Selective Conversion of Acetone to Isobutene and Acetic Acid On

Journal of Catalysis 360 (2018) 66–80 Contents lists available at ScienceDirect Journal of Catalysis journal homepage: www.elsevier.com/locate/jcat Selective conversion of acetone to isobutene and acetic acid on aluminosilicates: Kinetic coupling between acid-catalyzed and radical- mediated pathways ⇑ Stanley Herrmann, Enrique Iglesia Department of Chemical and Biomolecular Engineering, University of California, Berkeley, United States article info abstract Article history: Solid Brønsted acids catalyze aldol condensations that form CAC bonds and remove O-atoms from oxy- Received 1 December 2017 genate reactants, but sequential b-scission reactions also cleave CAC bonds, leading to isobutene and Revised 25 January 2018 acetic acid products for acetone reactants. The elementary steps and site requirements that cause these Accepted 29 January 2018 selectivities to depend sensitively on Al content and framework type in aluminosilicate solid acids remain speculative. Acetone reactions on microporous and mesoporous aluminosilicates (FER, TON, MFI, BEA, MCM-41) showed highest b-scission selectivities on MFI and BEA; they increased as the Al content and Keywords: the intracrystalline density of active protons decreased. The effects of acetone and H O pressure on turn- Solid Brønsted acids 2 over rates and selectivities indicate that an equilibrated pool of reactive C ketols and alkenones are pre- Aldol condensation 6 b-Scission in oxygenates sent at pseudo-steady-state concentrations during catalysis and that they act as intermediates in b- Radical chain cycles scission routes. Two distinct C6 b-scission pathways contribute to the formation of isobutene and acetic Confinement effects acid: (i) a minor H2O-mediated route involving b-scission of C6 ketols on protons and (ii) the predominant anhydrous path, in which H-transfer forms unsaturated C6 enols at protons and these enols propagate radical chains mediated by transition states stabilized by van der Waals contacts within vicinal microporous voids. This latter route is consistent with coupled-cluster free energy estimates for these unsaturated C6 enols and their respective free radicals. It accounts for b-scission selectivities that increase with decreasing proton density, a finding that precludes the sole involvement of acid sites and requires instead the kinetic coupling between reactions at protons and propagation steps mediated by transition states confined within proximate voids, even when such voids lack a specific binding site. These mechanistic interpretations also account for the observed effects of residence time, of the loss of active protons by deactivation, of acetone and H2O pressures, and of aluminosilicate framework structure on selectivity. These mechanistic insights also demonstrate the ability of voids to stabilize transition states that mediate homogeneous reactions by mere confinement, even in the absence of chemical binding onto specific sites, as well as the essential requirement of intimate proximity for the effective kinetic coupling between reactions on protons and in proton-free voids, a process mediated by the diffusion of very reactive and unstable intermediates present at very low local concentrations within microporous frameworks. Published by Elsevier Inc. 1. Introduction occurs on solid acids, whether based on mesoporous oxides (silica- alumina, silica-tungstenate, silica-phosphoric acid) or on crys- The selective conversion of biomass-derived oxygenates to talline microporous aluminosilicates (MFI, BEA, ERI, FAU zeolites) branched alkenes provides a route to useful chemicals from renew- [9–15]. Mechanistic details remain unclear because of concurrent able sources [1–3]. One such pathway converts acetone, often and sequential oligomerization, ketonization, and isomerization formed from biomass fermentation or pyrolysis processes, to iso- reactions [16,17], which consume primary products and can form butene, a monomer widely used in the synthesis of butyl rubber larger deactivating residues at the temperatures required for prac- and polyisobutylene [4,5], and to acetic acid, a co-product that tical reactivity (550–600 K) [12,18]. Such mechanistic inquiries can be converted to alkanones via ketonization [6–8]. This reaction may allow the more precise tuning of selectivity to increase isobutene and acetic acid yields through more thoughtful choice of solid acids that provide specific confining void or proton densities. ⇑ Corresponding author. E-mail address: [email protected] (E. Iglesia). https://doi.org/10.1016/j.jcat.2018.01.032 0021-9517/Published by Elsevier Inc. S. Herrmann, E. Iglesia / Journal of Catalysis 360 (2018) 66–80 67 Alkanones form b-ketol dimers via aldol condensation on Brønsted acid sites at near-ambient temperatures [19]. These b- ketol species subsequently dehydrate on such acid sites to form a,b-unsaturated alkanones [20,21]. Alkenes can form via CAC bond cleavage of either the b-ketol species or their a,b-unsaturated alka- none products. The conversion of diacetone alcohol and mesityl oxide, the products of acetone condensation, into isobutene was first reported in 1940 by McAllister, et al. on silica-supported phosphoric acid catalysts [22]. Later studies on zeolitic acids have led to conflicting proposals about (i) the identity of the direct precursor to isobutene and acetic acid (mesityl oxide, diacetone alcohol, tri- mer oxygenate products, or larger unsaturated residues) [12–15]; (ii) the nature of the active sites (Brønsted or Lewis acid centers) [15,23]; (iii) the mechanistic role of water in determining isobutene selectivity and deactivation rates [12,23]; and (iv) the effect Reacon Gibbs free energy of Si/Al ratio in aluminosilicates on reactivity and isobutene selectivity [12,13,15,24]. These mechanistic and practical issues are addressed here through measurements of condensation turnover rates and isobu- Scheme 1. Reaction network and Gibbs free energies (relative to mesityl oxide) for tene selectivities on aluminosilicates with diverse framework all gaseous C6 species. Gibbs free energy differences between gaseous species and structures (FER, TON, MFI, BEA, MCM-41) and with a range of pro- gaseous mesityl oxide molecules are provided in parenthesis (473 K, CCSD, AUG-cc- pVDZ; details in Section 2.3). The value for diacetone alcohol is the free energy ton and Al densities. These reactions are shown to occur via ele- difference between diacetone alcohol and the sum of mesityl oxide and H2O in their mentary steps that combine those involved in the formation of gaseous states. condensation products, previously established through kinetic, iso- topic, spectroscopic, and theoretical tools [18], and those that acting in concert with protons. Protons isomerize mesityl oxide mediate the conversion of an equilibrated pool of C6 species to iso- into unstable reactive intermediates that participate in radical butene and acetic acid via two distinct routes; these routes involve propagation cycles mediated by transition states stabilized by an acid-catalyzed and a radical-mediated route, with the species van der Waals contacts with the walls of the confining voids, but that mediate the latter route formed initially on Brønsted acid without the involvement of specific binding sites. sites. Condensation is limited by the CAC bond formation step on These synergistic effects of protons and small voids for bMO protons nearly saturated with H-bonded acetone, without detect- routes cannot be reconciled with elementary steps that involve able involvement of Lewis acid sites. Condensation rates thus bifunctional catalysis (two distinct binding sites), or with non- A reflect the preferential stabilization of the C C bond formation framework Al acting as Lewis acid centers or silanols as weak transition state over H-bonded acetone precursors via van der Brønsted acids. Radical-like pathways enhanced by confinement Waals interactions with the confining framework voids when com- and requiring nearby protons to replenish unstable compositional pared across aluminosilicates of similar acid strength [18]. These isomers of mesityl oxide that propagate radical chains are consis- steps lead to rates (rcond) that are proportional to acetone pressure tent with all data at hand. These routes resemble those that medi- (Ac) and to the number of accessible protons: ate gas phase decomposition of MO at higher temperatures (685– rcond 763 K) [25]; these homogeneous rearrangements are initiated by þ ¼ k ðAcÞð1Þ ½H cond MO conversion to reactive alkenol isomers, which occurs, in this case, via facile hydride shifts at protons [26]. Confining voids in with kcond as the first-order condensation rate constant. microporous acids (FER, TON, MFI, BEA) can decrease activation This study shows that isobutene and acetic acid form by reac- barriers, without the involvement of specific binding sites, as tions of an equilibrated pool of b-ketols and a,b-unsaturated alka- shown previously for other homogeneous reactions, such as NO nones (C6-pool; Scheme 1), without the involvement of larger oxidation [27] and diene cyclodimerization [28]. These previously chains, as also shown in one previous study, in which isobutene unrecognized routes for b-scission of acetone-derived C species 13 13 12 6 with only one or three C-atoms formed from C-acetone– C- involve intimate kinetic coupling between proton-catalyzed iso- acetone mixtures on MFI and BEA [11]. The addition of H2Oon merization and radical-mediated b-scission propagation cycles, a MFI samples with different

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