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Toray's Action for the Global Environment 13 October, 2011 Symbol of TORAY’s environmental action Toray’s Action for the Global Environment ー To build a sustainable Low-Carbon Society ー Kouji Sasaki General Manager Fibers＆Textiles Green Innovation Business Planning Dept. Toray Industries, Inc. contentscontents Ⅰ．Toray’s Profile Ⅱ．Toray’s Approach to Global Environmental Issues -Global Environmental Issues -New Era of Environment, Resource, Energy -What is LCM Ⅲ. Toray’s Action for the Global Environment -Green Innovation products ・LCA-carbon fiber ・Energy save-HEATTECH ・Biomass-PLA , 3GT ・Recycle Ⅳ．Conclusion Ⅴ．Message Copyright 2011 Toray Industries, Inc. All Rights Reserved. 1 contentscontents Ⅰ．Toray’s Profile Ⅱ．Toray’s Approach to Global Environmental Issues -Global Environmental Issues -New Era of Environment, Resource, Energy -What is LCM Ⅲ. Toray’s Action for the Global Environment -Green Innovation products ・LCA-carbon fiber ・Energy save-HEATTECH ・Biomass-PLA , 3GT ・Recycle Ⅳ．Conclusion Ⅴ．Message Copyright 2011 Toray Industries, Inc. All Rights Reserved. 2 Ⅰ．Toray’s Profile TransitionTransition ofof TorayToray’’ss BusinessBusiness FieldsFields TowardToward aa TopTop LevelLevel GlobalGlobal CompanyCompany ofof AdvancedAdvanced MaterialsMaterials Sales Amount Water Treatment Membranes Carbon Fiber High Performance Composite Materials Materials Pharmaceutical & Medical Materials New Energy Materials IT-Related Energy-Saving Materials Products Biochemical Polymer Globalization Resins・Films EstablishmentEstablishment 19261926 Fibers & Textiles 1. Established: 1926 Rayon 2. Capital: 1.85bil US$ 〜〜 3. Number of Subsidiaries: 1950 1960 1970 1980 1990227 2000 2010 4. Number of Employees: Copyright 2011 Toray38,740 Industries, Inc. All Rights Reserved. 3 Ⅰ．Toray’s Profile Net Sales by Segment in FY2010(Actual) Net Sales by Segment ＜Business Segment＞ ＜Main Products ＞ in FY2010(Actual) Fibers and Textiles 7.12 (38%) Foundation Businesses Plastics & Chemicals 4.66 (25%) Bolster the foundation for revenue and profit through steady growth Strategically IT-Related Products 3.20 (17%) Expanding Carbon Fiber Businesses Composite Materials 0.82 (4%) Aggressively expand as drivers of revenue and profit growth Intensively Environment & Developing Engineering 2.17 (12%) and Life Science & others 0.81 (4%) Expanding Business Develop as the next drivers of revenue and profit growth Consolidated 18.8 Bｉｌｌｉｏｎ US$ (￥82/US$) Copyright 2011 Toray Industries, Inc. All Rights Reserved. 4 Ⅰ．Toray’s Profile Medium-term management program “AP-G 2013” Key Principle Expand businesses in growth business fields and regions Establish a robust business footing by cost reductions Group-wide Projects for the Implementation of AP-G 2013 1.Green Innovation Business Expansion (GR) Project 2.Asia and Emerging Country Business Expansion (AE) Project 3.Total Cost Reduction (TC-II) Project Copyright 2011 Toray Industries, Inc. All Rights Reserved. 5 contentscontents Ⅰ．Toray’s Profile Ⅱ．Toray’s Approach to Global Environmental Issues -Global Environmental Issues -New Era of Environment, Resource, Energy -What is LCM Ⅲ. Toray’s Action for the Global Environment -Green Innovation products ・LCA-carbon fiber ・Energy save-HEATTECH ・Biomass-PLA , 3GT ・Recycle Ⅳ．Conclusion Ⅴ．Message Copyright 2011 Toray Industries, Inc. All Rights Reserved. 6 Ⅱ．Toray’s Approach to Global Environmental Issues Global Environmental Issues ①Economic Growth and Population Explosion ・Increasing Energy Consumption ・Water Shortage and Water Polution ・Food Shortage ‥‥ 1900 Now 2030 Water Shortage World Population 1.6bil 6.5bil 8.5bil Increasing World Population Energy Consumption (as petroleum) 0.4bton 9bton ≧17bton (source:WMI report(2006)) (Source：Climate Change 2007 Synthesis Report) ②Global Warming and CO2 Emission Increase Increase of Average Temperature Rising CO2 Conc. Increasing CO2 Emission 0500010000 1850 200019501900 Time(before 2005) Resource Proven Reserves R/P Ratio ③Depletion of 1,188.6Gbarrel Oil 40.5 Peak Oil Resources (2004) Resources 909.064Gt Coal 164 Depletion of (2004)Natural Resource 179Tm3 Natural gas 66.7 (2004) 4.59Mt Uranium 85 (2003) (Source：C.J.Campbell et al,ASPO(2004)) Copyright 2011 Toray Industries, Inc. All Rights Reserved. 7 Ⅱ．Toray’s Approach to Global Environmental Issues New Era of Environment, Resource, Energy TheThe 2020thth Mega-Consuming Society centurycentury based on fossil fuel ① Thermal power generation by coal/petroleum ② Automobile fueled by Gasoline ③ Petrochemicals and polymers TheThe 2121stst centurycentury SustainableSustainableSustainable SocietySocietySociety basedbasedbased ononon nonnonnon-fossil--fossilfossil resourcesresourcesresources andandand renewablerenewablerenewable energyenergyenergy ①① Photovoltaic,Photovoltaic, WindWind Power,Power, RechargeableRechargeable BatteryBattery ②② ElectricElectric VehicleVehicle ③③ BioBio--PolymersPolymers Copyright 2011 Toray Industries, Inc. All Rights Reserved. 8 Ⅱ．Toray’s Approach to Global Environmental Issues Ｔｏｒａｙ‘ｓ ｂａｓｉｃ ａｔｔｉｔｕｄｅ LCM （Life Cycle Management） LCM is the idea of developing a business strategy for all corporate activities that takes into account the environmental burden and cost in the entire lifecycle of a product or service with the aim to achieve sustainable balance between reducing environmental burdens, while still promoting economic growth. reducingreducing economiceconomic growthgrowth environmentalenvironmental impactimpact Compatible with each other SustainableSustainable growthgrowth Copyright 2011 Toray Industries, Inc. All Rights Reserved. 9 contentscontents Ⅰ．Toray’s Profile Ⅱ．Toray’s Approach to Global Environmental Issues -Global Environmental Issues -New Era of Environment, Resource, Energy -What is LCM Ⅲ. Toray’s Action for the Global Environment -Green Innovation products ・LCA-carbon fiber ・Energy save-HEATTECH ・Biomass-PLA , 3GT ・Recycle Ⅳ．Conclusion Ⅴ．Message Copyright 2011 Toray Industries, Inc. All Rights Reserved. 10 Ⅲ.Toray’s Action for the Global Environment Solution to Global Environmental Issues - Green Innovation Products - Organic synthetic Polymer Nano- Toray Core Technology Biotechnology Chemistry Chemistry technology Toray’ Advanced Materials Green Innovation Technology Functional textiles to Energy Saving reduce thermostat setting Light and high strength Measures New Energy Resources Materials carbon fiber against for Automobile/Airplane Global Warming Biomass for Wind Power Water Treatment Bio-based Polymer Products Reduction of Air Purification (Fibers, Plastics, Films) Environmental Burdens Heat resistant filter Environmentally- for air cleaning friendly Products Recycle Material or chemical recycle textiles for uniform Copyright 2011 Toray Industries, Inc. All Rights Reserved. 11 Ⅲ.Toray’s Action for the Global Environment Solution to Global Environmental Issues - Green Innovation Products - Organic synthetic Polymer Nano- Toray Core Technology Biotechnology Chemistry Chemistry technology Toray’ Advanced Materials Green Innovation Technology Functional textiles to Energy Saving At first we introduce reduce thermostat setting Light and high strength Measurescarbon fiber’s Newcontribution Energy Resources Materials carbon fiber againstto reduce CO2 emission for Automobile/Airplane Global Warming Biomass for Wind Power Secondly introduceWater Treatment three fiber’s environmentally- Bio-based Polymer Products Reductionconscious of productsAir Purification with (Fibers, Plastics, Films) Environmental pointsBurdens of ecological appeal Heat resistant filter Environmentally- for air cleaning friendly Products Recycle Material or chemical recycle textiles for uniform Copyright 2011 Toray Industries, Inc. All Rights Reserved. 12 Ⅲ.Toray’s Action for the Global Environment LCA (Life Cycle Assessment)-1 LCA is a method to assess the environmental burdens and impact of our products through their entire life cycles. Emission of A+B+C+D Environmental Burden C GHG(CO2)、NOx、Sox、 B Toxic substance… A D Total Sum of Environmental burden through its life Material mining Transportation Production UseUse disposalDisposal →RawFeedstock materials Production ＺＺ Copyright 2011 Toray Industries, Inc. All Rights Reserved. 13 Ⅲ.Toray’s Action for the Global Environment LCA-2 CO2 emission LCA by sector Production Use Disposal existing stage stage stage in 2008 technology ＜Unit: Mton＞ production Industry (420) 471 Ind. Process (51) 【Ａｕｔｏｍｏｂｉｌｅ】 16% 83% 2% （ ） 39% Conventional car Transport (236) Use Residential (172) 640 Others (232) （53%） 【Ａｉｒｃｒａｆｔ】 1% 99% Energy convert(78) Others Disposal (28) 106 Total：1217 （9%） For reducing the total ＣＯ２ emission globally, both Use stage and Production stage should be considered LCA approach is the most effective method Copyright 2011 Toray Industries, Inc. All Rights Reserved. 14 Ⅲ.Toray’s Action for the Global Environment LCA example-carbon fiber (aircraft) (JCMA: The Japan Carbon Fiber Manufacturers Association) Conventional Aircraft CFRP* Aircraft (*carbon fiber reinforced plastic) Boeing767-300 vsvs CFRP airplane model (same material ratio as Boeing787) CFRP: 3% (1.8 ton) CFRP: 50% (24 ton) Others 80 • Secondary structures • Primary structures CFRP White Body Weight 70 • Secondary structures Ti 60→48ton (▲20%) ） Steel n 9% Reduction in Total Weight o 60 AL t （ 50 t Steel h g Body Fuel Payload i 40 e w 30 ＣＦＲＰ ６０ｔ １３ｔ ６１ｔ y d 20 Al Conventional plane: 134 ton in total o Ti B 10 Al ４８ｔ 0 １３ｔ ６１ｔ Conventional plane CFRP plane CFRP plane:122 ton in total （Based on material ratio of 787） 50% of Structures: CFRP Structure Weight: 20% Reduction Copyright 2011 Toray Industries,
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