JAG Jakob Ltd Process Technology Leading in process engineering and automation | Company portrait 2019
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch V. 01/2019 JAG Jakob Ltd Process Technology Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 2 JAG Jakob Ltd Process Technology About JAG
We plan and build the most challenging and highly automated process plants and robotic systems.
▪ Independent company, fully owned by the management
▪ Headquarters in Bruegg near Bern, branch office in Porrentruy
▪ Subsidiaries in Switzerland, Czechia and Australia
▪ 150 employees (entire JAG Group: 250 employees)
▪ Centre of Competence powder and bulk processing
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 3 Milestones in a success story Pioneering process automation
1930 Company foundation 1998 Construction of large turn-key process Company foundation and licence to manufacture plants electro-technical installations in Biel/Bienne For the first time a contract has been awarded to JAG for a large turn-key process plant encompassing Launching process automation engineering, construction, automatization and 1974 qualification. First fully-automated plant in the dairy industry
Enhancement of value chain 1984 Own automation solution 2002 JAG founded its fully owned subsidiary amotec AG Jakob AG began to develop its own automation Montagetechnik. solution (PCS).
1991 Entering the market pharma/biotech 2015 First branch office abroad For the first time Jakob implemented the automation of Opening of JAG’s branch establishment in Melbourne, a process plant in the pharmaceutical industry. Australia.
1998 Independence 2018 Leading supplier of robotics solutions Management buy-out and foundation of JAG Jakob AG JAG takes over R. Wick AG and is becoming a leading Prozesstechnik system integrator for robotics systems in Switzerland.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 4 Business areas Process Technology and Robotics
PROCESS TECHNOLOGY ROBOTICS Solutions for the manufacturing Solutions for the processing industries industries
PLANT ENGINEERING AUTOMATION ROBOTICS
JAG plans and builds the most challenging The JAG PdiCS automation solution We plan and build turnkey robot cells with process plants for highly automated controls smallest plants up to the largest peripheral systems and integrates these operation. and most challenging production into production lines. processes.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 5 JAG Jakob Ltd – Organization
CEO
Patrick Fröhli
Robotics & Industrial Automation Plant Engineering Marketing & Sales Corporate Services Applications
Joël André Thierry De Falcis Gilles Salomon Nik Schneiter Anton Brumann
Business Business Projects Sales, KAM Logistics Development Development
Process Technology Marketing Finance / Accounting Projects Projects
Robotics Product Management Human Resources R&D Hardware and CoC Powder / Bulk Software Electrical Components & IT Support CAD Design Infrastructure Customer Service Electrical Infrastructure Project Administation
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 6 JAG Group
JAG Jakob AG Prozesstechnik amotec AG Montagetechnik W&P Weibel & Partner AG Brügg & Porrentruy CH Münsingen CH Wetzikon CH
▪ Process technology, plant engineering ▪ Controlling and automation of biotech- ▪ Plant installation and automation processes ▪ Pipeline construction ▪ Robotics, industrial automation ▪ Industrial automation
R. Wick AG WHS spol. s r.o. JAG Process Solutions PTY LTD Küssnacht a. Rigi CH Tranovice, Brno, Prague CZ Melbourne AU
▪ Complex client-specific robotic systems ▪ Complex client-specific robotic systems ▪ Projects, customer service and sales in ▪ Standard robot cells ▪ Standard robot cells Australia and South East Asia
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 7 JAG Group
BUSINESS AREAS Process Technoloy Robotics
Plant Industrial Automation Robotics engineering automation
JAG Jakob AG Prozesstechnik Plant installation, Piping construction amotec AG Montagetechnik
W&P Weibel & Partner AG
R. Wick AG
WHS spol. s r.o.
JAG Process Solutions PTY LTD Projects, customer service and sales in Australia and SEA
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 8 JAG Group employees 250 respectively 150 specialists (May 2019)
JAG Group JAG Jakob Ltd
3% 10% 15% 4% 34%
9% 26% 51%
22% 28%
Process technology - automation Process technology - automation Process technology - plant engineering Process technology - plant engineering Robotic & industrial automation Robotic & industrial automation Customer service Customer service Finance, admin, sales & marketing Finance, admin, sales & marketing
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 9 JAG Jakob Ltd employees 150 highly qualified and experienced specialists (May 2019)
3%
8%
38% 24%
27%
Engineeers (M.Sc., B.Sc.) Technicians (technical college) Professional technical employees, SW-specialists Professional commercial employees Apprentice, trainee
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 10 Markets and industries Turnover breakdown 2018 by industry
JAG Group JAG Jakob Ltd
Pharmaceutical and biotech 37% 53%
Food, beverages and milk processing 28% 34%
Robotics, industrial automation 23% 4%
Other industries 13% 10%
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 11 JAG Jakob AG Process Technology Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 12 Plant engineering
We plan and build the most challenging process plants for highly automated operation.
Our plants are among the world’s most efficient.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 13 Plant engineering Full range of supplies
Process plants Machines, systems Skids & package units Products & components
Turnkey process plant Tipping hopper on container Ultra-filtration skid Powder separator JAG PSC emptying station JAG CES
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 14 Turnkey process plants Design – Construction – Operational support
▪ JAG has all the in-house expertise and resources needed to design and build a highly automated process or production plant.
▪ A comprehensive project management process from planning right through to acceptance and qualification ensures a turnkey and optimal solution.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 15 Process plants Design – Construction – Operational support
PLAN BUILD RUN
▪ Process optimization ▪ Pre-assembly and installation of ▪ 24/7 emergency service process plants ▪ Conceptual design ▪ Hotline: www.jag.ch/en/hotline ▪ Switchboard construction ▪ Plant layout ▪ Troubleshooting on-/off-site ▪ Automations software programming ▪ Basic engineering ▪ Remote SW support ▪ System integration ▪ Detail engineering ▪ Preventive maintenance ▪ Simulation, on-site testing ▪ Software engineering ▪ Corrective maintenance ▪ Commissioning ▪ Electrical engineering ▪ Value-add services ▪ Qualification ▪ Service Level Agreements (SLA)
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 16 Package units and skids Engineering – Design – Construction - Installation
▪ Engineering, design
▪ Selection and procurement of appliances and components
▪ Construction
▪ Integration of control system
▪ Installation, commissioning, service
▪ Qualification
FEATURES › Stand-alone units › Equipped with control system › Compact and flexible design › Easy operation › CIP suitable
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 17 Products and components Designed to optimize and automate process steps
We developed products and solutions to optimise and automate individual process steps such as conveying, dosing, mixing, separating and cleaning.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 18 Construction and installation works amotec AG Montagetechnik – a JAG subsidiary
▪ Pipeline construction and installation works ▪ TIG/MIG/MAG and orbital welding machine ▪ 1’000 sqm work shop and storage area for pre- ▪ Video-endoscopy assembly and construction works ▪ Ferrite measurement ▪ Amotec hosts the JAG test lab (wet room) ▪ Roughness measurement ▪ All specialists possess the welding certificate according SN EN 287-1. ▪ Pressure test
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 19 JAG Jakob AG Process Technology Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 20 Process automation JAG PdiCS automation solution
We developed and built a proprietary automation and control system for full automation of manufacturing processes.
The JAG PdiCS automation solution:
▪ Automates smallest plants up to the largest and most challenging production processes in compliance with 21 CFR Part 11
▪ Uncompromisingly tailored to the specific needs of the processing industry.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 21 The JAG PdiCS automation solution A complete solution for the processing industry
Corporate level ERP Manufacturing MES Work level Execution System
Process control level SCADA
Control level PLC Control System
Field level I/O signals
Manufacturing / production process
A comprehensive solution from field level to ERP link
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 22 The JAG PdiCS automation solution A complete solution for the processing industry
ERP ERP
ERP Interface MES JAG MES framework Infrastructure and support
▪ Management of articles, inventories, recipes applications ▪ Production planning ▪ Historian JAG HIS ▪ Management of production badges ▪ User Manager JAG USR ▪ Electronic Batch Recording (EBR), daily protocols, logbooks ▪ Resource Backup Manager JAG RBM ▪ Evaluation of KPI (e.g. OEE) ▪ Maintenance Manager JAG MMS
SCADA ▪ Process control (operation and monitoring) ▪ Visualisation Programming environment ▪ Alarm handler JAG ATK+
Field Control modules
Only 3 powerful and highly flexible control modules: PdiCS+ XMM/XPM, PdiCS+ XIO
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 23 The JAG PdiCS automation solution Genuine JAG automation products
Guaranteed compatibility
▪ System support through the entire service life
▪ New system generations are backwards-compatible
▪ Extension / upgrade of implemented control system at any time possible
▪ Allows stage-by-stage extension of process plants, with minimal downtime
▪ Program changes with no interruption of production
▪ Minimal commissioning time
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 24 The JAG PdiCS automation solution Tailored to the specific needs of the processing industry
Boiling it down to the essentials
▪ Just 3 powerful and highly flexible control modules
▪ Simple, powerful and process- oriented programming language
▪ Decentralized functions
▪ Recipe-based approach (ANSI/ISA-88)
▪ Maximum scalability
▪ System-based operator guidance and operation support
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 25 Electrical infrastructure Own work shop for construction of switchgear cabinet
Electrical engineering Construction of switchgear Electrical installations cabinets
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 26 JAG Jakob AG Process Technology Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 27 Robotics and industrial automation
The JAG Group is one of the most significant system integrators for robotics systems in Switzerland.
We plan and build robot cells and automate complex production processes.
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 28 Robotics and industrial automation Robotic solutions from JAG and R. Wick AG
▪ Planning and building of robot cells including peripheral systems
▪ Integration of robot cells into existing and new production lines
▪ Complex client-specific system solutions for entire production lines
▪ Standard robot cells for the automation of machine tools
▪ Mobile and collaborative robots
INDUSTRIES › Machine industry and tool manufacturers › Automotive suppliers › Watchmaking industry › Medical technology and microtechnology › Pharmaceutical industry, food processors
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 29 Robotics and industrial automation R. Wick AG - a JAG subsidiary
▪ Complex client-specific system solutions for entire production lines
▪ Standard robot cells for the automation of machine tools
▪ Strong market position in the machinery industry for many years
▪ Installed basis of 300+ in Europe, North America and China
▪ Established in 1984, headquarters in Küssnacht am Rigi (Switzerland)
▪ A fully owned subsidiary in Czechia (3 branch offices)
▪ 50 members of staff in total
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 30 Mobile collaborative robots MiR Internal transportation quickly automated
We use MiR robots in our automation solutions to automate quickly, cost efficiently and safely in-house transportation and logistics.
› Easy to operate via smartphone, tablet or PC
› No changes to existing facility
› Can be deployed with different top modules
› Fleet Management for optimized robot traffic JAG is the system and distribution partner for mobile robots MiR in Switzerland. › Safely and efficiently maneuver around obstacles
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 31 JAG Jakob AG Process Technology Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 32 Customer service JAG service organization
The JAG customer services ensures the availability and reliability of the client’s process plant.
▪ 24/7 standby organization ▪ Hotline: www.jag.ch/en/hotline ▪ Web help desk to manage, assign and track incidents ▪ Support contracts ▪ Service Level Agreements (SLA) ▪ Spare parts supply ▪ Own work shop
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 33 Customer service When smooth production counts
Operational support Maintenance Value-add services Consulting & training
› Restore system › Avoid breakdowns › Maximize ROI › Increase overall functionality › Maintain plant equipment efficiency › Minimize downtime availability
▪ 7X24H on-call organisation ▪ Preventive maintenance ▪ Life-cycle management ▪ Consulting ▪ Trouble shooting remote/on- ▪ Calibration ▪ Change management ▪ Client training site ▪ Spare parts / repairs ▪ Software certification ▪ Partner training ▪ SW-support ▪ Inspection ▪ IT-support
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 34 JAG Jakob AG Process Technology Process technology and robotics
1. About JAG
2. Plant engineering
3. Process automation
4. Robotics and industrial automation
5. Customer service
6. Contact details
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 35 JAG Jakob Ltd Welcome to JAG
JAG Jakob AG Prozesstechnik Industriestrasse 20 CH-2555 Brügg T: +41(0)32 374 30 30 F: +41(0)32 374 30 31 [email protected] | www.jag.ch
JAG Jakob SA Technique de procédés Rue de la Roche-de-Mars 12 CH-2900 Porrentruy T: +41(0)32 374 34 34 F: +41(0)32 374 35 35 [email protected] | www.jag.ch
JAG Jakob Ltd Process Technology | Industriestrasse 20 | CH-2555 Brügg | Phone: +41 (0)32-374 30 30 | www.jag.ch 36