EEVC NEWSLETTER Published by the Eastern Electric Vehicle Club Peter Cleaveland, Editor Vol 30 No 1 Club Address: P.O. Box 134, Valley Forge, PA 19481-0134 JANUARY, 2010 email: [email protected]. Web site: www.eevc.info President: Oliver Perry, 5 Old Stagecoach Turn Shamong, NJ 08088, (609) 268-0944 Copyright © 20010, Eastern Electric Vehicle Club, all rights reserved Now affiliated with EAA

THE 2009 EEVC MEMBER OF THE YEAR AWARD GOES TO MICHAEL MANNING Oliver Perry As 2010 person select- begins, The ed not only EEVC salutes has made out- Michael Man- standing con- ning. He is tributions for most deserv- that year, but ing of the for many 2009 EEVC years. Member of the Most of our Year Award. members have Michael is a come to rely rare and on Michael’s unique indi- 40 years of vidual whom experience as we all have a physicist, come to materials sci- respect, appre- entist, and ciate, love and researcher to admire. We clarify and are proud to make clearer claim him as a Michael Manning, EEVC Member of the Year to us highly fellow mem- technical ber of the EEVC. He has been with us from information related to electric vehicles. the beginning. Mike has always been helpful Michael’s work experience has included and willing to share his knowledge and experimental therapeutic apparatus design, expertise with any and all members. This dis- scientific data organization, battery research, tinguished award is long overdue. computer applications, automotive repair, and At the beginning of each new year the electric car building expertise. From provid- EEVC Newsletter traditionally features an ing the chemical workings of batteries to EEVC member whom we feel deserves spe- explaining how electrical, mechanical, and cial recognition for their contributions to the electromagnetic devices work, Michael has EEVC for the previous year. Frequently the been an encyclopedia of knowledge for the EEVC membership for many years. Michael Manning applied. He was quickly hired in is an expert in the automotive field as well as June of 2008. in the electronic side of futuristic gadgets. Barry commissioned Mike to convert three Michael can inform us where a junk yard for of four newly purchased gasoline powered rare auto parts can be found as well as where Chinese vehicles. Mike incorporated a 44 we can look on line for the latest information pound three phase motor into the design. He regarding a new type of electric motor. He was forced to use lead acid batteries because can locate information on a computer and of price restrictions. Bernie did not want the assemble almost anything mechanical with cost of the vehicle to exceed 25,000 dollars. his hands. Michael is one of those hard to During a period of approximately six months find “renaissance men.” He is a member of Michael almost single handedly designed the our “think tank” EEVC team. electric drive train for the stripped vehicle. With the help of a few others Mike quickly 2009 Was an Active Year for Michael constructed a great working prototype for Manning and the EEVC BG. Using a 48 volt system Mike was able to The year 2009 was a very busy year for the obtain a range of 60 miles at an average EEVC. Michael was ready, willing and able speed of 37 mph. He was able to incorporate to assist us in every EEVC presentation and eight six volt, 435 ampere-hour industrial activity. The EEVC was asked to participate floor scrubber batteries without intruding into in electric vehicle events at the Moore School the vehicle’s five passenger seating space. of Art, The Green Expo in Philadelphia, the There is probably not a better running NEV 21st Century Automotive Challenge at Penn prototype anywhere in the world according to State, the presentation for the Southeastern Mike. One of the vehicles can be viewed in Pennsylvania Physics teachers Association at action by addressing “BG Electric Car” on Villanova University, the green car expo at U-tube. Mungie Park (near Allentown, PA), a Sunday Unfortunately changes in the economic cli- afternoon electric car rally in Mullica Hill, mate, along with dropping gasoline prices New Jersey, the Sustainable Energy Festival and a growing recession caused bankers to at Kempton, PA, and the presentation to the withdraw their promises. The money needed Audubon Society in Audubon, Pennsylvania. to set up vehicle production became impossi- In addition to attending all of these events, ble to acquire. Bernie declared bankruptcy Michael continued to make his many contri- and closed down the project. Michael’s butions to our monthly meetings at the Ply- employment was terminated toward the end mouth Whitemarsh High School. Michael of 2008. However, the desire to produce a Manning definitely earned the 2009 EEVC well working vehicle kept Michael and his member of the year award. skeleton crew at work even without full pay- ment. The company may have folded but Working for BG Corporation. Mike feels that his work was a success. In the late spring of 2008, a gentleman by the name of Bernie Bernstein came to one of Out of a Job and Available for the 21st our monthly EEVC meetings. Bernie, who CAC had made his mark in the steel business, Because Mike did not have permanent informed us that he intended to start an elec- employment this past year, he was available tric car company in Philadelphia. He planned to attend the 21st Century Automotive Chal- to produce a small neighbor hood type vehi- lenge at Penn State last April. Without cle called an NEV for his first entry into what Mike’s help and assistance it would have he believed was going to soon become a been almost impossible for us to take the viable market. Bernie was hoping that some- Burlington County Institute of Technology’s one in our organization would join his com- Electric Car, The Olympian, a converted Ford pany, called BG (Be Green), as an Escort, to the competition and compete as engineer/design manager and build his first well as we did. With Michael’s help we were prototype electric car by converting a gaso- able to compete in all categories, finish all line car, from China, to electric. Michael events, and earn a highly respected second

2 School in Philadelphia. It was here that he became involved with his first electric vehi- cle project. A former elementary school bus driver, by the name of Jim Sutton, contacted Mike and asked him to help restore two non- functional antique electric cars which he had inherited from his father. One vehicle was a Baker Electric and the other a Detroit Elec- tric. With the help of a local machine shop owned by Paul Retloff, Sr., Michael was able to reconstruct both drum speed controllers on each car using copper plates and wooden Mike Manning with the Olympian at Penn State in cylinders. He installed new wiring and a 72 April, 2009. volt system in each vehicle using twelve six volt 145 amp-hr lead acid batteries. Mike uti- lized a local generator, alternator, and starter place when the final tallies were made. rebuilding shop owned by a schoolmate’s father, Frances Destephano senior, to rebuild Hoping For a Grant at Rowan Energy both main drive motors. He was able to Inc. achieve a driving range of 45 miles at an For some individuals the bitterness of average speed of 20 mph with each car when experiencing the bankruptcy of B G Corpora- the project was finished. tion and the loss of a job in a down economy After high school graduation Mike attend- could place them on the street looking for a ed Temple University where he earned both homeless shelter. But Michael, always a cre- an Associates degree in electronics and a BA ative and a persistent soldier, managed to in physics. The Temple degree was followed keep his home and property, (minus some by an MS degree in physics from the Univer- furniture, electricity, and phone service), sity of Pennsylvania. afloat through short term and part time jobs. It has not been easy for him in this present Work History: WCAU-TV economy however. The first job listed (1960-67) on Michael’s Recently, Dennis Rowan of Rowan Energy résumé is that of a telecommunications engi- Inc., at Mardinly Enterprises Inc., invited neer at WCAU TV and FM Station in Mike to form a cooperative group (on a vol- Philadelphia, where Mike helped to engineer unteer no payment basis) to invent and engi- the conversion of WCAU-TV and FM trans- neer a unique battery connection technique mitting facilities from electron tube technolo- for the bi-directional charging and discharg- gy to transistor technology equipment. ing of electric vehicles into and out of the National Power Grid. Michael is still hoping Exide Research Lab for one of six government grant applications From 1967 to 1981 Michael took a chal- to come through to enable the company to lenging job in battery research and develop- follow through on at least one of their pro- ment at the Exide Research Center in Yard- posals, and for Mike to be paid for his ser- ley, Pennsylvania. vices. In the meantime the company occa- At Exide Michael was involved in the test- sionally finds Michael to be a useful mechan- ing of all sorts of new and old battery con- ic for minimum wage. Michael sometimes cepts. Even back then Mike said that Exide finds himself in the shop, turning wrenches was experimenting with lithium ion batteries. and twisting screwdrivers. (Which is far bet- One unusual battery that Mike remembers ter than turning bar stools and drinking experimenting with was a nickel-zinc chem- screwdrivers?) istry battery whose plates constantly grew interfering zinc tentacles. A solution to pre- Michael Manning’s Academic History venting these tentacles from growing was to Michael Manning attended La Salle High apply a steady mechanical shaking device to

3 the battery. directed Howitzer shell. According to Mike While at Exide Mike was also involved in much of the project was top secret and he is the construction of several electric vehicles not free to share the details. Much of what he that management wanted built in order to did involved classified information. demonstrate the maximum performance of lead acid batteries. They desired vehicles that Temple University would demonstrate instant vehicle recharging From September, 1993 to November, 2004 using quick exchange batteries. In 1967 Michael worked in the Biomedical Physics Michael designed two cars that used a T Department of Temple University as a physi- shaped battery compartment allowing batter- cist. Among many of his projects at Temple ies to be easily removed. The batteries rested was that of trying to discover the minimum on caster-roller style conveyer belt rollerbeds. energy necessary for immune systems to The car bodies utilized Monique style frames fight cancer. made from welded aluminum plates. The Michael eventually found himself in Rus- construction was done by McKee Engineer- sia, all expenses paid by Temple University. ing in Chicago, Illinois, a company Mike Older EEVC members may remember seeing selected because of their good reputation in Mike at our meetings wearing his distin- the fabrication of Indianapolis style racecar guished Russian winter hat that he picked up bodies. Upon completion of the cars in late while working over there. Mike was sent to 1967 Mike was able to demonstrate a range Russia to procure millimeter microwave of 120 miles at an average speed of 60 mph devices which were available to those who on the Trenton Speedway. The cars are sup- found the tricks for locating them. Some of posedly still able to be seen on the internet by these devices had been used by the Russian looking up Exide Sundancer on Google. Medical community for stimulating immune Michael’s next electric vehicle for Exide system responses in humans. At Temple was the conversion of a half-ton mail deliv- Michael was involved in designing and exe- ery van for the United States Post Office. He cution of experiments investigating the bio- incorporated the vibrating electrolyte nickel- logical mechanisms responsible for this zinc battery of his own invention into the effect. vehicle and was able to achieve a 60 mile range at an average speed of 45 mph. By the Langhorne Speed Shop end of the project the battery had been tested In 2004 Michael’s director at Temple ran for 900 complete discharge cycles with only into a funding crisis and released Mike. In 10 % loss of capacity. order to keep his home and shop Michael took a basic” no frills” job at the Langhorne Sperry Speed Shop, in Langhorne, PA., as an auto- When Exide decided to move their motive electrical engineer. The employment research facilities from Yardley to Reading, required rebuilding engines for race cars and Pennsylvania in 1981, Mike decided to leave transmissions as well. On the side Michael the company in order to remain closer to his led the Speed Shop in converting a few golf home in Philadelphia. He picked up a great carts to electric neighborhood vehicles, hop- job with Sperry-Univac. ing that this aspect of the business would grow. At this point it has not flourished. Aircraft Armaments International Unfortunately, in 1986, Sperry changed Mike Manning’s Latest Creative Idea direction and ownership. Michael was forced In Mike’s own words, “Since I have been to make a move from Sperry to Aircraft waiting for grant money for nine months and Armaments International, (formerly SETI) in have yet to receive a dollar in salary and have Montgomeryville, PA., a company that spe- run completely out of savings, I am now cialized in the design and prototype produc- ready to start a new electric vehicle project. I tion of state-of- the-art infrared emission have carefully studied the design of the finan- fuses and missile guidance systems. There he cially successful Tesla electric car and have found himself working on the design of a self discovered many flaws in its engineering.

4 First the battery design is far too complicated systems for watch battery and pacemaker and inaccessible for repairs by the owner. It systems. requires 6130 cylindrical lap top computer 6. Initiated and developed a solid elec- lithium iron phosphate cells for its construc- trolyte synthesis for both military and medi- tion. These cells require liquid cooling to cal battery applications. work properly. This arrangement costs 7. Invented a bioelectromagnetic device to $64,000 dollars to build and it is not field ser- heal both hard and soft bone tissue. viceable. The sealed battery assembly must 8. Investigated nuclear magnetic reso- be sent back to Tesla for repair.” nance, electron spin resonance, and did “I have designed a much simpler battery physics studies of battery electrode materials. which is composed of prismatic cells, is air 9. Designed original electrochemical cooled and not hermetically sealed. This research instrumentation means it can be repaired anywhere. Further- 10. Proposal, design and construction of more, my battery design, while allowing rea- safe/arm mechanism employing novel activa- sonable acceleration and vehicle top speed, tion techniques, obviating the need for nay also incorporates one-third more battery forms of stored energy. capacity, allowing an extension of the vehi- 11. Development of a manufacturing and cle’s operating range from 240 miles to 360 test procedure for a matched-pair discrimina- miles.” tor filter for application in Doppler-shift radar “In addition, I have designed a planetary detection circuits. type two speed transmission to replace the 12. Co-author or contributor to many single speed transmission of the Tesla. This patents and patent applications at Sperry Cor- transmission is capable of handling the maxi- poration and Exide Corporation. mum torque of the main drive motor without 13. U.S. Patent #3,893,462; July 8, 1975 failure.” “Bioelectrictrochemical Regenerator and “Anyone who wishes to be a partner in this Stimulator Devices and Methods for Apply- project and finance it, please get in contact ing Electrical Energy to Cells and/or Tissue with me at my e-mail address: michaelman- in a living body.” [email protected].” 14. British Patent #3,390,965; April 16 1975 “Crystallographic growth and identifi- A listing of a Few of Michael’s Vocational cation of Silver Rubidium De Iodide from an Achievements Aqueous Media” 1. Designed and developed a millimeter 15. Publications in the Journal of the E.C.S wave bridge, built in Russia, to effect the in December of 1971 and in Science in May determination of resonances in biological flu- of 74. The first article dealt with identifica- ids and colloidal solutions containing living tion of crystals and the second with the aug- cells. mentation of bone repairs using inductively 2. Designed and installed an incubator and coupled electromagnetic fields. coil system capable of producing ELF elec- 16. Design and development of a turbo tronic fields of 100 gauss minimum strength generator capable of operating at 20 atmo- in a temperature, humidity and carbon diox- spheres stagnation pressure, which served ide environment for incubation of living cells multiple purposes in the arming and detona- in electromagnetic field environments. tion of missiles. 3. Designed and setup a polarized light 17. Design of the electronic and optic microspectrofleurometer for the determina- mechanisms for Project Deadeye… a tion of the changes in the micro viscosity of replacement for the Sidewinder missile guid- living cell membranes which may take place ance system. under the influence of pulsed and continuous wave millimeter energy sources. Michael Manning: The person 4. Investigated molten salt electrochem- Everyone appreciates Michael Manning’s istry energy storage systems for public utility friendly smile and pleasant disposition. He load leveling has never married and does not have a family 5. Developed lithium-organic electrolyte of his own. Michael devoted himself to car-

5 ing for his mother until her death after his lifted his hands in the air, and then began to father, a medical doctor, died. He owns a wander around the room as if his whole small home and a sizeable garage in Ben- world had crashed. As Guy began to verbally salem, Pennsylvania. He has been gracious express his dissatisfaction with Mike’s relia- over the years to share his humble home and bility, Mike, looking equally shocked, finally facilities with various individuals, some of yelled back, “ How do you think I feel? You whom have taken advantage of his good lost your motor but I lost all of my tools, the natured spirit. stereo system, and both of my car doors!” Those who get to know Michael recognize him as being a very unique, very talented, and a very caring individual. He exhibits EVENTS OF NOTE characteristics similar to men of genius like Albert Einstein. Mike’s interests are not in EDTA conference maintaining appearances or keeping pace Plug In America invites all to attend the with the society around him. A pile of used EDTA (Electric Drive Transportation Author- automotive parts to some may be an unsight- ity) Conference, January 26 to 28 at the ly pile of junk, but to Mike it is a useful pile Washington Auto Show in Washington D.C. of wonderfully created toys. His goal in life Plug In America members receive a spe- seems to be to satisfy his curiosity, invent, cial discounted rate of $450; a savings of develop, and do research, not to make tons of $250 to $300 on registration rates available money. He can tell you plenty of stories between now and the conference. about the many big fish that got away. Some To register, complete the registration form fish he almost caught and would have caught (available at www.pluginamerica.org/images/ had others not stolen them off of his hook. Plug%20In%20America%20Member%20Re His creative ideas, insight, and labor have gistration%20Form.pdf) and return it by fax helped others to claim fame and fortune. Yet to 202-408-7610 or email registration to Lyn- to those who have taken advantage of him, nicia Johnson, [email protected]. Mike has always been overly gracious, never Plug In America nonmembers can join for been spiteful or harbored a revengeful atti- $25 at https://salsa.democracyinaction.org/o/ tude. Mike is a peace loving person, interest- 2711/shop/shop.jsp?storefront_KEY=524. ed in doing science and in helping others. He The EDTA Conference is an opportunity to deserves to land a big fish some day. listen to and rub elbows with automakers, utilities, battery suppliers, technology A Mike Manning Story for the Road. experts, media, and policy makers. There will A number of years ago founder of the be 12 different conference sessions, plus an EEVC Guy Davis expected Mike Manning to Advanced Technology Super Highway on the bring a hard to get electric motor for a Boyer- auto show floor. town Museum restoration project, to our For further information call Lynnicia John- monthly meeting. Mike promised Guy he son at (202) 408-0774 x303. would bring the motor to the meeting on his way from his job at Temple University. Guy EVS25 was pacing around the room waiting for The 25th World Battery, Hybrid and Fuel Mike to arrive, hoping that Mike had not for- Cell Electric Vehicle Symposium & Exhibi- gotten to bring the motor with him, since tion (EVS25) will be held on November 5-9, absent minded genius type people like Mike 2010 in Shenzhen, Guangdong, China. EVS often seem to forget the obvious. I remember is the major event of the World Electric Vehi- Mike entering the room empty handed and cles Association (WEVA) which has three facing Guy who raised his hands and yelled regional members: Electric Vehicle Associa- across the room, “Where is my motor?” tion of Asia Pacific (EVAAP), European Mike replied in the most excited voice that Association for Battery, Hybrid and Fuel Cell I have ever heard him use. “It was stolen out Electric Vehicles (AVERE) and Electric of the trunk of my car!” Drive Transportation Association of Americ- Guy exploded, looked around in disbelief, as (EDTA). The EVS series is recognized as

6 the global electric transportation industry’s since 2007. premier and largest forum, showcasing all forms of technologies in the market place and Solar moves ahead fitfully on the drawing boards — from low speed Solar energy projects in California recently battery electric vehicles to fuel cell electric suffered a setback when at least one large plant buses. The event attracts academic, govern- set for the Mojave was cancelled due to oppo- ment and industry leaders from around the sition from environmentalists, but other pro- world who are interested in exploring and jects continue. A January 4 article by San understanding the technical, policy and mar- Francisco Chronicle writer David Baker ket challenges to a paradigm shift towards the reports that engineer and energy consultant use of electric transportation technologies. Bill Powers is advocating “that California EV commercialization and industrialization, should cover every available rooftop with pho- and innovation of high-end industry and tovoltaic solar panels, especially commercial leading technologies related will be some of buildings. The panels can be installed quickly, the major topics deliberated. unlike large solar power plants that take years The organizers of EVS25 have issued a to win government permits. They don’t require call for papers. For instructions on how to big new power lines. And their price has submit an abstract or a paper, go to dropped about 40 percent in the past year.” www.evs25.org. The deadline for abstracts is PGE&E, of course, argues that large-scale April 30, notification of acceptance is June installations make more sense, because small 25, and the deadline for the full paper is ones will not have sufficient capacity and August 10. For questions, suggestions or large-scale thermal solar plans are both more requests, email [email protected] or economical and more efficient. But the article weifengces@ yahoo.com.cn. then quotes anther consultant who maintains that photovoltaic and solar thermal have com- EV BUSINESS IN CA parable costs — as long as they’re 20 MW or By California Pete more, which doesn’t look encouraging for Despite economic condi- small-scale solar. tions, California EV com- On the other hand, solar panels have never panies keep on keeping on; been more easily available. A December 11 a case in point is ZAP Inc., story by AP energy writer Chris Kahn reports which has been selling a that solar panels are beginning to show up in line of low-speed and home improvement stores. Lowes stores in industrial EVs for some California, the story goes, are now stocking years now. While Tesla has the panels, and the company “plans to roll been getting all the atten- them out across the country next year.” tion, ZAP announced on It’s not all that easy, of course, the article Dec 16 that it had established a joint venture in goes on, with lots of paperwork added to the China with Holley Group, the world’s largest cost of the panels ($893 per 175-watt panel) volume producer of electric power meters to and materials required for installation, but it target the electric vehicle market in China. The looks like a pretty straightforward deal other- venture is backed by the venture capital firm wise. Better World International. But utility-scale solar is advancing too; On In addition, UPS for the third year in a row December 21 First Solar and NRG Energy has leased a fleet of electric trucks from ZAP announced the start of commercial operation to help with deliveries to urban and residential for the largest photovoltaic (PV) solar project communities in the Bay Area. in California. First Solar developed and built The 25 ZAP electric trucks enable drivers the 21-MW power plant in Blythe, Calif., to more easily schedule delivery routes in which was acquired last month by NRG neighborhoods and dense urban areas where through its wholly owned subsidiary NRG congestion and parking restrictions present Solar. Electricity generated by the solar facility potential problems for larger UPS vans. UPS is being sold to Southern California Edison has leased 92 electric vehicles from ZAP under a 20-year power purchase agreement.

7 Located in Riverside County about 200 WSJ REPORT ON THE UPCOMING miles east of Los Angeles, the Blythe plant is DETROIT AUTO SHOW the largest thin film PV project in the United By Oliver H. Perry States and is five times the size of the next largest PV project in California. Where have all the sea lions gone? A few years ago many of the docks at Pier 39, along San Francisco’s Embarcadero tourist strip, were taken over by seal lions, which clambered out of the water to rest, bark at each other and generally hang out, much to the distress of dock owners who lost their use and were forbidden from driving the creatures away. Of course the tourists liked them, but the fishermen didn’t. At one point as many as 1200 of the smelly pinnapeds had The following Headline appeared in the Fri- taken up residence. day January 8th 2010 edition of The Wall But a week or so ago they decamped en Street Journal, page B2 under Corporate masse. To where? Theories abounded. One News. popular one was that the herring population in the Bay had dropped recently, and the sea Electrics, Hybrids Star at Car Show lions had gone to follow the fish. Those of us According to an article, written by Kate who like conspiracies noted that in the Linebaugh (with contributors Sharon Terlep months leading up to the seal lions’ departure and Jeff Bennett), electric vehicles, hybrids there had been an inexplicable 50 percent and small cars are slated to take center stage drop in the city’s homicide rate; could they at the well known Detroit auto show begin- have been responsible for all those killings, ning the week of January 11th. Fiat SpA, leaving the gang bangers to be unjustly Volkswagen AG’s Audi, BMW AG and Chi- accused? Had they decided that their task was nese Auto maker BYD Auto Co. all plan to complete and it was time to move on? Inquir- show new electric vehicles in various stages ing minds wanted to know. of development. Motor Co. will dis- Then came news that large numbers of sea play its small Leaf electric car. Motor lions had been spotted 500 miles up the coast, Corp., Motor Co. and Volkswagen near the Oregon border, right about the time will show new gas-electric hybrids while GM that a 4.2 magnitude earthquake hit to the and Ford plan to promote new gasoline pow- southeast of San Francisco. And then a 6.5 ered subcompacts and compacts. temblor struck a couple of hundred miles up The space usually reserved for the Hum- the coast, breaking lots of crockery in Eureka mer, Saturn, Pontiac, and Saab will boast and environs. Did the sea lions know some- “Electric Avenue,” a place for electric cars, thing? They had to pass Bodega Bay on their instead. And, for the first time in recent way up the coast, after all, and we all remem- memory Chrysler won’t unveil a new vehicle ber some strange wildlife behavior there a at the Detroit auto show. few decades back, don’t we? Some say that the emphasis on these prici- er “green” models is out of synch with con- sumers. The article points out that these new green cars will cost significantly more than similar gas powered versions and that many con- sumers have begun to move back to the larger vehicles, flocking to the smaller cars only dur- ing the period when gasoline prices exceeded $4.00 a gallon. Hybrid vehicles which have

8 been sold in the U.S. for ten years account for market to go in two directions. On the one only 2.7% of all vehicles sold in this country hand there will be the small limited range according to Autodata Corp. Sales from small electric vehicles, on the other, high perfor- cars fell from the number sold in 2008 while mance cars with equally high prices to help sport utility vehicles gained slightly under 4% recoup the investment costs. Audi’s first elec- of market share. tric vehicle most likely will be in the high Rebecca Lindland, an analyst at IHS Glob- end category. al Insight, claims that we are seeing more and The article ends with the statement that more small cars being made available to the consumer anxiety over the limited range of public but we are not seeing significant electric vehicles continues to be the stum- demand from consumers for these smaller, bling block. greener vehicles. A report released Thursday, January 7th, 2010 by Boston Consulting In India, “Green Cars” Look Like a Hard Group casts doubt on the mass appeal for Sell, electric cars unless there is a major break- Page B2 WSJ, Jan 8, 2010 through in battery technology. Battery costs WSJ writer Eric Bellman points out in his are still too high. article that Toyota Motor Corp’s Prius and a Boston Consulting Group estimates that number of other green-themed vehicles made fully electric vehicles will make up only their India debut the first week in January, 2.8% of the global market by 2020, while 2010 at the New Delhi Auto Expo, but auto hybrids and range extended vehicles will experts and auto executives agree it will be account for 23%. But even so, according to years before many people buy the cars. the WSJ article, car makers are charging Even India’s Tata Motors Ltd., South ahead with electric vehicle plans. Korea’s Hyundai Motor Corp., General As for the GM volt, according to the arti- Motors Co. and France’s Renault SA, who all cle, GM began production last Thursday, Jan have their electric and or hybrid vehicles on 7th, 2010 on the lithium-ion battery pack for display, may not be able to sell them. Even the Volt. The GM board is considering an India’s largest auto maker, Maruti earlier launch of the long awaited vehicle India Ltd., who unveiled its answer to the which was initially set to come out late this Prius, called Eeco Charge, said it won’t mass fall of 2010. Maybe GM will have a few cars produce the car until 2015, if ever. for limited lease or corporate fleets as early Reason? One major reason; research indi- as late summer or the beginning of fall. GM cates that India’s infrastructure does not have would like to beat the Nissan Leaf to market. the ability to utilize electric cars. Few cities Rumors have it that the Leaf might be avail- have regulated electric power and few homes able in December. There is also speculation have parking spaces near electric outlets. that maybe GM might be able to sell the volt Secondly, the higher cost of cars like the for less than its expected $40,000 price, Prius do not sell among the very price sensi- according to Jon Lauckner, GM’s head of tive Indians. One consulting company person global program management. was quoted as saying that the cost of battery BMW, which put out a limited fleet of packs made abroad (and subject to high Indi- two-seat electric Mini Coopers last year, an tariffs), placed in some of the vehicles will plans to display a four seat BMW electric cost as much as the vehicles themselves. concept car at the Detroit auto show, based Adding the green element in India simply upon its 1-Series that will be leased to fleet costs too much. owners next year. Electric scooters and motorcycles have Meanwhile Audi’s head of North Ameri- been on the roads in India for a few years. can operations, Johan de Nysschen, was But after initial interest, sales of the battery quoted as saying, “It is popular at the powered two-wheelers (made by two of moment to think batter powered cars hold the India’s top manufacturers) have plunged over solution. We have a long way to go before it the past two years. 12,000 vehicles were sold is a reality.” last year compared to 22,000 the previous Mr. Nysschen expects the electric vehicle year.

9 India is big on compressed natural gas Plans call for about 600 vehicles to be dis- transportation. According to the article India tributed in Japan, the U.S. and Europe in the is one of the biggest user of CNG vehicles in next six months. The car has a range of 23.4 the world. Natural gas is close to the same km (14.5 miles) on battery alone, “and gets price as gasoline and it is inexpensive to 57 kilometers (35.42 miles) a liter in mileage, switch a regular car or truck to CNG. the equivalent of about 135 miles a gallon.” Top speed is about 100 kph (62 mph). OLIVER PERRY Bill introduced to electrify postal delivery TO BE HONORED BY EAA fleet Breaking News: The Electric Auto Associa- On December Congressman José E. Serra- tion (EAA) plans to present the EAA Lifetime no (D, NY) introduced H.R. 4399, The Achievement Award to EEVC president Oliv- American Electric Vehicle Manufacturing er Perry, in recognition of his many years of Act or "e-Drive" bill, which would begin a service to the EEVC, EAA and the world of process of testing and deploying 20,000 elec- electric vehicles in general. The award will be tric-drive delivery vehicles for the U.S. Postal presented at the EAA Annual Members Meet- Service, operator of the nation's largest civil- ing at 10:00 on Saturday, February 20, in Palo ian fleet. The bill envisions both fuel savings Alto, CA. We’ll provide more details in the and the possibility of using the fleet the abili- next issue. ty to act as an energy storage asset for the power grid through 'vehicle-to-grid' technol- ogy. The legislation would allocate up to $2 NEWS UPDATE billion for a two-phase, multi-track testing and manufacturing program, administered by Toyota debuts pint-sized hybrid DOE, for the design, deployment, and assess- An AP story dated January 11 reports Toy- ment of EVs. ota unveiled a new hybrid concept car that is smaller than the Prius and geared toward Indiana RV plant reopens to make EVs younger buyers at the Detroit Auto Show. The An AP story dated January 6 reports that FT-CH compact is part of the company’s plan Think North America has announced plans to to expand the Prius “brand from a single vehi- open a factory in an Elkhart, IN that once cle to a family of hybrids.” The TH-CH is “22 made parts for recreational vehicles. This, the inches shorter than the Prius, is lighter and company’s first U.S. plant, could have 415 more fuel efficient and its styling, inspired by full-time jobs by 2013. Production is expect- 8-bit video games popular during the 1980s, is ed to begin in early 2011 and eventually intended to appeal to younger buyers.” exceed 20,000 cars per year. Parent company No production plans were announced for Think Global currently makes its compact, the concept vehicle. two-door electric passenger cars in Finland. The plant will receive a 10-year tax Toyota to send HEVs to U.S. abatement. Toyota has announced plans to send more The story adds that two other companies than 100 hydrogen fuel-cell vehicles to univer- have EV plans in Indiana: Navistar Interna- sities, companies and government agencies in tional Corp. plans to build electric delivery California and New York. trucks this year and Electric Motors Corp. plans to build hybrid drivetrains. Toyota To Sell Plug-In Hybrids In 2011 A story by AP business writer Yuri Converting farm tractors to electric drive Kageyama dated December 14 reports that A December 15 story by AP writer Jeff Toyota had shown “its new plug-in hybrid Barnard reported that organic farmers around available for leasing this month in Japan, the the country have begun converting old farm U.S. and Europe, and promised the green tractors like the 1940s-vintage Allis- vehicle for sale to regular consumers in 2011 Chalmers Model G to electric drive. Claimed at an ‘affordable’ price.” advantages, aside from less pollution, include

10 improved reliability. The new Li-ion batteries use bundles of polymer-coated nanowires on the anode that Not all electric tractors are old then surround the cathode to improve energy A December 23 AP story reports that transfer. Caterpillar Inc. has unveiled an electric drive track-type tractor. A new D7E “was present- Ford consolidating EV Program in MI ed to its new owner, Dan Klingberg, presi- A January 11 AP story reports that Ford dent of T.J. Lambrecht, a Joliet-based con- Motor Co. plans to consolidate its EV pro- tractor. Klingberg says his company plans to gram under a tax incentive agreement put the new tractor to work on projects like approved by a state economic development the O'Hare International Airport moderniza- board. There will be new jobs in advanced tion project.” lithium ion battery production. And in May Ford announced “that it plans to build its GM starts EV battery production next-generation Focus, including an electric An AP story dated January 6 reports that version, in a facility near Detroit.” General Motors “has made its first mass-pro- duced electric car battery ... as it gears up to Charging infrastructure in Seattle sell the new Chevrolet Volt to the general A story by the AP’s Katie Zemtseff, dated public later this year. The lithium-ion battery December 11, reported that a partnership was made at GM's Brownstown Battery Pack between Nissan North America and the Elec- Assembly Plant that will produce the batter- tric Transportation Engineering Corp., or ies for the automaker's Volt assembly line in (eTec) plan to set up 2500 EV charging sta- Detroit. Regular production at both facilities tions in the Seattle area over the next two is expected to begin in the fourth quarter. years. “Most stations will take eight hours to fully charge a car, but 40 stations will give a A123 Systems in joint venture substantial charge in 15 minutes. Nissan On December 17 A123 Systems Inc. and wants to have all the stations constructed by General Motors Co. partner SAIC Motor the fall of 2011.” Both in-home and commer- Corp. announced plans for a joint venture in cial charging stations will be included. China called Shanghai Advanced Traction Battery Systems Co. to produce EV batteries. SAIC, which is owned by the government, GLOBAL WARMING GOOD “will hold a 51 percent stake in the joint ven- FOR BUSINESS? ture, which will focus on developing battery Kimberly B. Keilbach has written a book systems for electric and hybrid cars, trucks entitled Global Warming is Good for Busi- and buses, A123 said in a statement.” ness: How Savvy Entrepreneurs, Large Cor- porations, and Others are Making Money Colo state U working on EV batteries While Saving the Planet, which makes the A January 11 story by AP writer Tom case that global warming can be seen as an McGhee reports that a “company created in opportunity to do things to help save the Colorado State University laboratories is planet and make some money in the process preparing to enter a potentially lucrative mar- (few things are as satisfying as doing well by ket to provide batteries for electric vehicles.” doing good). For more on the book go to The startup, Prieto Battery, was launched by www.globalwarmingisgoodforbusiness.com. Cenergy. The university formed Cenergy, The list price is $24.95, but EEVC members formed by the university “to move clean- get a $4.99 discount (plus $4 S&H for the energy innovations from research laborato- first book and $1 for each additional book). ries into the commercial marketplace.” The Orders can be sent to K.B. Keilbach, 1 Ful- company has developed new technology that ton, Irvine, CA 92620. promises to help produce “batteries that are more powerful, longer-lasting and cheaper than lithium-ion rechargeable batteries now available.”

11 COMING EVENTS sition (EE Global) EDTA Conference May 10-12, Washington DC, Jan 26 - 28, Washington D.C. For informa- www.calstart.org/events/calstart-events/09- tion go to www.electricdrive.org. For a regis- 07-29/Energy_Efficiency_Global_Forum_ tration form, go to Exposition.aspx?Events=EventItem. www.pluginamerica.org/images/ The Time Trial eXtreme Grand Prix elec- Plug%20In%20America%20Member%20Re tric motorcycle race gistration%20Form.pdf. May 14-16, Sonoma, CA. Go to www.infi- SAE 2010 Government/Industry Meeting neonraceway.com Jan 26-29, Washington, DC. For info go to SOLAR 2010 www.sae.org/govind. May 17-22, Phoenix. Go to 2010 SAE Hybrid Vehicle Technologies http://ases.org/index.php?option=com_con- Symposium tent&view=article&id=18&Itemid=147 Feb 10-11, San Diego, CA. www.sae.org/ Advanced Automotive Battery Conference events/training/symposia/hybrid. May 19-21, Orlando, FL. Go to www. Renewable Energy World Conference & advancedautobat.com/AABC/index.html Expo North America, with Photovoltaics 10th Challenge Bibendum World Conference 2010 May 30- 2 June 2, Rio de Janeiro. Go to Feb 23-25, Austin, TX. Go to www.renew- www.challengebibendum.com/challenge- ableenergyworld-events.com/index.html Bib/AfficheServlet?Rubrique=20070807132 RPA-E Energy Innovation Summit 926&Langue=EN March 1-3, Washington, DC. For more infor- Transports Publics 2010, mation and to register, go to www.ct- June 8-10, Paris. Go to www.transport- si.org/events/EnergyInnovation. Hotel reser- spublics-expo.com/en/2010/accueil/ vation deadline is January 18. index.php CALSTART-NTEA Green Truck Summit Formula Sun Grand Prix March 9-10, St Louis, Mo. www.calstart.org/ June 16-18, Cresson, TX. Go to http://ameri- events/calstart-events/09-08-01/CALSTART- cansolarchallenge.org/events/asc2010/formu- NTEA_Green_Truck_ Summit_2010.aspx? la-sun-grand-prix-2010-2/ Events=EventItem. American Solar Challenge CALSTART-NTEA Green Truck Summit June 19-27, Tulsa, OK to Chicago. Go to (formerly Clean Heavy Duty Vehicle Con- http://americansolarchallenge.org/events/asc2 ference) 010/american-solar-challenge/ March 9-12, St. Louis, MO. Go to www.cal- Southern ElectricVehicle Expo start.org/Events/CALSTART-Events/Clean- Oct 29031, Asheville, NC. Go to http://sev- Heavy-Duty-Vehicle-Conference-Now- expo.com/e107_plugins/calendar_menu/even Green-Truc.aspx t.php?1288378800.event.1 SAE 2010 World Congress EVS25 April 13-15, 2010, Detroit, MI. Go to Nov 5-9, Shenzhen, China. Go to www.sae.org/ congress www.evs25.org/event/2009ddc-en/index.html NHA Hydrogen Conference & Expo May 3-6, Long Beach, CA. Go to www.hydrogenconference.org. MEETING SCHEDULE International Conference Chassis Electri- Meetings are held in Room 49, Plymouth- fication Whitemarsh High School, 201 East German- April 21-23, Wiesbaden, Germany. Go to town Pike in Plymouth Meeting, PA, and www.chassis-electrification. begin at 7:00 p.m. com/Event.aspx?id=254670 Alternative Fuels & Vehicles National February 10 Conference + Expo 2010 May 9-12, Las Vegas. Go to March 10 www.afv2010.com/ Energy Efficiency Global Forum & Expo- April 14

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