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Action Plan for Baikampady Industrial Cluster, Mangalore - 2019

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Action Plan for Baikampady Industrial Cluster, Mangalore - 2019 COMPREHENSIVE ENVIRONMENTAL POLLUTION INDEX (CEPI) ACTION PLAN FOR BAIKAMPADY INDUSTRIAL CLUSTER, MANGALORE - 2019 PREPARED BY: KARNATAKA STATE POLLUTION CONTROL BOARD REGIONAL OFFICE, MANGALORE Page 1 of 27 COMPREHENSIVE ENVIRONMENTAL POLLUTION INDEX (CEPI) ACTION PLAN FOR BAIKAMPADY INDUSTRIAL CLUSTER - 2019 KARNATAKA STATE POLLUTION CONTROL BOARD REGIONAL OFFICE, MANGALORE 1. PREAMBLE In 2009, the Ministry of Environment &Forests(MoEF), Govt. of India in association with Central Pollution Control Board (CPCB), New Delhi and Indian Institute of Technology (IIT), New Delhi have carried out an environmental assessment of industrial clusters across the country named Comprehensive Environmental Pollution Index (CEPI) with the aim of identifying polluted industrial clusters & prioritizing planning needs for intervention to improve the quality of environment in these industrial clusters and the nation as a whole. The industrial clusters/areas having aggregated CEPI scores of 70 and above were considered critically polluted clusters/areas and those with scores above 60 were classified as Severely Polluted; further detailed investigations were carried out in terms of the extent of environmental damage and formulation of appropriate remedial action plan. The Karnataka State Pollution Control Board (KSPCB) has constituted the Local Area Committee (LAC) for Mangalore under the Chairmanship of Director, NITK, Surathkal. As on date, the Regional Office, Mangalore has conducted eight review meetings at a regular interval to review the status of implementation of CEPI action plans. The 8th LAC Meeting was held on 8th January 2019 at NITK, Surathkal. Inclusion of MSEZ Units into the CEPI framework for Assessment After the moratorium (which prevented establishment of new industries in and around Baikampady industrial cluster) was lifted, Mangalore Special Economic Zone (MSEZ) was accorded with Environmental Clearance (EC) and Consent for Establishment (CFE) for setting up a Petrochemical SEZ, named the Mangalore Aromatic Complex, taking feedstock from Mangalore Refineries & Petrochemicals Ltd. (MRPL) and producing a variety of downstream petrochemical products. Page 2 of 27 Subsequently, the EC & CFE were amended as the Mangalore Aromatic Complex project did not proceed as planned and instead, various Petrochemical, Pharmaceutical & related industries leased land from MSEZL for their respective projects, for which each Project Proponent was required to take separate EC & CFE. Furthermore, MSEZL obtained clearance from the Ministry of Commerce & Industry (MoC&I) and Ministry of Environment, Forests & Climate Change (MoEF & CC) for changing the SEZ from a sector specific (Petrochemical) SEZ to a Multi – Product SEZ. 2. CLUSTER DEMARCATION As per the initial CEPI assessment, Baikampady Industrial Cluster was demarcated with MRPL forming the Northern side of the cluster boundary, BASF on the North – Eastern side, NMPT on the southern side and Baikampady Industrial Area forming the western side. The initial boundary coordinates of the cluster boundary are as follows: Direction Latitude Longitude East 12 57.750 74 50.250 West 12 57.399 74 48.493 North 13 00.208 74 50.875 South 12 55.669 74 49.529 In addition, the boundary coordinates of Mangalore SEZ are as follows: Direction Latitude Longitude East 12 59.338 74 52.969 West 12 58. 465 74 51.872 North 13 00.153 74 51.976 South 12 59.171 74 51.483 However, now with the inclusion of MSEZ Units, the Baikampady Industrial Cluster has extended on the Eastern side. Also, a 2km buffer zone has been demarcated from the edge of the cluster as shown in the maps below: Page 3 of 27 BAIKAMPADY INDUSTRIAL CLUSTER DEMARCATION: IMAGE 1: AERIAL VIEW – INDUSTRIAL CLUSTER LEGEND CLUSTER BOUNDARY BUFFER ZONE BOUNDARY 2 km OFFSET Page 4 of 27 IMAGE 2: AERIAL VIEW – LEGEND CLUSTER BOUNDARY BUFFER ZONE BOUNDARY 2 km OFFSET Page 5 of 27 3. INDUSTRIES IN THE CLUSTER: RED CATEGORY & 17 – CATEGORY The total number of industries operating in the Baikampady Industrial cluster is as listed below: CATEGORY RED ORANGE GREEN SMALL 07 78 137 MEDIUM 01 04 04 LARGE 14 10 03 TOTAL 22 92 144 Since CEPI methodology uses only 17 category & Red category industries for calculation of factor A2 (Scale of Industrial Activity), the same has been tabulated here below: Sl. NAME OF THE INDUSTRY CATEGORY No. 1 Mangalore Refineries & Petrochemicals Ltd (MRPL), Kuthethur Red (17 cat.) 2 BASF India Ltd., Bala Village Red (17 cat.) 3 Mangalore Chemicals & Fertilizers Ltd., Panambur Red (17 cat.) Solara Active Pharma Sciences Ltd. (formerly Sequent Scientific), 4 Red (17 cat.) Baikampady Industrial Area 5 Kudremukh Iron Ore Company Ltd (Pellet Plant), Panambur Red 6 New Mangalore Port Trust (NMPT), Panambur Red 7 United Breweries Ltd., Baikampady Industrial Area Red 8 Total Gaz Ltd., Baikampady Industrial Area Red 9 Indian Oil Corporation Limited (IOCL), Panambur Red Hindustan Petroleum Corporation Limited (HPCL) POL Terminal, 10 Red Kuthethur 11 Jonas Petro Products Pvt. Ltd., Baikampady Industrial Area Red 12 Advance Surfactants India Ltd. (formerly Aureola Chemicals Ltd.) Red 13 Eshwari Global Metal Industries, Baikampady Industrial Area Red Eshwari Global Metal Industries (UNIT – 2), Baikampady Industrial 14 Red Area Page 6 of 27 15 Falcon Impex Corporation, Baikampady Industrial Area Red 16 Haji U Hasanabba & Sons, Baikampady Industrial Area Red 17 Moogambigai Metal Refineries, Baikampady Industrial Area Red 18 V&G Industrial Testing Laboratories, Baikampady Industrial Area Red In addition, it has now been decided to include industries coming up in Mangalore Special Economic Zone (MSEZ), located in close proximity to the Baikampady Industrial cluster, within the scope of study. Following are the industries with their respective status: Sl. NAME OF THE INDUSTRY CATEGORY No. 1 ONGC Mangalore Petrochemicals Ltd. (OMPL) Red (17 cat.) 2 Indian Strategic Petroleum Reserves Ltd. (ISPRL) Red 3 JBF Petrochemicals Ltd. Red 4 Cardolite Specialty Chemicals Ltd. Red Page 7 of 27 4. MONITORING: SURFACE WATER, GROUND WATER& AIR QUALITY SURFACE WATER MONITORING STATIONS: # Location/Station Location Code # Location/Station Location Code Pilikula Pond Lake Water Gurupura River Water 1 SW1 3 SW3 Chitrapur Beach Sea Water Atturkodi Steam Water 2 SW2 4 SW4 Page 8 of 27 GROUND WATER MONITORING STATIONS: # Location/Station Location Code # Location/Station Location Code Sequent Scientific Limited Bore 1 Sequent Scientific Limited Bore well water GW1 3 GW3 well water 2 Sequent Scientific Limited Bore well water GW2 4 Ganeshpur Bore well Water GW4 Page 9 of 27 AIR QUALITY MONITORING REPORT # Location/Station Location Code # Location/Station Location Code 1 Sequent Scientific Limited Premises A1 3 BASF India Limited Admin Building A3 MRPL Guest House Shopping Complex NMPT 2 A2 4 A4 Page 10 of 27 5. CONTINUOUS AMBIENT AIR QUALITY MONITORING STATIONS 1 3 4 2 Page 11 of 27 NUMBER OF NAME AND ADRESS PHONE # AAQM PARAMETERS MONITORED OF THE INDUSTRY NUMBER INSTALLED M/s MANGALORE 1 PM10, SO2, NOx & CO REFINERY & PETROCHEMICALS 0824- 1 LTD.(MRPL) 2279400 KUTHETHUR, VIA PM , PM , SO , NOx, CO, Ammonia, 2 2.5 10 2 KATIPALLA, Benzene, Ozone MANGALORE M/s MANGALORE CHEMICAL & FERTILIZERS 0824- PM , PM , SO , NOx, CO, Ammonia, 2 1 2.5 10 2 LTD(MCF) 2220600 Benzene, Ozone PANAMBUR, MANGALORE M/s ONGC MRPL LTD., AROMATIC COMPLEX 0824 PM , PM , SO , NOx, CO, Ammonia, 3 (OMPL) MSEZ UNIT 1 2.5 10 2 2881518 Benzene, Ozone PERMUDE VILLAGE, MANGALORE M/s MANGALORE SEZ LIMITED,PERMUDE PM2.5, PM10, SO2, NOx, CO, Ammonia, VILLAGE, 0824 Benzene, Ozone, Toluene, Xylene, 4 1 MANGALORE, 2452748 Humidity, Raingauge, Temperature, Solar DAKSHINA KANNADA Radiation, Wind Speed and Direction DISTRICT Page 12 of 27 6. PRESENT STATUS OF ACTION PLANS: KARNATAKA STATE POLLUTION CONTROL BOARD Sl. ACTION POINTS RESPONSIBLE TIME COST REMARKS AND REPLY SUBMITTED BY No. (INCLUDING SOURCE STAKE LIMIT IN LAKHS STAKEHOLDERS AND MITIGATION HOLDERS MEASURES) 1 Up gradation of laboratory at KSPCB -- -- ISO 9001 and OSHAS 18001 certificates obtained for Mangaluru with adequate laboratory and further up gradation to EP Act is under manpower process. 2 Establishment of CAAQM MCF -- -- CAAQM stations established by MCF, MRPL, station at Baikampady MRPL -- -- OMPL & MSEZL industrial premises and KSPCB has Industrial Cluster on PPP established at Circuit house, Kadri during Mar 2018. model OMPL -- -- MSEZL -- -- KSPCB -- -- 3 Establishment of E waste Moogambigai -- -- Three (03) nos. E waste collection centres established collection centre Metal Refineries within Mangalore city by E-waste recycler 4 Meeting of major water Major Industries -- -- Complied consuming industries on water audit 5 Transportation of LPG HPCL -- -- HPCL has laid pipeline for transportation of LPG through pipelines instead of from Mangaluru –Mysore-Yediyuru tankers by oil companies 6 Management of bottom sludge Oil Companies -- -- Complied generated during cleaning of oil storage tanks 7 Monitoring of specific organic KSPCB -- -- Complied (VOC monitoring is carried out by KSPCB chemicals in the cluster of 29 twice in a year) locations 8 Truck park menace outside the HPCL, -- -- DC has directed all oil companies and revenue terminals BPCL, concerned officials to take necessary arrangements for IOCL organised parking outside 9 Online transfer of OCEMS Industries -- -- Complied Page 13 of 27 monitored data from industries to the CPCB server KARNATAKA INDUSTRIAL AREA DEVELOPMENT BOARD 1 Cleaning of roads and KIADB -- -- Complied maintenance of
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