EIS 110
Eraring open cut coal project: environmental impact statement. NSW DEPT PRIMARY I
AAO57C
THE ELECTRICITY COMMISSION OF NEW SOUTH WALES
ERARING OPEN CUT COAL PROJECT
ENVIRONMENTAL IMPACT STATEMENT THE ELECTRICITY COMMISSION OF NEW SOUTH WALES
ERARING OPEN CUT COAL PROJECT
ENVIRONMENTAL IMPACT STATEMENT
MAY 1980
i I SUMMARY
Eraring Open Cut Coal Mine is proposed as a source of coal for Eraring I Power Station. The Commission has planned the open cut to utilise a major resource and provide a stable and reliable coal supply to the power I station.
I Location
I The mine site is located 9 km south-west of Toronto, 3 km north of the village of Dora Creek, and 1 km north-east of the township of Cooranbong. There are approximately 50 million tonnes of coal within the site I boundaries and it is planned that the resource be worked at a rate of up to 2.5 million tonnes per year over a period of approximately 20 years. I Initial production is planned for 1983.
Operations Control
I The mine is to be operated by a contractor to the Electricity Commission. A Commission representative will be stationed at the mine site to oversee the mining operation, environmental conservation and reclamation. I
Mining Plan
Mining will commence with a box cut in the south eastern corner of the site I and progress from south to north. Mining practice will include removing high relief overburden with trucks and shovels, then stripping down to the I coal seams with draglines.
The mine will employ approximately 270 persons. I
A coal preparation plant which will have provision for a small washing I plant will be located south of the boxcut position. Coal from the prepa- ration plant and final products bin will be delivered to the power station I by conveyor under the Great Northern Rail Line. 1 Offices, workshops, bathhouse and store will be established on the western side of the mine. I Environmental Control
Important aspects of the project which will be undertaken to minimise the environmental impact of the mining operation:
A buffer zone 1 km wide around the mine boundary to be purchased partly from private landholders.
Diversion of streams, through dems, to west of the mine site.
Re-location of the Cooranbong/Freeman's Waterholes Road.
Restriction of the area of exposed surface around the mining opera- tion to approximately 180 ha.
Progressive reclamation with mine advance.
Progressive drainage of run-off away from possible areas of con- tamination.
Controlled burning of vegetation.
Monitoring of site discharge.
Commission control of site operations.
The comprehensive measures proposed to assist environmental control of the project will be translated into specific limits to be imposed on the con- tractor by the Commission.
The following limits are nominated in the impact statement:
A reduction in flood levels at Dora Creek of up to 70 mm.
Maintenance of the quality of water discharged from the site to ensure downstream waters are not contaminated.
Maintenance of an average dust concentration at the buffer zone boundary of 25 ug/m3.
iv I I
A restriction of noise emissions from earthmoving plant to +5 dB(A) 1 of background values at the buffer zone boundary.
I Restriction of the view of the mine from areas adjacent to the I buffer zone to an area specifically provided for that purpose. I The environmental issues of major concern in open cut coal mines have been accounted for at Eraring by providing a substantial buffer zone, limiting I the area of disturbed surface, maintaining reclamation work adjacent to the mining operation, planning and monitoring mining operations to control the I environmental impact and by establishing supervision by Commission officers on the project site. I As the Commission has not yet called tenders for the operation of the mine I details such as design of surface buildings, coal preparation plant, mining equipment and specific operating techniques cannot be nominated in detail. I I I I I I I I I I I AJ CONTENTS
PAGE NO.
STATEMENT OF OBJECTIVES OF THE PROPOSAL
STATEMENT OF ALTERNATIVE PLANS CONSIDERED 3
Alternative Underground Mines in the Vicinity of Eraring Rail Transport of Coal Conclusion
DESCRIPTION OF THE PROPOSAL 9
The Resource Mine Plan Mine Development Employment Surface Water and Groundwater Control Air Quality Control Noise Land Management
STATEMENT OF CHARACTERISTICS AND CONDITIONS OF THE EXISTING ENVIRONMENT 25 The Community Land and Land Use Soil and Geology Climate Aboriginal Relics Fauna Flora Stream Flow and Flooding Water Quality Air Quality Acoustic Environment Existing Mine Workings
INTERACTIONS BETWEEN THE PROJECT AND THE ENVIRONMENT 37 The Community Land and Land Use Aboriginal Relics Flora Fauna Water Discharges Flood Control Air Discharges Disposal of Vegetation Noise and Vibration Transport Visual Impact
ASSESSMENT OF ENVIRONMENTAL IMPACT 45
vii PAGE NO. REFERENCES 7
APPENDIX 1 - INDICATIVE QUALITY OF ERARING COAL 1+9
APPENDIX 2 - SOIL TEST RESULTS 51
I APPENDIX 3 - ANALYSIS AND TESTING REPORT - BOREHOLE SAMPLES FROM THE PROPOSED ERARING OPEN CUT SITE 53 APPENDIX 'I - BORE WATER ANALYSIS 57
APPENDIX 5 - STREAM WATER QUALITY DATA - ERARING OPEN CUT MINE SITE 59
viii I
I LIST OF ILLUSTRATIONS Figure I No. Description 1 Site Location I 2 Mine Site and Environs 3 Locations of Alternative Underground Mine Development
I Typical Site Geology
5 Box Cut, Coal Preparation Plant, Support Facilities and Stream I Diversion 6 Mining Operations - Typical Cross-section
I 7 Mining Operations - Plan I 8 Artist's Impression of Typical Mining Operations 9 Catchment Area 1 10 Stream Diversion and Water Storage 11 Water Treatment Schematic
I 12 Settling Pond Layout I 13 Predicted Noise Contours 14 (a) Surface Contours - Pre-mining (b) Surface Contours - Post-mining
I 15 Reclamation at Open Cut Coal Mines 1 16 Regional Land Use 17 Soil and Slope Classification I 18 Wind Roses 19 Land Acquisition
I 20 Eraring Open Cut Schedule to Production I 21 View from Heatons Lookout 21a it I 22 Coal Preparation Flow Sheet I 23 Coal Preparation Plant Layout I I lx LIST OF ILLUSTRATIONS (CONTD.)
Add end urn Al Earthworks Detail A2 Services Area Conceptual A3 Coal Preparation Plant Conceptual I I I I I I I I
I I
I 1. STATEMENT OF OBJECTIVES OF THE PROPOSAL
The Eraring Open Cut Coal Project is to be undertaken to supply coal to Eraring Power Station, Figure 1. The station, now under construction, will comprise four 660 MW generating units giving a total generating capacity of 26240 MW. The first unit is planned for full operational service in 1982 and the second unit will be brought into full operational service in 1983. Units 3 and 1 will become available in 19824 and 1985. When in full commercial operation, the power station will consume 6.0 to 6.5 million tonnes of coal per annum.
It is proposed that the coal supplies for Eraring be obtained from the following sources:
Millions of Tonnes of Coal per Annum
Myuna Underground Colliery (under construction) 1.5
Cooranbong Underground Colliery (under construction) 1.5
Awaba Underground Colliery 0.6
Eraring Open Cut Coal Mine 2.5
I The steaming coal resources of the Great Northern and Fassifern Seams intended to be developed in the open cut mine lie to the west of, and adjacent to, the Eraring Power Station. The Great Northern Rail Line separates the mine from the power station site, Figure 2.
The soils and rocks overlying the coal seam (overburden) and the materials lying between the seams (interburden) are of such nature and thickness that mining by underground methods would be unlikely to recover more than 25 percent of the total coal resource in the proposed open cut mining area.
The open cut coal mine at Eraring will be capable of recovering in excess of 90% of the resource. The mine will extract 50 million tonnes of coal at a rate of up to 2.5 million tonnes of coal per annum, of a quality suitable for fuelling the Eraring Power Station, in an environmentally acceptable manner and with a minimum of long term disturbance to the existing environ- ment. SECTION 2 Statement of Afternafive Plans Considered
2. STATEMENT OF ALTERNATIVE PLANS CONSIDERED
Eraring Power Station will require from 6.0 to 6.5 million tonnes of coal per annum from 1985.
Underground collieries at Myuna and Cooranbong are now under construction and detailed consideration of mining operations indicates that production levels in excess of 1.5 million tonnes average annual production from these mines will be very difficult to achieve. The reserves of coal available to these mines are limited and, as much of the coal is under water or low lying land, first workings only can be safely permitted over much of the mining area. It would be impracticable to maintain a rate of mine develop- ment that could support sufficient working faces to produce annual quantities in excess of the currently planned figures for a protracted period. Having regard for the normal difficulties in underground coal mining, it is also considered unwise to commit too high a proportion of the supply of coal to a major power station to any one underground mine.
The Awaba Mine has been operating for many years and its remaining reserves I of Great Northern Seam coal are limited to the extent that it would be impracticable to redevelop the mine to produce at a substantially higher I rate than the current level of 0.6 million tonnes per annum. I Allowing for the production of a total of 3.6 million tonnes per annum from underground mines the balance of from 2.4 to 2.9 million tonnes could be obtained from one of, or a combination of, three difference sources.
Development of additional underground mines in the vicinity of Eraring.
Production of coal remote from the Eraring district by either open cut I or underground methods and transporting by rail or other means to the power station. I Development of the Eraring Open Cut proposed in this report. I
91 Alternative Underground Mines in the Vicinity of Eraring
The reserves of Great Northern and Fassifern steaming coal in the immediate vicinity of the power station are already allocated to the Awaba, Myuna and Cooranbong underground mines and the proposed Eraring open cut mine. The reserves of coal allocated to the open cut would not form a suitable basis for a new underground mine, as insufficient coal extractable by underground methods is available for the operating life of a new mine. Of the 50 million tonnes of coal available on site it is expected that not more than 12 million tonnes could be economically extracted by conventional under- ground mining.
The limitations on underground mining are:
The two major seams are separated by a relatively thin ply of claystone and it would not be practicable to extract the lower Fassifern Seam by bord and pillar mining once the overlying Great Northern Seam had been worked, without resorting to mining practices involving high capital cost and very low productivity.
In some areas the coal is too shallow for safe extraction by underground methods.
Unless great care in selection of the area for underground mining is exercised, the generally shallow depth of the workings could result in uncontrolled severe subsidence eharacterised by sink holes and stepped vertical displacement at the surface, even to the extent of unsafe conditions at the surface.
Alternative methods of underground mining such as longwall would be unacceptable at these depths due to surface effects and the possibility of flooding the mine from surface sources. There is also doubt that mechanical longwall would be an efficient means of working the coal having regard for the roof condition in some areas.
Additional reserves of the Great Northern and Fassifern coal seams exist I south-east of the Cooranbong Colliery under Lake Macquarie and under the Morisset Peninsula in quantities known to be adequate to support one or I more new large underground mines.
The head works for such mines could be established on the Morisset Peninsula and/or in one of several locations south of Dora Creek, e.g., A and B locations shown in Figure 3.
While further detailed investigations would be required to establish the I best location for alternative underground mines to the south of Eraring, there is little doubt that suitable locations could be found or that suffi- I cient coal could be produced from such mines as alternatives to the open cut proposal. i Underground mines in the conditions existing in the region cannot expect, in any circumstances, to approach the high productivity of an open cut mine, and inevitably the cost of production of the underground coal would be significantly higher than the open cut alternative. Of equal if not I greater importance would be the costs and environmental factors involved in transporting the coal from the possible mine sites to the power station I site.
The Commission has previously stated that it does not propose to use public roads for coal transport to Eraring. The remaining practical alternatives for transport are:
1. The construction of a private road from the new mines to Cooranbong I Colliery. This would require a new bridge over Dora Creek and would ' make such haulage dependent upon the use of diesel fuel, a resource which is expected to become relatively scarce and expensive.
The construction of a conveyor from the mine sites to the power station (minimum length 7 km).
The construction of rail sidings from the main northern line to the mine sites, and rail loading facilities at the mines.
14• I Underground transport of the coal. 1 5 It is considered that alternatives 1 and 2 are technically feasible, but that both involve substantial problems in the selection of a suitable route that would be acceptable on technical and environmental grounds.
Rail transport is also technically feasible but the cost of building, maintaining and operating the train loading and unloading facilities would result in a very high cost of transport over this relatively short distance. Difficulties may also be experienced in scheduling trains through crossovers on and off the main line over such a distance.
Underground transport of coal through mine workings from the Morisset Peninsula, would clearly have substantial environmental advantages. While the upkeep of the underground system may be costly, at the present time it is a preferred system. However, such a scheme can only be considered when the mine workings have been developed to a sufficiently advanced stage to provide the required connections. This could not be achieved in time to meet the requirements of Nos. 3 and 14 Units at Eraring and an alternative temporary supply would be necessary for the intervening years.
A further possibility is to develop the deeper coal resources of the Young Wallsend and West Borehole seams that are known to underlie parts of the Awaba State Mine holding at a depth of about 250 m. Development to the West Borehole, mined at Newstan Colliery, may be possible but would not be economic or sufficiently productive to contribute significantly to the power station coal supply.
Rail Transport of Coal
Provision has been made to establish a rail unloading loop at Eraring Power Station to receive coal from other centres if the power station cannot be fully supplied from local sources.
The most likely source of rail delivered coal would be the Hunter Valley mines. There are a number of reasons for this alternative not being favoured as a major source of the coal supply to Eraring.
Commission mines working leases in the Hunter Valley are committed to suppying Liddell and the future Bayswater power stations. Future expan- sion of industry in the area is likely to require commitment of all steaming coal available from these mines for power generation. The export market for steaming coal is expanding rapidly and the supply from private coal producers cannot be assured except at the equivalent of export price on a cost per heat unit basis which is expected to increase at a substantially higher rate than the cost of production.
Rail delivered coal would have a cost disadvantage over local sources.
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Two new underground mines would be required to supply the equivalent of the open cut production. Rail delivery of coal from distant mines is feasible.
The primary objective in development of the Eraring open cut is to utilise an energy resource in the most efficient manner without severe or permanent impact on the environment. The alternatives to mining the resource by the open cut methods would sterilise approximately 37 million tonnes of steaming coal and would impose increased costs on the power station coal supply. The open cut area is at present outside the highly developed areas, however it is anticipated that at some future time development will be likely to spread in such a manner as would prevent the opening of a mine on the site and the coal would be lost for all time. If mining was to proceed as proposed, fully effective restoration of the area would be possible and would permit development of the area to proceed.
During the last year the importance of the Eraring open cut proposal has increased substantially for the following reasons:
I . The succession of oil crises has generated a world-wide demand for steaming coal. Following this increase in demand the value I and price of steaming coal has increased markedly. Steaming coal production from most mines in N.S.W. is at present fully coninitted to existing local and overseas markets and purchase of I steaming coal for use by the Commission in the short term is difficult. In the longer term coal could possibly be made I available from mining companies but only at prices that would reflect the value of coal on the world market.
7 The rapid expansion of the steaming coal market is already taking place and is forecast to increase in the next few years. It will place a severe strain on coal transport facilities. The Commission has already increased the requirement for rail trans- port of coal to the Central Coast principally to replace supplies that have in the past been obtained from external sources. Additional loading of rail transport facilities which would be required if the open cut proposal does not proceed may be beyond the capacity of the transport systems existing in 1983.
These factors have caused a re-appraisal of priorities for coal supply to the Eraring Power Station with a definite preference for the open cut project because it will make available a low cost dependable supply for power generation. The reliability of the alternatives is prejudiced by the uncontrollable influence of the world energy scene and the increasing coal cost and the reliability of transportation systems.
There are technical problems associated with the development of alternative underground mines. The resources of Great Northern coal in the area are fully committed to mines either existing or under construction and any new mine will be dependent upon the Fassifern Seam as its basic resource. There is only very limited knowledge of mining in the Fassifern Seam in this area and firm estimates of productivity from Fassifern Seam workings will not be available until developments now being planned in existing Commission mines have established the viability of its extraction by underground methods at a reasonable cost. There would be a substantial risk element in committing major capital to a new mine until such time as mining experience in the Fassifern Seam has been gained elsewhere.
There is a cost disadvantage inherent in a failure to develop the open cut resource which has been estimated at $275 million over the life of the mine. The combination of the two underground mines now under construction and the open cut mine is considered to provide a much more reliable source of coal to the power station than any of the alternatives.
[;] SECTION 3 Description of The Proposal I I I I LI I Li LI I I I I El I I I E I 3. DESCRIPTION OF THE PROPOSAL
The Resource
Coal exploration affecting the mine site occurred in four main phases of U drilling. The first drilling in the area was undertaken by the Broken Hill Proprietary Company Limited and was followed by several bores drilled by the Department of Mines from 1950 to 1961. The second phase was carried out on behalf of the Commission, west of the mine site in 1970 and 1971. This phase established sufficient coal reserves to support a power station. The third phase of drilling was completed in 1977. It was undertaken to providedetailed information for planning underground mines, in particular Myuna and Cooranbong Collieries. During this drilling programme it became evident that potential for a substantial open cut coal reserve existed. To that stage only minor coal quantities of the Great Northern and Fassifern Seams were believed to exist in the vicinity of the outcrops. In 1977-78 the fourth stage was undertaken to assess the quantity and quality of coal available for mining by open cut methods.
Coal is to be extracted from the Great Northern and Fassifern Seams of the Newcastle Coal Measures. A typical disposition of these seams across the mine site is shown in the cross section Figure 14• These seams outcrop in the north-western part of the mine site and the area is flanked in the east by the Great Northern Seam workings of the Awaba State Mine.
The seams occur in a gently undulating structure in which the angles of 50 I dip do not generally exceed The site is crossed by one major fault zone which will influence mine layout.
Sediments overlying the Great Northern Seam are mainly conglomerates in the eastern part of the mine site, and sandstones in the west. Strata between I the seams consist mainly of fine grained sediments including shales, mud- stones and claystones.
Coal quality of the two seams has been assessed as follows:
I Average ash 23% Average sulphur 0.38% I Average specific energy 23 NJ/kg
A detailed analysis of the coal seams is given in Appendix 1. Mine Plan
The site covers an area of approximately 800 hectares and contains approxi- mately 23 million tonnes of coal in the Great Northern Seam and 27 million tonnes in the Fassifern seam. Extraction of the coal will require the removal of approximately 330 million cubic metres of overburden. Coal production is planned to commence in 1983.
The operation will use draglines, dump trucks, mining shovels, drills, scrapers and bulldozers. A buffer zone shown in Figure 2, approximately 1 km wide is to be established to form a natural barrier between the mining operation, private residences and principal public roads. A 4 km section of the Cooranbong Freemans Waterholes Road will be re-built west of the existing road and the Sunnywood Public School which is on the mine site will be relocated if it is to be retained. It will be necessary to divert Lord's and Jigadee Creeks to the west of the mine site and the new channel and ponding areas will be located in the buffer zone. Clean water storage will be provided along the relocated creek and wildlife will be encouraged by development of wetlands.
In the light of experience gained in the operation of previous projects of this nature and the rapidly expanding body of knowledge relating to envi- ronmental protection, mining plans have been developed which will ensure that the development and operation of the proposed Eraring open cut mine will be carried out in an environmentally acceptable manner. All necessary measures to prevent the occurrence of unacceptable levels of disturbance to the environment and to limit the impact of mining to Commission controlled land have been incorporated in the plan proposed for the mine.
The mine site will be bordered by State Forest to the north, Awaba State Mine and Eraring Power Station to the east, Cooranbong Colliery to the south and the strip of land between the mine boundary and the proposed freeway/pipeline route on the western side. The impact of elements of
10 mining such as noise, dust and visual aspect will be reduced or eliminated because of the existence of the buffer zone and screen and land productivity adjacent to the area will not be adversely affected by the mining operation.
Monitoring stations to measure air and water quality and ambient noise levels were established on site to record the existing environmental disturbance. An expanded system to monitor mining activity and environ- mental elements throughout the life of the mine will be established before mining commences. Pollution from mining activity will be controlled within statutory limits by correlating recorded emissions against activity type and intensity, and regulating the activity or improving the emission treat- ment to ensure that acceptable levels are not exceeded.
Mine Development (Figure 5)
Administration and service facilities will be constructed just to the west of the mine site and will include:
mine store workshop * car-park bath-house
Coal crushing and storage facilities will be constructed in the south- eastern corner of the mine site.
Mining operations will commence with the excavation of a box-cut along the southern boundary and will advance north from the box-cut.
The mine site will be fenced.
The sequence of mining activities is shown in Figures 6 and 7 and will be as follows:
Vegetation clearing in a strip 50 m wide.
Excavation of topsoil by scraper in the cleared area. The topsoil will either be spread immediately over reclaimed
11 areas or stockpiled as necessary for use in reclamation work at some future time.
Overburden 140 m and more above the coal will be pre- stripped with shovels and dump trucks. It will be spread over the spoil-piles and interburden dumps.
Overburden left after pre-stripping will be removed by dragline. Hard overburden will be drilled and blasted prior to excavation.
The Great Northern Seam will be mined by back-hoe loading dump trucks running on top of the seam. Some parts of the seam will require drilling and blasting.
The interburden between the two seams will be removed using shovels and dump trucks and will be dumped between the spoil-pile peaks and covered with the pre-stripped overburden.
The Fassifern Seam will be mined using a coal shovel and dump trucks.
Scrapers will be used to cover the reclaimed surface with topsoil and the topsoil will be seeded.
The coal will be transported to a coal preparation plant where it will be crushed to -25 mm. Coal leaving the preparation plant will pass to a 5000 tonne final product bin ready for transport by conveyor to the power station. A jig may be installed to clean the coarse fraction of the Fassifern Seam (approx. 2500 t.p.d.). As only the coarse fraction will be cleaned reject will be disposed of in the pit. Water within the cleaning system will be re-cycled.
The characteristics of the Fassifern seam as a steaming coal are not well known. It will be necessary to take a bulk sample from that seam for testing and for that
12 purpose a test pit may be developed in the south eastern corner of the mine site. A test pit in that area would have the added advantage of extracting coal from the proposed site of the coal preparation plant which would otherwise be lost.
Features of the operation will be:
Major equipment (draglines) will operate below natural surface for most of the mine life, thereby reducing visual and noise impact.
. Dumping interburden between spoil-piles and then spreading trucked I overburden will reduce the height of the spoil-piles below that of a total dragline operation. Figure 6 illustrates the principle of over- I burden disposal.
Reclamation will be an integral part of the mining operation and will follow closely (approx. 200 m) behind the excavation activities.
The coal face will advance up dip which will have the beneficial effects of:
- draining water away from the coal face
- maintaining spoil pile stability.
The surface area disturbed by mining at any one time will be limited to approximately 180 hectares, Figure 7.
An officer will be appointed by the Commission to oversee the day to day operation of the project to ensure that mining efficiency and environ- mental protection are maintained.
An artist's impression, Figure 8, shows the typical mining operation.
13 The excavation of the boxcut will produce approximately 3 900 000 m3 of spoil. Approximately one half of this material will be used in site preparation works for the coal preparation area and services area, construction of embankments for creek diversion works, road construction and other earthworks on site, as shown in Figure 5. Part of the spoil remaining will be used as a screen around the coal preparation plant and as a sight barrier. It will be contoured and grassed in conjunction with the reclamation programme.
It is anticipated that there will be approximately 500 000 m3 of spoil surplus to these requirements and it is proposed to dispose of this material in the "spoil disposal area" shown in Figure 5. The spoil dis- posal area will be cleared and the topsoil removed and stockpiled. The surface will be prepared and the spoil placed to ensure its stability. After the completion of the boxcut the spoil disposal area will be re- contoured, topsoil replaced and the area revegetated in accordance with the reclamation programme.
Employment
The mine will employ approximately 270 persons as plant operators, trades- men, labourers and office staff. The workforce will be recruited in the normal manner and will provide substantial employment opportunities for local residents.
The breakdown of employment opportunities is expected to be:
Employment Classification No. of Employees
Administration and Supervision 33 Drilling and Blasting Operators 24 Dragline Operators 14 Shovel Operators 20 Truck Drivers 33 Crushing Plant Operators 6 General Plant Operators 34 Labourers 28 Maintenance Tradesmen and Assistants 78 Total 270
14 Surface Water and Groundwater Control
The Eraring open cut site lies in a catchment area, Figure 9, of approxi- mately 5000 hectares, consequently large volumes of water can pass through the site during periods of heavy rainfall via Jigadee and Lord's Creeks. The low lying areas of the site are subject to regular flooding. Measures will be taken to divert the natural watercourses around mining activity. The course of the proposed stream diversion is shown in Figure 10. The works will comprise embankments across Lord's, Jigadee and Marham Park Creeks as well as channels to convey water from one reservoir to the next. I The system will be designed to handle a 1:100 year flood without overtop- ping the embankinents and spiliways and flood routes for flood capacities in I excess of this will be provided.
Natural run-off from undisturbed areas within the mine site will be diverted away from the area disturbed by mining, by means of contour drains and diversion banks to prevent erosion and to prevent the entry of Un- controlled quantities of water to the mine workings. The course of these internal diversions will alter with progress of mining and changes in natural topography.
Stream diversions will be designed to prevent bank erosion. The banks of the diversion channels will be grassed and the bed lined with graded aggregate, and if necessary concrete or rip rap protection will be installed. The new discharge point into Jigadee Creek will not have an adverse impact on flow in the creek and flood potential downstream from the mine will be decreased.
All water from within the area disturbed by the mining operation, will be retained within the mining area for treatment in sediment traps, oil and grease removal systems and/or chemical treatment plants to ensure that all of the requirements of the Clean Waters Act are complied with prior to its release. With the exception of iron and manganese the metal content of ground water on the site is within the requirements of the Clean Waters Act. Water with a metal content greater than that permitted by law will not be released into catchments until treated. Figure 11 shows the planned water treatment.
15 It is anticipated that the volume of water to be treated will average approximately 3.2 x 106 litres/day made up as follows:
Mine drainage (groundwater + rainfall) 3 000 000 litres/day Sullage, sewage and washdown water (oil bearing) 200 000 litres/day
In the early years of the mine, water collection points will be established at the coal crushing plant. Dirty water will be pumped to the Eraring Power Station ash dam. Surface rim-off will be diverted around the mining operations to the natural water course for the catcbment.
Permanent settling ponds, Figure 12, and water treatment dams will be constructed to store water pending disposal. Water quality in the dam will be monitored.
The settling ponds will be inter-connected and overflow one to another. They will be constructed with sufficient capacity to ensure adequate hold- ing time to permit settling of solids. If necessary a flocculant will be used to assist settling. Each dam will be designed to be isolated from the system for cleaning.
Surface run-off and groundwater which enters the mining zone will be pumped to settling dams.
Groundwater tests carried out over the area indicate low permeability and the absence of major aquifers. There are no problems anticipated with handling groundwater flows into the open cut. Groundwater volume in the alluvium is estimated to be an average of 650 to 1000 litres per day per metre length of exposed alluvium in the pit.
Water collected from the workshops, washdown bay and bath-house will con- tain organic matter such as oil and grease. Precautions will be taken with lubricant storage and handling, in the form of protective bunds and lubri- cant dispensers, to reduce the risk of spillage. Run-off from the workshop and servicing area will be designed to deliver to pick-up drains. The drains will deliver to an oil/solids/water separator before discharge of the treated water for use as a dust suppressant within the mine. Refuse
i11 from the separators will be disposed of off the site by waste disposal con- I tractors.
Water discharged from the self-contained sewage treatment system will be used on reclaimed areas. I Water from the preparation plant will be separated from fines in thickeners for re-use. The slurries will be stored in evaporation basins and then disposed of in the pit at approx. 75% solids.
The pH of mine water cannot be accurately predicted until mining operations commence. It is expected to be within the prescribed limits of 6.5 to 8.5. I The analysis of mine water from the adjacent Awaba State Mine shows pH levels within these limits. Regulation of pH, if necessary, can be I achieved by the use of additives.
Treated water will be used on the site for dust suppression and irrigation. I The only fresh water introduced will be for consumption and bathwater; all other water used on site will be re-cycled.
Treatment methods will be implemented to suit the nature of contamination of mine water. Water quality will be monitored after treatment and treated water will only be released from the site if the quality of water in ad- I jacent streams can be maintained within the prescribed limits.
Air Quality Control
Airborne emissions from open cut mine sites can be a source of significant pollution if adequate measures are not taken to control each activity I contributing to air pollution at the source. The greatest potential for air pollution will be from activities which generate dust.
I Measures to control air pollution are well established in practice and have been incorporated into the mine plan. The buffer zone around the mine I boundary is one measure which, with dust suppression, should eliminate dust nuisance on land not under Commission control. Trees and shrubs will be I planted as necessary to complement the buffer zone.
1 17 An air quality monitoring programme at the proposed mine site has been undertaken to provide background data on air quality. The equipment monitors airborne particulate matter on a minute by minute basis and will provide a continuous record of variation in atmospheric content and an immediate indication that dust problems require attention. The programme will also provide a basis for comparison of current air quality and the air quality during mining operations.
The major potential sources of air pollution are:
Primary blasts Excavation of overburden and coal Truck haulage Drilling Spoil dumps Coal crushing plant Coal transport by conveyor Vehicle and earthmoving plant Vegetation disposal
Dust generated from blasting can be controlled by carefully planned blast- ing practice. The principal dust generators in a blast are an excessive quantity of explosive, shallow depth of explosive in the blast-hole and poor quality material used to cover the explosive. Adequate engineering design, field supervision and use of correct materials in blasting will make a significant contribution to retaining dust generated from mine blasts within Commission controlled land.
Creation of dust by the movement of trucks on haul roads and general trans- port can be effectively prevented by means of:
Bitumen sealing of major access roads.
Dust suppression on unsealed haul roads by the diligent use of water sprays mounted on tanker trucks. Roads will be watered at a frequency sufficient to maintain the roads in a dust free condition.
Imposition of speed limits. (This is principally a safety measure but also assists in the control of dust).
18 The above controls are expected to eliminate truck haulage as a significant I source of dust generation.
I Blasthole drills will be equipped with dust collectors, regularly main- tained, which will effectively eliminate the emission of dust from drilling I operations.
Spoil dumps on the Eraring open cut will not be a significant source of I dust generation for the following reasons:
Efficient blasting practice will reduce the volume of fine material on the spoil dumps.
Rapid reclamation of the spoil dumps will ensure that only a narrow I strip of land is exposed to wind erosion. Recontouring of the spoil dumps is to follow approximately 100 to 200 m behind the active cut.
Spoil-piles will be reduced in height above the natural surface level over much of the open cut because pre-stripped material will be dumped between the spoil-piles and the draglines will generally be operating below surface level. The low profile above natural surface level will assist in minimising wind erosion.
The buffer zone around the mine site will reduce the quantity of airborne dust reaching surrounding properties.
Dust suppression equipment will be installed in the crushing plant from the coal tip to the final product bin and will prevent the emission of coal dust. Water sprays wet the coal at the coal tip and at all potential dust generation sites such as conveyor transfer points and screens. Breaking and crushing equipment will be enclosed and the buildings will be fitted with dust filtration equipment.
Coal transport from the mine to the coal storage area at the power station will be by means of an enclosed conveyor to prevent wind raising coal dust.
All vehicles and earthmoving equipment on site will be fitted with emission control equipment as required by law.
19 Vegetation over the mine area is to be disposed of by selective burning or burial. Timber and brush is to be stockpiled and burned as it is cleared, under favourable climatic conditions, in small stockpiles, to reduce the nuisance created by smoke to a level consistent with rural activity.
Burning will be avoided by burying vegetation beneath spoil-piles when weather conditions would create a smoke nuisance in the district, and when burial will not cause future surface subsidence. Precautions will be taken to keep combustible material away from coal remnants.
Noise
Noise emissions from the Eraring open cut mine will be generated from:
mobile plant coal crushing and coal handling facilities blasting operations.
The noise levels associated with each of the above operations have been determined from measurements at existing Hunter Valley mines. Typical noise levels for equipment used in an open cut are shown in the table below. These values were used to determine the level of noise at the boundary of the buffer zone 1000 metres from the mine boundary.
Noise Level Distance Plant dB(A) Metres
Mobile Bulldozer 63 100 Truck 65.5 100 Scraper 66 100 Dragline 65 100 Rotary Drill 66 100
Stationary Breaker 67 100 Crusher 64 100 Conveyor 57 100
Blasting 94 500
The effect of noise from the site is shown on Figure 13.
20
Land Management
Land management will form an integral part of the mine production programme and will be based on the following principles:
The area disturbed by the mining operation is to be restricted to the minimum compatible with efficient mining, approximately 180 hectares.
The distance across the operation from tree-line ahead of mining to the reclaimed surface will be approximately 500 m.
As most of the surface will be pre-stripped ahead of dragline stripping and replaced over the dragline spoil-piles the natural upper overburden sequence will generally be maintained.
The interburden (claystone) will be dumped between the spoil-piles and covered with the pre-stripped material. Handling and confining in this manner is expected to eliminate the potential for dispersion of the claystone.
Topsoil will be spread as it is stripped. Small stockpiles will be I necessary inthe early stages of mining, between sowing seasons and when deep topsoil is encountered.
I Box cut spoil will be used for site earthworks such as road construc- tion, stream diversion, earthworks around site buildings, dam construc- I tion and barriers for visual and noise containment. Any spoil remaining will be contoured and seeded along the southern boundary away from I natural run-off channels or placed on the spoil disposal area Figure 5.
I . Any land not required for mining or mine services will be left undis- turbed.
I The disturbed land surface will be contoured to a condition compatible with the surrounding region.
. A permanent drainage pattern will be established with capacity to handle I flood discharges.
1 21 Land maintenance will be continued after mining for a time to ensure establishment of the reclamation measures, possibly up to five years.
Erosion will be controlled by:
limiting vegetation stripping to approximately 100 m ahead of mining;
establishing growth on all bared surfaces as soon as seasonally feasible after mining;
establishing contour drains to limit scouring, and directing surface water to watercourses;
limiting slopes to 10 degrees wherever possible;
designing new stream channels to resist erosion.
The Commission will leave the land in a productive condition. Reclamation management will follow the general guidelines outlined below.
The surface will be cleaned of extraneous material and stones with a dimen- sion in excess of 0.2 m will be buried at least 1 m below surface. It is not considered likely that acidic material will be encountered, however, if encountered it will be buried to a minimum depth of 1 m before topsoil is spread. The profile of the surface will be stable, safe and will blend with the surrounding countryside.
Topsoil will be removed to a depth of at least 10 cm and will generally be replaced as it is stripped. Stockpiles of topsoil will only be established at commencement of mining operations and when the depth of topsoil is sufficient to permit stockpiling for later distribution to areas without natural cover. Stockpiles will be of low profile and grassed to limit deterioration and prevent erosion.
Field trials will be carried out with the assistance of consulting bodies to confirm the types of trees and ground cover most suitable for the area. The trials will provide the background necessary to prepare a detailed programme for ploughing, fertilizing, seeding of the topsoil and tree planting.
22 The preliminary vegetation plan is to:
fertilise the topsoil and chisel plough - e.g., Grower 1 (400 kg/ha).
sow suitable grass species such as the following
I - Sirato - Rhodes Grass 1 - Green Panic - Jemalong Medic - Sirocco Phalasis
Grass will be sown from late summer to early autumn.
Fertilise the sown grasses - superphosphate in early autumn. - ammonium nitrate, early spring or mid- I summer Plant trees such as (in irregular woodlots)
- Dwarf Sugar Gum - Cooba Wattle - Forest Red Gum
The new land surface contour will be similar to the old surface but will have less relief and a more gently undulating surface, Figures 124a and 111b. The gentle topography will be more amenable to total utilisation, will have anatural form, will blend with the surrounding countryside and will main- tain the natural surface drainage pattern.
Soil quality and productivity on the surface is expected to be improved through the addition of fertiliser, careful soil conservation and erosion control and the reclaimed land will be suitable for grazing or forestry. I The land will be managed after mining for a length of time sufficient to ensure the productivity of the area mined. The expected time period is I approximately five years or until such time that it can be used under normal working conditions without undue deterioration and, in the light of open cut mine experience elsewhere, there is no reason to believe that such a result should not be achieved. This is illustrated by photographs of I reclaimed land at New South Wales open cut coal mines, Figure 15. 23 Slopes will be restricted to within 10 degrees of horizontal with local steepening up to 11 degrees where a 10 degree slope is not possible or where more gentle slopes would result in slope lengths in excess of 60 m. Slopes will be designed to establish permanent drainage with no water- logging or ponding except where permanent water storages are established for stock, irrigation or permanent wetlands.
Use of the final opening has not been decided. It is likely to be used for ash disposal or contoured by blasting and filling the final high wall to produce an undulating surface and possible permanent lake.
As already outlined, a permanent watercourse will be established west of the mine site. The existing drainage slopes and patterns are to be approximated by establishing the final surface contours as illustrated in Figure 111b.
The permanent drainage pattern will reduce flood potential on the mine site and downstream of the site by spreading the flow over a longer period of time than is the case at present. To achieve reduced flood potential, holding dams will be established outside the mine boundary, Figure 10.
All surface facilities and equipment will be removed from the site when mining has been completed. Roads formed for mining purposes will be re- claimed if not required for use.
Hours of Work
The proposed hours of work are as follows:
Land Clearing 1 shift 5 days per week Stripping (shovel & truck) 2 shifts 6 days per week Stripping (dragline) 3 shifts 7 days per week Coal Removal 2 shifts 5 days per week Coal Preparation Plant 2 shifts 6 days per week Drilling 2 shifts 6 days per week Blasting 1 shift 6 days per week Maintenance 3 shifts 7 days per week Reclamation 1 shift 6 days per week
24 IliTi 4Iri 14• STATEMENT OF CHARACTERISTICS AND CONDITIONS I OF THE EXISTING ENVIRONMENT I Theproject area is situated wholly within the boundaries of Lake Macquarie Municipal Council and, under the provisions of the existing planning scheme, the open cut mine site is designated non-urban 'B'. It is proposed that the land affected by the project would be rezoned "Special Industry".
Except for a small area to the south-east of the site, the proposed open I cut mine site lies within the catchment of Jigadee Creek, a northern tribu- tary of Dora Creek.
The ground levels within the site vary from near sea level to about 70 m on the highest ridges near the northern boundary of the site. Most of the site is within the broad Jigadee Creek valley (at elevations between 30 and 60 m above sea level) which lies between the Watagan Mountains to the west and a belt of higher land on the east which is traversed by the Main Rail Line. Northern
The Community
The site is approximately 9 km south-west of Toronto (population 10 000) and 6 km north of Morisset (population 3000). The township of Wangi, with a population around 3000, is about 5 km to the south-east. The population of Toronto increased by 140% in the 10 year period 1961-1971.
The townships closest to the open cut are Dora Creek and Cooranbong, I approximately 3 km and 14 km south and south-west of the mine site. Both townships have populations of less than 1000.
Land and Land Use (Figure 16)
The proposed open cut mine will be sited on land which has been divided I into relatively large allotments. Approximately 140% of the site has been partially cleared and the improved areas are mainly used for grazing. I I 25 I The Great Northern Rail Line passes along the eastern boundary of the site, while the Morisset to Freeman's Waterhole Road passes along the western boundary of the site. There are several local access roads within the project area on the western and southern portions of the site. The central and eastern portion is a part of the Awaba State Coal Mine holding. There are 16 dwellings and one school located within the proposed mining area and buffer zones.
Soils and Geology
Within the project area, the rocks of the Newcastle Coal Measures dip at a slight slope to the south-west. The Great Northern and Fassifern coal seams extend throughout the site. The Great Northern seam is overlain by the Teralba conglomerate and this or the overlying sequence of conglomer- ates, sandstones and mudstones extends to the ground surface except where overlain by alluvium in the valleys. On the higher land the sedimentary rocks have weathered to a depth of about 4 m and the weathered material is covered by a layer of topsoil about 0.3 m thick. The Fassifern seam is generally located between 3 and 10 m below the Great Northern seam and is separated from it by a layer of claystone.
The site was eroded by streams during previous geological periods when the sea level was up to 50 m lower than at present. The previously formed valleys have been infilled with alluvium to produce the existing broad swampy valleys of Jigadee Creek and its tributaries. The alluvium mainly comprises clay and fine grained silty to clay sand with buried channels of cleaner medium to coarse grain sand which mark former stream locations. The sequence is characteristic of an aggrading meandering creek system within a mature valley. The permeability of the alluvium is low.
A detailed study of the soil over the mine site was carried out by the Department of Agriculture. A soil and slope classification plan, Figure 17, was produced by the Department. (Reference 11).
Samples of overburden, taken from two boreholes, were analysed by ACIRL and the effect of the chemical composition on plant growth and establishment was assessed by the Soil Conservation Service of N.S.W.
Wei The general conclusion to be drawn from the reports is that plant and tree growth can be successfully established over the site as mining progresses. Any material in the overburden potentially harmful to plant growth must be treated or buried.
Climate
The mine location is approximately 13 km north of Munmorah weather station which was established in 1962. The topography surrounding Munmorah and the proposed mine site is sufficiently uniform for the Munmorah meteorological observations to be representative of both locations. Munmorah climatic data is summarised in Electricity Commission Report No. 47/714. Selected information follows:
Rainfall (January 1963 to December 1977)
Average annual rainfall 1176 mm Average annual number of rain days 95 Maximum recorded daily rainfall 153 mm (May 1971) Maximum recorded three day rainfall 331 mm (June 19611)
Dry Bulb Temperatures (January 1964 to December 1977)
Mean of two hourly values 18°C 0 Maximum recorded 43 C Minimum recorded 00C
Wet Bulb Temperatures (January 1967 to December 1977)