22" Scroll Saw Instruction Manual

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22 MODEL G0537 22" SCROLL SAW INSTRUCTION MANUAL COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5813 PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE. WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil- ter out microscopic particles. Table Of Contents SECTION 1: SAFETY ................................................................................................................................2 Safety Instructions For Power Tools ....................................................................................................2 Additional Safety Instructions For Scroll Saws ....................................................................................4 SECTION 2: INTRODUCTION....................................................................................................................5 Commentary ........................................................................................................................................5 SECTION 3: CIRCUIT REQUIREMENTS ..................................................................................................6 110 Volt ................................................................................................................................................6 Grounding ............................................................................................................................................7 Extension Cords ..................................................................................................................................7 SECTION 4: MACHINE FEATURES ..........................................................................................................8 SECTION 5: SET UP ................................................................................................................................10 Unpacking ..........................................................................................................................................10 G0537 Inventory ................................................................................................................................10 Clean Up ............................................................................................................................................11 Site Considerations ............................................................................................................................11 Beginning Assembly ..........................................................................................................................12 Attach Blade Guard............................................................................................................................12 Installing Blades ................................................................................................................................13 Test Run ............................................................................................................................................13 SECTION 6: OPERATIONS......................................................................................................................14 General ..............................................................................................................................................14 Blade Speed ......................................................................................................................................14 Feed Rate ..........................................................................................................................................14 Changing Blades................................................................................................................................15 Straight Cuts ......................................................................................................................................16 Curved Cuts ......................................................................................................................................16 Inside Cuts ........................................................................................................................................17 Bevel Cuts..........................................................................................................................................17 SECTION 7: MAINTENANCE ..................................................................................................................18 Maintenance Safety ..........................................................................................................................18 General ..............................................................................................................................................18 Working Table ....................................................................................................................................18 Lubrication..........................................................................................................................................19 Replacing Brushes ............................................................................................................................19 SECTION 8: SERVICE ADJUSTMENTS ................................................................................................20 About Service ....................................................................................................................................20 Squaring Table ..................................................................................................................................20 SECTION 9: REFERENCE INFO ............................................................................................................21 General ..............................................................................................................................................21 Aftermarket Accessories ....................................................................................................................21 G0537 Parts Breakdown ....................................................................................................................22 G0537 Parts List ................................................................................................................................23 G0537 Machine Data Sheet ..............................................................................................................24 Troubleshooting Guide ......................................................................................................................25 Warranty & Returns............................................................................................................................26 MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G0537 22" SCROLL SAW Design Type .................................................................................................. Bench Model Overall Dimensions: 3 Table .............................................................................................................9" x 16 ⁄4" 1 Overall Height .......................................................................................................15 ⁄4" 5 Width .....................................................................................................................28 ⁄8" Depth ........................................................................................................................10" 1 Box Size ............................................................................................. 16" x 13" x 30 ⁄2" Shipping Weight ................................................................................................. 54 lbs. Net Weight ...................................................................................................... 48.5 lbs. 1 Footprint .........................................................................................................20" x 8 ⁄4" Capacities: 7 Depth of Throat .....................................................................................................21 ⁄8" 1 Maximum Cutting Height @90° ...............................................................................2 ⁄8" Maximum Cutting Height @30° ..................................................................................1"
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