Post Applied For: Welding / Mechanical Inspector

POST APPLIED FOR: WELDING / MECHANICAL INSPECTOR

HAIDER ALI Cell # +974 5599 3771, +974 7705 1960 Email. [email protected], [email protected] Pakistan Home Address: CB – 458 / 3 Lane # 9, Nishter Street, lalazar Colony, Wah Cantt, Dstt. Rawalpindi, Pakistan. Pakistan Home Ph.# +92 – 514 – 539609

OBJECTIVE: To work in a multi-national organization where I can utilize and flourish my engineering and management experience so as to have a standard professional career.

PROFESSIONAL QUALIFICATIONS:

B. Sc. Mechanical Engineering ( University of Engineering & Technology Taxila, Pakistan. 2004 )

Welding Inspector CSWIP 3.1, Level-2 Cert. # 57794

EXPERIENCE PROFILE: My eight years career of Plant Construction (the field of Fabrication & Erection) is as follows.

Sr. PROJECT DURATION COMPANY #

Ammonia – Urea Expansion 01 July2009 – To Date Project QAFCO 5&6 Qatar SAIPEM (SNAMPROGETTI) Khurais, Crude Facilities Project 02 Aug 2008 – June 2009 Saudi Arabia.

Fauji Cement Project, 03 May2007 – Aug 2008 Taxila, Pakistan DESCON ENGINEERING LTD DG Khan Cement Project, 04 April 2005 – May 2007 KallarKahar, Pakistan

Bestway Cement Extension BESTWAY CEMENT 05 Feb 2004 – April 2005 Project, LTD. Hattar Haripur, Pakistan

of 5 SAIPEM / SNAMPROGETTI Ammonia & Urea Project, QAFCO5&6 Qatar.

Here I am working as QA/QC Mechanical / Welding Inspector.

I have been involved here in the welding inspections, Above Ground Piping inspections, Under Groung Piping (GRP) installations inspections, Steel Structure Inspections, Mechanical Inspections, and the preservation of the static equipments and piping.

GENERAL RESPONSIBILITIES:  Being part of the Quality Assurance team to make sure that at every area the job is done according to the approved work method statement.

 To make sure that the ITP (Inspection & Test Plan) is being followed at every level of inspection.

 To follow up the applicable codes like ASME-IX for welder & WPS Qualifications, ASME B-31.3 & ASME B-31.1 for process & Power Piping Respectively, AWS D1.1 Structural Steel Weldings, ASME-VIII Pressure Vessel Code & Code of standard practices for steel building & Bridges.

WELDING & NDT INSPECTIONS: As a welding inspector, my responsibilities were as follows.

 To check the welders qualifications during daily surveillance at the site and make sure that at each place the welding is being done according to the WPS.

 To make inspections for the welders qualifications in the welding school together with the Third Party.

 Inspection of the fit-ups and the final weld visual of the piping, ductings, steel stacks and the NDT as mentioned in the specification.

 Making inspections of the fit-up of the golden joints, preheating (where applicables) and interpass temperatures and NDT at their root pass & hot pass and checking their PWHT and hardness (if required).

 To check the pre-heating and the inter-pass temperatures had been maintained according to the code and WPS.

 Making inspections of the fit-up and final visual weld for the dissimilar material pipes, welded valves and the welded piping support.

 Checking that the welding electrodes have been properly stored in the ovens and also the welding quivers are well working.

STEEL STRUCTURUAL INSPECTIONS: Structural Steel Inspections were being done for the Alignments & Elevations, High Strength Bolt tightening inspections, Final Alignment and Secondary Steel Structural Inspections (for the platforms, ladders, Handrails, Stairs etc) and the final punchlisting according to the checklists.

Apart from these have to take care on the site for the matters, like bolts types being used, calibrated torque wrenches being used, the storage of structures in the lay down yards, lifting plans of the structural frames during erections is according to the lifting plans in the WMSs etc.

of 5 UNDER GROUND & ABOVE GROUND PIPING INSPECTIONS: I had been involved in the piping inspections. In the above ground piping I had been doing the re-instatement walkdowns while for the under ground piping (GRP) I had been also involved.

Regarding the UG Piping ITP, at the following steps we are making the inspections.

 Final Pipe Laying Inspections

 Trench Release Inspections

 Line Walk Downs for Hydrotest Punch lists

 Joint Hydrotests

 Line Hydrotests

 Piping Re-instatements

PRESERVATION OF PIPING AND STATIC EQUIPMENT: Along with other jobs I am the Preservation CoOrdinator. Been assigned a crew of preservation workers I am doing the task of preservation for all the static equipments and CS and SS Pipes at the Project. The work is to be done according to the Work Method Stetement.

Following were the responsibilities regarding preservation.

 To make the schedules for the preservation of static equipments at periodic cycle of every two weeks.

 Monitor the task being done by every team.

 Attending the weekly meeting with client and contractor to discuss the highlights and the concerns.

SAUDI ARABIAN SAIPEM LTD. Khurais, Crude Facilities Project

The project was basically a plant being constructed for the Gas and Oil Separation.

I was working in QA/QC Section as Steel Structural QC Inspector. I was the Saudi Aramco Approved Inspector and having the (Saudi Aramco SAP # 70010490)

The Inspection was done according to the ARAMCO Standards, which are basically taken from the AISC, PIP, ASTM, NICE, and API.

MY RESPONSIBILITIES: According to Saudi ARAMCO Standards the inspection of Steel Structure Erection is done in the six steps. So this was the responsibility to do the inspection at the following stages,  Support Foundation Inspection.  Preliminary Alignment and Elevation Inspection.  Pre-Installation verification for the Bolts to be used.  Final Bolt Tightening Inspection of High Strength Bolts.  Final Alignment/ Re-instatement Inspection of Main Structures.  Final Punch listing (which includes the inspection of Miscellaneous Structures Including Stairs, Ladders, Handrails, Platforms, Gratings etc)

of 5 DESCON ENGINEERING LTD. D. G. Khan Cement Project, KallarKahar, Pakistan. (6700 TPD Plant Designed By FLSMidth Denmark )

I joined the Descon in the start of the project and completed that project. My major contribution was in the Fabrication of Equipment and Steel Structure and in the last I also worked in the erection of plant.

FABRICATION OF EQUIPMENT:

I contributed 1500 Tons of equipment fabrication at the DG cement project. Our fabrication team used to do the detail engineering for the fabrication and after that Workshop Execution.

Following equipments were fabricated direct under my supervision.

 I worked for Raw Mill ESP and Clinker Cooler ESP’s Equipment Fabrication of 400 Tons each for on-site fabrication and off-site fabrication also. Because the manufacturing involving the bending and shearing was awarded at a workshop in Faisalabad.

 Apart from these includes many ductings like Raw Mill Cyclones, Coal Meal Bins, Conditioning Tower, SF SILO internal Equipments etc. on my workshop.

 Since all the fabrication workshops were at same place so all of the equipment which was not under direct supervision of an Engineer but we experienced all that being every time there, like Pre-Heater Cyclones, Ductings of Pre-Heater Raw Mill and Coal Mill, etc.

FABRICATION OF STEEL STRUCTURE: Fabrication of Steel Structure was also done on my workshop.

 The Fabrication of Pre-Heater 6th Stage Columns, Pre-Heater 3rd Stage Floor Beams, Pre-Heater 5th Stage Floor Beam, Pre-Heater 3rd Stage Vertical Diagonal Bracings, Pre-Heater 3rd Stage Horizontal Diagonal Bracings etc. all included the fabrication of rolled profile beams, These rolled profiles were Heavy W-Sections, HEB sections, HP Profiles and I-Sections.

 The ESP Structures also included the Rectangular Hollow Rolled Profile Sections.

 Apart from this, Built up Steel Structures for ESPs for the HEB and Rectangular Hollow Sections were fabricated.

 Miscellaneous Structures like Gangways, Platforms, Stairs, Ladders, Handrails were apart of the main structures.

MACHINING ITEMS: I was also concerned with the manufacturing of items prepared on machine tools. During fabrication many of such items are required according to drawing, which involve, facing, turning, threading, boring etc. These items were ordered in a workshop in taxila.

ERECTION: Being related to the fabrication we were always involved in the erection of steel structure and equipment especially in the erection of ESP and in the end of project I was shifted at the Erection for the erection of the ducting and punch listings were in progress.

DESCON ENGINEERING LTD. Fauji Cement Project, Taxila, Pakistan. (7200 TPD Plant Designed By Krupp Polysius)

For almost 6 months working for the drawings was done for the procurement of steel for the fabrication, and after that fabrication was started.

MY RESPONSIBILITIES:

 BOQ Preparation for the equipment and steel structure fabrication.  Issuing Job Orders to the Sub-Contractors for the Fabrication.  Supervision of the workshops for the fabrication.  Co-Ordination with the QA / QC for the inspections.

ERECTION:  Because the new line of FCCL was to be installed, old coal shed was dismantled and was erected again at new place.

 Erection of Refused Derive Fuel plant was done for the older line of FCCL.

 Ware house of FCCL and one for Descon was constructed. Their trusses were fabricated, painted and erected.

MECHANICAL WORKSHOP:

A small mechanical workshop was established with 20 workers as a supporting device for the civil work of project & mobilization needs of FCCL project where light fabrication works was done and many small sheds were made.

BESTWAY CEMENT LTD. Bestway Cement Extension Project, Hattar, Pakistan.

My starting career was from Bestway cement. At that time extension of plant was being done from 3300 TPD to 4500 TPD. So fabrication and erection of two Pre-Heater Cyclones, Raw Mill Classifier and also the fabrication and erection of Bucket Elevators was taking place.

THINGS WHICH I LIKE.

 MS Excel  Auto CAD  Fabrication  Quran  Mathematics

PERSONAL INFORMATION.

Nationality: Pakistani Passport # CZ 1792692 Marital Status: Married Date of Birth: Oct 29; 1980