COMPREHENSIVE ENVIRONMENTAL POLLUTION INDEX (CEPI)

ACTION PLAN FOR BAIKAMPADY INDUSTRIAL CLUSTER, - 2019

PREPARED BY:

KARNATAKA STATE POLLUTION CONTROL BOARD

REGIONAL OFFICE, MANGALORE

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COMPREHENSIVE ENVIRONMENTAL POLLUTION INDEX (CEPI)

ACTION PLAN FOR BAIKAMPADY INDUSTRIAL CLUSTER - 2019

KARNATAKA STATE POLLUTION CONTROL BOARD REGIONAL OFFICE, MANGALORE

1. PREAMBLE

In 2009, the Ministry of Environment &Forests(MoEF), Govt. of in association with Central Pollution Control Board (CPCB), New Delhi and Indian Institute of Technology (IIT), New Delhi have carried out an environmental assessment of industrial clusters across the country named Comprehensive Environmental Pollution Index (CEPI) with the aim of identifying polluted industrial clusters & prioritizing planning needs for intervention to improve the quality of environment in these industrial clusters and the nation as a whole.

The industrial clusters/areas having aggregated CEPI scores of 70 and above were considered critically polluted clusters/areas and those with scores above 60 were classified as Severely Polluted; further detailed investigations were carried out in terms of the extent of environmental damage and formulation of appropriate remedial action plan.

The Karnataka State Pollution Control Board (KSPCB) has constituted the Local Area Committee (LAC) for Mangalore under the Chairmanship of Director, NITK, . As on date, the Regional Office, Mangalore has conducted eight review meetings at a regular interval to review the status of implementation of CEPI action plans. The 8th LAC Meeting was held on 8th January 2019 at NITK, Surathkal.

Inclusion of MSEZ Units into the CEPI framework for Assessment

After the moratorium (which prevented establishment of new industries in and around Baikampady industrial cluster) was lifted, Mangalore Special Economic Zone (MSEZ) was accorded with Environmental Clearance (EC) and Consent for Establishment (CFE) for setting up a Petrochemical SEZ, named the Mangalore Aromatic Complex, taking feedstock from Mangalore Refineries & Petrochemicals Ltd. (MRPL) and producing a variety of downstream petrochemical products.

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Subsequently, the EC & CFE were amended as the Mangalore Aromatic Complex project did not proceed as planned and instead, various Petrochemical, Pharmaceutical & related industries leased land from MSEZL for their respective projects, for which each Project Proponent was required to take separate EC & CFE. Furthermore, MSEZL obtained clearance from the Ministry of Commerce & Industry (MoC&I) and Ministry of Environment, Forests & Climate Change (MoEF & CC) for changing the SEZ from a sector specific (Petrochemical) SEZ to a Multi – Product SEZ.

2. CLUSTER DEMARCATION

As per the initial CEPI assessment, Baikampady Industrial Cluster was demarcated with MRPL forming the Northern side of the cluster boundary, BASF on the North – Eastern side, NMPT on the southern side and Baikampady Industrial Area forming the western side.

The initial boundary coordinates of the cluster boundary are as follows:

Direction Latitude Longitude East 12 57.750 74 50.250 West 12 57.399 74 48.493 North 13 00.208 74 50.875 South 12 55.669 74 49.529

In addition, the boundary coordinates of Mangalore SEZ are as follows:

Direction Latitude Longitude East 12 59.338 74 52.969 West 12 58. 465 74 51.872 North 13 00.153 74 51.976 South 12 59.171 74 51.483

However, now with the inclusion of MSEZ Units, the Baikampady Industrial Cluster has extended on the Eastern side. Also, a 2km buffer zone has been demarcated from the edge of the cluster as shown in the maps below:

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BAIKAMPADY INDUSTRIAL CLUSTER DEMARCATION:

IMAGE 1: AERIAL VIEW – INDUSTRIAL CLUSTER

LEGEND CLUSTER BOUNDARY BUFFER ZONE BOUNDARY 2 km OFFSET Page 4 of 27

IMAGE 2: AERIAL VIEW –

LEGEND CLUSTER BOUNDARY BUFFER ZONE BOUNDARY

2 km OFFSET Page 5 of 27

3. INDUSTRIES IN THE CLUSTER: RED CATEGORY & 17 – CATEGORY

The total number of industries operating in the Baikampady Industrial cluster is as listed below:

CATEGORY RED ORANGE GREEN SMALL 07 78 137 MEDIUM 01 04 04 LARGE 14 10 03 TOTAL 22 92 144

Since CEPI methodology uses only 17 category & Red category industries for calculation of factor A2 (Scale of Industrial Activity), the same has been tabulated here below:

Sl. NAME OF THE INDUSTRY CATEGORY No.

1 Mangalore Refineries & Petrochemicals Ltd (MRPL), Kuthethur Red (17 cat.)

2 BASF India Ltd., Bala Village Red (17 cat.) 3 Mangalore Chemicals & Fertilizers Ltd., Panambur Red (17 cat.) Solara Active Pharma Sciences Ltd. (formerly Sequent Scientific), 4 Red (17 cat.) Baikampady Industrial Area 5 Kudremukh Iron Ore Company Ltd (Pellet Plant), Panambur Red

6 New Mangalore Port Trust (NMPT), Panambur Red 7 United Breweries Ltd., Baikampady Industrial Area Red 8 Total Gaz Ltd., Baikampady Industrial Area Red 9 Indian Oil Corporation Limited (IOCL), Panambur Red Hindustan Petroleum Corporation Limited (HPCL) POL Terminal, 10 Red Kuthethur

11 Jonas Petro Products Pvt. Ltd., Baikampady Industrial Area Red

12 Advance Surfactants India Ltd. (formerly Aureola Chemicals Ltd.) Red

13 Eshwari Global Metal Industries, Baikampady Industrial Area Red

Eshwari Global Metal Industries (UNIT – 2), Baikampady Industrial 14 Red Area

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15 Falcon Impex Corporation, Baikampady Industrial Area Red

16 Haji U Hasanabba & Sons, Baikampady Industrial Area Red

17 Moogambigai Metal Refineries, Baikampady Industrial Area Red

18 V&G Industrial Testing Laboratories, Baikampady Industrial Area Red

In addition, it has now been decided to include industries coming up in Mangalore Special Economic Zone (MSEZ), located in close proximity to the Baikampady Industrial cluster, within the scope of study. Following are the industries with their respective status:

Sl. NAME OF THE INDUSTRY CATEGORY No. 1 ONGC Mangalore Petrochemicals Ltd. (OMPL) Red (17 cat.)

2 Indian Strategic Petroleum Reserves Ltd. (ISPRL) Red

3 JBF Petrochemicals Ltd. Red 4 Cardolite Specialty Chemicals Ltd. Red

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4. MONITORING: SURFACE WATER, GROUND WATER& AIR QUALITY

SURFACE WATER MONITORING STATIONS:

# Location/Station Location Code # Location/Station Location Code Pilikula Pond Lake Water Gurupura River Water 1 SW1 3 SW3

Chitrapur Beach Sea Water Atturkodi Steam Water 2 SW2 4 SW4

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GROUND WATER MONITORING STATIONS:

# Location/Station Location Code # Location/Station Location Code Sequent Scientific Limited Bore 1 Sequent Scientific Limited Bore well water GW1 3 GW3 well water 2 Sequent Scientific Limited Bore well water GW2 4 Ganeshpur Bore well Water GW4

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AIR QUALITY MONITORING REPORT

# Location/Station Location Code # Location/Station Location Code

1 Sequent Scientific Limited Premises A1 3 BASF India Limited Admin Building A3 MRPL Guest House Shopping Complex NMPT 2 A2 4 A4

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5. CONTINUOUS AMBIENT AIR QUALITY MONITORING STATIONS

1

3

4

2

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NUMBER OF NAME AND ADRESS PHONE # AAQM PARAMETERS MONITORED OF THE INDUSTRY NUMBER INSTALLED

M/s MANGALORE 1 PM10, SO2, NOx & CO REFINERY & PETROCHEMICALS 0824- 1 LTD.(MRPL) 2279400 KUTHETHUR, VIA PM , PM , SO , NOx, CO, Ammonia, 2 2.5 10 2 KATIPALLA, Benzene, Ozone MANGALORE

M/s MANGALORE CHEMICAL & FERTILIZERS 0824- PM , PM , SO , NOx, CO, Ammonia, 2 1 2.5 10 2 LTD(MCF) 2220600 Benzene, Ozone PANAMBUR, MANGALORE

M/s ONGC MRPL LTD., AROMATIC COMPLEX 0824 PM , PM , SO , NOx, CO, Ammonia, 3 (OMPL) MSEZ UNIT 1 2.5 10 2 2881518 Benzene, Ozone PERMUDE VILLAGE, MANGALORE

M/s MANGALORE SEZ LIMITED,PERMUDE PM2.5, PM10, SO2, NOx, CO, Ammonia, VILLAGE, 0824 Benzene, Ozone, Toluene, Xylene, 4 1 MANGALORE, 2452748 Humidity, Raingauge, Temperature, Solar DAKSHINA Radiation, Wind Speed and Direction DISTRICT

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6. PRESENT STATUS OF ACTION PLANS:

KARNATAKA STATE POLLUTION CONTROL BOARD Sl. ACTION POINTS RESPONSIBLE TIME COST REMARKS AND REPLY SUBMITTED BY No. (INCLUDING SOURCE STAKE LIMIT IN LAKHS STAKEHOLDERS AND MITIGATION HOLDERS MEASURES) 1 Up gradation of laboratory at KSPCB -- -- ISO 9001 and OSHAS 18001 certificates obtained for Mangaluru with adequate laboratory and further up gradation to EP Act is under manpower process. 2 Establishment of CAAQM MCF -- -- CAAQM stations established by MCF, MRPL, station at Baikampady MRPL -- -- OMPL & MSEZL industrial premises and KSPCB has Industrial Cluster on PPP established at Circuit house, Kadri during Mar 2018. model OMPL -- -- MSEZL -- -- KSPCB -- --

3 Establishment of E waste Moogambigai -- -- Three (03) nos. E waste collection centres established collection centre Metal Refineries within Mangalore city by E-waste recycler 4 Meeting of major water Major Industries -- -- Complied consuming industries on water audit 5 Transportation of LPG HPCL -- -- HPCL has laid pipeline for transportation of LPG through pipelines instead of from Mangaluru –Mysore-Yediyuru tankers by oil companies 6 Management of bottom sludge Oil Companies -- -- Complied generated during cleaning of oil storage tanks 7 Monitoring of specific organic KSPCB -- -- Complied (VOC monitoring is carried out by KSPCB chemicals in the cluster of 29 twice in a year) locations 8 Truck park menace outside the HPCL, -- -- DC has directed all oil companies and revenue terminals BPCL, concerned officials to take necessary arrangements for IOCL organised parking outside 9 Online transfer of OCEMS Industries -- -- Complied Page 13 of 27

monitored data from industries to the CPCB server KARNATAKA INDUSTRIAL AREA DEVELOPMENT BOARD 1 Cleaning of roads and KIADB -- -- Complied maintenance of roads besides planting of trees to avoid dust problems MANGALURU CITY CORPORATION 1 Providing UGD to the entire MCC -- -- Partially Complied, on-going work and work under Corporation area progress under smart city project. 2 E-waste management display MCC -- -- Complied stickers in electronics and electrical appliances shops 3 Operating status of STP MCC -- -- All the Four (04) nos. STPs commissioned and operating by MCC INDUSTRIES Sl. ACTION POINTS RESPONSIBLE TIME COST IN REMARKS No. (INCLUDING SOURCE AND STAKE HOLDERS LIMIT LAKHS MITIGATION MEASURES)

M/s. MANGALORE REFINERIES & PETROCHEMICALS LTD., KUTHETHUR 1 A Treated Effluent from 3rd phase ETP of ------Complied the industry shall be discharged into sea through MSEZ pipeline to meet KSPCB standards B Installation of dry fog system to be made ------Complied at pet coke silo area and the data of AAQM should be made available

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C Non-compliance in respect of handling ------Existing Hazardous Waste storage facility is of hazardous waste improved with storage shed of 3750 sq.m area for better management and storage of hazardous solid waste in scientific manner.

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D Stoppage of open storage of Sulphur and ------Complied provide covered shed for Sulphur storage

E Closed overhead diverter system at the ------Complied top the coke drum

F Acoustic insulation to SRU blowers ------Completed

G Flare Gas Recovery System ------Completed &System commissioned

H Installation of RO plant for Treated ------Completed & Commissioned Sewage water from Mangalore

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I Installation of Solar Roof Top Panel ------Completed &Commissioned

J Address all non-compliances to the ------Compliance report submitted notice issued by CPCB

2 BASF INDIA LTD., BALA VILLAGE

A Explore the possibility of ------Industry has taken measures to reduce fresh water recycling/reutilization of treated consumption & waste water generation. effluents in order to reduce the quantity of discharge as well as water consumption

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3 M/s. SOLARA ACTIVE PHARMA SCIENCES LTD.BAIKAMPADY A Complete the balance works of online ------Completed and working monitoring system 4 M/s. NEW MANGALORE PORT TRUST (NMPT), PANAMBUR A Completion of mechanization of coal ------Port has awarded work to M/s CMCTPL for handling facility by 2017 handling the coal through mechanization. Mechanization works are under progress is expected to be completed by April 2019.

B Green Initiatives – Solar Power ------Port has installed 5.19 MW Photo Voltaic Solar Power Plant, By creating 90% of own resources. C Operationalization of weigh bridge by March ------Port has created the weighing facility inside 2016 the wharf area. Approach road to weigh bridge is completed. D Status of concretization of internal roads ------Complied report by KSPCB Regional office, Mangalore

E Dry fogging system near the Coal stacks ------Since work for mechanization of coal handling is under progress, Port is carrying out water sprinkling on coal stacks through water tankers.

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5 M/s ESHWARI GLOBAL METAL INDUSTRIES PVT. LTD. BAIKAMPADY A Utilization of slag generated from the process ------Utilization of slag generated from the process in place of sand for roads/RMC has been carried out through NITK and IISc, Bengaluru and based on the outcome of the study the slag could be utilized in place of sand (about 20 to 30%) for roads/RMC. 6 M/s ONGC MANGALORE PETROCHEMICALS LTD

A Present status of installation of CAAQM ------CAAQM installed and commissioned station B Submission of hydro geological study of the ------Study done & Report submitted water shed conducted by the national geo physical research institute Hyderabad 7 M/s MANGALORE SPECIAL ECONOMIC ZONE LIMITED A Present status of installation of AAQM ------Installed CAAQMS inside MSEZL. Data is station being transferred to CPCB server.

B Present status of green belt area development ------Presently MSEZL has completed Green Belt of 90 acres development in 237 acres out of 272 acres

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7. PROPOSED ACTION PLANS FOR 2019 – 2020:

KARNATAKA STATE POLLUTION CONTROL BOARD Sl. ACTION POINTS(INCLUDING RESPONSIBLE TIME COST IN REMARKS AND REPLY No. SOURCE AND MITIGATION STAKE HOLDERS LIMIT LAKHS SUBMITTED BY THE MEASURES) STAKEHOLDERS 1 Feasibility study on infrastructure for the KSPCB Mar ‘ 20 10 Feasibility study will be carried out & cluster for Hazardous and other waste as report will be submitted. classified under HW rules 2016

KARNATAKA INDUSTRIAL AREA DEVELOPMENT BOARD 1 Establishment of combined ETP for MCC Dec -20 -- KSSIDC / KIADB will take steps to Baikampady Industrial Area KUWSDB establish a combined ETP for Baikampady industrial Area.

2 Cleaning of roads and maintenance of roads MCC -- 2000 Complied. besides planting of trees to avoids dust KIADB problems in MANGALURU CITY CORPORATIONLURUURU 1 Providing UGD to the entire Mangalore City MCC Dec - 20 -- Partially Complied and work under Corporation area progress under Smart city Project.

2 Handling & Management of Construction & Mar-20 Mangalore City Corporation will identify Demolition wastes of Baikampady Industrial the land for disposal of C & D waste for Cluster Mangalore City including Baikampady industrial Cluster.

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INDUSTRIES

1 M/s MANGALORE REFINERY AND PETROCHEMICALS LIMITED Shifting of Pet Coke Silos MRPL Aug ‘19 3,200 Construction of new Pet Coke Silos under progress. Implementation of railway siding to MRPL Aug ‘19 170,70 Construction of railway siding under progress. reduce Petcoke road movement Desalination Plant (70MLD) MRPL Sept ‘19 58,100 Construction of project to be started

Auto fuel quality up gradation project MRPL Dec ‘19 1,810,00 Under implementation. (BS VI) Inlet Receiving Tank at WWTP-3 MRPL Aug ‘19 1,800 Under implementation.

Fugitive emission inventorization and MRPL - 12 Complied, Yearly inventorization; continuous & on- control going work

Shifting of Heavy Slop Oil Tanks MRPL Jul ‘19 500 New Slop Oil tanks under construction near CDU-3 located nearby Kalavara village away from Kalavara village. Providing of APC equipment to PFCC MRPL Apr ‘20 12,000 Complied & proposed to install additional new wet plant scrubber system. Shifting of flare gas stack located near Dec ‘20 2,000 Installed a Flare Gas Recovery System at a cost of Rs. Kalavara Govt. School 20 Crore for recovery of hydrocarbons going to flare .Industry will shift in the upcoming expansion project. Providing of additional Oil &Grease Jun ‘19 20 Identified locations for providing additional Oil & traps to all drains outlets Grease traps. Providing of surge pit at ETP to recycle May ‘19 10 Will provide holding sump with pumping facility any discharges back to ETP in the main storm water drain. Establishment of additional CAAQMS May ‘20 140 At present manual monitoring is carried out at two at Jokatte, Kalavar, in consultation with locations. KSPCB. One additional CAAQMS station at Sub Station-40 at Jokatte Village will be installed. Providing of Zero Liquid Discharge Dec ‘20 -- Modified the ETP to recycle about 70% of treated Plant effluent for cooling towers makeup to minimize Page 21 of 27

treated effluent discharge in to Sea. For remaining, feasibility report has been prepared . Change of fuel from oil to Natural Gas. Dec ‘19 -- Design modifications being carried out to receive Natural Gas. M/s NEW MANGALURU PORT TRUST, MANGALURU. Providing of Road dust sucking vehicle Dec ‘19 -- Proposal is under preparation Providing of CAAQMS at up & Dec ‘19 -- Proposal is under preparation downwind direction Providing of coal settling ponds -- -- Complied Dry fogging system near the Coal -- -- Complied stacks Providing slop & sludge disposal -- -- Complied facility for foreign Ships Completion of mechanization of coal -- 40,000 Complied. handling facility M/s BASF INDIA LIMITED, MANGALURU Providing of ETP Sludge Drier Mar ‘ 20 2 Slurry generated from ETP is filtered & solar –dried & sent to Cement industry for use as co-fuel. During monsoons solar drying is not possible. Sludge storage shed has impervious concrete flooring with leachate collection sent to ETP. Feasibility study will be carried out for sustainable sludge drying methods. Providing of Zero Liquid Discharge Mar ‘ 20 5 Will carry out feasibility study. Plant Providing of CAAQMS at up & -- -- Regular manual monitoring of ambient air quality as downwind direction per CPCB requirement is carried out. Change of fuel from oil to Natural gas Mar ‘ 20 5 They are using Power from the grid and bio-fuel for their Power & Steam generation, respectively. They will explore the possibility of using Natural Gas. M/s MANGALORE SPECIAL ECONOMIC ZONE LIMITED Up gradation of existing ETP by MSEZL Mar ‘20 120 Tendering for second module of CETP of 3 MLD providing tertiary treatment like PSF, capacity under progress. Process has been developed by Page 22 of 27

ACF, UF, RO etc. & reuse for non- NEERI with biological treatment followed by PSF & potable purposes in member industries. ACF. Existing CETP’s secondary treated water will be further treated in the new CETP and treated water will be used for green belt development within MSEZ. Online Analyzers at the common outlet MSEZL Mar ‘20 12.5 The procurement of online analyzers for pH, DO, COD, line of treated effluent TSS, Temperature is under progress. Providing of Zero Liquid Discharge MSEZL Mar ‘20 -- They will recycle and reuse 70% of treated effluent for Plant greenbelt and 30% of treated effluent will be discharged to Sea. Providing of second CAAQMS at up & MSEZL Mar ’20 125 Already installed one CAAQM station & the data is downwind direction being transferred to CPCB Server. They will install one more CAAQMS. Provide Change of fuel from oil to MSEZL Mar ‘20 -- Industries will be insisted to use Natural Gas Natural gas inside MSEZ Providing additional ETP for biological MSEZL Mar ‘20 2769 Tendering process for expansion of CETP from 3.5 & chemical bearing effluents MLD to 6 MLD has been initiated. Provide Hazardous Waste disposal & MSEZL Mar ‘24 2500 Reserved about 15 Acre for Hazardous Waste TSDF solid waste disposal site inside MSEZ Site within MSEZ & it will be developed in future depending on requirement/ usage. Increase greenery MSEZL Mar ‘21 200 33% Greenbelt being developed as per EC conditions.

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M/s MANGALORE CHEMICALS & FERTILIZERS LIMITED Providing APC equipment to Urea Prill MCF Dec ‘ 20 -- Feasibility study is under progress Tower Providing of additional O&G trap to all MCF Dec ‘19 2 Providing additional O&G traps to all storm water drain drains outlets outlets is under progress

Providing of greenery beside NH MCF Dec ‘19 5 MCF has about 64 Acres (33%) greenbelt

M/s ADANI WILMAR LIMITED Providing of Zero Liquid Discharge Adani Wilmar Dec ‘19 1635 Technical feasibility, tendering completed. Plant. M/s UNITED BREWERIES LIMITED Providing STP & RO Plant to ETP United May ‘19 360 STP completed RO plant installation under progress. Breweries Additional Greenery United Aug ‘19 1 On-going process Breweries M/s RUCHI SOYA INDUSTRIES LIMITED Providing of RO Plant to ETP Ruchi Soya Sep ‘ 18 110 Commissioned

Improve internal Roads Ruchi Soya Dec ‘19 -- Work under progress

Improve Coal Handling area & provide Ruchi Soya Dec ‘19 43 Work under progress coal settling ponds Increase Greenery Ruchi Soya Aug ‘ 19 1 Work under progress

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M/s ANAGHA REFINERIES LIMITED Providing of RO Plant to ETP Anagha Dec ‘19 -- Work under progress

Increase Greenery Anagha Aug ‘19 -- Work under progress

M/s ONGC MANGALORE PETROCHEMICALS LIMITED (OMPL) Change of fuel from oil to Natural gas OMPL Dec ‘19 50 Usage of LNG is proposed

Increase Greenery OMPL Aug ‘19 4.5 Work under progress

Providing of Zero Liquid Discharge OMPL Dec ‘19 40 They will recycle and reuse 70% of treated effluent for Plant greenbelt and 30% of treated effluent will be discharged to Sea. M/s KIOCL LIMITED, MANGALURU Improve Coal Handling areas & up KIOCL May ‘19 3 Work under progress gradation of fugitive emissions Formation of concrete road for a length KIOCL Apr‘19 39.60 Work under progress of 200m (Shed 2 entrance col .23 to Silo) Store raw materials inside the shed KIOCL -- -- Complied

Change of fuel from Oil to Natural gas KIOCL -- -- Work under progress

M/s ESHWARI GLOBAL METAL INDUSTRIES PRIVATE LIMITED Performance evaluation of APC Dec ‘19 2 Work under progress devises

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M/s SOLARA ACTIVE PHARMA SCIENCES LIMITED Performance evaluation of ETP Solara Active Jul ‘19 2 Work under progress devises Pharma Sciences M/s JONAS PETRO PRODUCTS PRIVATE LIMITED Performance evaluation of ETP Jonas Petro Dec ‘19 2 Work under progress Products

M/s BLUE WATER FOODS AND EXPORTS LIMITED Performance evaluation of ETP BLUE Dec ‘19 2 Work under progress WATER FOODS M/s CARDOLITE SPECIALTY CHEMICALS INDIA LLP. Performance evaluation of ETP CARDOLITE Dec ‘19 3 Work under progress devises

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