on pages 2-5 of this booklet and to strictly adhere to the advice contained therein. • Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine. • Keep these instructions in a safe place so that you may readily refer to them whenever necessary. • It is suggested that any instructions supplied with the vehicle, radio control equipment, etc., are accessible for checking at the same time. CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE 2~5 IF THE ENGINE FAILS TO START 16 INTRODUCTION, BASIC ENGINE PARTS 6 FINAL ADJUSTMENT 16~17 INSTALLATION 7~8 CARBURETTOR CLEANLINESS 17~18 AIR CLEANER TYPE102 8~9 CARE AND MAINTENANCE 19 NOTES CONCERNING EXPLODED VIEW & THE RECOIL STARTER 9~10 ENGINE PARTS LIST 20~23 GLOWPLUG 10~11 CARBURETOR EXPLODED VIEW & PARTS LIST 24~25 TOOLS, ACCESSORIES, etc. 11~12 O.S. GENUINE PARTS & CARBURETTOR CONTROLS 12~13 ACCESSORIES 26 PRESSURIZED FUEL SYSTEM 13 THREE VIEW DRAWING 27 STARTING THE ENGINE & RUNNING-IN('Breaking-in) 14~15 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE Remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S.
    [Show full text]
  • Importance of Glow Plugs in Automotive Diesel Engines: a Review
    www.ijemr.net ISSN (ONLINE): 2250-0758, ISSN (PRINT): 2394-6962 Volume-6, Issue-1, January-February-2016 International Journal of Engineering and Management Research Page Number: 221-224 Importance of Glow Plugs in Automotive Diesel Engines: A Review Dr. Nagaraj Parisara1, Dr. B.R. Kiran2 1Department of Environmental Science, Sahyadri Science College (Autonomous) , Shivamogga, Karnataka, INDIA 2Research & Teaching Assistant in Environmental Science, DDE, Kuvempu University, Shankaraghatta, Karnataka, INDIA ABSTRACT engines can be difficult to start because the mass of the The importance of glow plugs used in automotive cylinder block and cylinder head absorb the heat of diesel engines is reviewed based on published literature. A compression, preventing ignition (which relies on that glow plug resembles a short metal pencil. The heating heat). Pre-chambered engines make use of small electric filament is fitted into its tip. Glow plug filaments made of heaters inside the pre-chambers glow plugs while, the certain materials, like platinum and iridium, that are direct-injected engines have these glow plugs in the resistant to high temperature. Glow plugs have high resistance to chemical, mechanical, and thermal loads and combustion chamber. The glow plug is a pencil-shaped provide long life for diesel engines. piece of metal with a heating element at the tip ( Figure 1). This heating element, when electrified, heats due to Keywords--- Automotive, Glow Plug, Diesel Engines, its electrical resistance and begins to emit light in the High temperature visible spectrum, hence the term "glow"-plug. The visual effect is very similar to that of a toaster. The fuel injector spray pattern then impinges directly upon the hot tip of the I.
    [Show full text]
  • Performance and Economics of Catalytic Glowplugs And
    August 2003 • NREL/SR-540-34286 Performance and Economics of Catalytic Glow Plugs and Shields in Direct Injection Natural Gas Engines for the Next Generation Natural Gas Vehicle Program Final Report J.P. Mello, D. Bezaire, S. Sriramulu, and R. Weber TIAX, LLC Cambridge, Massachusetts National Renewable Energy Laboratory 1617 Cole Boulevard Golden, Colorado 80401-3393 NREL is a U.S. Department of Energy Laboratory Operated by Midwest Research Institute • Battelle • Bechtel Contract No. DE-AC36-99-GO10337 August 2003 • NREL/SR-540-34286 Performance and Economics of Catalytic Glow Plugs and Shields in Direct Injection Natural Gas Engines for the Next Generation Natural Gas Vehicle Program Final Report J.P. Mello, D. Bezaire, S. Sriramulu, and R. Weber TIAX, LLC Cambridge, Massachusetts NREL Technical Monitor: R. Rehn Prepared under Subcontract No. NDX-2-31070-02 National Renewable Energy Laboratory 1617 Cole Boulevard Golden, Colorado 80401-3393 NREL is a U.S. Department of Energy Laboratory Operated by Midwest Research Institute • Battelle • Bechtel Contract No. DE-AC36-99-GO10337 NOTICE This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof.
    [Show full text]
  • 18Tm-Tmaxx-Manual.Pdf
    CONTENTS SAFETY INSTRUCTIONS AND FINAL ADJUSTMENT-------------------20-22 WARNINGS ABOUT YOUR O.S. ENGINE ---- 2-5 CARBURETORCLEANLINESS--------------22 ENGINE CONSTRUCTION ---------------- 6 CARE AND MAINTENANCE------------ 23-24 NOTES WHEN APPLYING AN ELECTRIC STARTER ----------------------------- 7 CHECKING THE ENGINE-----------------25 ABOUTTHE ENGINE -------------------- 8 TROUBLE SHOOTING----------------- 26-29 BEFORE STARTING-------------------8-10 ENGINE EXPLODED VIEW & PARTS LIST--- 30-31 CARBURETOR EXPLODED VIEW & BASIC ENGINE PARTS ----------------- 10 PARTSLIST----------------------------------------------32-33 CARBURETOR CONTROLS---------------11 O.S. GENUINE PARTS & ACCESSORIES-----------34 FACTS ABOUT GLOWPLUG--------------12 THREE VIEW DRAWING --------------------35 INSTALLATION OF THE CARBURETOR ----- 13 GUARANTEED TO KEEP YOUR INSTALLATION---------------------- 13-16 R/C CAR RUNNING WELL------------------36-39 STARTING THE ENGINE & RUNNING-IN------17-19 LIMITED WARRANTY---— --------------- 41 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUTYOUR O.S. ENGINE Remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S. engine is acquired by another person, we would respectfully request that these instructions are also passed on to its new owner. The advice which follows applies basically to ALL MODEL ENGINES and is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect. WARNINGS NOTES These cover events which These cover the many other might involve serious (in possibilities, generally less obvious extreme circumstances, even sources of danger, but which, under fatal) injury.
    [Show full text]
  • MAX-R21 Close to Actual Running Conditions (Fuel, R.P.M., It Is of Vital Importance, Before Attempting to Operate Your Install an Effective Silencer (Muffler)
    BASIC ENGINE PARTS The Metering Needle: STARTING THE ENGINE & RUNNING-IN ('Breaking-in) For 1/8 on-road Car Outer Head For adjusting idle and acceleration feeling. Running- in is a procedure for an engine to come MAX-R21 close to actual running conditions (fuel, r.p.m., It is of vital importance, before attempting to operate your Install an effective silencer (muffler). Frequent close Ball Link engine temperature, etc.). WARNINGS exposure to a noisy exhaust (especially in the case [Standard Position] engine, to read the general 'SAFETY INSTRUCTIONS Carburetor Excessively rich running and prolonged low speed of the more powerful highspeed engines) may AND WARNINGS' in the following section and to strictly Model engine fuel is poisonous. Do not Type 21M2 Flush with the ball link body. running should be avoided. Prolonged low speed eventually impair your hearing and such noise is adhere to the advice contained therein. allow it to come into contact with the eyes Exhaust running and low temperature running may result also likely to cause annoyance to others over a wide or mouth. Always store it in a clearly marked in the oil in the fuel becoming gelled and the Also, please study the entire contents of this area. instruction manual, so as to familiarize yourself with container and out of the reach of children. Metering Needle piston/liner becoming stuck together. The wearing of safety glasses is also strongly Slide Valve the controls and other features of the engine. Model engine fuel is also highly flammable. PRESSURIZED FUEL SYSTEM Keep it away from open flame, excessive recommended.
    [Show full text]
  • Westerbeke Rd80
    WESTERBEKE RD80 REPOWER DIESEL ENGINE RDBO e ldea1 repower dlasel for your aging gaeoOne engine e 111ft Inch mounting centers eeo cubfc inches displacement e ln-llne, dlract drive tranamlaalon . S8lf-bl8edI~ fuel system ' e Fresh wau cooling • Four cyUnder version available Other Features: • Built-in circuit breaker protection • Reduction ratios available: 1:1; 1.5:1; 2:1 • Glowplug starting aid and 2.5:1 • High water and low oil alarm • V-drive available • Accessory crankshaft pulleys • Adjustable flexible motor mounts • Coolant recovery tank • Full feature splash-proof instrument panel • 50-Amp. Alternator J. H. WESTERBEKE CORP. • Pre-wired electrical system AVOfIlnd"Slri~ 1 Park, AvO", MAOUU, (617} 598-noo • Convenient oil drain system C~bi( we'leg,p, .... \O'O!l. Wu: 92· 4." RDIG ... RPOR.Alle . DATA IR~ - --- .-- -- =.,-- MaxImum Power Output 22/3000RPM 30/3000 RPM -----~--I SpeciIIc Fuel Consumption .43 IbsIH"P-h-=r___ _ ~~P-hr -~~- ------I C.apacHy aI Lubricant ~ (always check dlpatlck) I ' --- I:Qts fapacity aI Coolant ~ 5 Qts 81'1 Qts 1- SP.~!,,_ICAno ...----, =-c-c- Model Number 1 Westerbeka R~ - _ LWest.e rbiik.! ROllO _ ___ ~ _____ _ Engine Type 4 cycle, water cooled, neturally aspirated, 4 cycle, water cooled, neturally aspirated, vertical overhead valve, d~ engine vertical overhead valve, diesel engine Cylinder arrangement 3 cylinders In line 1 4 cyllnd8fs in line ~-~- - - l~- ---~---__cc_= Bore & Stroke ~ .( 2.87" X 3.07" (73mm. X 78 mm.) I 2.87" X 3.07" (73mm. X 78mm..... ) _____----I [)lapiecement • 80 ~ Inch (.98 IHre) 180 cubic Inch (1,3 IHreL_ Compreesion ratio 23 to 1 23 to 1 ~--- ,--- ~-- No.
    [Show full text]
  • Max-12Tg/Max-12Tg-X Max-12Tg-P/Max
    MAX-12TG/MAX-12TG-X MAX-12TG-P/MAX-12TG-PX It is of vital importance, before attempting to operate your engine, to read the general 'SAFETY INSTRUCTIONS AND WARNINGS' section on pages 2-5 of this booklet and to strictly adhere to the advice contained therein. Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine. Keep these instructions in a safe place so that you may readily refer to them whenever necessary. JAPAN It is suggested that any instructions supplied with the vehicle, radio control equipment, etc., are accessible for checking at the same time. CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE 2-5 ENGINE INSTALLATION 18-19 ENGINE CONSTRUCTION, NOTES WHEN STARTING THE ENGINE & APPLYING AN ELECTRIC STARTER 6-7 RUNNING-IN ('Breaking-in) 20-26 INSTRUCTIONS 8 FINAL ADJUSTMENT 27-30 BASIC ENGINE PARTS 9 TROUBLE SHOOTING 31-34 TOOLS, ACCESSORIES, etc. 10-11 CARE AND MAINTENANCE 35-37 STANDARD ACCESSORIES 12 EXPLODED ENGINES VIEWS & PARTS LIST 38-45 CARBURETOR CONTROLS, INSTALLATION OF THE CARBURETOR 13-15 CARBURETOR EXPLODED VIEW & PARTS LIST 46-49 NOTES CONCERNING THE RECOIL STARTER 16 O.S. GENUINE PARTS & ACCESSORIES 50-52 GLOWPLUG 17 THREE VIEW DRAWING 53-56 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE Remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times.
    [Show full text]