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1 FOREWORD

Herein contains the industry's widest selection of -based panels compiled from rigorous research, decades of proven industry knowledge and with a keen understanding of Earth's natural resources.

Our collection of substrates are engineered to meet specific demands of a wide range of applications and complies to international safety and environmental standards.

Rely on our 35 years of innovation and technical expertise to select the ideal board. Within this catalogue you will find all the information you need to build possibilities into reality.

Accept nothing less. CONTENTS

Ecology and Environment 1

Basic Terms and Definitions 3

Substrate Selection Guide 7

1 13 4 PLY Premier 13 OSB Premier 33

PLY Hydra+ 13 OSB Climate 33

PLY Climate 14 OSB Ply 34

PLY Flameshield 14 OSB PB 34

PLY Curve 15 SOLID TIMBER JOINTS Multiply 15 5 STJ 37 PLY Endurance 16 STJ Joint 37 WOOD-BASED FIBREBOARDS 2 STJ Blockboard 38 MDF Premier 19 MDF Hydra+ 19 6 AGGLOMERATED CORK BOARD MDF Climate 20 Cork 39

MDF Flameshield 20 COMPACT BOARD MDF Tricoya 21 7 CompacWood 41 MDF Forescolor 23

HDF Tubular 27

HDF Honeycomb 27 3 Transport, Handling and Storage 43 PB Premier 29 Acclimatisation 44

PB Hydra+ 29 General Guidelines 45

PB Ultralight 30

4 Ecology and the Environment

Reduction in Energy Consumption. Driven by sustainable development, Panelogue’s range of wood- The low coefficient of thermal conductivity in wood helps to ventilate . ENHANCED PROPERTIES. based panels are perfectly suited for sustainable spaces where and keep our houses cool in hot climates. It is also an ideal material THE 21ST CENTURY BUILDING MATERIAL. COUNTLESS APPLICATIONS. ecology and urbanisation can progress in parallel. for sound absorption due to its innate chemical composition in and that absorb sound waves. Dimensional Stability and Structural Integrity. Research in has resulted in an advent of different WOOD. THE ONLY RENEWABLE AND CARBON Engineered wood products improve upon many of the inherent methods to overcome traditional wood disadvantages such as fire POSITIVE BUILDING MATERIAL. During production, compared to most other building materials such structural advantages of wood by removing natural defects such safety, moisture and humidity concerns, increasing the number of as metal, engineered wood panels are manufactured using much as knots, slope of grain and splits. These sections are dispersed application in which wood can be used. The bulk of our raw materials used is wood, one of the only sustainable lesser energy. The lower weight of wood also results in significant throughout the veneer assembly or have been removed altogether, raw materials that is used in the smallest toy to the tallest skyscraper. reduction to transport material weight in compared to other material. making it more consistent and predictable. Some of these enhancements include: It bears considerable energy potential obtained from solar energy (about 5 MWh/m³ wood ). SUSTAINABLE ALLOWS BUILDING Plywood and oriented strand board (OSB), both built with a cross- • Fire Retardance WITHOUT COMPROMISE. laminated structure, distribute the load along the grain, increasing Years of research have amounted to chemicals that can slow down A Renewable Source of Raw Material. the strength of wood in along both . This enables them to carry the spread of flame as well as lower the heat of the board. The use of renewable wood has a positive impact on environmental Ideas that Change the Economics of Deforestation. greater loads over longer spans, produce a larger and integrated protection and reduces the need for mining non-renewable raw composite unit that is stronger and stiffer than the sum of its parts. • Water Resistance materials (lime, clay, stones etc.) Responsibly sourced wood is the Eighteen percent of humanity's contribution to greenhouse gas With improved adhesive technology, we are able to engineer wood only carbon neutral building material available. The preservation of emissions worldwide is the result of deforestation. Quality that Exceeds Expectations to be more resilient towards expansion. plantation forests contributes to the stability of the earth’s climate Consistency of the material is the key advantage of engineered wood. and protect the wildlife within. In countries with deforestation issues, we are continuing to find ways Fabricated with high manufacturing standards, wood generally do • Low Formaldehyde Emissions to provide better value for the forest by encouraging very fast growth not shrink, warp, cup, crown, or twist. Quality assurance programs As research grows, new formaldehyde free resins are constantly Carbon Dioxide Capture and Sequestration. cycles – 10, 12, 15 year-old trees that make these products and allow are performed during manufacturing to ensure final products are of being commercialized so that safe and VOC free wood enters our When considering eco-friendly building materials, wood is the us to build at this scale. uniform strength and stiffness. living spaces. perfect material of choice as it stores more carbon dioxide than produced during its manufacturing process, contributing significantly There are models for sustainable forestry that allow us to cut trees Engineered Wood Uses Fast Growing Trees. • Termite Repellant to environmental conservation. properly. Panelogue's building materials are manufactured primarily We use plantation logs that consists of younger trees, because these Chemical treatments and termite behavioral research has helped us from wood originating from logs certified with FSC or PEFC systems, can mature and be replaced very quickly. The rate of deforestation understand termite occurrences to enact preventive measures and When wood is made into a building, a piece of furniture or into which are controlling bodies of ecological and sustainable forestry is much lower than that caused by other wood products. Plantation early detection. that wooden toy, it actually has an amazing capacity to store the management. logs' rapid turnover allows more cost effective harvesting compared carbon and provide us with a sequestration. One cubic meter of to traditional timber products. With these enhanced properties, Panelogue panels can be applied wood will store one tonne of carbon dioxide. For managing our When you partner with Panelogue, know that you are getting panels to a broad variety of projects and uses beyond that of typical wood, carbon footprint, our two solutions to reduce our emissions and find with a purpose. No Part of the Tree Left Unused, No Compromise on Aesthetics making them a strong, cost-effective and versatile sustainable storage. Thankfully, wood does both. For engineered wood panels, the conversion-rate from tree to useful building material for the future. material can be 80 to 90 percent, compared with only about 40 percent for solid timber. The look of solid timber can be attained through the use of plantation-timber veneers.

1 2 BASIC TERMS AND DEFINITIONS

Moisture resistant classifications Hydra+ Series Fire retardant classifications FlameShield Series | Class ‘1’ FR and Above Humidity and Moisture Resistant Boards Humidity and Moisture Resistance Boards

Panelogue boards are categorised according to their material Extend the application of your furniture with added high moisture In a densely populated city and high rise apartments, fire retardant The FlameShield Series represent our range of products achieving a characteristics which follows closely to the requirements of resistant characteristics imbued into your panel. For damp areas, we materials have become an indispensable requirement as a preventive fire resistant rating of Class ‘1’ or better. Designed specifically for European EN 636 standards for the use of wood-based panels for have developed a new enhanced Water Boil Proof (WBP) construction measure for fire ignition and compartmentation as well as to facilitate situations where fire retardant properties are a requirement, our structural and non-structural applications under dry, humid and to further increase a typical panel’s resistance to high-moisture areas. escape routes in the case of an emergency. It is no wonder that most boards are certified reputable laboratories and can be further tested outdoor environments. This is especially targeted at tropical countries or developments near countries have a strict guidelines of fire safety codes that architects in TÜV SÜD PSB Singapore. A certificate of conformity may be large bodies of water. and builders have to follow. issued and applied for if required. It is essential to identify application areas with high humidity, where moisture resistance is a necessity to prolong the longevity and Our Hydra+ panels have been tested to WBP standards so that it Understanding the reaction of timber when exposed to flame as well integrity of your construction. The panel is the pillar to the lifespan doesn’t delaminate or rot when exposed to water for a period of as experimenting with fire retardant salts and chemicals helps to of your project. time. Recommended uses include kitchen units, benchtops, shelving, improve the usability of wood in living spaces. cupboards, standard bathroom vanities and washtub areas. The table below helps to first identify areas with different degrees Heating timber above 280°C causes decomposition or pyrolysis of moisture contact. Then, to select the type of panel most suitable Look for the Hydra+ mark to ensure your project stands firm even in converting it to gases, tar and . At temperatures above for that application. damp, wet environments. 280°C the gases will flame vigorously. However, the charcoal can tolerate temperatures of about 500°C before burning. A build-up of char tends to protect the unburnt wood from rapid pyrolysis. Hence, reducing the initial flame is of upmost importance.

Moisture and Humidity Resistance Classification Construction Products & Building Elements Fire Classification

H1 H2 H3 H4 Euroclass UK class Panelogue Dry Conditions Humid Conditions Limited External Weatherproof (EN 13501-1) (BS Standard) Substrates

Panel for use in dry Panel for use in humid Panel for use in exterior Waterproof. Panel for use in A1 Non- Combustible (BS 476 Part ‘4’) - conditions. Boards should conditions including conditions under exterior conditions. be sealed with surfacing protected raw finishing in consideration of its A2 (or better) Limited Combustibility (BS 476 Part ‘11’) - materials. dry conditions. biological durability.

B (or better) Class ‘0’ ( BS 476 Part ‘6’ & Part ‘7’) MDF Flameshield ‘0’ 1) Suitable for offices, 1) Suitable for kitchens, 1) Suitable for exposed 1) Suitable for outdoor CompacWood Flameshield '0' living and bedrooms where toilets and areas prone kitchens tops, toilet furniture and facades air conditioning to water exposure vanity and areas prone or other applications is frequently used. provided all the edges are to water exposure with prolonged C (or better) Class ‘1’ and ‘2’ (BS 476 Part ‘7’) MDF Flameshield ‘1’ fully sealed weather exposure. PLY Flameshield ‘1’ OR IF OR IF D (or better) Class ‘3’ (BS 476 Part ‘7’) - 2) Exposed exterior 2) Panel is left exposed in structural applications not in E (or better) Class ‘3’ (BS 476 Part ‘7’) - dry conditions and direct contact 3) Temporary exterior with moisture. applications F (or better) Class ‘4’ (BS 476 Part ‘7’) -

3 basic terms and definitions basic terms and definitions 4 VOCS AND A SAFE INDOOR ENVIRONMENT

FORMALDEHYDE EMISSION CLASSIFICATIONS Climate Series AND RISK IN INDOOR ENVIRONMENTS No added Formaldehyde

Formaldehyde is a colourless, flammable, strong-smelling chemical All of Panelogue's materials adhere strictly to the standards set by that is used in building materials, household and office products. the EU for panels in the building industry to control the emission Formaldehyde is involved in the manufacture of resins, such as of formaldehyde and other VOCs. According to European rules, urea-formaldehyde, which is used to make the adhesives for pressed emissions at these levels are harmless. Routine laboratory tests wood products, such as particleboard, furniture, panelling, cabinets, and random checks are conducted to ensure that all boards meet and other products. our specified emission standards. Our boards have been certified by European Agencies or by local accreditation bodies. When formaldehyde is present in the air at levels exceeding 0.1 parts per million (ppm), some individuals may experience adverse Building air quality evaluation. Evaluation of air quality in interior effects such as: watery eyes; burning sensations in the eyes, nose, spaces must consider all materials used (not only in the construction, and throat; coughing; wheezing; nausea; and skin irritation. Some but also furniture components such as surfaces, and especially people are very sensitive to formaldehyde, whereas others have adhesives, oils and ) including the behavior if its inhabitants no reaction to the same level of exposure. Although the short-term (smoking). Only when all facets of the built and living environment is health effects of formaldehyde exposure are well known, less is known considered, can we achieve a healthier interior environment. about its potential long-term health effects.

Studies pertaining to the long-term effects of formaldehyde have presented confounding results on human health.

Formaldehyde Emission Classification

Perforator Method Chamber Desiccator Panelogue Emission Class EN 120 EN 717-1 JIS A 1460 Substrates

E2 8-30 mg/100g >0.1 ppm - -

≤0.1 ppm All Basic E1 ≤8mg/100g - (≤0.124mg/m3) Board Types

E0 MDF Climate ≤2mg/100g ≤0.03ppm ≤0.5mg/L F PLY Climate

MDF Climate Ex. Super E0 - - ≤0.3mg/L PLY Climate Ex. F OSB Climate Ex.

5 basic terms and definitions 6 SUBSTRATE SELECTION GUIDE

Choosing the right fit for purpose substrate can add value to your application by reducing production lead times and wastages. They can also further enhance its functionality and aesthetic qualities. Our selection of substrates adheres to industry standard cores produced sustainably with stringent E1 and below formaldehyde emission levels.

CLASSIC LAMINATION LIGHTWEIGHT CONSTRUCTION The collection offers substrates suitable for basic lamination works Lightweight construction essential for doors, furniture in H1 Dry Conditions. and some maritime applications.

PLY Premier Acacia PLY Premier Poplar

Plywood with Acacia core veneers and technical surface Plywood made of poplar veneers offer a lightweight easy to use veneers offers a great strength to weight ratio for most furniture and plywood. Available in Class '1' fire retardant option. panelling applications. Available in Hydra+ for H2 Humid Conditions.

PB Premier PB Ultralight Particleboard suitable for non load-bearing or light load-bearing purposes and vertical applications. Available in Hydra+ for H2 Humid Lightweight particle board suitable for light load-bearing applications Conditions, distinguishable by a green identification dye. where moisture is not a concern.

MDF Premier Blockboard

Medium Density Fibreboard suitable for light to heavy load-bearing Extra-light laminboard made from Albasia with a finger-jointed panel core, purposes and vertical applications. Available in Hydra+ for H2 Humid Conditions, distinguishable by a green identification dye. suitable for sturdy and large format lightweight construction.

PLY Premier Hardwood HDF Honeycomb

Plywood featuring an all hardwood structural construction extends Honeycomb core board with sturdy HDF boards on both sides possibilities to heavy load-bearing and high traffic applications. enables high surface impact resistance when applied horizontally and vertically.

HDF Tubular Composite

Tubular core board with sturdy HDF boards on both sides lends strength with fire-resistant properties when constructed into doors.

7 substrate selection guide substrate selection guide 8 SENSITIVE APPLICATIONS SUBSTRATE SELECTION GUIDE Interior living spaces such as Hospitals, Museums and Schools where formaldehyde emissions need to be kept to the minimum. Green label certification provided upon request. EXTERIOR AND ENHANCED WATER RESISTANCE For environments with high humidity and moisture content in H2 PLY Climate Humid Conditions, H3 Limited External and H4 Weatherproof Green Label Certified plywood with ultra-low emission levels conditions or temporary external works. makes it suitable for and fixtures in environmentally sensitive areas.

PLY Endurance OSB Climate High endurance plywood is made of specially selected hardwood veneers and bonded together with high moisture resistant resin. OSB Climate is one of the most progressive substrates available Made for H2 Humid Conditions and H3 Limited Exterior uses. using resins without formaldehyde. Suitable for environmentally sensitive interior applications.

MDF Climate MDF Tricoya A panel suitable for use in non-stressed applications. No Solid acetylated wood giving this panel enhanced dimensional formaldehyde added to the fibres in the manufacture stability and durability and fungal resistance. Suitable for all of MDF. outdoor applications with H4 Weatherproof requirements.

FIRE RETARDANT OSB PLY Specifically for situations where fire retardant properties in a requirement. Our boards are certified reputable laboratories and can OSB PLY is made with the outdoors in mind to increase the be further tested in TÜV SÜD PSB Singapore. longevity of exhibitions and construction. Technical surface veneers enables lamination works. PLY Flameshield

Achieving Class ‘1’ flame retardant specifications. PLY Flameshield is use where weight and moisture content is a CompacWood concern, perfect for marine applications.

CompacWood boards are suitable for laboratories, kitchen countertops and toilet cubicles. Available in Class '0' flame retardant. MDF Flameshield Specifically for use in situations where a Class ‘0’ or Class ‘1’ flame retardant board is required Tested For BS 476 Part 6 and Part 7 for panelling and ceiling applications.

PB Hydra+ PB Hydra+ is a high moisture resistant particle board suitable for non load-bearing applications in areas with high humidity or incidental MDF Flameshield Black water exposure. The characteristics of MDF Flameshield through dyed in black perfect for acoustic perforations and other deep routing panelling and ceiling applications.

MDF Hydra+ CompacWood Flameshield MDF Hydra+ boards are suitable for projects that require light to CompacWood board with additional Class ‘0’ fire resistant heavy load-bearing and high moisture resistance or a smooth surface properties makes this the perfect candidate for enclosed spaces is needed for lamination or spray painting. with a chance of open flames.

9 substrate selection guide substrate selection guide 10 SUBSTRATE SELECTION GUIDE

DECORATIVE BOARDS

OSB Climate PLY Premier Native to Nordic regions, Spruce plywood features an extremely pale aesthetic, making it perfect for adding colours or stains. The chip size in the surface layer makes apparent OSB Climate’s natural structure, colour and rustic appearance of natural wood. Its surface can be painted with a wide variety of colours. OSB Climate also has a strength and durability for load bearing applications.

PLY Premier Birch plywood has an attractive edge with a uniformed lines making it a particularly popular material to use when an exposed plywood edge is desired. Agglomerated Cork

An incredibly versatile natural material, cork is harvested from living PLY Premier cork trees. Cork’s irregularly shaped and spaced cell structure Pine has a beautiful rotary grain aesthetic suitable for furniture gives it a unique pattern. The honeycomb cell structure also makes and indoor applications. The wood grain can be made more cork an effective insulation material for both temperature and noise. pronounced by staining.

MULTIPLY An exploratory range of composite plywood panels and dyed veneers Solid Timber Joints aimed at bringing color and new construction methods into the traditional confines of plywood manufacturing.

Single layers of natural wood are glued together along their length and width to form large boards. Great for interior applications such MDF Forescolor as worktops and staircase steps providing excellent strength and durability. MDF Forescolor is made from wood fibres impregnated with organic dyes and has superior mechanical strength suitable for machining or routing complex patterns.

11 substrate selection guide substrate selection guide 12 PLYWOOD

One of the most recognized and trusted building materials in our Our boards come sanded on one or both sides. This ensures that region. Plywood is made by gluing together thin sheets of wood you get the prefect mix of weight to strength ratio, machinability, veneers with the grain running in alternating directions, giving it aesthetics and economy. The result is a customised panel suitable superior tensile strength and dimensional stability to fulfil the most for the most demanding situations from low formaldehyde interiors challenging requirements. Rotary cut veneers used to make plywood to exterior structural applications. also feature a large format grain aestatic.

PLY Premier PLY Hydra+ PLY Climate PLY Flameshield Acacia, Pine, Spruce, Hardwood and Birch

Suitable for interior spaces where there is minimal exposure to PLY Hydra+ features an enhanced water resistant quality made Certified under the Singapore Green Label Scheme for ultra-low The strength and machinability of plywood is enriched with new moisture, PLY Premier uses a specially formulated adhesive for possible by using improved adhesives and manufacturing processes. formaldehyde emissions (0.2mg/l), PLY Climate eliminates the possibilities where Class '1' flame retardant board is required under tropical climate applications. It is available in a variety of wood concerns about off-gassing formaldehyde and other VOCs during standards set by the Singapore Fire Safety & Shelter Department species, each featuring a unique wood grain surface aesthetic and H1 H2 H4 fabrication or installation. PLY Climate boards are suitable for in the Singapore Civil Defence Force (SCDF). Tested by TÜV SÜD with different strength and machinability. Manufactured using a low Board Type Dry Humid Weatherproof load-bearing applications and are ideal for cabinets, display cases, PSB Singapore for BS 476 Part 7, PLY Flameshield achieves the Conditions Conditions formaldehyde adhesive, PLY Premier is safe for all living and interior furniture, fixtures and moldings. certificate of conformity (COC) to Class '1'. applications especially enclosed areas such as offices and bedrooms. Non-load Spruce Spruce+ - Bearing PLY Climate features a rotary wood grain aesthetic but can be PLY Flameshield is recommended for use with adhesives, coatings laminated with surfacing materials such as fancy veneers, foil or and surfaces that have similar fire retardant ratings. Acacia+, Hardwood, Load Bearing Acacia laminates. Pine+ Birch+

Heavy Load PLY Hardwood Hardwood+ Bearing Endurance

13 plywood plywood 14 PLY Curve MULTIPLY PLY Endurance

Add a new dimension to your wood projects with PLY Curve bending An exploratory range of dyed veneers and composite plywood PLY Endurance is constructed using the highest grade of face and plywood. This amazingly flexible board will shape to almost any panels aimed at bringing color and new construction methods into core veneers from selected species of wood based on density, bending curved radius. PLY Curve is highly moisture resistant and achieves the traditional confines of plywood manufacturing. This collection strength, impact resistance and surface finishing characteristics. It is a H3 Limited External hydrophobic rating which means it can be experiments with organic dyes and recyclable materials as well as a Marine grade plywood further enhanced with heavy load bearing soaked, bent and twisted to your desired profile. It is the perfect different construction methods. and weather resistant capabilities that comply with British Standard solution for curved columns, arches, cabinetry and furniture in BS1088: 2003 for Marine plywood. residential or commercial settings and anywhere a departure from a The MULTIPLY series is handmade and customised to each project’s straight edge is preferred. challenges and demands. PLY Endurance gives you the certainty of panels that have high structural integrity, especially for areas with high footfall or where PLY Curve comes with an attractive rotary wood grain aesthetic but heavy machinery is frequently used, making this robust panel suitable can be laminated with surfacing materials such as fancy veneers, foil for building construction and outdoor exhibitions. or laminates.

15 plywood

16 Pavillion and Design Library of Technology University Singapore Plywood Technical Specifications Plywood Application Areas Ply Ply Ply Premier Hydra+ Endurance

General Requirements for Plywood Furniture and Wood Working

Properties Test Method Requirement Lamination of Surface Elements (Melamine, Laminates, Foils) Thickness ± 0.3 mm Tolerance on Nominal EN 324-1 Dimensions Spray Painting Length and Width ± 5 mm

Easy processing with wood working tools Squareness Tolerance EN 324-2 2 mm/m

Excellent grip of fasteners (screws, nails, staples) Tolerance of Density EN 323 ± 10%

Formaldehyde Release EN 120 Class E1 ≤ 0.124mg/m3 Decorative Surface

Attractive Edges

Homogenous Appearance Throughout General Plywood Appearance Grades*

Grade Description and recommended uses Building and Structural Applications

H2 H2, H3* H3 Face is free from all defects and discolouration. Synthetic repairs are not permitted. Boat type wood High Moisture and Humidity Resistance A patches are not permitted. Recommended for applications using a clear where the surface is exposed. Increased Fire Safety Regulations Class 1*

Termite Resistance ✳ A few pin knots with some colour variation. Synthetic repairs not are permitted. Boat type wood patches B are not permitted. Recommended for applications using a clear lacquer where the surfce is exposed. Climate Sensitive Applications (Ultra Low VOC)

A few pin knots are permitted with slight variation in colour. Does not contain plugs. Recommended for Horizontal Load-bearing Applications S applications where surfaces will be painted using a non-transparent . Non Load-bearing , partitions and ceilings

Formwork Minor surfaces defects are repaired using a synthetic filler. A few sound knots and pin knots may be BB permitted. Limited number of plugs are permitted in some species. Surface is smooth and suitable for sensitive lamination works. Other Technical and Industrial Applications

Door Production with increased ✳ Surfaces defects are repaired using a synthetic filler. A few sound knots and pin knots are permitted. fire safety regulations CC Unlimited number of plugs are permitted. Surface is suitable for sheet lamination. Suitable for use in Marine Vessels ✳

Temporary Outdoor Exhibitions Suitable for construction projects where appearance of the board is not important. Open splits, knot X holes and other defects are permitted. Typically used in building and construction projects for packaging Packaging Industry purposes or underlayment prior to being covered with another product. Signage and Billboards

Warehouse Management (Racking) *Different species of plywood harvested from various parts of the world undergo different grading processes. We have consolidated these grading processes for easy reference and understanding of all our plywood face veneer grades.

LEGEND ✳ Option Available Recommended Not Recommended

17 plywood plywood 18 WOOD-BASED FIBREBOARD

Medium Density Fibreboard (MDF) is suitable for many woodworking and projects due to its consistency and smooth surface which makes it extremely workable and suitable for secondary finishing. Constructed from fine wood fibres and resin, MDF is pressed under high heat and intense pressure to produce dense, dimensionally stable boards.

MDF Premier MDF Hydra+ MDF Climate MDF FlameShield

Suitable for light to heavy loading and vertical applications, MDF MDF Hydra+ has minimal swelling when exposed to moisture and is An MDF with zero added formaldehyde, it is developed specifically An MDF panel developed specifically for use in situations where Premier is an ideal substrate for high gloss lamination. It has excellent suitable for areas with high humidity and contact with water. For easy for use in environmentally sensitive interior applications and a Class ‘0’ or Class ‘1’ flame retardant board is required under strength quality, surface smoothness, structural stability and superior identification, MDF Hydra+ has been dyed with a green coloured contributes to improved indoor air quality. With no formaldehyde standards set by the Singapore Fire Safety & Shelter Department edge profile. It can be painted or lacquered to achieve a very high core. added duirng its manufacturing process, MDF Climate contains less in the Singapore Civil Defence Force (SCDF). Tested by TÜV SÜD quality smooth surface finish for overlaying. MDF Premier has a than 1.0mg/100g of formaldehyde which is equivalent or less than PSB Singapore For BS 476 Part 6 and Part 7, MDF FlameShield uniform consistency throughout the board which makes it easy to work H1 H2 H3 the amount contained in timber strips. The result is a product that far achieves the certificate of conformity (COC) for Class ‘0’ and Class Board H4 with using conventional woodworking machines or hand tools. Dry Humid Limited exceeds Class E1 (EN 622-1) low formaldehyde emission standard and ‘1’, respectively. Type Weatherproof Conditions Conditions External is well below the general ambient outdoor levels. With proper application, MDF FlameShield is made to withstand up Premier Premier+ Non-load MDF Climate is an ideal solution for museums, laboratories, art to 30 minutes of fire when used as non load bearing partitions in Climate Climate+ - - Bearing Flameshield Flameshield+ galleries, nursing homes, hospitals, nurseries and schools. accordance with BS 476 Part 22. MDF FlameShield is available in Hydra+ and Black options. Load - - Forescolor Tricoya Bearing

19 wood-based fibre board wood-based fibre board 20 Characteristics

Durable Desired Service Life of 60 Years Longer lasting and perfect for outdoor use or 60 Independent testing shows an expected wet interior environments. service life of 60 years for exterior use.

MDF Tricoya Dimensionally Stable Design Freedom Swelling and shrinking is dramatically reduced Provides the same flexibility in design, fixing due to its structural composition. and machining as medium density fibreboards. The functionality and versatility of wood-based composite panels give them universal appeal. MDF Tricoya excels in areas where properties such as high strength, light weight, good insulation, Perfect for Coating excellent machinability and ease-of-use are required, especially in Lower Maintenance Costs Its smooth surface is ideal for exterior coatings. outdoor environments where materials are affected by humidity Minimal maintenance of the exterior Damaged coatings will not affect the board's coating is required. and extreme weather. Tricoya encompasses the many benefits internal stability. observed in acetylated wood, including enhanced dimensional stability, durability and fungal resistance. MDF Tricoya is made using a high performance resin which has no added formaldehyde. Fungal Resistant Sustainably Sourced Prevents the growth of fungus and mould, Raw materials use to manufcture the board are prolonging its lifespan and structual integrity. harvested from an FSC certified source.

Stability Level

Thickness Swelling Dimensional Stability (after water soaked for 72 hours)

MDF Tricoya MDF Tricoya

HPL - Compact HPL - Compact

Stone-fibre panel Stone-fibre panel

Fibre-Cement LD Fibre-Cement LD

Ocoume Plyw. Guar Ocoume Plyw. Guar

Finn. Birch Plywood Finn. Birch Plywood

% 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 % 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0

wood-based fibre board 22 21 Available Colours

Red Black

MDF Forescolor Orange Grey

For design centric applications, MDF Forescolor is produced using organic dyes that are impregnated into the wood fibers during the production process. This allows for a homogenous colour dis- Yellow Light Grey tribution throughout the entire board. The colour throughout the board is retained regardless of whether it is sanded, cut, routed or machined.

MDF Forescolor is manufactured using a moisture-resistant resin, giving it exceptional physical and mechanical properties. The Blue panel has higher moisture resistance compared to regular MDF and has up to 30% greater strength.

Green

Brown

Characteristics

Coloured Throughout Non-toxic Colour remains consistent whether Low formaldehyde. it is cut, machined or routed.

Heavy Loading Moisture Resistant Higher bending strength means it Suitable for humid conditions or where is able to take more weight. there is exposure to water.

Easy to Machine Tool Friendly Its higher density profile facilitates the Suitable for routing complex patterns finishing process using standard tools. or shapes.

wood-based fibre board 24 23 MDF Technical Specifications Application Areas

MDF MDF MDF MDF MDF PREMIER CLIMATE FORESCOLOR FLAMESHIELD TRICOYA General Requirements for Medium Density Fibreboard Furniture and Wood Working

Properties Test Method Requirement Lamination of Surface Elements (Melamine, Laminates, Foils) Thickness ± 0.2 mm Tolerance on Nominal EN 324-1 Dimensions Length and Width ± 0.3 mm Spray Painting

Squareness Tolerance EN 324-2 2 mm/m Easy processing with wood working tools Tolerance of Density EN 323 ± 10%

Formaldehyde Release EN 120 Class E1 ≤ 8mg/100g Excellent grip of fasteners (screws, nails, staples)

Decorative Surface Requirements for Medium Density Fibreboard for use in Dry Conditions Attractive Edges Thickness (mm, nominal dimension) Properties Test Method Unit >9 to 12 >12 to 19 >19 to 25 Homogenous Appearance Throughout Bending Strength EN 310 N/mm2 22 20 18 Modulus of Elasticity EN 310 N/mm2 2500 2200 1900 Internal Bond EN 319 N/mm2 0.60 0.55 0.55 Building and Structural Applications Swelling in thickness EN 311 % 15 12 10 H1 H1 H1 H3 H4 High Moisture and Humidity Resistance H2* H2*

Class 1* Class 1 Requirements for Medium Density Fibreboard for use in Humid Conditions Increased Fire Safety Regulations Class 0* Class 0 Thickness (mm, nominal dimension) Properties Test Method Unit Termite Resistance High resin content naturally increases termite resistance. >9 to 12 >12 to 19 >19 to 25 Average Density EN 323 Kg/m3 >700 Climate Sensitive Applications (Ultra Low VOC) Bending Strength EN 310 N/mm2 32 30 28 Modulus of Elasticity EN 310 N/mm2 2800 2700 2600 Horizontal Load-bearing Applications Internal Bond EN 319 N/mm2 0.8 0.75 0.75 Non Load-bearing walls, partitions and ceilings Swelling in thickness EN 317 % 10 8 7

Formwork Technical Specifications for MDF Forescolor

Thickness (mm, nominal dimension) Properties Test Method Unit Other Technical and Industrial Applications 5 9 12 15 18 Average Density EN 323 Kg/m3 800 760 740 720 720 Door Production with increased Class 1* Class 1 Bending Strength EN 310 N/mm2 35 35 35 35 30 fire safety regulations Class 0* Class 0 Modulus of Elasticity EN 310 N/mm2 >3000 >3000 >2800 >2700 >2700 Internal Bond EN 319 N/mm2 1.00 0.80 0.80 0.80 0.75 Suitable for use in Marine Vessels Swelling in thickness EN 317 % 18 12 10 8 8 Temporary Outdoor Exhibitions

Technical Specifications for MDF Tricoya Packaging Industry

Thickness (mm, nominal dimension) Properties Test Method Unit Signage and Billboards 6 9 12 15 18

Average Density EN 323 Kg/m3 720 720 720 700 680 Warehouse Management (Racking) Bending Strength EN 310 N/mm2 30 30 25 20 20 Modulus of Elasticity EN 310 N/mm2 >3000 >3000 >2500 >2500 >2500

Internal Bond EN 319 N/mm2 0.80 0.80 0.80 0.80 0.80 LEGEND ✳ Option Available Recommended Not Recommended Swelling in thickness EN 317 % 2.5 2.0 2.0 1.5 1.5

25 wood-based fibre board wood-based fibre board 26 HIGH-DENSITY FIBRE BOARD High Density Fibreboard Technical Specifications

High-density Fibreboard (HDF), commonly known as , is HDF is a highly durable material that can withstand high Specifications for High Density Fibreboard engineered for greater strength, density and hardness as compared temperatures and will not crack or split under high pressure. to MDF. With a density of over 850kg/m3, it maintains good HDF’s homogeneous and smooth surface makes it very suitable for Thickness (mm) dimensional stability despite ambient temperature and humidity lamination or spray painting. HDF is widely used in many moulded Feature Standard Unit 2.5 to 3.0 changes. Its highly dense core and smooth exterior surface makes it decorative fittings such as doors and trimmings. HDF also acts as a ideal for cutting irregular shapes and curves. high performance protective shell to increase the longevity of a final Dimensions mm 1220 × 2440 product.

Density (+/-30) EN 323 Kg/m3 >1,000

Swelling (24 hrs) EN 317 % <25

Internal Bond EN 319 N/mm2 2.4

Bending Strength EN 310 N/mm2 >=38

HDF Tubular HDF Honeycomb Modulus of Elasticity EN 310 N/mm2 >=3,500

HDF Tubular is a composite panel consisting of a tubular boards HDF Honeycomb is an environmentally friendly alternative that sandwiched between two thin high density fibre boards. HDF reduces CO footprint during panel production and transport costs 2 Specifications for Tubular Board for use in Dry Conditions Tubular provide an ideal combination of lightweight and structural due to it low weight. With excellent strength to weight ratio, it acts stability. Compared to solid wood, Tubular Boards are up to 60% as an infill to form some of the strongest composite panels for its Dimensions 1220mm × 2440mm, made to order lighter making it a popular solution for doors as it is easier to handle weight and dimension. while retaining the strength of solid cores. Thickness 20 to 80mm HDF Honeycomb features a high density fibre board deck with a It has the ability to withstand high impact and heavy loads. The honeycomb core. Suitable for all vertical applications and light Density 400 to 700kg/m3 structure of the board leads to almost zero thickness swelling load bearing horizontal applications such as moveable furniture and reinforced with the water resistant properties HDF, making it an children’s furniture. Tubes 12 to 48mm excellent choice for heavy traffic doors. Weight depending on the tubes 210 to 460kg/m3

27 high-density fibre board high-density fibre board 28 PARTICLE BOARD

Particle Board (chipboard) is one of the most used wood-based materials owing to its easy machinability. They are made with synthetic resin binders and pressed under high heat and pressure Particle boards have a smooth and consistent surface quality ideal for coating all types of surfacing materials such as foils, veneers, decorative melamine and laminates.

PB Premier PB Hydra+ PB Ultralight

PB Premier, known for its high density and consistency, is a 3-layered PB Hydra+ is a high moisture resistant particle board suitable for PB Ultralight is 40% lighter compared to standard particle flat pressed board made from specially sorted wood chips bonded projects near bodies of water, tropical regions with high humidity boards to improve workability and convenience. By using a high quality, low formaldehyde resin. Ideal for construction or areas prone to water exposure. For easy identification, PB substituting wood chips with a 100% biodegradable plant of indoor, low-impact components such as furniture and shelving in Hydra+ has been dyed with a green coloured core. fibre, we are able to engineer particle boards that are the kitchen, living room, bedroom or office. environmentally friendly and naturally termite resistant.

H1 H2 Board Type Dry Conditions Humid Conditions

Non-load Premier Ultralight Premier+ Bearing Premier

29 particle board 30 Particle Board Technical Specifications Application Areas

PB PB PB PREMIER HYDRA+ LIGHT Furniture and Wood Working General Requirements for Particleboard

Properties Test Method Requirement Lamination of Surface Elements (Melamine, Laminates, Foils) Thickness ± 0.3 mm Tolerance on EN 324-1 Nominal Dimensions Spray Painting Length and Width ± 5 mm

Squareness Tolerance EN 324-2 2 mm/m Easy processing with wood working tools Tolerance of Density EN 323 ± 10% Excellent grip of fasteners (screws, nails, staples) Formaldehyde Release EN 120 Class E1 ≤ 8 mg/100g

Decorative Surface

Requirements for Particleboard for use in Dry Conditions Attractive Edges

Thickness (mm, nominal dimension) Properties Test Method Unit Homogenous Appearance Throughout 8 to 13 >13 to 20 >20 to 25 >25 to 32 >32 to 40

Average Density EN 323 Kg/m3 600-720

Bending Strength EN 310 N/mm2 11 11 10.5 9.5 8.5 Building and Structural Applications

Modulus of Elasticity EN 310 N/mm2 1800 1600 1500 1350 1200 High Moisture and Humidity Resistance H2 Internal Bond EN 319 N/mm2 0.40 0.32 0.30 0.25 0.20

Surface Soundness EN 311 N/mm2 0.80 0.80 0.80 0.80 0.80 Increased Fire Safety Regulations ✳

Termite Resistance

Requirements for Particleboard for use in Humid Conditions Climate Sensitive Applications (Ultra Low VOC) Thickness (mm, nominal dimension) Properties Test Method Unit Horizontal Load-bearing Applications 8 to 13 >13 to 20 >20 to 25 >25 to 32 >32 to 40

Average Density EN 323 Kg/m3 600-720 Non Load-bearing walls, partitions and ceilings

Bending Strength EN 310 N/mm2 15 14 12 11 9 Formwork Modulus of Elasticity EN 310 N/mm2 2050 1950 1850 1700 1550

Internal Bond EN 319 N/mm2 0.45 0.45 0.40 0.35 0.30

Swelling in thickness EN 317 % 17 14 13 13 12 Other Technical and Industrial Applications

Door Production with increased fire safety regulations Requirements for Light Particleboard for use in Dry Conditions

Thickness (mm, nominal dimension) Suitable for use in Marine Vessels Properties Test Method Unit 18 36 Temporary Outdoor Exhibitions Average Density EN 323 Kg/m3 550 360 Packaging Industry Bending Strength EN 310 N/mm2 13 5

Modulus of Elasticity EN 310 N/mm2 1500 - Signage and Billboards

Surface Soundness EN 311 N/mm2 0.80 0.50 Warehouse Management (Racking)

LEGEND ✳ Option Available Recommended Not Recommended

31 particle board particle board 32 ORIENTED STRAND BOARD

Strong, stable and more sustainable, OSB is made from thin strands of wood flakes stacked on top of each other in oriented layers and bonded under high heat and pressure. Its cross-grained construction, similar to plywood, results in a board that is suitable for heavy load-bearing and structural applications. The strands also possess a beautiful natural pattern and can be used as it is without additional surface foils.

OSB Premier OSB Climate OSB Ply OSB PB

OSB Premier is suitable for both interior and exterior applications. OSB Climate is manufactured entirely in compliance with the OSB Ply is constructed for load bearing and exterior wet conditions. A OSB PB is a 5-layered flat pressed board that combines the excellent It is made from selected wood strands of a defined shape stacked current demand for healthy living spaces focused on organic and thin technical veneer is applied on both sides, to further increase the structural integrity and screw holding capabilities of OSB with the in a particular cross-wise orientation, giving it excellent mechanical environmentally friendly materials. The wood strands are adhered board’s loading properties and moisture resistance, thus expanding smooth quality surface of particle boards ideal for coating all types properties. OSB does not contain the typical defects found in solid together using a formaldehyde-free binder making OSB Climate the possibilities of use. Its smooth surface on both sides makes it of surfacing materials such as foils, veneers, decorative melamine, wood such as knots or cracks. Dimensions, shape and orientation of suitable for use in environmentally sensitive interior applications ideal for laminating a variety of surfacing materials. papers and laminates. the wood strands in individual layers make maximum use of the wood's where VOC levels need to be kept to a minimum. natural properties for achieving the best structural and physical board parameters.

33 oriented strand board oriented strand board 34 OSB Technical Specifications Application Areas

General Requirements for all OSB Types OSB OSB OSB OSB PREMIER CLIMATE PLY Furniture and Wood Working PB Properties Test Method Requirement

Thickness ± 0.3 mm Lamination of surface elements Tolerance on Nominal EN 324-1 (melamine, laminates, foils) Dimensions Length and Width +- 0.3 mm Spray painting Squareness Tolerance EN 324-2 2 mm/m

Tolerance of Density EN 323 ± 15% Easy processing with wood working tools Formaldehyde Release - OSB Premier EN 120 Class E1 ≤ 8 mg/100g Excellent grip of fasteners (screws, nails, staples) Formaldehyde Release - OSB Climate EN 717-1 < 0.03 ppm

Decorative surface OSB/2 for Load-bearing use in Dry Conditions

Test Thickness (mm, nominal dimension) Attractive edges Properties Unit Method 8 to 10 >10 to 18 >18 to 25 >25 to 30 Homogenous appearance throughout Major axis 22 20 18 16 Bending Strength EN310 N/mm2 Minor axis 11 10 9 8

Major axis 3500 3500 3500 3500 Building and Structural Applications Modulus of Elasticity EN 310 N/mm2 Minor axis 1400 1400 1400 1400 High moisture and humidity resistance H2 H3 H3 H1 Internal Bond EN 319 N/mm2 0.34 0.32 0.29 0.26

Swelling in thickness after 24 hours EN 317 % 20 20 20 20 Increased fire safety regulations *

OSB/3 for Load-bearing use in Humid Conditions Termite resistance *

Thickness (mm, nominal dimension) Test Properties Unit Climate sensitive applications (ultra low VOC) * * * Method 8 to 10 >10 to 18 >18 to 25 >25 to 30 Horizontal load-bearing applications Major axis 22 20 18 16 Bending Strength EN310 N/mm2 Minor axis 11 10 9 8 Non Load-bearing walls, partitions and ceilings Major axis 3500 3500 3500 3500 Modulus of Elasticity EN 310 N/mm2 Formwork Minor axis 1400 1400 1400 1400 EN 319 0.34 0.32 0.29 0.26

Internal Bond After Boil Test2 EN 321 N/mm2 0.15 0.13 0.12 0.06 Other Technical and Industrial Applications After Cyclic Test3 EN 321 0.18 0.15 0.13 0.10 Bending strength after cyclic test main axis 1 EN 1087-1 9 8 7 6 Door production with increased * Swelling in thickness after 24 hours EN 317 % 20 20 20 20 fire safety regulations

OSB PLY for Load-bearing use in Humid Conditions Suitable for use in marine vessels

Thickness (mm, nominal dimension) Test Properties Unit Temporary outdoor exhibitions Method 8 to 10 >10 to 18 >18 to 25 >25 to 30

Major axis 22 20 18 16 Packaging industry Bending Strength EN310 N/mm2 Minor axis 11 10 9 8 Signage and billboards Major axis 3500 3500 3500 3500 Modulus of Elasticity EN 310 N/mm2 Warehouse management (racking) Minor axis 1400 1400 1400 1400

EN 319 0.34 0.32 0.29 0.26 Internal Bond N/mm2 After Boil Test EN 1087-1 15 14 13 6 LEGEND ✳ Option Available Recommended Not Recommended Swelling in thickness after 24 hours EN 317 % 20 20 20 20

35 oriented strand board oriented strand board 36 SOLID TIMBER JOINTS

Solid Timber Joints are boards made from timber strips carefully arranged so that the board stays straighter than solid-sawn dimensional timber. The glue joints are engineered to be stronger than the actual wood fiber. Solid Timber Joints have less twists and cracks improving its workability tremendously and can be used interchangeably with solid-sawn timber of a similar grade.

STJ Plank STJ Joint STJ Blockboard

A single layer of timber planks are arranged according to its preferred Timber lamellas are dried to the same humidity as the finished STJ Blockboards consist of strips of solid wood sandwiched grades and joined together along their whole width and length to product. The result is a product that not only looks great but also between two layers of veneers and is generally manufactured form large boards. As the finished panels are strong and maintain performs better than solid wood. The finished boards give a unique from softwood species such as pine or acacia making it lighter in their shape well, they are ideal for high quality furniture and interior aesthetic similar to . Using smaller timber strips also reduces weight. Utilising the structural strength of timber, SJT Blockboard applications such as staircases, window sills or bearing constructions. the board’s susceptibility to bowing in the long run when exposed to has a high screw holding ability and is the preferred board for Production time is greatly reduced as there is no need to and different temperatures and humidity levels. cabinet doors and projects that require lightweight construction. rearrange timber strips to achieve a fine wood aesthetic. Technical veneer surfaces allow STJ Blockboard to be laminated with a wide variety of foils and laminates.

L L L

T T T

B B B

37 solid timber joints

38 AGGLOMORATED CORK BOARD

Cork is a natural and renewable materialproduced from the bark of cork oak trees. The bark is harvested without any harm to the tree and it will renew itself naturally over the period of 10-12 years before being harvested again. Cork harvesting is a carbon negative process as regularly harvested cork trees can store 3-5 times more CO2 than those left unharvested.

CORK

Cork is light, wear resistant, elastic, impermeable and good insulation Cork flooring promotes overall body wellness. It is softer than parquet material. It works exceptionally well for heat and sound insulation such yet harder than carpets and relieves pressure from the heel thus as cold basement floors and partition walls in an office. reducing lower back stress and standing fatigue, making it a great alternative to linoleum or vinyl tiles. Cork is an organic material that comes from the bark of the cork oak tree. The bark is a tree’s natural protection against insects and cork is Cork sheets can also be used for a variety of products, including no different. Cork is naturally resistant to mold, mildew and termites. bulletin and tack boards, underlayment and other applications. It also possess anti-microbial properties and does not off-gas or shed microfibers that would negatively affect indoor air quality. Because cork comes from nature itself, no sheet is the same, offering a multitude of grain, texture and color choices.

39 agglomorated cork board

40 COMPACT BOARD Compact Board Technical Specifications

Specifications for CompacWood

Compact Board is a high-density board (>1000 kg/ Thickness (mm) m3), with excellent physical and mechanical properties. It is Feature Test Method Unit manufactured using 80% less greenhouse gas emission as compared 8 to 13 to the traditional phenolic compact process. Compared to traditional Dimensions - mm 1220 × 2440 compact boards, CompacWood is lighter, easier to process and leading as the next-generation of compact boards. Density EN 323 Kg/m3 >1,000

Internal Bond EN 319 N/mm2 1.8

Bending Strength EN 310 N/mm2 50

Modulus of Elasticity EN 310 N/mm2 5,000

COMPACWOOD Swelling (24 hrs) EN 317 % 7

Dimensional Stability CompacWood boards are the natural evolution of wood-based EN 318 % 0.4 (Length/Width) , offering technologically advanced solutions for the most demanding projects. Due to its high moisture resistance, Surface Soundness EN 12667 N/mm2 1.7 mechanical properties and easy-to-clean surface, CompacWood is suitable for paneling applications in areas that require intensive Formaldehyde Release EN 717-2 mg/m2h Class E1 < 3.5 cleaning including sanitary cabins and bathrooms dividers.

Featuring a wide range of modern trendy designs, CompacWood is compatible with a variety of high strength surfaces.

Characteristics

Environmentally Friendly Excellent Mechanical Properties Good bending strength and internal bond Made from 100% sustainable and provides high dimensional stability and impact recyclable material certified 'E1' for resistance. low formaldehyde content.

High Resistance to Moisture Low Maintenance Cost Classified H4 Waterproof, it is suitable for Reduced tool wear means there is less wet areas and outdoor applications. maintenance required.

Wide Range of Decors Easy Machine Work Cutting, drilling and routing can be done Versatile design suitable for any easily using basic tools and hardware. application.

Certified Anti-bacterial Surface Fire-retardant Quality Available Prevents the growth of fungus and mould, Available in 'Class 0' fire retardant options. prolonging its lifespan and structual integrity.

41 compact board compact board 42 TRANSPORT, HANDLING AND STORAGE ACCLIMATISATION

The recommended procedures in this section have been gathered Shifting and Transporting Moisture content of wood and wood-based panels varies depending Boards may expand and contract when they absorb or lose moisture through our years of experience and via an extensive network of When shifting boards, it is recommended to use a forklift instead of on the wet conditions of the surrounding environment and it is from the surrounding environment. Uneven and excessive changes forestry, board producers, furniture manufacturers and construction a crane. During transport, the boards must be protected from direct affected primarily by the temperature and relative humidity (RH) in the board's moisture levels will result in extreme dimensional companies. Proper transport and handling, stacking and storage is exposure to water. Extra precaution must be taken to ensure the board of the surrounding air. The moisture content within each board is changes causing the board to bend or warp. essential for trouble-free use of wood-based boards. edges are also protected against rain or accidental water exposure. constantly changing to achieve equilibrium with its surroundings. The panels will be slippery and should be fastened adequately Given that the boards will change its moisture content according to avoid moment during transportation. The boards must be to its relative humidity, conditioning of boards should precede any appropriately protected against damage from fastening ropes, belts secondary processing to reduce dimensional changes. Conditioning and others. This applies especially to tongue and panels. will help the boards maintain a balanced moisture level with the environment. The boards can be conditioned by loose laying so Short Period Storage and Construction Sites that air can circulate in between them for at least 48 hours. This If the boards need to be stored outdoors temporarily, they must be processing is especially crucial for applications that require large stored on elevated pallets or tall bases to avoid contact with water format panels such as doors. or vegetation. At the same time, it should be cover with a waterproof and air-permeable canvas. There should be ample ventilation and air circulation on the sides and underneath the boards. Outdoor storage is only recommended for short periods.

Storage and Stacking Exposure to Moisture Boards must always be stored horizontally on a flat surface in an Engineered wood-based panels that have not been sealed are enclosed, dry and well ventilated environment to avoid excessive susceptible to change when exposed to moisture and should be exposure to moisture which can cause warping of the boards. Boards stored in a well-ventilated, non-humid place that is protected from should be constantly lying down on a leveled and rigid base elevated external weather conditions at all times. from the ground. Store the boards so that the entire surface is laid on each other with flush-fitted edges. The underlying spacers must Exposure to Sunlight be oriented in the direction of the shorter edges of the board with a Ultraviolet radiation in sunlight could cause colour changes to the maximum axis of 600mm. The length of the underlying spacers must board if left exposed over a period of time. This also applies to match the width of the board. The topmost board in the stack should boards used in interior fittings that are subjected to direct sunlight. be covered. Vertical storage is not recommended. However, surface colour changes caused by solar radiation do not affect the technical properties of the boards. Problems can also arise if there is insufficient protection during storage, at the construction site or when conditioning is not done. Typical signs include swelling of panel edges due to the accession of moisture on exposed board edges or local swelling of boards due to absorption of moisture from other materials the boards are in H1: The yellow field represents panels that can be used in relatively contact with (e.g. undried wooden beams). dry conditions within humid climates. If the panels are exposed to accidental moisture or soaking, typical H2: The blue field represents panels that can used in humid signs are expansion in the immediate area. The degree of expansion conditions including protected raw finishing in dry conditions. will depend largely on the board’s inherent qualities.

H3 – H4: The red field represents panels that can be used in conditions with high humidity and incidental exposure to moisture, such as sheltered exterior applications.

43 transport, handling and storage acclimatisation 44 GENERAL WOODWORKING GUIDELINES

With good housekeeping practices, workplaces can be kept safe from As wood is a natural product that varies in mechanical properties potentially dangerous objects or substances. This ensures the safety depending on the species, its reaction to heat and moisture can also and wellbeing of the carpenters during woodworking and also results defer drastically. Below are some recommended protocols to follow in increased productivity and better quality control. when working with wood.

1. Personal Protective Equipment (PPE) 5. Processing Lead Times Engineered wood-based boards are typically composed of wood, resin, When processing the surface of the panel, the difference in moisture , and natural colors. Since wood dust contained in the product may content and the rate of contraction or expansion may cause the board irritate the eyes, respiratory system and skin, operators should wear to bend. Therefore, it is important to maintain the same processing protective equipment at all times during woodworking. conditions for both sides of the board and reduce the lead time between processing either side. Examples of PPE include: • Safety glasses and face shields 6. Temperature • Dusk masks As wood is sensitive to changes in temperature, the quality of the wood • Earplugs may be compromised if it is processed when its core temperature is • Closed-toe footwear high. Always ensure that the board is cooled sufficiently before it is • Protective apron used for lamination, cutting or other woodworking. During secondary processing, the thickness may also be reduced by excessive pressure Do not wear loose-fitted clothing, work gloves, neckties, rings, and heat, so it is important to maintain a consistent environment. bracelets or other jewelery that can become entangled with moving machinery parts. 7. Moisture content in adhesive and sealants When laminating the surface of the board, adhesives with high 2. Well Ventilated Environment moisture content may create problems such as warping or bending, if It is important to maintain a well-ventilated workplace as odours and it is absorbed by the board. gases may be emitted during secondary processing of wood. To limit the spread of dust and wood particles when it is cut, sawn, sanded or 8. Processing and Storage routed, a local exhaust ventilation system should be installed on every Do not apply excessive load on the wood panels considering the machine so that any dust generated can be captured at the source. products are flat and will bend accordingly.

3. Tidy Workspace 9. Inspection Keep the work area free of clutter, clean, well swept, and well lit. Spills A visual inspection for damage of the packaging and boards should be should be cleaned up immediately. Ensure that the floor space around done immediately upon receiving the products. Damaged boards (eg. the machinery is clear of obstructions and there is adequate space to cracked edges) may cause assembly issues. Part of the initial inspection manoeuvre the work piece being processed safely, without bumping should consist of checking for proper storage and protection of boards into other workers or equipment. against direct rain, exposure to water, sun and other weather elements that will influence the quality of the product over time. 4. Fire Safety When cutting or grinding products, precaution should be taken against Unused boards should also be shifted regularly to stabilize its moisture possible fire caused by friction with tools. Cutting or grinding should content and inspected for traces of any insects that can damage the not be used near areas where flammable liquids or combustible boards. materials are present.

45 general woodworking guidelines 46 PANELOGUE combines unique and handcrafted surfaces with high performance wood substrates. Our approach gives structure to creating one-of-a-kind spaces. The components are fabricated with precise machinery. Providing a cornerstone to exploring new design possibilities.

www.panelogue.com

PANELOGUE Private Limited T: +65 6755 7233 22 Sungei Kadut Avenue F: +65 6368 4848 Singapore 729657 E: [email protected]

DISCLAIMER The information found in this catalogue has been compiled with the greatest care. Nevertheless the company can assume no liability for any discrepancies in this information due to amendments to the relevant regulatory standards or future product developments. Our technical data sheets and documentation expressly do not constitute a legally binding assurance of the properties described there. We try our best to ensure consistency, safety and quality of all our SUBSTRATES through stringent manufacturing processes and compliance to applicable standards and regulations.

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