Certified Workflows Drive Your Potential in Corrugated Packaging
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a Issue 24 • August • 2016 CERTIFIED WORKFLOWS DRIVE YOUR POTENTIAL IN CORRUGATED PACKAGING. EFITM Corrugated Packaging Suite LET US BE THE FUEL PRINTHEADS COVER STORY COLOUR LABELEXPO A close up look at inkjet Workflows for digital The importance of colour A preview of what will printhead technology packaging production and how to manage it be on show in Chicago We’re a PERFECT FIT Our latest product innovations are a perfect fi t to help distinguish your brand. From new thin fi lm products for beer, wine and spirits containers; to clear fi lm labeling solutions for clear packaging; to new developments for personal care, retail and digital printing; we offer something for everyone. And with our strong commitment to sustainability, you’ll fi nd we’re second to none. Find your inspiration; we have the solution. Stop by booth #729 during Labelexpo Americas to see how our products are a perfect fi t for the retail shelf and the world of high fashion! CONTENTSCONTENTS 3 19 CONVERTING 22 COVER STORY MACHINERY 25 16 MY DIGITAL COLOUR JOURNEY MANAGEMENT 28 PRINTHEAD TECHNOLOGY 13 CORRUGATED PRESSES 31 CONVERTING TECHNOLOGY 04 NEWS 63 34 EDITOR’S PERSPECTIVE DIARY COMPANY PROFILE: In this issue, we start a new series of articles. MARSH Entitled ‘My digital journey’, this will explore the experience of a number of leading digital label LABELS and packaging printers in an interview style. For starters, you can read about how Simon Smith moved from the banking world into labels and turned CS Labels into a digital print powerhouse. Here at DL&P towers, we are busy preparing for the third ‘Digital print for brand success’ 38 conference, which returns to London on 24 CASE STUDY November. In the news, you can read the latest update on how the programme is taking shape for this not to be missed industry event. And then of course, Labelexpo Americas is 47 upon us. We have included a preview of the LABELEXPO exhibitors on show in Chicago that is of interest AMERICAS 40 to us digital followers. Any omissions will be due PREVIEW to no material being available at the time PACKAGING of going to press. 43 INNOVATIONS INSTALLATION: PREVIEW Let the fun commence! LOTUS LABELS Neel Madsen, editor www.dlpmag.com www.dlpmag.com 4 NEWS Epson presses prove popular at drupa Innovation Days to be held by Gallus Gallus Ferd Rüesch AG will be holding its second Innovation Days on 20–22 September 2016 at its headquarters in St Gallen, in Switzerland. Here the press manufacturer will be unveiling its next generation printing presses. During a world premiere, a pre-series model of the latest Gallus Label Platform will be presented to the industry The first Epson SurePress L-6034VW in the UK has been sold to Superfast Labels for the first time. There will also be live demos of the Epson’s SurePress L-6034VW digital label US and Dubai. new features that have been press made its mark at drupa, said the com- Duncan Ferguson, executive director, added to existing Gallus and pany. Following a successful show, production professional printing and robotics, Epson Heidelberg printing systems. is being increased to meet high demand. Europe, said, ‘This was Epson’s biggest ever Amongst the presses on show The press attracted significant attention showcase for our most complete range of is the Gallus Labelfire 340 with many orders from around Europe. The inkjet printers for pre-press, signage, pho- digital converting system, show press itself was sold to Print-ID in tographic, textile and label applications. The which the company describes Germany, while the first L-6034VW in the UK stand was extremely busy with huge interest as ‘redefining digital labels’. will go to Superfast Labels. The SurePress from visitors from around the globe and we The first Innovation Days L-4033AW press also proved popular, with a are delighted with the high number of signifi- event attracted more than 700 number of global sales made, including to the cant orders generated.’ visitors in 2014. Top scores for More digital capacity added at Windmill Label Apeel Windmill Tapes & Labels has & Labels first entered the digital ther added to its equipment with a Label Apeel has achieved the installed an HP Indigo WS6800 arena after acquiring Commercial WS6600 in 2013. Today, this side AA Award of the BRC/IoP Global digital label press after signing Label Products in 2010, and fur- of the business accounts for 35% Standard for Packaging and Pack- a deal at drupa. of turnover. aging Materials. The internation- The new press will ‘The 6800 press matches ally recognised standard focuses increase capacity our existing 6600 machine for on ensuring that service providers by 50% according speed, but has the added benefit ‘adopt good manufacturing prac- to the Stockport- of an inline spectrophotometer tice and develop and manufacture based company. for easier colour matching on safe and legal packaging materi- The new press rather than in the studio,’ als.’ It is a leading safety and WS6800 will be said director Andrew Southern. quality certification programme feeding two ABG ‘The 6800 replaces our old used in over 123 countries. Digicon 2 finishing ws4050 and runs at twice the Managing director Amy Cham- lines and is set to speed. Our aim is to increase bers said, ‘AA is something that grow the compa- run lengths and throughput in very few businesses achieve, so it ny’s digital depart- digital as we continue to migrate shows our commitment to quality ment considerably. Andrew Southern seen here at drupa with short run length work from our and compliance.’ Windmill Tapes the new HP Indigo WS6800 press flexo presses.’ www.dlpmag.com NEWS 5 EFI second quarter revenue up 21% RotoMetrics to repeat UK first Strong sales is keeping the firm on Superfast Labels has bought an track to reach its $1 billion annual open house success Epson Surepress revenue target, said CEO, Guy L-6034VW Gecht although profits fell during following Labelexpo Americas. the second quarter of 2016. He Support also comes from FINAT, highlighted the industrial printing the BPIF and EFIA. and productivity software divisions The event was first established as strongly growing segments of in 2012 by Neil Lilly, who has been the business. with RotoMetrics for 24 years. Event ‘EFI delivered a solid quarter Held again in 2014, the two open Innovation Days despite the disruption caused by houses proved such a success that to held by Gallus global events during the last week Mr Lilly was approached at Label- from 20–22 of the quarter,’ said Mr Gecht. expo Europe 2015 and asked by an September ‘EFI’s market position at drupa Suppliers are supporting the Future of Print array of suppliers and customers to validated both our strategy and event in September host again in 2016. Mr Lilly said, product roadmap, and we’re ‘I didn’t take much persuading even particularly encouraged by the Being held on 27 and 28 September, this though the organising of the event exceptional reception to our new year’s open house at RotoMetrics is set to is immense.’ Nozomi platform.’ be another success with registration up by The event this year also boasts key pro- 35% The company reported record 60% over previous years two months ahead fessional speakers from Coca-Cola, Iceland Amount of turno- second quarter revenue of $246 of the event. There are 30 European and Foods and Lakes Distillery, while keynote ver produced by million for the period ending 30 global suppliers taking part in The Future speaker Sir Clive Woodward (OBE) will pre- digital at Windmill June 2016, however, GAAP net of Print event, and they will each be sharing sent on both days. There will also be a raffle Tapes & Labels income fell 32%. their latest technological advancements in support of the Teenage Cancer Trust. Kao buys Chimigraf and Collins Xerox brings drupa to the UK Under two separate agreements, At an open day held in its Japanese chemical firm Kao has Innovation Centre in Uxbridge, bought two inkjet companies to Xerox reviewed the highlights drive growth. Spanish Chimigraf showcased at drupa and explained produces flexo and inkjet inks, and some of the company’s latest employs 180 staff. Ohio-based projects, including a number of Collins Inkjet specialises in the new packaging innovations. development of inkjet ink and has The 25,000 square foot ‘small a staff of 90. city’ that the company built at The two firms will be integrated drupa had a video camera running into Kao’s specialty chemicals from atop its stand. The ‘massive division as part of a move to com- traffic’ it recorded is ‘a reflection of Printed electronics label mercialise its water-based inkjet the print industry itself,’ said Kevin technology. The company has a O’Donnell, who is the marketing which had six inkjet heads tronic label can collect and store nano-dispersion pigment technol- manager, graphic communications firing ink at a different distance information to determine if a ogy, which uses functional polymers at Xerox Europe. depending on the shape of the product is genuine and how it has to encapsulate nano-sized pigments Key to this is automation and object, which moves up and down been handled during distribution. and enables a water-based ink to be integration. The folding and between the jets. The company Combining printed memory with used for printing films. It has devel- glueing of packaging can take up showed a video of metal water cryptographic security, which oped a printer for this application in to an hour to set up; this can be bottles being decorated and also adds a unique, encrypted printed cooperation with Think Laboratories.