Hot Bottling Plant THA-100 KTM Troxler Gmbh

hot bottling plant THA-100 KTM Troxler GmbH cellarage-machines In der Rohrmatt 8 D-77955 Ettenheim-Münchweier Tel. 0049-7822/446940-0 Fax. 0049-7822/446940-25

Document:THA-100neu – englisch.doc Manual Instructions THA-100

About this Manual Instruction This Manual Instruction  explains, how to use and adjust the System.  leads you to possible danger areas and explains how to avoid perils  contains many tricks for working effective and using the System in its full range  explains the behavior in case of a defect.

Read this manual instruction carefully before first use. Pay attention especially to the security instructions. Keep the manuals for later operations. We don´t take liability for any damage arisen from wrong usage.

Your KTM-Team

1. For your safety Symbols in this guidance Danger! Reference to an imediate impending danger. If you ignore this hint you can get seriously injured or killed .

Attention! Reference to a possible dangerous situation. If you ignore this hint you can get light injures or cause material damage.

Information/Tip Reference to important information or an usage-tip.

Notes on the system Dangerous electrical voltage. Only qualified personnel (electonic) may work at/repair these machine parts.

Machine parts become very hot in usage and can cause burnings and scalds in connection with hot fluids.

Security Instructions Danger of burnings! Machine parts become very hot in usage and can cause burnings and scalds in connection with hot fluids. Only use this machine with suited safety clothes like safetygloves, safetyshoes and an apron. Savetygloves have to be isolated to grip hot bottles and must be tight, so that no liquids can reach your hands (e.g when a bottle with hot juice gets damaged). A tight apron and tight working shoes are recommendet. Electrical connection Electrical connection

2 Manual Instructions THA-100

Fuse the electrical connection for the time control with a FI-protection switch with 30mA trigger current max. Only use undamaged connection cables and plugs. Behaviour in case of necessity In case of necessity switch off this machine; therefor  disconnect the elecrical connection.  cool down all machine parts before any workings on the system. As directed usage This machine was built only for  heating up juices and  filling in glas bottles. Secure transportation Danger! Danger of burnings due to hot liquids. Cool down all machineparts before transportation.  Disconnect the electrical connection.  Empty the water bath container.  Remove the juice storage bin.  Transportation of the system by hand.

2. Overview on the hot bottling plant

1 container water bath 2 juicecontainer 3 Filling valve (1 or 2, depends on system) 4 Digital thermometer (shows the temperature of the juice) 5 Thermometer water bath 6 Rack with on/off switch and indicator for stitched on water bath heat 7 Tubeconnection airing filling valve – juice container 8 Tubeconnection juicebin – heat exchange 9 Indication electrical connection 10 Indication heating on 3. Usage of the hot bottling plant Preparation of the system

Information/Tip If the water container is filled with warm water, the water bath reaches the needed temperature faster.

 Remove juice container and clean it.  Fill in water in the water bath container. Filling height until indication „max“.  Mount upper tank  Connect the airing pipe with the upper tank with the tube (use 2 tubes with 2 valves).  Connect the heat change with the juicetank with a tube.

Information/Tip Adjust the height of the bottle : put a bottle to the filling valve and set on the holding device. The airing must be completely open (see picture to the left;”Entlüftungsöffnung” is the airing), because during the filling proces air has to escape the bottle. If the bottle cannot be set on the holding device or if the airing is not open, adjust the height of the holding device.

 Add cold water into the juicecontainer (ca. 2-3 liters)  Fill the water in a bottle (just for testing)  Drain off the water by diconnecting the tube to the heat exchange.

Bottling with the System

Information/Tip Fill bottles till the edge. The hot juice looses capacity when cooling down. When bottling higher amounts of juice, it is possible to connect the system with the juice tank directly.  Connect the system. The green lamp is flashing. The white lamp is shining as long as the water bath is warmed up.

Danger Machine parts become very hot in usage and can cause burnings and scalds in connection with hot fluids. Only use this machine with suited safety clothes like safetygloves, safetyshoes and an apron. Savetygloves have to be isolated to grip hot bottles and must be tight, so that no liquids can reach your hands (e.g when a bottle with hot juice gets damaged). A tight apron and tight working shoes are recommendet.

 When the heating switches off (withe lamp turns off) the water has the right temperature and bottling process can start.  Fill in juice in the juice container. Fill max. 2cm below the airing.

Information/Tip Warm up the bottles to 40-60 C. When filling with cold bottles bottles could be easier damaged. The temperature of the water bath is only an index. The temperature of the digital thermometer shows the temperature of the juice. Empty first bottled bottles back into juicecontainer until all parts of the valve are warmed up. Turn on the digital thermometer.  Put a bottle below the filling valve. The bottle should be filled as adjusted before.

 During process the temperature of the juice (digital thermometer) should be checked and should not fall below 82°C. If temperature is too low, just wait a few seconds until temerature rises again.  Cap the bottles with a suited stopper, turn around the bottles and lay them down (seeds are deadened by heat).

After bottling process  Disconnect the system with the power supply.  Cool down the water bath till 50 C  Clena juicecontainer, filling valve and tubes with water.

4. Technical Data THA 100-9 THA 100-18 Filling Valves 1 2 Voltage 380 V threephase 380 V threephase current current Power 9 kW 18 kW No-Water-Protection Prevents the heat sticks of burning out when water is going out. Noise level < 70 dB(A) < 70 dB(A) Bottling Power 100-110 l/h 200-220 l/h depends on product qualities like start temperature, foam, viscosity... Content watercontainer ca. 100 l ca. 100 l Content juicecontainer ca. 65 l ca. 65 l Dimensions diameter 440 mm 440 mm height 1580 mm 1580 mm mass (container empty) 41 kg 41 kg

Technical Data digital thermometer effective range -50 - +150 C precision in effective range 80 C ± 1 C resolution 0,1 C

5. Help at defects Hints on removal of defects Danger Danger of accidents because of hot machine parts when doing repatriate. At all repatriate  disconnect power supply  shut off liquid supplies  cool down machine parts enough

Who should remove defects

Carrier Workings with the hint „ carrier“ may only be performed by people who can adjust and operate the system in a secure way.

Electronic-specialist Workings with the hint „ Electronic-Specialist" may only be performed by workers with finished schooling in electronics.

Table of defects defect possible reason correction of defects by whom? System connected, main switch powerline/fuse/ Check parts Electronic- „on“; pilot lamp not flashing pilot lamp defect. specialist

Nulleiter nicht richtig Prüfen. Electronic- angeschlossen. specialist

Temperature of the water too hot Thermostat shifted or Adjust or change Electronic- or too cold defect (fundamental Thermostat specialist philosophy92 C). Heat sticks / heating doesn’t heating defect. Change heating Electronic- switch on specialist

No-Water-Protection Push reset-key (accessable Carrier released from below)

6. Accessoires With corresponding accessoires spezial bottles can also be bottled .

6 Konformitätserklärung

EG-Konformitäts-Erklärung im Sinne der EG-Richtlinien  Maschinen 89/392/EWG  Niederspannung 73/23/EWG  ______ ______

Die wichtigsten angewendeten Harmonisierten Normen:  DIN EN 292 Sicherheit von Maschinen, Geräten und Anlagen  DIN EN 60 204.1, elektrische Ausrüstung für Industriemaschinen  ______ ______ ______

Die CE-Erklärung für folgende Maschine:

Heißabfüller THA-100

______Typbezeichnung und Serinennummer ist entwickelt, konstruiert und gefertigt in Übereinstimmung mit den obig genannten EG-Richtlinien und Normen in Verantwortung von

KTM - Troxler GmbH Kellereimaschinen – Technik in Edelstahl In der Rohrmatt 8 Tel. 07822/446940-0 77955 Ettenheim-Münchweier Fax. 07822/446940-25

______Datum und Unterschrift, Firmenstempel

Die zur Maschine gehörende Betriebsanleitung liegt der Maschine bei oder wurde dem Käufer ausgehändigt.