Measure & Analyze
Operate & Manage
Final Control & Regulate
Solve & Support
Emerson: made in Russia Manufacturing in Russia
For more than 10 years, Emerson has been consistently localizing business in Russia for better customer service. In 2004 Emerson became the sole investor in Metran Industrial Group (Chelyabinsk). Since then Metran has been the major manufacturing and bussiness asset of Emerson in Russia and CIS.
Key Elements of Localization Benefits for industrial Strategy Enterprises
Continuous expansion of production World-class products manufactured in capabilities in Russia Russia Liaison with local suppliers Improved lead time Involvement of Russian engineers, work- Product marking and documents in Rus- ers, and specialists. Staff development. sian, available certificates and approvals Jobs in Russia, taxes, and long-term in- Special models for Far North conditions vestments Additional options for Russian market R&D in Russia Project execution, service, and technical Service and engineering, Russian experts support in Russia
Emerson History in Russia and Chelyabinsk
1935 1991
First deliveries Fisher and Rosemount sales offices opened
Since 2004 2005 - 2006 2007 - 2012 2015 2016 - 2017
Investor and strate- Upgrade of instru- Launch of assembly Grand opening of the Flow Lab Opening. gic partner forMe- mentation opera- lines for Valves and new Metran office Process Level Opera- tran IG, Chelyabinsk tions, Control Systems and manufacturing tions Opening opened Global Engi- (DCS) facility in Russia, Che- neering Center and lyabinsk Customer Support Center Manufacturing of Emerson Products in Chelyabinsk
Pressure Transmitters Temperature Transmitters Valves
Rosemount 2051C/T Rosemount 0065 (Sensor) Fisher GX, easy-E, V-ball, 8580, and Rosemount 2088, Rosemount 248 H, 248 R (Wired) Control-Disk Control Valves Rosemount 3051C/T/L Rosemount 248DX (Wireless) 657,667, and 2052 Actuators. Compo- Rosemount 3051S, SMV, Rosemount 644, 3144P (Wired) nents and Spare Parts Rosemount 1199 (90% of options) Rosemount 648, 848TX (Wireless) Fisher CV500 Valves up to 12” Rosemount 3051S, 3051C/T, 2051C/T Virgo Shut-Off Valves (Wireless)* Rosemount 3051SFх (Wired) Rosemount 3051SAL
Control Systems Regulators Remote Terminal Units (RTUs)
Distributed Control Systems (DCS) Tartarini FL, MFL, BFL SCADA Control Systems Software, DeltaV licenses Fisher MR 98, MR 95, 627 ContolWave Micro RTU/PLC DCS Metrological Calibration FloBoss S600+ (flow computers) DeltaV Components and Modules FloBoss XX00 (flow computers) Ovation System Components
Level Transmitters Flowmeters Fluid Automation
Rosemount 3301, 3302, 5301, 5302, Rosemount Magnetic and Vortex Flow- ASCO solenoid 327 Series 5303 (Guided Wave Radars) meters Rosemount 2120, 2130 (Vibration Micro Motion Coriolis Meters Forks) Daniel Ultrasonic Flowmeters Rosemount 5401, 5402 (Non Contact Radars)
* Highlighted are upcoming products.
3 38 Sales Offices • 15 Service Centers • 1600 Employees
Murmansk
Belarus St.Petersburg Minsk North-West Cherepovets Moscow Usinsk Kiev Far East Nizhniy Novgorod Ukraine Central Togliatti Samara
Kazan Ural Perm Saratov Rostov-on-Don Nizhnekamsk Volga Surgut Ufa Ekaterinburg South Tyumen Chelyabinsk Siberia Orenburg Atyrau Tomsk Krasnoyarsk Novosibirsk Yuzhno-Sakhalinsk Baku Kazakhstan Khabarovsk Irkutsk
Almaty Sales Offices Service Centers R&D, Production, and Engineering Engineering
Emerson in Russia and CIS
Emerson is a leading global supplier and manufacturer of process automation technologies. We offer a complete range of innovative solutions, including measurement instruments, control systems, valves, services, engineering and industry expertise, to enhance safety, ensure reliability, and improve energy efficiency and performance of businesses in the oil and gas, refining, chemical, petrochemical, power, metals and mining and other industries.
Service and Engineering In-plant Service: The core Service Center is located Certified Service Engineers to support all prod- in Chelyabinsk and provides repair, upgrade and ucts verification of measurement instruments. Warranty Training Center for your employees Service Local Service Centers for valves and analytical Field Service: Installation supervision, start-up, turnaround and emergency maintenance, remote equipment among others technical support, diagnostics, testing and repair, Turnkey Automation Projects verification, and supply of spare parts - Expert review and audit Special Services: Customer facilities audit, in-situ - Design and engineering valve diagnostics, service kit for control systems, - Project management and procurement comprehensive diagnostics and repair for valves, - Start-up & Commissioning instruments and PCS’s during turnaround Made in Russia
Made-in-Russia Gazprom List of Cooperation with the Ministry of Industry and Products Approved Equipment Trade of the Russian Federation in Import Substitution
Expert Examination Reports obtained Based on test results, Emerson Russian enterprise requirements for Metran and Rosemount measuring products are included in the list of factored in instruments and Fisher valves equipment compliant with Gazprom Part of the Standing Committee un- Planned localization of DeltaV and technical requirements. Such equip- der the Ministry of Industry and Trade Ovation DCS components will enable ment includes Metran, Rosemount, of the Russian Federation to receive Expert Examination Reports and Daniel measuring instruments; Close cooperation in the implementa- for control systems DeltaV control system; Fisher valves; tion of Import Substitution strategy Bettis and Shafer actuators.
Special Options for Russian markets – Low-Temperature Solutions
-60C° Wired pressure and temperature transmitters -40C° Standard option available for LCD’s as well (Rosemount 3051/3051S, 644H/3144P) -40C° Submersible pressure transmitters for marine -55C° Wireless pressure and temperature transmitters applications (Rosemount 3051S, 648DX) -60C° Fisher control valves - in progress -50C° Flowmeters
Developments in Russia
Engineering Center (GEM) Cooperation with SUSU
GEM was founded in 2005 Partnership in R&D 103 engineers, 101 Russian Patents Seminars for students Engineering processes comply with CMMI Level 3 Annual undergraduate trainings for students with various majors Internship. Laboratory facilities Grants for advanced researches 5 Metran as World Class Office and Manufacturing Facility
State-of-the-art equipment, Advanced manufacturing and business technologies, High corporate culture, Skilled employees High product quality metrics Expanded calibration period, long uptime, warranty Metrological calibration accreditation Manufacturing area: Phase 1 – 29 000 m2; Upon Phase 2 completion – 43 000 m2
Hi-Tech Production and Corporate Culture
Unique in Russia high-precision flow lab Quality tools: and level transmitters - Red Light system Laser welding technology - LEAN principles Module potting station - Kanban strategy for streamlined Stringent requirements for production launch into production environment - S/W to monitor production cycle at any stage Unique Test Benches - FIFO method
Certificate of QMS compliance with ISO 9001 requirements Main Production Lines
Pressure transmitters Temperature Valves transmitters
Control systems Regulators
Flow Level transmitters
Welcome to Metran IG with an Audit or Visit!
Customize your visit agenda according to your needs Key production specialists available for consultations Facility tour To arrange a visit, please contact your local Emerson representative
7 Emerson Metran Industrial Group 53 Dubininskaya St., Bldg. 5, 15 Novogradsky Prospekt, The Customer Support Center provides Moscow, 115054, Russia Chelyabinsk, 454003, Russia technical advice on product selection and use Т: +7 (495) 995-95-59 Т: +7 (351) 799-51-52 Т: +7 (351) 799-51-51 F: +7 (495) 424-88-50 F: +7 (351) 799-55-90 For requests about products [email protected] [email protected] [email protected] www.emersonprocess.ru www.emersonprocess.ru F: +7 (351) 799-55-88 (specify contacts and details)
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