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//- •... ; ~ original keyed chuck is an integral part of all drill chuck technology. It has been applied to a wide range of applications, from the most sophisticated CNC machining to drilling with the smallest cordless portable power drill. Now a part of the Danaher Corporation family of companies, The Jacobs® Chuck Manufacturing Company maintains a global presence as a recognized leader in the design and manufacture of precision tool and work holding devices for stationary equipment and portable power tools. Finding a better way through world- class innovation and world-class partnerships-that's the driving force behind our business. It's a tradition that began with A.I. Jacobs almost a century ago when he set up his ~ first network of distributors for the toothed sleeve and keyed drill chuck. It's a tradition we will carry forward with you.
"There must be a better way to build a chuck:' -A.I. JACOBS, 1902 GENERAL INFORMATION ./-.6$" ,.-- PRODUCT INDEX (continued)
Product Description Catalog Page
Chucks - Rubber- FleX® Collet
~ TapReplacement Parts 15 ~ Die Grinder 15
Adapt-A-Drive® Chuck 29 Drain 29 Stainless Steel 29
...... 17
Rubber-FleX®Collets - fJp"LatheDie GrinderChuck ColletsCollets ::::::::::::::::::::::::::::::::::::::::::::::::::1617 ~.~~VJI TapPlugsChuck Collets . 17 ---
Keys and Chuck Keys 30
Accessories d.V- ~ WedgeKeyleashesSets .:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::.30 1 30 • I . I I Drill Sleeves-Morse Taper -- ArcherSeries 600 & 700 20 Extension Sockets-Morse Taper ArcherSeries 800 20
Turret Sockets-Morse Taper ArcherSeries 500 21
Ejecting Drifts 21
Toolholder/ CAT-V Flange to Jacobs®Taper 14 Adapters BT Flange to Jacobs®Taper 14
5 --
FOR A BETTER GRIP ON PRECISION~
~
Keyed Chucks Keyless Chucks Toolholderl Adapters Tap Chucks INDUSTRIAL Die Grinder Chucks Rubber-F1e~ Collets Arbors Drill Sleeves TOOLHOLDERS Extension Sockets Turret Sockets Ejecting Drifts Rotating Centers Stationary Centers 7 INUUSTRIAL TOOLHOLDERS ./-.6.•" The O.E.M. standard for accuracy and portable, bench or floor mounted power tools. This industrial quality chuck, with fully hardened durability on all types of industrial power and ground working components, offers and machine tools. exceptionally high accuracy, gripping power and The Jacobs'"Plain Bearing Chuck is the world's durability. Both heavy and medium duty models are available in a wide range of capacities for use most widely used for medium or heavy-duty on threaded and taper mounted spindles. Features _ • Heavy and Medium Duty models for threaded • One-piece sleeve eliminates crack between or taper mounting. driving teeth often found in other designs. • Jaws center-ground for absolute straightness • Through-hardened sleeve teeth, plus hardened and alignment. nose and keyholes provide outstanding wear resistance. • Jaws specially treated to ensure extended thread life and high gripping surface hardness. • Each chuck 100% inspected for performance and precision.
Taper Mounted Heavy Duty Model • Fluted sleeve standard except Model 34-33C, which is smooth and ground.
'0' __ , • , I ••••• 1iI . 00 I •• 1iI••Dimensions1iI••••• • II3A 6223 0.125 ".3 0.625',,'16.0 III3 JT K3 3.81 96.8 2.87 72.9 2.30 58.4 32 3KD(2) 6228 0.125 3 0.625 16.0 3 JT K3 4.06 103.1 3.12 79.2 2.29 58.2 33 3PD(3) 6230 0.125 3 0.625 16.0 3 JT K3 4.06 103.1 3.12 79.2 2.29 58.2 33 ~ 34-02 14442 0(1) 1 0.500 13.0 2 JT K3 3.52 89.4 2.74 69.6 2.04 51.8 23 34-06 6295 0(1) 1 0.500 13.0 6 JT K3 3.52 89.4 2.74 69.6 2.04 51.8 24 34-33 14445 0(1) 1 0.500 13.0 33 JT K3 3.52 89.4 2.74 69.6 2.04 51.8 23 34-33C(4) 14451 0(1) 1 0.500 13.0 33 JT K3C 3.71 94.2 2.93 74.4 2.00 50.8 26 36 6309 0.180 0 0.800 20.3 3 JT K4 4.06 103.1 3.14 79.8 2.54 64.5 45 36KD(2) 14865 0.180 5 0.800 20.3 3 JT K4 4.25 108.0 3.42 86.9 2.54 64.5 44 36PD(3) 14866 0.180 5 0.800 20.3 3 JT K4 4.25 108.0 3.42 86.9 2.54 64.5 45 (1) At minimum capacitywill hold a No. 60 (0.040in/1mm) drill. (2) Equippedwith positive drive slot. (3) Equippedwith pin-type positive drive. :4) Equippedwith locking collar -1-1/16-20 thread.
Medium Duty Model • Fluted sleeve standard except Models 0 and 1A, which are smooth and ground. • All Series 33 Plain Bearing Chucks are hammer capable.
10' " __ ' • •
o 0 Capacity Range .00 ., ••••••••••••• Dimensions • IIIo 6200 0(2) 0 0.156 4.0 .10 JT KO 1.450 36.8 1.100 27.9 0.850 21.6 2 1A 6206 0(1) 1 0.250 6.5 1 JT K1 1.920 48.8 1.540 39.1 1.180 30.0 5 2A 6214 0(1) 1 0.375 10.0 2 JT K2 2.810 71.4 2.170 55.1 1.670 42.4 13 31-01 14697 0(1) 1 0.375 10.0 1 JT K30 2.490 63.2 2.010 51.1 1.420 36.1 8 31-02 14698 0(1) 1 0.375 10.0 2 JT K30 2.490 63.2 2.010 51.1 1.420 36.1 8 33 6279 0.08 2 0.500 13.0 33 JT K32 3.210 81.5 2.520 64.0 1.792 45.5 16 3326A 6291 0.08 2 0.500 13.0 .6250 K32 3.540 89.9 2.850 72.4 1.792 45.5 18 -- 33KD(3) 6281 0.08 2 0.500 13.0 33 JT K32 3.460 87.9 2.770 70.4 1.792 46.0 17 (1) At minimum capacitywill hold a No. 60 (0.040in/1mm) drill. (2) Model 0 has a minimum capacityof a No. 80 (.0135in /.344mm) drill. (3) Equippedwith positive drive slot.
9 INlJUSTRIAL TOOLHOLDERS ./t'I«I6$® INDUSTRIAL Precision design combines keyless r- they permit more rapid tooling changes to increase KEYLESS operation with the ultimate in drill chuck machining productivity. A self-tightening feature produces significantly higher gripping force to CHUCKS accuracy. resist tool shank slippage. Precision manufactured ~A~~~~' and tested to the most exacting quality standards, Jacobs~ Industrial Keyless Chucks are high Jacobs~Industrial Keyless Chucks can be counted precision devices specifically designed for high ~~& accuracy applications on either conventional or on for extremely high reliability and durability CNC equipment. Tightened and released by hand, under the most demanding machining conditions. CERTIFICATE OF INSPECTION Features------~~"'z:::'~~~-..•.. --~- .-T1oIo-.' ...._"._. • Precision tested and certified to .0016" T.I.R. or • All components exposed to wear are better. completely hardened to maintain accuracy and extend chuck life. I ~ ITJJ • Self-tightening feature automatically increases gripping force proportional to increased • Jacobs~ taper mount permits use on a wide TIooJ"",_l~=!;"'c.-_ torque to prevent tool shank slippage. rangemillingofmachineshigh accuracyand productiondrill presses,drillingjig borers, equipment.
High Precision Model
• For general machining applications.
Dimensions Weight
Model Pari Mount Sleeve Dia.jD) Ea. No. No. in mm Jacobs in mm in mm oz r- •• I III I' •• : JKP 80-J2S0.5120.6300.3940.3153.463.192.64J2S46.041.055.00.0390.00037.02.17420.1181.81321.611.4622143.74J616.013.0J33J210.04.213.903.502.911079588816731998908.074 9685967996849682968396809681 JKP 100-J33 -- JKPJ KP 160-J6130-J33130-J2100-J2 JKP 130-J6
High TorQue/High • Precision tested and certified to .0016" T.I.R. or Precision Model • Resists tool loosening on high speed machines better. with right hand rotation and instant spindle stop. • boring,For use counter-boringon CNC machiningand millingcenters operationsin drilling, requiring heavy penetration. Milled • Furnished with milled wrench flats and Wrench Flats spanner wrench to allow the application D of supplementary gripping torque. Light
tighteningtimes higherincreasesthan handgrippingtighteningtorque. up to 3
".
Capacity Range* DimenSIOns • •JKT65-J1, 131122"--'---',- 0.000"'"••••••. 0.255 ~ 1JT" ••••••2.76 ~ 2.44 -r-- ••1.28 "'!r.5II!IIIII •• 11 JKT80-J2S 30526 0.000 0 0.315 8.0 IJ2S 2.91 74 2.64 67 1.46 37.0 14 lKT JKT 130-J2 30527 0.039 1 0.512 13.0 J2 3.90 99 3.46 88 1.81 46.0 32 JKT 130-J33 30528 0.039 1 0.512 13.0 J33 3.90 99 3.46 88 1.81 46.0 32 JKT 130-J6 30529 0.039 1 0.512 13.0 J6 3.90 99 3.46 88 1.81 46.0 32 r--- JKT 160-J6 30530 0.118 3 0.630 16.0 J6 4.21 107 3.74 95 2.17 55.0 42
*Minimum Capacities - Models JKP and JKT: Capacity: 0-6.5mm Drill Size: .012in (.300mm) 0-8mm .012in (.300mm) 0-10mm .020in (.500mm) 1-13mm .033in (.850mm) 3-16mm .114in (2.900mm) 11 INDUSTRIAL TOOLHOLDERS ~aMJ6$" TAP Complete range of flexible collet tap r- CHUCKS chucks for tapping machines and portable tappers. Simplify tap changing and provide unmatched accuracy. Features _ • Designed for use with the versatile Jacobs~ • Each chuck, with one interchangeable Rubber• Rubber-Fle~ Collet which accepts and Fle~Collet, handles a wide range of tap sizes to speed tap size changes. preciselyshank diameters.centers both* decimal and metric • Positive-drive chuck jaws always locate square • Simple operation - one quarter turn of chuck of tap shank to ensure superior performance. screw allows nut to disengage back jaws. Tap • Available with choice of Jacobs~, round or shank sighting hole presents full view of tap square hole mounts. square during changeovers. * Refer to Pages 16 and 17 for Rubber-FletB' Collet infonnation.
. I'. Capacity Available . I
" .•. Tap Capacity I • .0 I." ~_ Rubber-Flex- . Round Shank ' I . I 11111- •• Collets t •• 41-01 14121 ""'#Q:'1'i4" 1.00-6.35 .11"1JT* 2.00 11111.11111111.51 II0.84 21 0.09 2 0.25 6 J112,J113,J114,J116,J117 I2 II42-01 14123 #10-5/16 4.83-7.94 1JT* 2.50 64 1.06 27 0.09 2 0.38 10 J420,J421,J422,J423 6 42-02 14125 #10-5/16 4.83-7.94 2 shortJT* 2.50 64 1.06 27 0.09 2 0.38 10 J420,J421,J422,J423 5
42-24 14129 #10-5/16 4.83-7.94 .3675 Dia. 2.50 64 1.06 27 0.09 2 0.38 10 J420,J421,J422,J423 6 42-J8 14127 #0-1/4 1.00-6.35 .375 Sq. Hole 2.31 59 1.06 27 0.09 2 0.38 10 J420,J421,J422,J423 6 44-02 14131 5/16-5/8 7.94-15.88 2JT* 3.12 79 1.47 37 0.11 3 0.50 13 J440,J441,J443 12
44-06 14133 5/16-5/8 7.94-15.88 6JT* 3.12 79 1.47 37 0.11 3 0.50 13 J440,J441,J443 12 44-J9 14135 #10-1/2 4.83-12.70 .500 Sq. Hole 3.12 79 1.47 37 0.11 3 0.50 13 J440,J441,J443 12
* Jacob~Taper r- t Rubber-Flex Collet~ are not included. Must be ordered separately.
Replacement Parts
Rubber-Flex" moo Collet Nut Back Jaws 12792 J116, J117 6656 1848 1849 12793 J420,J421,J422,J423 6654 1850 1851 12793 ••6654 1850 1851 J420,J421,J422,J423 -- 12793 J420,J421,J422,J423 6654 1850 None 12793 J420,J421,J422,J423 6654 1850 1851 Rubber-Fle:x46Collet 12794 J440,J441,J443 6655 1852 1850 12794 J440,J441,J443 6655 1852 1850 12794 J440,J441,J443 6655 1852 None
DIE GRINDER Compact tap chuck designed for use with CHUCKS Rubber-FleX® Collets holds mounted grinding burrs and rotary files on pneumatic and electric die grinders. Features _ • Compact design facilitates use for a wide • Rubber-Flex~ Collets* furnished separately for range of applications. tools with collet seating cones built into spindles. • abrasivesIntegral sealandprotectsswarf. collet components from * Refer to Pages 16 and 17 for Rubber-Rex
Capacity Range Dimensions VS4 Mount .l!timi1tmml _ r- Jacobs 1_==100-61 9756 0.09 2.3 0.25 6.4 3/8-24 •••••••••••1.77 45.0 1.88 47.8 0.75 19.1 1.50 Nut for Die Grinder Chuck*
N100 12791 ~ 15 --* Nu1 for Die Grinder Chuck, Model NO.1 00-61. II\JUU~ I KIAL TOOLHOLDERS ~i/l«J6$® RUBBER·FLEX® ~ COLLErS (continued)
Die Grinder Collets r=_~~ /' :cq~f~:U~'(!5T
" ... Minimum Maximum .,: . I . I ... I , . /~ , , •••••Capacity Range (A)111•••••••••• _ ••••. _ J116 9757 0.094 2.4 0.177 4.5 0.468 11.9 26 0.590 15.1 6 0.10 IIIJ117 9758 0.177 4.5 0.256 6.5 0.468 11.9 26 0.590 15.1 II·•8 0.10
lathe Chuck Collets r=B?~20' I
~i _u : -..i I • Collets J91O,J911 and J912 have a contact C E =-_ n_, A D colletslength haveof .90fullin. (23mm).length contact.All other lathe chuck 4 ---' r,L-1I .--;;;§6---,~ I --- *
Capacity Range (A) •• J910':.9555",_ii0.060 1.5 0.125 3.2 1.74 44.5 "'26 __2.25 57 "0.60 152 '4.•••0.53 IIJ911 9556 0.125 3.2 0.250 6.4 1.74 44.5 26 "-1_2.25 57 0.60 152 6 0.53 J912 9557 0.250 6.4 0.375 9.5 1.74 44.5 26 2.25 57 0.60 15.2 6 0.47
J913 9558 0.375 9.5 0.500 12.7 1.74 44.5 26 2.25 57 - 8 0.47 J914 9559 0.500 12.7 0.625 15.9 1.74 44.5 26 2.25 57 - 10 0.47 J915 9560 0.625 15.9 0.750 19.1 1.74 44.5 26 2.25 57 - - 10 0.47
J916 9561 0.750 19.1 0.875 22.2 1.74 44.5 26 2.25 57 - - 12 0.47 J917 9562 0.875 22.2 1.000 27.9 1.74 44.5 26 2.25 57 - - 16 0.55 J918 9563 1.000 25.4 1.125 28.6 1.74 44.5 26 2.25 57 - - 20 0.52
J919 9564 1.125 28.6 1.250 31.8 1.74 44.5 26 2.25 57 - - 24 0.43 J920 9565 1.250 31.8 1.375 34.9 1.74 44.5 26 2.25 57 - - 24 0.40 J921 , 9567 1.375 34.9 1.500 38.1 1.74 44.5 26 2.25 57 - - 24 0.27
'Requires special 1-1/2" nose.
Collet Plugs • Maintain collet parallelism when gripping short workpieces.
For Rubber-FleX® Collets
CP913-CP914 6049 J910 9555 /~ ••••CP913-CP914 6049 J911 9556 CP913-CP914 6049 --J912 9557 CP913-CP914 6049 J913 9558 CP913-CP914 6049 J914 9559 CP915-CP916 6050 J915 9560 \: CP915-CP916 6050 J916 9561 ~ CP917-CP918 6051 J917 9562 CP917-CP918 6051 J918 9563
CP919 6052 J919 9564 CP920 6053 J920 9565 NOTE: Collet plugs are not included with collets. 17 INDUSTRIAL TOOLHOLDERS ~~6$® ARBORS ~
Threaded Shank to Morse Taper ( ) o=Jq
L=L ~L-1~ Dimensions
Part Overall length (l) Threaded Extension (l-1) No. Description •• 2 Morse 3/8' x 24 3.69 93.7 0.56 14.3 4 2 Morse 1/2' x 20 4.06 103.2 0.56 14.3 5 2 Morse 5/8' x 16 -----4.19 106.4 0.69 17.5 5
BridgeporfIDTaper to Jacobs®Taper -r ,~~; ~
Overall length Il) length (C) Diameter (D) .. ,
Dimensions A0802':7339",2,'"JT ._.ii.Ii._.lii.5.18 131.6 5.20 132.2 0.91 23.0 0.92 23.4 0.49 12.4 0.49 __12.4 16 IIIA0803 7340 3 JT 5.53 140.4 5.55 140.9 1.25 31.8 1.27 32.1 0.75 18.9 0.75 19.0 I17 A0804 7341 4JT 5.97 151.6 5.98 151.8 1.69 42.9 1.70 43.2 1.04 26.3 1.04 26.4 17
~ A0806 7342 6 JT 5.31 134.8 5.33 135.4 1.03 26.2 1.05 26.6 0.62 15.8 0.63 15.9 16 A0833 7343 33 JT 5.31 134.8 5.33 135.4 1.03 26.2 1.05 26.6 0.56 14.2 0.56 14.3 16
How to Order Arbors
When ordering arbors Either of the following is correct: 1. Show the style and size of the mounting shank and the 2. Show the style and size of the mounting shank plus the model number of the Jacob~chuck to which the arbor will actual Jacob~taper desired. be fitted. Example: A #2 Morse taper shank with a #3 Jacob~taper. Example: A #2 Morse taper shank arbor for a #34 Jacob~ chuck.
Motor Shaft • Adapts No.2 Jacobs®taper to 1/2" diameter Adapter motor shaft.
Model Part Molor Shaft Jacobs
No. No. Size Taper •I I I ,
r---
19 INDUSTRIAL TOOLHOLDERS f/a«I6s® TURRET ~ SOCKETS AND EJECTING DRIFTS
Turret Sockets • Archer® Series 500 Morse Taper • Permit the use of Morse taper shank tools in straight-hole mounting applications. • Through-hardened and precision ground internally and externally. • Inside Morse taper sizes 1 through 4.
Morse Irnir;.)I~'ih
Taper No. length Diameter Inside 531 30471 1 3.50 88.9 0.75 19.0 -5 541 30472 1 3.50 88.9 1.00 25.4 7 ••561 30473 1 -----3.50 88.9 1.50 38.1 25 542 30474 2 4.00 101.6 1.00 25.4 12 552 30475 2 4.00 101.6 1.25 31.8 16 562 30476 2 4.00 101.6 1.50 38.1 44
582 30477 2 4.00 101.6 2.00 50.8 49 553 30478 3 4.75 120.7 1.25 31.8 32 563 30479 3 4.75 120.7 1.50 38.1 35
573 30480 3 4.75 120.7 1.75 44.5 39 583 30481 3 4.75 120.7 2.00 50.8 41 564 30482 4 6.00 152.4 1.50 38.1 34 ----.. 584 30483 4 6.00 152.4 2.00 50.8 39
Ejecting Drifts • Hardened and tempered . • Eject Morse taper sizes 0 through 6 from sleeves, sockets and machine spindles.
For Ejection 01: 900 30484 No. 0 Morse Taper 902 30485 Nos. 1 & 2 Morse Tapers --903 30486 Nos. 3 & 4 Morse Tapers 904 30487 Nos. 4 & 5 Morse Tapers 906 30488 NO.6 Morse Tapers 914 30489 Combined Drifts Nos. 1,2,3, and 4 Inclusive
~
21 ./(I#I6s® \I\lUU~ \ K\AL TOOLHOLDERS
rU\\ \\ne o~tungsten carb\ae tipped \atne r-- centers with Morse tapp.r and 60° angle jointsFeatures------. • Full tungsten carbide point increases wear resistance for turning or grinding applications and provides longer regrind life. • Integral strength of one-piece body resists deflection for positive work holding . • precision ground points provide higher finished part accuracy.
32 1 4 7085 5 10.06.559.0 23.0 110 180140 2.0 __ ." 30493 30494 ..•--- Long Type Weight Ea. with flats Model D••• Mn",p I v • No. 30495 1_11 3.150 80 2.50 30496 2 3.937 100 7.25 30497 3 4.921 125 14.00 30498 4 5.299 135 30.00 long Type with Half 60° Point Model Part Morse Overall Length .111 ...... No. No. Taper No. 30499 1 3.150 80 2.0 30500 2 3.937 100 6.5 30501 3 4.921 125 10.0 -, FOR A BETTER GRIP ON PRECISIONi!!J -- Keyless Chucks Keyed Chucks Special Purpose Chucks Keys and Accessories PORTABLE TOOL CHUCKS AND r-- ACCESSORIES 25 PORTABLE TOOL CHUCKS & ACCESSORIES ./a«l6s® Unique, patented Hammerlock® ~ mechanism expands Hand- Tite® keyless chuck performance and convenience to include 13mm AC or cordless hammer drills. slippage during hammer drilling. Unlike rigid Hammer-capablespecifically for useHand-Tite~chuckson professional hammerare designeddrills. locking systems which cannot compensate for the They are equipped with the unique HammerlocJ<4!' effects of impact and vibration, the HammerlocJ<4!' mechanism. system absorbs and compensates for these forces. The result is reliable and consistent performance chUCKThis patentedis tighteneddeviceonautomaticallythe drill bit. Itengagesthen as the under severe operating conditions. maintains full gripping pressure to prevent drill bit Features _ • Hammerlock® Mechanism. Automatically • Rugged Construction. Provides extended engages as the chuck is tightened and service under the most demanding concrete maintains full gripping pressure to prevent bit hole drilling conditions. slippage during hammer drilling. • Keyless Convenience. Offers fast bit IISA • Precision Operation. Meets or exceeds changeover, superior gripping force and no stringent DIN run-out and dimensional lost key delays. specifications. • Performance. Tested and approved on a wide • Ergonomic Design. Non-slip gripping surfaces enhance hand tightening capability drills.range of AC powered and cordless hammer and increase user comfort. • Hard Nose. Protects chuck from work surface abrasion. Hand- Tite® Hammer Drill ~ Chucks ", '.' CapacilyRange "" Dimensions .•• - I"13mm Capacity•(1/2") I••..•..•• 31237 Hammerloc~ ••0.062 2.0 0.500 13 1/2-20 2.61 66.2 1.68 42.7 0.079 2.0 12.0 3 2.8 Mechanism, Black Finish ~ 27 PORTABLE TOOL CHUCKS & ACCESSORIES ~fl«J6s® SPECIAL -- PURPOSE CHUCKS Adapt-A-Drive® Converts any cordless screwdriver to Chuck a multi-purpose mini-drill for bit sizes up to 1/4': • Easy conversion - integral hex mount locks the Adapt-A-Drive® chuck into the screwdriver bit socket. • Ideal for use in starting screw holes for use in hard-ta-reach spaces. Sleeve Weight Standard Pack Sleeve Diameter Ea. Quantity Weight Finish in mm oz lb. 0" iiiiiiliiCapacity Range '..." II,·30248 0.028 0.7 0.250 6.5 III.250-Hex KG1 Ground-Matte Band .. 1Q Stainless Steel • For special applications on either portable air Chucks operated or stationary machine tools. • Resist chemical corrosion and reduce potential for hazardous sparking. ,-- ':. 0., __ Capacity;;Range •. 1111'. " Dimensions • OM 6624 0(1) 0 0.156 4 0 JT(2) KOM ._ii1.45 37 1.10 28 0.85 22 •2.0 IIIOBM 5/16 6625 0(1) 0 0.156 4 5/16-24 KOM 1.53 39 1.17 30 0.85 22 2.0 1M 6626 0(1) 0 0.250 6 1 JT(2) K1M 1.92 49 1.54 39 1.12 28 5.0 IBM 5/16 6627 0(1) 0 0.250 6 5/16-24 K1M 1.95 50 1.57 40 1.12 28 5.0 IBM 3/8 6628 0(1) 0 0.250 6 3/8-24 K1M 1.95 50 1.57 40 1.12 28 5.0 (1) Minimum capacity will hold a No. 70 (.028in /.711 mm) drill. 1Q (2) Jacob~Taper Drain Chuck • Specifically designed for use with flexible coil • Ideal for soil pipe and sewer cleaning tools. springtnroughtools.chuck.AllowsChuckcoilmayspringbe handto passtightened to secure coil spring at desired length transmitting tool rotation to shaft. Dimensions Weight Model Part Mount Ea. No. No. in mm Thread in mm oz I •• I. I .' • I , • .--- 29 -- FOR A BETTER GRIP ON PRECISION4I --- ~ -'~~ , I~ Mount Specifications Taper Specifications Tool Shank Standards TECHNICAL INFORMATION 31 I tLHI\JIGAL INFORMATION ./~6$® DIN r- TAPERS DIN Taper DIN tapered sections are identical with the follow• Interchangeability ing Morse tapers: Thedistinctlylengthlessof eachthan ofthetheseoveralltaperslengthis, ofofcourse,the corre• sponding Morse taper. Each taper may be regarded No.1, for tapers 810 and 812 as corresponding approximately either to that part No.2, for tapers 816 and 818 of the Morse taper nearest the small end (for ex• ample: 810), or to the part nearest the large end No.3, for tapers 822 and 824 (for example: 812). I-D- I I, 7/.1 i[ I/./ 1i Taper on Diameter ' •••••• IiiIiiI-"- ••• IiiII •••••• IiiIiiI•• IiiIiiI•• I "_11111- •.B10 0.3974 10.094 0.403 6 10.3 0.3689 9.4 25/64 9.8 0.571 14.5 0.125 3.5 0.125 3.5 0.047 1.0 1 0.04988 0.04988 B12 _------.0.475012.0650.4812 12.2 0.4387 11.1 29/64 11.5 0.728 18.5 0.1253.50.1253.50.0471.0 1 0.049880.04988 B16 0.619415.733 0.6288 16.0 0.5722 14.5 19/32 15.0 0.945 24.0 0.1885.00.1564.00.0631.5 2 0.049950.04995 B18 0.7000 17.780 0.7094 18.0 0.6371 16.2 21/32 16.8 1.260 32.0 0.188 5.0 0.156 4.0 0.063 1.5 2 0.04995 0.04995 B22 0.858 0 21.793 0.8674 22.0 0.778 0 19.8 13/16 20.5 1.594 40.5 0.188 5.0 0.188 4.5 0.078 2.0 3 0.05020 0.05020 B24 0.9380 23.825 0.9474 24.1 0.8382 21.3 7/8 22.0 1.988 50.5 0.188 5.0 0.188 4.5 0.078 2.0 3 0.05020 0.05020 NOTES: • 0, and d = calculated values given for information. The effective values are obtained by applying the rate of taper and the basic dimension 0 to the actual values of a and I,. respectively. 33 II::CHNICAL INFORMATION ~atKJ6s® MORSE TAPERS Nos. 1 to 6 ~ External Taper with Tang + 0, of -.~l~~~l~~5 .1 •..e ..• 13 • ~~~~~...-h_l_ 16 .1 t:~------I~r /~I C 14 =r External Taper with Tapped Hole t 15 I, -12 NOTE: All dimensions are in inches unless otherwise specified. Designation Morse Taper _____ 1 --- :• I I, •• I II I : I ..• " 11.1:: I I I, I I, I I . o 0.475 0.700 0.938 1.231 1.748 2.494 I••a ';;1/8 3/16 3/16 •"•'1/4 1/4 •"5/16 0, (1) 0.481 2 0.7094 0.9474 1.2440 1.761 2 2.5103 d (1) 0.3690 0.572 0 0.7780 1.0200 1.4750 2.1160 d, (2) UNC 1/4 UNC 3/8 UNC 1/2 UNC 5/8 UNC 5/8 UNC 1 d2 (1) 0.3534 0.5533 0.7529 0.9908 1.4388 2.0639 d3 max. 11/32 17/32 23/32 31/32 1-13/32 2 d. max. 11/32 17/32 23/32 31/32 1-13/32 2 I, max. 2-1/8 2-9/16 3-3/16 4-1/16 5-3/16 7-1/4 ca_e '" - co. 12 max. 2-1/4 2-3/4 3-3/8 4-5/16 5-7116 7-9/16 '" '" ..,;;c •... 13 max. 2-7/16 2-15/16 3-11/16 4-5/8 5-7/8 8-1/4 I. max. 2-9/16 3-1/8 3-7/8 4-7/8 6-1/8 8-9/16 b h12 0.203 1 0.2500 0.3125 0.4687 0.6250 0.7500 c (3) 11/32 13/32 17/32 5/8 3/4 1-1/16 e max. 0.52 0.66 0.83 0.96 1.15 1.58 i min. 1/2 3/4 1 1-1/4 1-1/4 2 R max. 3/16 1/4 9/32 5/16 3/8 1/2 3/64 1/16 5/64 3/32 1/8 5/32 max. 3/16 3/16 1/4 1/4 5/16 3/8 ds H11 0.378 0.588 0.797 1.044 1.502 2.150 9/32 7/16 9/16 11/16 11/16 1-1/8 d6 min. 2-3/16 2-21/32 3-9/32 4-5/32 5-5/16 7-3/8 ca_ 15 -e co.'" '6 2-1/16 2-1/2 3-1/16 3-7/8 4-15/16 7 ~~ g H12 0.223 0.270 0.333 0.493 0.650 0.780 h 3/4 7/8 1-1/8 1-1/4 1-112 1-718 z (4) 0.040 0.040 0.040 0.060 0.060 0.080 ----- NOTES: 1. 0, and d or d2 = approximate values given for guidance. The 3. It is allowed to increase the length c over which the tang is actual values resu~ from the actual values of a and I or 13 turned to diameter d3, but without exceeding e. respectively, taking into account the taper and the basic size O. 4. z = maximum permissible deviation, outwards only, of the 2. d, = thread diameter: either a UNC thread or, if expressly position of the gage plane 0 from the nominal position of stated, a metric thread M with standard pitch. In every case, coincidence with the leading face. the appropriate symbol UNC or M shall be marked on the component. 35 I tGHl\JlGAL INFORMATION ./1MXI6s® TOOL SHANK JMTBA MAS403-1982 ,,-- STANDARDS 8T Tapered Shank ~ NOTE: All dimensions are in millimeters unless otherwise specified. Shank Screw Tang 1111111111111111BT30 31.75 48.4 0.5 14 12.5 M12 24 34 7.0 16.1 17 16.3 0.12 BT35 38.10 56.4 0.5 14 12.5 M12 24 34 7.0 16.1 20 19.6 0.12 BT40 44.45 65.4 1 19 17 M16 30 43 9.0 16.1 21 22.6 0.12 BT45 57.15 82.8 1 23 21 M20 38 53 11.0 19.3 26 29.1 0.12 BT50 69.85 101.8 1 27 25 M24 45 62 13.0 25.7 31 35.4 0.20 BT55 88.90 126.8 1 33 31 M30 56 76 16.0 25.7 31 45.1 0.20 BT60 107.95 161.8 1 33 31 M30 56 76 16.0 25.7 34 60.1 0.20 Flange 7/24 Taper Reference Angle Tolerance ,- (1) ATD 11111 IIIIIIIIIBT30 38 46 20 13.6 4 8 2 2 +0.0039/-0 17.633 8 56.144 BT35 43 53 22 14.6 5 10 2 2 +0.0045/-0 21.650 10 65.680 BT40 53 63 25 16.6 5 10 2 2 +0.0041/-0 25.375 10 75.679 BT45 73 85 30 21.2 6 12 3 3 +0.0052/-0 33.000 12 100.216 BT50 85 100 35 23.2 7 15 3 3 +0.0051/-0 40.158 15 119.020 BT55 107 120 40 26.2 9 18 3 3 +0.0063/-0 51.917 18 147.823 BT60 135 155 45 28.2 11 20 3 3 +0.0065/-0 60.758 20 180.359 Retention Knobs ANSI/ASME B5.50-1994 - Essential Dimensions •••••••••••••30 0.500 -13 0.520 0.385 1.10 0.460 0.320 0.04 0.10 0.187 0.65 0.53 0.19 0.094 ·----- .••.•-10.64 ..-- 40 0.625 -11 0.740 0.490 1.50 0.640 0.440 0.06 0.12 0.281 0.94 0.75 0.22 0.094 0.92 45 0.750 -10 0.940 0.605 1.80 0.820 0.580 0.08 0.16 0.375 1.20 1.00 0.22 0.094 1.18 50 1.000 -8 1.140 0.820 2.30 1.000 0.700 0.10 0.20 0.468 1.44 1.25 0.25 0.125 1.42 60 1.250 -7 1.460 1.045 3.20 1.500 1.080 0.14 0.30 0.500 2.14 1.50 0.31 0.125 2.06 NOTES: 1. Material: low carbon alloy steel. 2. Heat treatment: carburize and harden to 0.016 to 0.028 in. effective case. 3. Hardness to be RC 56-60 on surfaces indicated by a chain dotted line: core hardness RC 35-45. 4. "J" hole shall not be carburized. 5. "C" and "R" must be free of tool marks. 6. Deburr all sharp edges. uu----18r 7. Geometric dimension symbols are in accordance with ANSI .pJ Y14.5M-1982 . 8. The Jacob~ Chuck Manufacturing Co. does not sell RRAD I 0.006 #1 0 retention knobs, but will recommend sources. ~:I4J Pitch NOTE: All dimensions are in inches unless otherwise specified. 37 " SERVICE AND REPAIR ./.-6s® REPAIR r- INSTRU010NS Disassembly Plain Bearing Chucks: Extend the jaws to half capacity, press the sleeve halvesoff over(lUus.front E).(jaw end) of body, remove the nut Ball Bearing Chucks: Extendoff over thefrontjaws(jawto end)half capacity,of body, removepress thethesleevenut halves, jaws, bearing race, and thrust washer (mus. E). Illus. E Assembly CAUTION: Each of the three jaws differ slightly from the other by the location of the threaded portion (lilus. G). In order to ensure proper operation, they must be re-installed in the proper sequence. Plain Bearing Chucks: ".--- Refer to mus. G and insert the jaws in the correct sequence when viewing the chuck from the body nose diameter. Insert No.1 jaw (with small step) first, then No.2 jaw (with largest step) in the clockwise position, then No.3 jaw (without a step) should be inserted. Turn chuck jaws to closed position and check to ensure that al1 three jaws are properly aligned. The Illlls. F height of al1 three jaws should be uniform. A good grade of grease should be applied to the JAW NUMBER INDICATED jaw and nut threads, then the nut halves should be BY PRDFllES SHDWN BElOW. closed around the jaws. Extend jaws to half capac• ~. Press on the sleeve with an arbor press (mus. Ball Bearing Chucks: ~~--i Slip the thrust race over jaw end of the body until it contacts the rear flange. Slip the caged bearing NO. 1 overrace. jaw end of the body until it contacts the thrust Fol1ow Plain Bearing jaw assembly and nut procedure. v NO.2 ~ Gu- NO.3 Illlls. G - Jaw Identificatioll :19 PRODUCT INDEX ., •• 6s® BY PART ,-... NUMBER 7313 736130507736230504305003049930497304963049573643049430512304933052630527742530528305303042630529304277437304257431744030430304243042330431304223050630505736030503305027367736595597436303543042895583042974359557304217433744130471975697519750304559749304549748304533130831237974730452304519685311389684311233044996833062631119302433023330052304463112230448304473112173593022773553020930620735730221306219680968173563021530498306183111830445304443111731116304433111431115967930442311133034330488304413024830247302463048930485304403034430491304903048730486304843034531097303463063430633732130348732030479304399561303473063531096956030438310953043730728306377319304783076230636743031094986730475743830822310933043630726306387318304779757743931092304769817304743103730435731797583109195563043430686743430641310903103830639306409555304337432310528859304323058630456305853058430583305823058130580304503057830579302393062796823057730508305753057630628306257354305013062473531486630619146983061773481469730616305743062373511486514723305733062214451306153057195673057273391412995653057073401413130608732714123956430569305117368305103050930614144451427330492306097341141331412573283060530483956330631737430630306293061314442734530612734214135306113061014127306077329306063060230598732413269956274173063214121732573231326830482304803059530481305971326630596732213267127943056874233059430567305661279330593742430542305903054330557305361279230592305443058930556305411279130591305453055530551305403053730587305543053930552305383058830553734973507347734673433047230473CP915-CP916CP917-CP918#1CP913-CP914#3#2JJKBJKPJKTJKPJKBJKCJBT41JKTJCJJKPJBTJLE-M400JLE-M300JLE-M500JLS-M500KPJKTJLS-M400JLS-M300JLS-M200JLR-M400JLR-M300JLR-M200JLR-M500JKBJKCJJCJOBMIBM41BA3/841BA1/23333BA32BAS8-1/2NModelIBMTL2TL3TL135BAD2502WedgeDB36BDC45957BA2BAS-K32CGS-160GS-130KB8-1/234-33CBB-130BB-100BTBB-160100-61A0233A0206A0204A0203A0202A0201A0133A0106A0101A0102A0268A0802A0803A0503A0264A0833A0804A0504A0261A0806A0505A0406A0433A0405W-160W-130A0403A0404A0402A0333A0306A0304A0305A0301A0303A030231237A4202G-160A4203A4133M033A4106M101A4006M001MOOOM103A4003A4002A4102GS-658,30A4306A4303A4233A42063060230598S-K3CG-100CP919CP920GS-803B310373326A310381B31052BB-65BAG-13030243S-100C-160C-10031-0231-01S-160C-130S-13042-2444-02J-16042-0130248302473024634-3344-0642-0234-02BB-80H-160H-130H-100J-130J-10041-3035434-0616,17W-65S11N36PD36KDS20NS18NL-160L-130L-10044-J942-J8W-80S14NS16NN10033KDJ422J441J440J421J420G-80S-808,30C-80J921G-65S-65H-65J920C-65J919H-80KOMJ-80J918S-KKJ917J916J915J914J443J913J116J423J912J117J911J910L-65L-80J-65K1M20NS36S34S33KKAKGAKG1U33U347513PD3KD76465185585484584484383483318N822823K3014NK32TL3TL2TL4812TL1811906TS5914902TS4K3CTS3TS2TS1904903900584564583U36563654562653652853610BA66484266553183283116N130-J3311N821765752753OM573754741742553642552641743582542731643160-50L732130-40L631541721632621561710100-J331M30-J3345-J33S3K73080-J2S40-J33K5K1K4K3K2KOU3KG363A1A332A80-40L130-J2KK1029130-45130-50160-J6160-50130-J6160-40130-40100-J240-J230-J630-J345-J545-J465-JI65-J140-J640-J440-J350-J32950-J52150-J430-J202045-J32330980-3080-4013105/16301395/83/8163/8-S171513275/1628268half15305/83/818281/22913173/41092615819183013298105/891/23/830232991191029101411CN892922BA121014111214Set11121730 158 730755065097729973003687366466565066494436663659665550463685551450166654662636576627364136433606360566255530552236533651364936372948662460503157605260516053631662006309623062956291625562236206627962816289628773067304354818521851185062321849621962086214 ~ 731273157314730973087316 #6 wed8e Set 508936866628604936553639295062046314730362286283 7311 1II111111Bl1lil1lil1li1II111111B 1848 41 WARRANTY INFORMATION J/at;q6s® ~ IIJacobs®chucks, chuck keys, toolholders, the Danaher Tool Group will replace the work holders and accessories, manufac• product free of charge or refund the full tured or distributed by The Jacobs® purchase price if they find the product Chuck Manufacturing Company and to be defective. The sole liability of The the Danaher Tool Group, are warranted Jacobs®Chuck Manufacturing Company to be free from defects in materials or and the Danaher Tool Group and your workmanship for one year from the exclusive remedy under this Warranty is date of purchase. limited to repair or replacement of the This warranty applies only to the first defective product or to a full refund of person who buys the products directly its purchase price. from a Jacobs®products distributor There are no other warranties, express or representative. The Jacobs®Chuck implied, including those of merchantability Manufacturing Company and the or fitness for a particular purpose, beyond Danaher Tool Group cannot be those described above. In no event shall the responsible for products which have liability of The Jacobs®Chuck Manufactur• been abused, misused, or modified. ing Company and the Danaher Tool Group This warranty does not apply to any exceed the purchase price of the products, parts, components or accessories not nor shall The Jacobs®Chuck Manufacturing manufactured by The Jacobs®Chuck Company and the Danaher Tool Group be Manufacturing Company and the liable for incidental, consequential, or Danaher Tool Group. special damages, costs or expenses, --r---. If a Jacobs®product proves defective excepting only the cost or expense of repair, within one year after purchase, simply replacement or refund as described above. return it to the place from which it was purchased or to the nearest distributor PLEASE NOTE: Without notice, The Jacobs~ Chuck Manufacturing Company of Jacobs®products, transportation and the Danaher Tool Group reserve the right to change the charges prepaid. Enclose your name design, material composition and dimensional specifications for all products offered in this catalog. and address, a short description of the defect and proof of the date of purchase. At its option, The Jacobs® Chuck Manufacturing Company and iMember ofl I f'~"r ;(f~~...•.;,~ TheNMTBAAssociation For Manufacturing Technology -•••.• _ MEMBERAMTDA American!I Machine Tool Distributors' r' Association 43 DECIMAL EQUIVALENT CHART ./atKJ6s® ~ 0.16600.16950.19350.17700.18200.17190.17300.20310.21300.15620.15700.15900.16100.19600.19900.20470.18900.18500.13600.14050.14060.14400.14700.14950.15200.15350.15400.17320.21260.1772 0.21880.23440.23800.24200.25000.25700.26100.26560.26600.27200.28100.28120.29000.30200.31250.33200.22100.26380.27700.27950.28740.31100.31500.3189 0.49210.55120.56100.50000.53120.53150.46880.33900.34380.34800.35800.35940.36610.37500.38600.39370.39700.40400.41300.42190.42520.43750.48440.51560.38190.51180.33860.37700.3780 0.74800.62990.5807Decimal0.63980.57090.59060.67910.76770.78740.64960.70870.72830.82810.57810.78120.71880.89060.96460.61020.62010.75000.90620.95310.96880.60040.65940.66930.68900.84650.60940.92190.92520.59380.65620.68750.81250.84380.85940.86610.87500.93750.98441.00000.9055Inches0.73440.80710.56250.67190.82680.88580.79690.62500.76560.64060.70310.94490.9843 Drill 0.04130.04530.03120.05120.01560.04330.03300.03350.03500.03540.03900.03940.04200.03200.03600.03700.03740.03800.04000.04100.04300.04650.05200.05310.01800.02100.02360.02950.01600.01770.02000.02250.02400.02500.02600.02800.02920.0310DecimalInches0.04720.04920.04690.01350.01450.03150.01650.01570.01890.01970.02440.02560.02170.02760.01180.01260.01380.0150 Drill 0.05510.05710.05910.05950.06100.05500.06300.06500.06690.06890.07090.D7280.07480.07680.09380.09450.10940.11000.11300.11420.11600.06250.06700.07000.09950.10150.10400.07810.11100.1200DecimalInches0.09840.09650.09800.10630.07870.08070.08200.08270.08860.09060.06350.07300.07600.09600.10240.10650.07850.08100.08460.08600.08660.08900.09250.09350.110.118102 Drill 0.19100.18000.12500.2055Decimal0.15750.16140.16540.18750.19690.20080.20100.20400.19290.13390.12600.12850.12990.13780.14170.14570.14960.18110.20900.2087Inches0.12200.1693 Drill 0.32300.22800.23400.24600.29500.29530.29690.29920.31600.3281Decimal0.22440.22050.22830.23230.23620.24020.24410.24800.25200.25590.25980.26770.27170.27560.28350.29130.30310.30710.32280.32680.33070.2165Inches Drill 0.40620.51970.36800.46460.5433Decimal0.34650.37010.39060.40160.41340.43310.44090.45280.45310.54690.47240.48030.50390.3346Inches0.34250.35040.35430.35830.36220.38980.37400.3858 Drill 4.30mm4.90mm4.00mm4.lOmm5.00mm21204.50mm3.20mm3.30mm3.70mm3.90mm4.40mm5.40mm2726253.50mm 5.60mm5.80mm6.10mm6.20mm6.30mm6.40mm6.50mm6.70mm6.80mm6.90mm7.00mm7.lOmm7.20mm7.40mm7.70mm7.80mm8.00mm25.90mmAGC7.50mm7.60mmK V8.7iJmm9.90mm8.90mm9.60mm8.60mmR9.30mm1O.20mm10.BOmm11.00mm11.50mm11.80mm12.00mm12.20mm9.80mm13.00mm1O.50mm11.20mm12.50mm13.20mm13.50mm 20.50mm21.00mm22.00mm22.50mm19.00mm16.00mm16.25mm14.50mm14.75mm15.00mm17.25mm20.00mm16.50mmlB.OOmm24.50mm25.00mm15.50mm15.75mm23.50mm15.25mm16.75mm17.00mm17.50mm21.50mm1" 0.95mm0.40mm0.50mm0.55mm0.70mm0.32mm0.35mm0.85mm1.00mm6559550.60mm0.65mm0.75mm78761.25mm791.05mm1.15mm1.20mm 482.60mm3.00mm2.45mm2.05mm2.lOmm2.15mm2.20mm1.40mm1.45mm1.50mm531.60mm1.75mm1.80mm2.40mm521.65mm1.90mm1.95mm2.35mm 4.805.10mm30282423411"97181910154.7013291614'%.,655.30mm12 5.70mm6.60mm8.10mm8.30mm8.40mm0IYo,MNBLp E 9.00mm9.20mmTWX9.50mmyS14.00mmU12.80mm13.80mm Size'%.,OJ","5%.,5~'%,%'%.'0/" 0.42mm0.48mm6764536260571.10mm66777473727169688056%,%.,1.30mm 492.00mm464J2.30mm3642502.80mm2.90mm51413847353332}I,%.40443937 224.20mm4.60mm3.60mm%.Size3.lOmm~%, 6.00mm7.30mm7.90mm8.20mm~,FQ%,'%.'%.,0/"Size Size9.10mm'%,'%.,'%9.40mm1O.00mm'%.9.70mm14.25mm 23.00mm"%.24.00mm19.50mm18.50mm'%.'%,5%.'~, Size Size 5.20mm3.40mm3.80mm11'~1783 J5.50mm01H 8.50mmz'~8.80mm '}I,'11"'%, 0.80mmD.62mm0.30mm610.90mm75700.45mm~0.38mm581.35mm 542.50mm452.25mm1.55mm%.1.85mm2.70mm1.70mm%,J431 '%. }I,'~'~,%'%, ~,%'~'%,5%. -- ....•.. 42 PRODUCT INDEX f/•• 6s® BY MODEL NUMBER ~ ----.. A0802A0405A0803A0833A0404A0403A0406C-100C-130C-160G-80A0402A0806IBM1B1ABB-80C-65C-80CP919DC4595CP920H-100JCJDBJBTModelOBMA0804OMS-6531-01S-80A0433S-100S-130S-K3CS-160JS-K32CS-KKS3S8-1/2NS11NS14NS16NJKBS18NS20NS34S33G-65TL1S36TLTL241-01TL3G-13041JKCG-160TL4TS142-02GS-80TS2TS3GS-130TS4A0333GS-160TS5JKPM002W-80M006J-80W-160JKTJ-65M003W-130M001W-65M033U36MOOOA0302M101J-100A0301A0268J921A4102A0264J920A0261J919M103J-130A0233J918J-160J915M133J116J914A4202J117J913A4203J420JLE-M500JLS-M500J910JLS-M400JLS-M300J441JLS-M200J440JLR-M500J423JLR-M400J422JLR·M300A4206JLR·M200J421L-130N10020N2AA0504A05052BA1M31-02L-100A0503IBM32BABB-65L-80L-1603326ABB-13033BABB-100BB-16033KD34-0234-0634-3334-33CCP913-CP91435BCP915-CP91636BCP9173A36PD36KDJKB3B3KD3PDG-10041BA42-01GS-65L-6542-2442-J8KOMKO44-02A030644-06KKAH-65A0305U344-J9KKU34JBTA0304H-80H-1608-1/2KGAU33H-1307BAA0303H-100KG1KGK32K30K7K5K4K3CK3M106J917A0206J916A0203A0204K2A0202K1MA0201K1J912A0133J911A0106A0102J443A0101AD2502M306M303A4233CJ3/81BAJLE-M300JLE-M4005/165/830-J230-J330-J630-J3340-J23/840-J340-J445-J550-J545-J450-J450-J345-J345-J3340-J3340-J6half65-J180-3080-4080-40L30-J3380-J2S130-J2130-J6130-J33160-J63/83/45/8130-40130-45130-50160-40160-50160-50L100-J2100-J331/2130-40L5/163/83/8-S5/81/2NCA-CP918B30233302273063012791304743047530478304723047631116306293047130473306203047931308306283063130482306213061330221306153048030614306223068630477306233048130483306163042130422304243042330427304263042530429306383043030495304283063930499304313049631097304323050030433304973043530501304343049830438304903043730491311193043630492307623021530493304413049430440311143043930052310923044230609304453063230447306343082231096304463063330444311233044830443312373044931052310383045031037306023045130598306403035430247302483045230246304533024330454304893048830487304863048530484304563045530641305663059330596305973056730239305693059530568305911469730570305923058830594305713057330572305743057530577311151444230578305763061730579306181444530580306193058130536305373053930538148653072614866305423111730543310933054130624305443109030625307283062631138305513062730552311183055330554310943059030555306353055630636305893058730557306371413330586311211413530584306123020930585311223109130611311133060530610305261427330583305823109530527306063052930607306083053016,17305063050730508305053050430503305023051230511305103050914698144511472314121141231412514129141271413162046625368736866624662766266628620836856309627962066200294829503157494450895097550655145522553050465016506674177424742374253651364936417339732373406214732873296219734273277322732588597321732462916283628762896281629563166314605260536223623262286230732036397319363773183606731773169681360573509679968473539685625573157351734996837354734835487314735573133666734795673664735636597346956573459564365773573655365373129563735995627311956173087309956073609757730795593643736197587306736297479557730495567303730098677299737497509749736898177367736597517364974873417343955895558,30102930151811191017161523302113201012292728112622148998 305453034830347303441279330528305406654665596821848968018491850185118527441744074396656743074387437743674357434743374327431604960506051I3034630345303431279412792 1530121117 """"" 14N753 632641642#13123731052310373060230246302439149069049029008558548536436516216536547547658218237648228128318333059830354302488445425535625615633356458258358461066466571073173274174274375283484284354153136Wedge Set 13266 #3#218N16N11N100-61Wedge Set 13268132679756 6313103830247903652811832845552573721751 #6 Wedge Set 13269 l1lil1li- l1lil1li- l1lil1li_ l1lil1li_ l1lil1li_ 0 40 SERVICE AND REPAIR ~ •• 6s® MOUNTING AND ------. REMOVING CHUCKS I To mount chucks: , II '\ Illus. D "- ~ , back of the chuck seats firmly against the mounting l1lus. C To removebody chucks:(Illus. D), and a pin may then be used with an PortableShank ArborsTools woodenOn Threadedor rubber Spindlehammer (Illus.To mountA). chucks: II II l1lus. A To remove chucks: l1lus.using41BA).woodenchuckandsurfacethethreadedblowarbormountingmayshoulder,Thenbackthenose,thread"B"toneckdrilledseatBshoulderletterstoolmodelproceedthebeandofinthetappressajawsbodyremovalitretainingthroughprovidedthinremovedthe"BA"spindle.aspindlebench,intospindlewedgesthecounter-clockwiseataper"B"chuckscompletelyarborascrosstoandpieceasofchuckcrossthemodelexcessiveforceorwedgesdescribedthestriketheofhousingscrewdistortholeRemovebychuck."BA"onfrom(Illus.canofmaythepin.arborsoftintothetighteningthewoodchucksbetheshouldarborthethroughretractedinbetweenbeD)arborthecenterIfpressureplaceportableused(Illus.Do(Illus.tangtheretainingdesired,orspindleremovedandtochuckmaydoesCleanThreadNOT"B"beoutmodelprotectirection,betweenonportionofB).theaC).theintothedrilledcrossthetoolhavethewillmodelofnotjawassemblebyabothchuckchuckscrewInfromchucktheholenumberarborspindle.thetheprovideexpandspindle.insertingholes.caseusingofpinathethroughchuck.tapersleftchucks.chuckchuckthemayjawsabodythroughinserted.backchuckonJigtheonhandachuck(1theathebeastlyB,anandintotheabove.spindle Withby handthe jawsso thatretractedthe intotheChucksCleanaroundToIfInserta removechuckpowerthebothwedgesachuckwithhexjawtooltaperschucks:threadedkeyholebetweenandhasandofwithopeninfc'a alltaperedstrikin8mountsthegreasethebackchuckturnspindle,andthecanofscrewkeynosebethegrit.theidentifiedwithchuckrestin~clockwiseWithchucka andsharptheonbya y On Tapered -.... - ~ \ 38 TECHNICAL INFORMATION f/•• 6s® TOOL SHANK ANSI/ASME 85.50 - 1994 ---..... STANDARDS V-Flange _ I Pins --t 2X~ 0_005 @ ~ RU 2x Both keyways ----.. NOTE: All dimensions are in inches unless otherwise specified. 1,------1------•••••••••••••••••••30 1.250 1.875 0.188 1.00 0.516 0.500-13 1.531 1.812 0.735 0.640 0.645 1.250 0.015 1.38 2.176 0.590 0.650 .030 1.250 0.030 40 1.750 2.687 0.188 1.12 0.641 0.625·11 2.219 2.500 0.985 0.890 0.645 1.750 0.045 1.38 2.863 0.720 0.860 .030 1.750 0.060 45 2.250 3.250 0.188 1.50 0.766 0.750-10 2.969 3.250 1.235 1.140 0.770 2.250 0.075 1.38 3.613 0.850 1.090 .030 2.250 0.090 50 2.750 4.000 0.250 1.75 1.0311.000-83.594 3.875 1.485 1.390 1.020 2.750 0.075 1.38 4.238 1.125 1.380 .030 2.750 0.090 60 4.250 6.375 0.312 2.25 1.281 1.250·7 5.219 5.500 2.235 2.140 1.020 4.250 0.120 1.50 5.683 1.375 2.040 0.40 4.250 0.200 GENERAL NOTES: (a) Taper cone tolerance is in accordance with ISO-1947. (d) Deburr all sharp edges. (&) Standard cone angle tolerance grade is to be AT-4. (&.) All unspecified fillets and radii: R 0.03 ±0.010 (c) Geometric dimension symbols are in accordance with or 0.03 ±0.010 x 45 deg. ANSI Y14.5M-1982. 36 TECHNICAL INFORMATION (/,,'s® MORSE TAPERS Nos. 1 to 6 and 5% Metric •• D, ••• External Taper , ~:--+ 01( 5 with Tang -~~-H:~~11 .1 Jir ~2~~- l_h_I-16 ·1 I.: 14 111 External Taper / with Tapped Hole ·1 I, -12 All dimensions are in millimeters unless otherwise specified. Designation Metric Taper Morse Taper Metric Taper 4 II 6 1 2 3 4 5 6 80 100 120 160 200 0.598 58:12 0.599 41:12 0.602 35:12 0.623 26:12 0.631 51:12 0.625 65:12 Basic = 1:20.047 = 1:20.020 = 1:19.922 = 1:19154 = 1:19.002 = 1:19.180 Size Taper 1:20 = 0.05 = 0.049 88 = 0.049 95 = 0.050 20 =0.051 94 =0.05263 = 0.052 14 1:20 = 0.05 - I, 65.513.55.28.5M61.28.7max.6216795 appropriate symbol M or UNC shall be marked on the w min.4.6Q324.46.2296340533512.065108.54-:E106.6202242620410510270.280.4186179.419633248228871.56552M302203.567553.52.94.1101001082.5100.5120.62542763612.23812268120051103311.539682280102.53123280iOM363006117.5D23-25220424232203412200182.5432480489)~460691771749.488.4160.824.152321388240350306032506216:D340160145.59.756398825835624227039628401J801006JM36M482603808714157851385896.519.12.515435.7M1083214.610714.91413.512411.910911912510201143:?225.923.825202182720.29024124.525.242519.853.931.663.862789817717.78031.26763.348846718813678184075419426.554.6283250816318.599796.37.916'Z1M12M16M241.669861905952.4192337.644.744.399801351529129.538.2334015615.919M206.5149.515913635.736.5102181664191J802105118214853 25 ~E a.~ 6 ~><1-'" I, max. 2122 4. 3.coincidencezturned=Itpositionmaximumis allowedto diameterofwiththepermissibletothegageincreased"leadingbutplanewithoutdeviation,theface.Dlengthfromexceedingoutwardsthec overnominalwhiche.only,positiontheof tangthe ofis c:'" ••~ treRaIb max.max.h13 pitchrespectively,or, ~ expresslytaking intostated,accounta UNCthe taperthread.andIn theeverybasiccase,sizetheD. I, max. _ cIsD,hzid,d d,(3)min.(1)(4)max.(1)(2) NOTES: 2. Thed, = actualthread valuesdiameter:resulteitherfrom athemetricactualthreadvaluesMofwitha andstandardI, or I, ~component.1. D,~ and9 dA13or d, = approximate values given for guidance. (ij ~ dsd,H11(1) 34 TECHNICAL INFORMATION ~ •• 6s® JACOBS® TAPERS The tables below reproduce and classify the AND MOUNTS normal dimensions of Jacobstapers and mounts. They also observe the generally accepted -0-- designations. In effect, the range of increasing values for diameter 0 contains two No.2 tapers, the first of which is a No.2 short taper. Between .i the tapers 2 and 3, there are two interpolated I, tapers which bear the out-of-series numbers 33 and 6 respectively. 1 Taper on Diameter o 0.250 0 6.350 0.228 4 5.802 0.437 50 11.112 0.591 45 0.049 29 ------1 0.384 0 9.754 0.333 4 8.469 0.656 25 16.669 0.925 08 0.077 09 2 short 0.5488 13.940 0.4876 12.386 0.75000 19.050 0.97861 0.081 55 2 0.5590 14.199 0.4876 12.386 0.87500 22.225 0.97861 0.08155 33 0.6240 15.850 0.5605 14.237 1.00000 25.400 0.76194 0.06350 6 0.6760 17.170 0.624 1 15.852 1.00000 25.400 0.62292 0.051 91 3 0.8110 20.599 0.7461 18.951 1.21875 30.956 0.63898 0.05325 4 1.124 0 28.550 1.037 2 26.346 1.656 25 42.069 0.628 86 0.052 40 5 1.4130 35.890 1.3161 33.422 1.87500 47.625 0.62010 0.05183 Jacobs® Standard 5/16 - 24 3/8 - 24 1/2 - 20 Threaded Mounts '" I 'I' Y47' )'; 'I' .322 OIA. _ ~.385 _ ~ .510 .317 - - e/43'+ I .005 .005 +- .005 -~505 t OIA. .135 .3125-24 .135 :\i380OIA. .135 e:~:.115 -. _ .500-20 .115 UNF-2BTHO. . .115 -. .375-24UNF-2B THO .015111+- -A06 -.60 . c • -.63UNF-2B THO. MIN. MIN .84_ MIN _ .53,01~F5 +-lFULL tTHO. __ .84_ FULL THO. ~ .015tl MAX. MAX. FULL THO. 5/8 - 16 '" Y47' 3/4 - 16 .7:~:~ - _ ~ .635 43' ~ ~~ .7600IA. .015 I LOlA.<-l ~?!_ ~--:005 :t2755750-16 e/ .146 -. UNF-2BTHO. c •. 75NS-2B THO . .166 .75 015~~ t ~:1~~~t1.16_ FMIN..625-16 ~~~L THO. MAX. FULL THO. Jacobs® Standard .625STR Straight Mount NOTE: 1I:':1io'A. t .6i5 DIA All dimensions are in inches unless otherwise specified. CAUTION: When designing for new applications, contact the Engineering Department, The Jacobs3Chuck Manufacturing Company for +-MIN. I ~=::n current specifications. ~~_M1~. .6250-.6262DIA..645' 32 PORTABLE TOOL CHUCKS & ACCESSORIES J/•• 6s® CHUCK KEYS Comprehensive selection of Jacobs® AND precision crafted keys meet any need. ACCESSORIES Choice of models with nickel thumb grips, "T" handles plus self ejecting keys. Chuck Keys • Nickel thumb grip styles increase leverage and • Self-ejecting models with spring-loaded user comfort. ejectors ensure key disengagement after • Soft steel handles limit the potential for tightening. dangerous fracturing under excessive load. Pilot Size ..... I Used On 1/8 o Series 1/8 o Series Stainless 5/32 1 Series 5/32 1 Series Stainless T-Hand/e 1/4 2 Series 5/16 3, 34 Serries & 14N 5/16 34-33 C 3/8 36,16,18N 7/16 20N 7/32 7 Series 15/64 31 Series & 8-1/2N 1/4 32,33 Series & 11N 9/32 DC8, SM8, 74K, 22BA, 23BA, 24BA, 26BA, 29-33 9/32 DC8, SM8, 74K, 22BA, 23BA, 24BA, 26BA, 29-33 1/4 1/4' & 3/8" Multi-Craft$ 1/4 1/4" & 3/8' Multi-Craft$(black handle) ~ 1/4 1/4" & 3/8" Multi-Craf~ * Must be ordered in multiples of 20 keys. t Available only until existing inventory is depleted. (1) - T-Handle (2) - L-Handle (3) - Thumb Handle Pilot Size Self-Ejecting Keys •••• in Used On S-K3C 2948 5/16 3, 34 Series & 14N S-K32C 2950 1/4 32, 33 Series & 11N S-KK 3157 9/32 DC8, SM8, 74K, 22BA, 23BA, 24BA, 26BA, 29-33 Accessories Wedge Sets Keyleashes • For removing taper mount chucks from arbors Fits or chucks. Key No. Model A 3685 Used On KO,K1, K7,KG Model B 3686 K30, K32, K2, KK Jacobs"'Taper No. ••Model C 3687 K3 #1 Wedge Set 13266 1JT #2 Wedge Set 13267 2JT --#3 Wedge Set 13268 3JT Wedge Set #6 Wedge Set 13269 6JT * Removal of Jacobsill>tapers NO.4 and No. 5 requires stacking of NO.3 and NO.6 wedge sets. CAUTIONS: 1. Never apply extensions, pliers, wrenches or "cheaters" of any kind to chuck key handles. Key/eash 2. Do not subject chuck key handles to hammer or other impact blows. 30 PORTABLE TOOL CHUCKS & ACCESSORIES ./t'l«J6s@ Industrial quality drill chuck gives ---" precision performance for the tradesman or serious home craftsman. The Jacobs~ Professional Duty Chuck brings produced by the Jacobs~ Professional Chuck with professional quality and accuracy to the tradesman its through-hardened jaws and durable internal or serious home craftsman. These chucks are construction. Each chuck is individually quality inspected and backed by Jacobs~Warranty. commercial-gradestandard equipmentdrills.on manyNo otherof thechuckworld'sin itsfinest class can match the accuracy, grip and strength Features _ • Industrial quality . • Fluted sleeve finish. • Through-hardened jaws provide hard, durable • Each chuck 100% inspected for performance gripping surfaces. and precision. • One-piece sleeve eliminates crack between IlS1i driving teeth often found in other designs. •'. Capacity Range Dimensions .- 30246",--.'0.063 1.6 0.375 10 3/8-24..,KK".-2.42 61.5 1.89 48.0 ••.•1.42 36.1 8.0 -=4 2.6 31052 0.063 1.6 0.500 13 II1/2-20 KK 3.00 76.2 2.30 58.4 1.72 43.6 13.0 3 3.1 The world's most popular drill chuck for portable power tools. The Multi-Craf~ Drill Chuck is mounted as -.... chuckoriginalbyequipmentboth domesticon moreand drillsimportthandrillany other manufacturers. It features through-hardened jaws and a design found only in competitors' industrial• grade chucks. Each chuck is backed by the Jacobs~ Warranty. Ideal for corded or cordless reversible or nonreversible power drills. Features _ • Offered in 1/4",3/8" and 1/2" capacities. • Through-hardened jaws for hard, wear d'~ resistant gripping surfaces . Sleeve Weight Standard Pack Sleeve Diameter Ea. Quantity Weight Finish in mm oz lb. • ",'. iII_._Capacity Range ._ '..0 " 1/4" Capacity 30243 0.028 0.7 0.250 6.5 3/8-24 KG1 Ground-Matte Band 1.13 28.6 3.5 4 1.4 3/8" Capacity 30247 0.062 1.5 0.375 10.0 3/8-24 KG1 Ground-Black Band 1.22 31.1 5.0 4 1.7 1/2" Capacity 30598 0.078 2.0 0.500 13.0 3/8-24 KK Ground-Bright Band 1.61 41.0 11.0 3 2.5 30602 0.078 2.0 0.500 130 1/2-20 KK Ground-Bright Band 1.61 41.0 11.0 3 2.4 28 PORTABLE TOOL CHUCKS & ACCESSORIES ~.,.6$® Patented keyless design, with 1Omm and ~ 13mm capacities, produces greater bit gripping force than conventional keyed chucks. Hand-Tite®keyless operation increases operator Components are constructed from high productivity and convenience by speeding bit performance materials designed to provide changeovers and eliminating downtime caused by durable, long lasting performance. loss of chuck keys. Ergonomic design increases hand tightening efficiency and user comfort. Features _ • Keyless Operation. Permits fast bit changes • Precision Operation. Meet or exceed stringent without lost key delays. DIN run-out and dimensional specifications. • Superior Gripping Force. Provides high • Ergonomic Design. Material and surface mechanical advantage to convert hand finish combinations result in increased comfort tightening torque into superior bit gripping and performance. force. • Rugged Construction. Constructed of high • Versatility. Models available to fit all lOmm performance materials to maximize durability (3/8") and 13mm 0/2") variable speed and performance. corded and cordless portable drills. VS1i Hand- Tite® ..-...... ChucksKeyless Drill ", ',' ••__ CapacilyRange_ • I '" •••••Dimensions 111,•••• •• I'·•10mm Capacity (3/B") _1'- 30354 Hard Nose, 0.040 1.0 0.375 10 3/8-24 2.00 54.6 1.67 42.7 0.126 3.00 6.5 4 1.8 Black Finish 13mm Capacity (1/2") 31038 Hard Nose, 0.062 2.0 0.500 13 1/2-20 2.90 73.7 1.68 42.7 0.082 2.08 12.0 3 2.8 Black Finish 31037 Hard Nose, 0.062 2.0 0.500 13 3/8-24 2.90 73.7 1.68 42.7 0.082 2.08 12.0 3 2.8 Black Finish Hand- Tite® This convenient merchandiser was Countertop Merchandiser developed exclusively to help you grab your share of the big Hand-Tite® keyless drill chuck market. It contains six of our popular 3/8" Hand-Tite chucks shipped in a carton that easily converts into an eye• catching countertop display. Pari Number 61515 " 26 INDUSTRIAL TOOLHOLDERS J/•• 6s® Jacobs® rotating centers are precision engineered and manufactured to ensure high work holding accuracy in either conventional or CNC applications. Features _ • Compact design maximizes tool clearance and machining flexibility for confined area work. • useDesignedon a widefor speedsrange 0urmachineto 6000 rpmtools.to allow • Standard or extended nose configurations • highBodydurabilityand centerandhardenedextendedandlife.ground for offered on centers with either standard or • Accurate to .0002" (.005mm) to .0004" reduced body diameters. (.010mm) T.I.R. to ensure performance when • 60° Standard Angle of Center. machining to close tolerances. Standard Nose with Standard Body Diameter ~~d ~ ~Dt • Designed for wide range of general turning work. ! ~~I.~~~ ':.", ",'••'••• III••DimensionsIII•••••-IIt._••_I._•• 1111JLS-M200 30502 2 1.77 45 0.79 20 5.43 138 0.98 25 1.69 43 5000 14.4 --..... JLS-M300 30503 3 2.36 60 0.94 24 6.81 173 1.38 35 1.97 50 4300 30.4 JLS-M400 30504 4 2.99 76 1.26 32 8.27 210 1.65 35 2.28 58 3200 52.8 JLS-M500 30505 5 3.78 96 1.65 42 10.24 260 1.89 48 2.83 72 2600 139.2 Standard Nose with Reduced Body Diameter d ~ 0 ~ ':. ", ",' ••••••••• Dimensions111•• 111••••• •• _ 1111JLR-M200 30509 2 1.26 32 0.59 15 4.96 126 0.71 18 1.46 37 6000 11.2 JLR-M300 30510 3 1.34 34 0.59 15 5.67 144 0.71 18 1.46 37 6000 16.0 JLR-M400 30511 4 1.65 42 0.79 20 7.05 179 0.98 25 1.65 42 6000 35.2 JLR-M500 30512 5 2.28 58 1.18 30 9.25 235 1.50 38 2.40 61 4000 91.2 Extended Nose with \ Standard Body ," Diameter • Increases tool clearance and operator visibility for work on small parts or machining close to workpiece ends . Mmt! ~~=J --- '._.'.iiIiD.lmenSI.ons •••• •JLE-M300 11.30506 3 __2.36 60 0.94 24 0.39 10 7.24 184 1.81 46 a.1I11.97 50 4300 41.6 JLE-M400 30507 4 2.99 76 1.26 32 0.47 12 8.98 228 2.36 60 2.28 58 3200 84.8 JLE-M500 30508 5 3.78 96 1.65 42 0.63 16 11.14 283 2.80 71 2.83 72 2600 176.0 22 INDUSTRIAL TOOLHOLDERS ~.,.6s" DRILL SLEEVES Archer® precision machine tool - AND EXTENSION accessories for maximum flexibility in tooling setups. SOCKETS Drill Sleeves • Archer® Series 600 and 700 Morse Taper • Series 700 drill sleeves are through-hardened • Adapt smaller Morse taper shank tools to and precision ground both internally and larger machine spindles. externally. • Oil toughened and externally precision ground with hardened tang. • Outside Morse taper sizes are 1 through 6; D ~------:_------~ inside Morse taper sizes are 0 through 5. I. L ~I Series 600 Series 700 Dimensions • I' .•••• I "' , Morse Taper No. Overall Length III _ 610 30421 710 30432 1 0 2.56 65 1 621 30422 721 30433 2 1 3.62 92 2 632 30423 732 30434 3 2 4.38 111 5 631 30424 731 30435 3 1 3.88 98 6 643 30425 743 30436 4 3 5.50 140 13 642 30426 742 30437 4 2 4.88 124 14 641 30427 741 30438 4 1 4.88 124 17 651 30638 751 30762 5 1 6.12 156 47 654 30428 754 30439 5 4 6.69 170 35 653 30429 753 30440 5 3 6.12 156 41 652 30430 752 30441 5 2 6.12 156 46 664 30639- - 764 30822 6 4 8.56 217 88 --... 665 30431 765 30442 6 5 8.56 217 90 Extension Sockets • Archer® Series 800 Morse Taper • Extend tool lengths and application distances while adapting for increases or decreases in applied tool Morse taper sizes. • Externally precision ground with hardened A-jL tang. r- D---'-q------I D • Outside and inside Morse taper sizes are 1 through 5. ~L ft Series 800 Dimensions • "I .• , Morse Taper No. Overall Length (L) Length (A) Diameter (D) _• 811 30443 1 1 5.71 145 2.99 76 0.79 20 5 812 30444 1 2 6.30 160 3.58 91 1.18 30 14 821 30445 2 1 6.30 160 2.99 76 0.79 20 9 822 30446 2 2 6.89 175 3.58 91 1.18 30 16 823 30447 2 3 7.72 196 4.41 112 1.42 36 24 831 30448 3 1 6.89 175 2.99 76 0.79 20 14 832 30449 3 2 7.64 194 3.58 91 1.18 30 23 833 30450 3 3 8.46 215 4.41 112 1.42 36 30 834 30451 3 4 9.45 240 5.39 137 1.89 48 55 842 30640 4 2 8.46 215 3.58 91 1.18 30 41 843 30452 4 3 9.45 240 4.41 112 1.42 36 42 844 30453 4 4 10.43 265 5.39 137 1.89 48 65 ..--.... 845 30454 4 5 11.81 300 6.77 172 2.48 63 76 853 30641 5 3 10.35 263 4.41 112 1.42 36 100 854 30455 5 4 11.81 300 5.39 137 1.89 48 102 855 30456 5 5 13.19 335 6.77 172 2.48 63 76 20 INDUSTRIAL TOOLHOLDERS ~ •• 6s® ARBORS Precision CNC machined and ground to --...... ensure high accuracy and close-tolerance fit. Features _ • Precision machined and ground to master • Ideal for use with custom tool and work gages for maximum performance with Jacobs® holder designs and for specialized machining drill and tap chucks . applications. • Manufactured by The Jacobs!!>Chuck • shanks,Adapt Jacobs!!>threadedtapershanksto: Morseand Bridgeporttapers, straight Manufacturing Co., LID, Sheffield, England. tapers. Morse Taper to Jacobs®Taper "1 Part Overall length No. DeSCription II ~ A0101 7299 41235 Morse x 6JT1JT2JT33JT3JT4JT5JT 3.38 85.7 •2 73007303730473067308730973117312731473157316731773197320732173277325732273287324A0102 3.59 91.3 2 73077313731873237329 A0106 -3.72 94.5 4 A0133 3.72 94.5 3 A0201 3.94 100.0 4 A0202 4.16 105.6 5 A0203 4.50 114.3 7 A0204 4.94 125.4 12 A0206 4.28 108.7 5 A0233 4.28 108.7 5 A0301 4.69 119.1 10 A0302 4.94 125.4 10 A0303 5.27 133.8 12 A0304 5.70 144.9 17 A0305 5.94 150.8 23 A0306 5.06 128.6 11 A0333 5.06 128.6 11 A0402 5.91 150.0 21 A0403 6.25 158.8 23 A0404 6.69 169.9 30 A0405 6.91 175.4 35 A0406 6.03 153.2 21 A0433 6.06 154.0 22 A0503 7.50 190.5 53 A0504 7.94 201.6 58 A0505 8.16 207.2 65 Straight Shank to Jacobs®Taper DI D I C=--=J Dimensions Straight Shank (l-1) Overall length (l) Description MOOO 7348 1/2' x OJT 2.500 63.5 3.094 78.6 •2 M001 7349 1/2' x 1JT 2.500 63.5 3.312 84.1 2 ••M002 7350 1/2' x 2JT -----2.500 63.5 3.531 89.7 2 M003 7351 1/2' x 3JT 2.500 63.5 3.875 98.4 4 M006 7353 1/2' x 6JT 2.500 63.5 3.656 92.9 4 M033 7354 1/2' x 33JT 2.500 63.5 3.656 92.9 4 M101 7355 5/8'x1JT 2.500 63.5 3.312 84.1 4 M102 7356 5/8' x 2JT 2.500 63.5 3.531 89.7 5 M103 7357 5/8' x 3JT 2.500 63.5 3.875 98.4 6 M106 7359 5/8' x 6JT 2.500 63.5 3.656 92.9 5 M133 7360 5/8' x 33JT 2.500 63.5 3.656 92.9 5 M202 7361 3/4' x 2JT 3.000 76.2 4.031 102.4 6 M203 7362 3/4' x 3JT 3.000 76.2 4.375 111.1 7 M206 7364 3/4' x 6JT 3.000 76.2 4.156 105.6 6 M233 7365 3/4' x 33JT 3.000 76.2 4.156 105.6 6 M303 7367 l' x 3JT 3.000 76.2 4.375 111.1 11 18 A4306 7368 l' x 6JT 3.000 76.2 4.156 105.6 10 INDUSTRIAL TOOLHOLDERS ./-.6s® Jacobs® Rubber-FleX® collets outpertorm conventional split-steel collets in gripping power, accuracy and durability. below). Construction is of durable synthetic rubber Rubber-Flex<»Unique in designColletandcanoperation,generate thetwoJacobs@to three times compound permanently bonded to hardened steel jaw insert surfaces and through-holes. It is collet.the grippingGrippingpowerforceof isa conventionaluniform and parallelsplit-steel unaffected by heat, coolants and cutting throughout the collet contact length and not compounds and retains its flexibility over a long concentrated at the nose or back as is frequently service life as compared to spring tempered metal the case with split-steel collets (see illustration designs. Rubber-Flex® Collets vs. Conventional Collets [~~d~ ~ Oversized Bar [3zUlldersized Bar . Convelltiollal split-steel collets provide Illaximum grip• Rubber-Flex'" Collets exert IlIlifonn gripping pressure ping efficiency only at actual bored or nominal capacity. throughout the collet contact lellgth (within individual They lose parallelism whell chucking bars eveIl a few collet capacity ranges) regardless of bar tolerance devia• thOUSalldthsover or under this capacity. This signifi• tions. cantly reduces gripping strellgth and accuracy. Features _ • Parallel jaw insert surfaces exert uniform, • Steel jaw inserts precision ground (after molding process) to assure maximum gripping greateraccuratethangrippingcan beforceachievedup to withthreesplit-steeltimes accuracy (parallelism). Hardened for greater collets. wear resistance than split steel collets. • Each collet accepts and precisely centers a • Each collet bore is held concentric to the 0.0. wide range of both decimal or metric tapers, both front and back, to minimize T.I.R. diameters (within individual capacity ranges) • Automatically seals tool 0.0. to permit coolant to speed setups and increase machining flow through tool reducing wear. productivity. • Seals collets and machine spindles to protect • Durable one-piece construction. Synthetic from abrasive particles and swarf. rubber retains flexibility and resists deterioration from heat, coolants and cutting compounds. Tap Chuck Collets 7. r~~~ c- - - A 0 ~(-lr :c'€3--uu:------~J ~ Capacity Range (A) •••••••• J116':.9757",._.4ii0.094 2.4 0.177 4.5 0.468 11.9 26 0.590 15.1 '6. .-0.10 IIIJ117 9758 0.177 4.5 0.256 6.5 0.468 11.9 26 0.590 15.1 8 0.10 J420 9747 0.176 4.5 0.320 8.1 0.500 12.7 40 0.941 23.9 6 0.20 J421 9748 0.139 3.5 0.257 6.5 0.500 12.7 40 0.941 23.9 6 0.20 J422 9751 0.253 6.4 0.383 9.7 0.500 12.7 40 0.941 23.9 6 0.30 J423 9817 0.090 2.3 0.180 4.6 0.500 12.7 40 0.860 21.8 4 0.30 J440 9749 0.280 7.1 0.500 12.7 0.630 16.0 45 1.296 32.9 6 0.30 J441 9750 0.176 4.5 0.383 9.7 0.630 16.0 45 1.296 32.9 6 0.30 J443 9867 0.110 2.8 0.280 7.1 0.620 15.7 45 1.180 30.0 4 0.30 16 INDUSTRIAL TOOLHOLDERS '/ __ 6s® Designed to maximize drill chuck rigidity -----.. and precision on machining centers with automatic tool changers. Features _ • Choice of CAT-V flange or BT flange • Compact design, as compared to conventional with Jacobs~ High Torque/High Precision tool setups, increases machining flexibility. Keyless Chucks . • Precision tested and individually certified for • Single taper connection eliminates intermediate run-out (mounting taper to chuck capacity). arbors to assure high tool rigidity and drilling accuracy. "CAT-V Flange Milled • Meets ANSI! ASME Standard B5.50-1994. Wrench Rats • Precision tested and certified to .0016"T.I.R. or better (mounting taper to chuck capacity) . ':. -., Capacity Range ': Dimensions • •JKC 80-40 130552 ••••.0.000 0 0.315 8 I40 ••••••..3.46 88 3.23 82 1.46 37 45 A JKC 80-30130-40 3055130553 0.0000.039 01 0.3150.512 138 3040 4.214.96 107126 3.984.53 101115 1.461.89 3748 3066 JKC 130-45 30554 0.039 1 0.512 13 45 5.16 131 4.72 120 2.17 55 79 JKC ---.... JKC 130-50 30555 0.039 1 0.512 13 50 4.21 107 3.78 96 1.89 48 87 JKC 160-40 30556 0.039 1 0.630 16 40 4.21 107 3.78 96 1.89 48 129 JKC 160-50 30557 0.118 3 0.630 16 50 4.13 105 3.70 94 2.17 55 135 8T Flange Milled Wrench • Meets JMBTA Standard MAS 403--1982. Flats • Precision tested and certified to .0016" T.I.R. or better (mounting taper to chuck capacity) . ':. -., Capacity Range ': DimenSIOns • JKB 80-30 30536 0.000 0 0.315 8 30 2.87 73 3.11 79 1.46 37 23 •JKB 80-40 130537 ••••.0.000 0 0.315 8 I40 3.14 80 ••••..2.84 72 1.46 37 44 JKB 80-40L* 30538 0.000 0 0.315 8 40 -4.25 108 4.49 114 1.46 37 53 JKB 130-40 30539 0.039 1 0.512 13 40 3.39 86 3.82 97 1.89 48 54 JKB 130-40L* 30540 0.039 1 0.512 13 40 5.35 136 5.79 147 1.89 48 81 JKB JKB 160-40 30541 0.118 3 0.630 16 40 4.13 105 4.57 116 2.17 55 68 JKB 130-45 30542 0.039 1 0.512 13 45 3.62 92 4.06 103 1.89 48 85 JKB 130-50 30543 0.039 1 0.512 13 50 3.82 97 4.25 108 1.89 48 146 JKB 160-50 30544 0.118 3 0.630 16 50 3.74 95 4.17 106 2.17 55 151 JKB 160-50L* 30545 0.118 3 0.630 16 50 5.71 145 6.14 156 2.17 55 185 * "L" indicates additional length. WARNING - Toolholder retention studs are not necessarily interchangeable across various types of toolholders dangerous.stud configurationFailurecanto usecausethethepropertoolholderthreadtoor or machine tool models. Use of metric threaded come free of the spindle resulting in serious studs in inch threaded holders or vice versa is personal injury. 12 INDUSTRIAL TOOLHOLDERS ~~6s® ~ Heavy Duty Model • Fluted sleeve standard on all models . ". 0, __ , • • •• , ' •••••• Capacity Range '.1 ., •••• DimensIOns _• 3B 5/8 6232 0.125 3 0.625 16.0 5/8-16 K3 3.81 97 2.84 72 2.29 58 32 7BA3/8 6255 0(1) 1 0.250 6.5 .13/8-24 K7 2.23 57 1.74 44 1.33 34 7 32BA 1/2 8859 0(1) 1 0.375 10.0 1/2-20 K32 3.05 77 2.31 59 1.79 45 14 35B 1/2 14723 0.156 4 0.625 16.0 1/2-20 K3 3.52 89 2.74 70 2.04 52 25 36B 3/4 6316 0.188 5 0.800 20.3 3/4-16 K4 4.12 105 3.20 81 2.54 65 46 36B 5/8 6314 0.188 5 0.800 20.3 5/8-16 K4 4.12 105 3.20 81 2.54 65 46 (1) At minimum capacity will hold a No. 60 (0.040in /1 mm) drill. Medium Duty Model • Fluted sleeve standard except Models OB 5/16, IB 3/8, IB 3/8 AD, and 41BA 3/8-5, which are smooth and ground. • NewSeriesimprovedChucks . 41 Series Chucks replace 31 ':. 0" ."' Capacity Range •• , " Billr.iiIIDimensions ••• ~ OB5/16 6204 0(2) 0 0.156 4.0 III5/16-24 KO 1.53 39.0 1.17 30.00 0.85 22.0 2 •1B 3/8 16208 0(1) 1 0.250 6.5 3/8-24 K1 1.95 50.0 1.57 40.00 1.12 28.0 5 2BA3/8 6219 0(1) 1 0.375 10.0 3/8-24 K2 2.81 71.0 2.17 55.00 1.67 42.0 13 41BA3/8 30728 0(1) 1 0.375 10.0 3/8-24 K30 2.50 63.5 2.05 52.07 1.43 36.3 8 41BA3/8-5 31138 0(1) 1 0.37510.0 3/8-24 K30 2.50 63.5 2.0552.071.4336.3 8 41BA 1/2 31090 0(1) 1 0.375 10.0 1/2-20 K30 2.50 63.5 2.05 52.07 1.43 36.3 8 33BA 1/2 6287 0.08 2 0.500 13.0 1/2-20 K32 3.09 78.0 2.43 62.00 1.79 45.0 17 33BA 3/8 6283 0.08 2 0.500 13.0 3/8-24 K32 3.09 78.0 2.43 62.00 1.79 45.0 17 33BA 5/8 6289 0.08 2 0.500 13.0 5/8-16 K32 3.09 78.0 2.43 62.00 1.79 45.0 17 (1) At minimum capacity will hold a No. 60 (0.040in/1mm) drill. (2) Model DB 5/16 has a minimum capacity of a No. 80 (.0135in /.344mm) drill. Replacement Parts ~A Jaw and Nut Umt Sleeve ~~ 34 U34 7424 534 5046 Jaw & Nut Unit •••••33 U33 7423 533 5016 3 U3 7417 53 4944 36 U36 7425 536 5066 Sleeve 10 INDUSTRIAL TOOLHOLDERS ~ •• 6s" BALL BEARING wide range of production drilling equipment, jig Super Chuc\(® Ball Bearing Chucks are --.... CHUCKS designed for close tolerance production borers,Utilizingmillinga ball machines,thrust bearinglathestoandreduceradials.friction in drilling on precision equipment. the chuck closing mechanism, it pennits the The Jacobs~Super Chuc~ Ball Bearing Chuck is application of more gripping force on drill shanks to maximize drilling torque under the most demanding machining conditions. specificallytolerance productionengineereddrilling.for heavy-duty,It is adaptableclose to a Features _ • Through-hardened sleeve teeth plus hardened • Ballforcebearingand drillingconstructionaccuracy.maximizes gripping nose and keyholes provide outstanding wear resistance. • Jaws center-ground for absolute straightness and alignment. • Fluted sleeve standard. • Jaws specially treated to ensure extended • Each chuck 1()()% inspected for performance thread life and high gripping surface hardness. and precision. • One-piece sleeve eliminates crack between d driving teeth often found in other designs. Chucks AC08$" BAll BEARI • 1"I • I ••••__ Capacity_Range ••• ' II •I •••• _III_IIIDimensIOns ••• , 8-1/2N 30209 0(1) 0 0.250 6.4 .12JT K30 2.41 61.2 1.95 49.5 1.56 39.7 10 11 N 30215 0(1) 0 0.375 10.0 2JT K32 2.88 73.2 2.26 57.4 1.93 49.1 19 14N 30221 0(1) 0 0.500 13.0 3JT K3 3.88 98.6 2.97 75.4 2.44 62.1 38 16N 30227 0.125 3 0.625 16.0 3JT K4 4.31 109.5 3.26 82.8 2.63 66.9 47 18N 30233 0.125 3 0.750 19.0 4JT K4 5.12 130.0 3.95 100.3 3.01 76.4 66 20N 30239 0.375 10 1.000 25.4 5JT K5 5.50 139.7 4.23 107.4 3.65 92.6 100 Chuck (1) At minimum capacity will hold a No. 60 (0.040in /1 mm) drill. --..... Replacement Parts (older models) Key For the older models which do not incorporate the service kit marking on the chuck nose, service parts are still available as listed in the chart below. Sleeve Sleeveg 8-1/2N 36643666365136553657743674377438743974407441S8-1/2NS11NS14NS16NS18NS20N508974307431509774325506743355147434552255307435K4K30K32K3K5 11N14N18N20N 080 16N °db~ Thrust Rtlce & Balls ~~ Service Kits (newer models) ~~ There have been improvements incorporated in the Jaw & Nut Unit* Jacobs~Super Chuc~Ball Bearing Chuck. These necessitate a change in the service components. For the newer chucks which call out a service kit number on the chuck nose, this kit will include: Chuck Service Sleeve ~w" nut, rngoo bearing and thru>t w",h~. Model O0 No. Caged Bearing and Thrust •• I'. _ I No"Kit __ , , Washer* 8-1/2N 30209 30343 K30 3664 S8-1/2N 5089 11 N 30215 30344 K32 3666 S11 N 5097 14N 30221 30345 K3 3651 S14N -5506 • Included in service kits for 16N 30227 30346 K4 3655 S16N 5514 newer models. 18N 30233 30347 K4 3655 S18N 5522 20N 30239 30348 K5 3657 S20N 5530 8 •All Super Chuc~ Ball Bearing Chuck service kits include jaws, nu1, caged bearing and thrust washer. GENERAL INFORMATION ~ •• 6.s" NOMENCLATURE •...... •. Chucks and Keys MOUNTING SYSTEM" -TAPER -THREAD THUMB -STRAIGHT HOLE GRIP BACK FACE E SLEEVE 3 ~Q-SLEEVE LENGTH GEAR TEETH CLO~EDI - PILOT OPEN BODY L'[J KEY HOLE NOSE JAWS 'Mounting system may have retaining screw capabilities. N~SE ~ lDIAMETER Toolholders MOTOR MACHINE SPINDLE SPINDLE T i-----T-----i .--.... I~0 \ EXTENSION~ TOOL~DERIADAPTER TOOL AND WORK HOLDER DEFINITIONS Arbor: Chuck mounting device used to adapt SlEEVE SOCKET 1r standardized chuck mounts to various machine spindle tapers. Arbors are also used to adapt mounts to other rotating devices such as machine : [J I yL------1~ ,: spindles and lathes. Sleeve: Adapter for arbors when the machine spindlethe arbor.requires a larger taper than is available on Extension Socket: Adapting device which in• ~ ~ : creases effective spindle length and provides more MOTOR SHAFT ARBOR ~ flexibility when adapting to various taper sizes. ADAPTER ------=c --- -- Centers: Support device for a workpiece when unusuallyportant. Availablelong itemsgenerallyor extremeas rotatingaccuracy("live")are im•and ~---, stationary ("dead") designs. JACOBS~ DRILL CHUCKS Chuck and Accessory Removal Tools '------~ WEDGES DRIFT (Two Required) REMOVAL TOOL DEFINITIONS Ejecting Drift: Hardened steel accessory used to disassemble self-holding taper components. Wedges: Tapered steel plates used in pairs to disassemble chucks from arbors and spindles. 6 GENERAL INFORMATION ./t'MXJ6s® PRODUCT INDEX ~ Product Description Catalog Page Arbors Morse Taper to Jacobs®Taper 18 Straight Shank to Jacobs®Taper 18 Threaded Shank to Morse Taper 19 Bridgepor~Taper to Jacobs®Taper 19 Motor Shaft Adapter 19 Centers • Rotating (Live) Standard Nose - Standard Body 22 Standard Nose - Reduced Body 22 Extended Nose - Standard Body 22 Centers • Stationary (Dead) Morse Taper, Tungsten Carbide Tipped Lathe Centers: Short Type Without Flats 23 Long Type With Flats 23 Long Type With Half 60° Point 23 ~ Super Chuck®Ball Bearing Chucks 8 Service Kits 8 Replacement Parts 8 Chucks - Keyed Plain Bearing Industrial Chucks 9 - 10 Industrial , g W Replacement Parts 10 Professional 28 Portable Tools Multi-Craf~ Chucks 28 o ~ Chucks - Keyed , Chucks - Keyless Industrial High Precision 11 High Torque/High Precision 11 Complete With CAT-V Flange 12 Complete With BT Flange 12 Replacement Parts 13 Portable Tools H nd- Tite®Hammer Chuck . ~~oom a Chucks - Keyless " ~ Hand-Tite®Chucks :::::::::::::::::::::::::::::::::::::~~ 4 J/-.6$" • It's hard to believe that a set of bruised _ knuckles was the impetus for one of the most significant industrial advancements in the 20th century. Arthur Irving Jacobs was never one for leaving things alone. He was always improving them--continually coming up with new ways of working and new gadgets to do the work. Before he was 30, "A.I.," as he was known, had perfected a new bookbinder, a new method for making bicycle spokes and chains, plus many other manufacturing advancements. On one particular occasion, he was working with an old style drill press, trying to hold the belt control with one hand, and applying a spanner wrench to the chuck with the other. The wrench slipped and he badly battered his knuckles. A.I. knew there had to be a better way. In a matter of days, he had developed the first drill chuck with a ~ toothed sleeve and key. A few months later, he founded what would become The Jacobs® Chuck Manufacturing Company. The rest, as they say, is history. The keyed chuck helped to transform the production process just at the time when industrial manufacturing was about to experience its most significant growth in modem times. Today, the concept of the Contents General Information 4-6 Product Index 4,5 Chuck, Key and Accessory Nomenclature 6 Industrial Toolholders 7-23 Industrial Keyed Chucks 8-10 Industrial Keyless Chucks 11-13 Tool and Work Holders 14-23 Portable Tool Chucks and Accessories 24 -30 Keyless Chucks 26,27 Keyed Chucks 28 Special Purpose Chucks 29 Chuck Keys and Accessories 30 Technical Information 31-37 ~ ® Jacobs, Multi-craft, Hand- Tite, Hammerlock, Adapt-A-Drive, Service and Repair 38-39 Super Chuck, Rubber-Flex, and Archer are registered Model Number Index 40 trademarks of Power Tool Holders, Inc. Part Number Index 41 © 1997 Danaher Tool Group All rights reserved. May not be copied in whole or in part Decimal Equivalent Chart 42 without prior authorization. Warranty Information 43 ® Bridgeport is a registered trademark of Bridgeport Machine.