Extreme-Duty Bulk Material Handling
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Biomass EXTREME-DUTY BULK MATERIAL HANDLING Extreme-Duty Bulk Material Handling Biomass Made in the USA Easy communications and fast delivery Focused on Solutions Flexible and fast-moving Custom Engineering Transitions and other modifications to replace existing equipment Maximum Durability Materials, manufacturing techniques, and engineered surface treatments ensure longer life Service Parts, technical service, and equipment rebuilding LEARN MORE AT PREMACH.COM/BIOMASS Applications Maximize Uptime Increase Throughput Improve Productivity Biomass-fired electric power generation is a demanding business that places a premium on uptime. Precision has been supplying reliable, designed-for-purpose rotary feeders, screw conveyors, and rotary valves for this industry for decades. We offer a full portfolio of solutions with a proven track record of performance. Biomass Founded in 1977, Precision has more than 40 years of experience manufacturing of extreme duty dry-bulk material handling equipment. We specialize in solving the most difficult application challenges: abrasive materials elevated temperatures corrosive materials high-volume throughputs Our solutions span a variety of industries, including cement, wood products, mineral processing, pulp and paper, biomass-fired power generation, and coal-fired power generation. Applications Fuel Handling Fuel Bin Fuel Bin Fuel Transfer Rotary Boiler Feed Fly Ash Bottom Ash Rotary Rotary Screws Screws Screws Feeders Screws Screws Ash Screws Valves Valves Standard Fuel Challenging Fuel Application Withdrawing dry, Fuel Bin Screws for Receiving fuel from Metering and airlock Plug-feed screws Transporting fly ash, Transporting bottom Both fly-ash dust Systems injecting uniformly sized, and oversized or low-quality Fuel Bin Screws and device to feed fuel into installed through which is warm (250° ash away from the collection and lime, trona, mildly abrasive fuel fuels, the type which are conveying to the boiler. the boiler; often 2-3 the boiler wall that F or less), fine, and boiler; ash is pulled bottom-ash activated carbon, from the fuel bins and often prone to rat-holing Discharging directly into feeders per boiler discharge fuel abrasive away from from the boiler by applications fly ash, bottom ash, discharging into a Fuel or bridging the boiler via a chute or directly into the the dust collector traveling grate or or other sorbent Transfer Screw to a Rotary Feeder which 1200-1400° F drag chain; bottom for treating flue gas Requirements meters the fuel into the combustion zone ash is hot (600- discharge for SOx boiler. 700° F), granular, or NOx and abrasive and may contain glass clinkers MULTI-PITCH MULTI-PITCH SINGLE-SPAN EXTREME- PMR ROTARY SCREWS CONE SCREWS DUTY TRANSFER SCREWS FEEDERS Precision Product Precision AR-400 or Tri-Braze AR-400 or Tri-Braze, Lengths to 36’ with Stationary knife with Cantilevered; Full-pitch, AR-400 Full-pitch, AR-400 Severe Duty version Severe Duty version multi-pitch flights for multi-pitch flights on a flow uninterrupted by helical rotor shears off special bearings or Tri-Braze flights or Tri-Braze flights of the PMV-8 to of the PMV-8 or max wear resistance cone hangers oversize fuel for max wear for max wear PMV-12 valves PMV-10 High-temperature resistance resistance Bushed-and-drilled Significant engineering Super-C or Tri-Braze Upgraded barrels and stainless materials High-temperature Pneumatic line screws with oversized of the cone design flights drive packages Abrasion and Abrasion-resistant, shaft seals and injectors shafts Internal water temperature trough construction bearings Bushed-and-drilled Wear-resistant pipe Rebuildable manifold for cooling resistant troughs Nord inverter-duty Precision Solution Precision Custom trough designs screws with oversized modifications the screw Engineered to Drop-through wear drive motors shafts Designed for light handle chunks or plates prevent or variable loading glass clinkers build-up in the valve Boiler efficiency & Boiler efficiency & Boiler efficiency & Adaptable to Plug-feed minimizes Minimum two-year Minimum two-year Adaptable to very Durability that uptime uptime uptime unprepared or minimally external air operation before operation before high temperatures handles lime, trona, • Consistent fuel • Cone design makes • Hanger-free screws prepared fuel induction into boiler rebuilding rebuilding which are common or activated carbon movement doesn’t hard-to-handle fuels feed smoothly in ash systems - starve or flood move • Extreme-duty; fuel is Outage-to-outage Can be rebuilt Low power Low power particularly bottom Tight tolerances • Outage-to-outage • Outage-to-outage always flowing durability multiple times - consumption consumption ash minimize blow- durability durability reduces capital cost by and maintains Economically rebuildable Compatible with many Economically Economically Modular design pneumatic system Economically rebuildable Economically rebuildable types of fuels rebuildable rebuildable lowers maintenance performance Key Differentiators Differentiators Key Low power consumption costs Low power consumption Low power consumption Fuel Handling Ash Handling Pollution Control Fuel Bin Fuel Bin Fuel Transfer Rotary Boiler Feed Fly Ash Bottom Ash Rotary Rotary Screws Screws Screws Feeders Screws Screws Ash Screws Valves Valves Standard Fuel Challenging Fuel Withdrawing dry, Fuel Bin Screws for Receiving fuel from Metering and airlock Plug-feed screws Transporting fly ash, Transporting bottom Both fly-ash dust Systems injecting uniformly sized, and oversized or low-quality Fuel Bin Screws and device to feed fuel into installed through which is warm (250° ash away from the collection and lime, trona, mildly abrasive fuel fuels, the type which are conveying to the boiler. the boiler; often 2-3 the boiler wall that F or less), fine, and boiler; ash is pulled bottom-ash activated carbon, from the fuel bins and often prone to rat-holing Discharging directly into feeders per boiler discharge fuel abrasive away from from the boiler by applications fly ash, bottom ash, discharging into a Fuel or bridging the boiler via a chute or directly into the the dust collector traveling grate or or other sorbent Transfer Screw to a Rotary Feeder which 1200-1400° F drag chain; bottom for treating flue gas meters the fuel into the combustion zone ash is hot (600- discharge for SOx boiler. 700° F), granular, or NOx and abrasive and may contain glass clinkers WATER-COOLED ASH TRANSFER CONVEYORS PMV MODULAR ROTARY VALVES SCREWS AR-400 or Tri-Braze AR-400 or Tri-Braze, Lengths to 36’ with Stationary knife with Cantilevered; Full-pitch, AR-400 Full-pitch, AR-400 Severe Duty version Severe Duty version multi-pitch flights for multi-pitch flights on a flow uninterrupted by helical rotor shears off special bearings or Tri-Braze flights or Tri-Braze flights of the PMV-8 to of the PMV-8 or max wear resistance cone hangers oversize fuel for max wear for max wear PMV-12 valves PMV-10 High-temperature resistance resistance Bushed-and-drilled Significant engineering Super-C or Tri-Braze Upgraded barrels and stainless materials High-temperature Pneumatic line screws with oversized of the cone design flights drive packages Abrasion and Abrasion-resistant, shaft seals and injectors shafts Internal water temperature trough construction bearings Bushed-and-drilled Wear-resistant pipe Rebuildable manifold for cooling resistant troughs Nord inverter-duty Custom trough designs screws with oversized modifications the screw Engineered to Drop-through wear drive motors shafts Designed for light handle chunks or plates prevent or variable loading glass clinkers build-up in the valve Boiler efficiency & Boiler efficiency & Boiler efficiency & Adaptable to Plug-feed minimizes Minimum two-year Minimum two-year Adaptable to very Durability that uptime uptime uptime unprepared or minimally external air operation before operation before high temperatures handles lime, trona, • Consistent fuel • Cone design makes • Hanger-free screws prepared fuel induction into boiler rebuilding rebuilding which are common or activated carbon movement doesn’t hard-to-handle fuels feed smoothly in ash systems - starve or flood move • Extreme-duty; fuel is Outage-to-outage Can be rebuilt Low power Low power particularly bottom Tight tolerances • Outage-to-outage • Outage-to-outage always flowing durability multiple times - consumption consumption ash minimize blow- durability durability reduces capital cost by and maintains Economically rebuildable Compatible with many Economically Economically Modular design pneumatic system Economically rebuildable Economically rebuildable types of fuels rebuildable rebuildable lowers maintenance performance Low power consumption costs Low power consumption Low power consumption Precision Machine and Manufacturing, Inc. 1290 S. Bertelsen Road Eugene, OR 97402 541-484-9841 premach.com [email protected].