Pre-Feasibility Report Natco Pharma Limited
CHAPTER–1
EXECUTIVE SUMMARY
Executive S.No. Description Summary 1. Identification of NATCO PHARMA LIMITED (NATCO) head quartered at Project Banjara Hills-Hyderabad in Telangana State is a vertically integrated and R&D focused pharmaceutical company engaged in developing, manufacturing and marketing of finished dosage formulations (“FDF”) and active pharmaceutical ingredients (“APIs”). Our focus is primarily on niche therapeutic areas and complex products .
Natco has established an API manufacturing unit as Natco Pharma Limited, Chemical Division – Chennai (earlier known as “Natco organics Limited”) at S.No. 74/7B, Vaikkadu Village, Ambattur Taluk, Tiruvallur District in the year 2007 to manufacture Active Pharmaceutical Ingredients (APIs).
Natco Pharma Limited proposed to expand its manufacturing facility and product quantity located at S.No. 74/7B, Vaikkadu TPP Salai, Manali, Chennai
The proposed project is categorized as ‘B’ of 5(f) (as per the Gazette Notificationdated 14 th September, 2006. 2. Project M/s. Natco Pharma Limited, Chemical Division – Chennai. Proponent 3. Brief Description The current report deals with increase in expansion of product of Project quantity from 46.26 TPA to 66.24 TPA also there will be increase in built-up area from 18,130 Sq.m to 22,946 Sq.m at Vaikkadu Village, Ambattur Taluk, Tiruvallur district in the state of Tamil Nadu.
In the increased threat of the human life in our country with the suffering of Cancer and the affordability of the medicine cost and the easily availability of the medicine, it is planned to increase the product portfolio. In order to satisfy this need, variety of products is the need of our country. The expansion of the industry will be beneficial to the region. The company will bring new job opportunities for the local people.
Eco Services India Pvt. Ltd., Chennai – 600032 Page _ 20
Pre-Feasibility Report Natco Pharma Limited
Salient features 4. Total plot area 26.12 Acres (1,05,704Sqm) 5. Product Quantity 66.24 TPA 6. Location Particulars Details Latitude 12°39'19.509" N Longitude 80°09’14.992" E Total Plot Area 26.12 Acres Land Use Category Special and Hazardous Use Zone Nearest Highway SH 114 – Ennore High Road Nearest Railway Station Thiruvottiyur Railway Station (6 km) Chennai International Airport (30 Nearest Airport km) Nearest Harbour Chennai Port (19 km)
7. Project Cost 186.82 Crores (Existing: 86.82 Crores + Proposed : 100 Crores) 8. Water Total Fresh water requirement : 419KLD Requirement For Industrial use : 271 KLD For Domestic use : 25 KLD For Green Belt Requirement : 123 KLD Effluent Generation: Effluent generated from the plant : 184 KLD Details of Recycled & Recovered water: Recycled water from ZLD : 163 KLD (Used for cooling tower make up) Recovered pure steam condensate : 52 KLD (Used for boiler feed) 9. Source From CMWSSB and Private Tankers supply 10. Power Supply The power requirement for the proposed project is 2,350 kVA and it is sourced from the nearby TNEB grid which is distributed through the substation within project premises. It is proposed to install 1 nos. of 1,010 kVA capacity and 1 no. of 100 kVA capacity DG set in addition to 2 no. of 1010 kVA DG set installed at the plant as back- up power supply source for the plant. 11. Alternative Site No alternative site has been considered and the existing plant is situated inside the Manali Industrial Estate. 12. Quantity of Domestic waste : 90 Kg/day waste Nonhazardous waste (Packing materials, Used Insulation waste, Metal scrap) : 410 Kg/day Fly ash from boiler : 2150 Kg/day Industrial hazardous waste : 16.12 Tons/day 13. Total waste The waste water generated from the plant would be 184 KLD. water generation The effluent generated from the plant will be segregated as HTDS,
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Pre-Feasibility Report Natco Pharma Limited
LTDS and utility streams and treated in the “Waste water recycling plant (ZLD)” consists of ETP (Primary & Secondary treatment), Primary RO, High Pressure RO (HPRO), Secondary RO, Stripper, Multi Effect Evaporator (MEE), Agitated Thin Film Dryer (ATFD), Sludge Decanter & Sludge Paddle Dryer. Treated water is recycled for cooling tower make up. 14. Land use & land The proposed site is located within the Manali Industrial Estate and Ownership land use is Special and Hazardous Use Zone as per Chennai Metropolitan Development Authority (CMDA).
Natco Pharma Limited has the ownership over the total land area of 26.12 Acres (1,05,704 Sqm) for Pharma development. 15. Conclusion Natco Pharma Limited, Chemical Division – Chennai, proposes to expand its Active Pharmaceutical Ingredients (API) manufacturing facility inorder to provide affordable medicines to all. API manufacturing facility not only increases the market availability of therapeutic drugs but also reduces the import burden on the country and also support the government by paying the taxes will contribute the growth of Indian economy and strengthen the socio-economic values in the area.
The proposed expansion project will adopt the state of the art technologies and a dedicated team of environmental professionals for treatment and recycling of effluents, operation and monitoring of all pollution control equipment. Natco has a defined EHS policy and a robust Environmental Management system supported by a well- defined organizational structure to ensure the prevention of pollution and to protect the environment.
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