Technical Questions

Technical Questions (as much as available)

1. Desired guaranteed capacity [metric tons/24 hrs]:

1.1 What standard cements are to be produced and at what percentages of the total production?

1.2 How will the cement be shipped (in bulk, packed, by rail, truck or ship) and at what percentages?

2. Raw materials available (e.g. limestone, marl, shale, clay, blast-furnace slag, trass, pozzuolane" sand, iron ore etc.):

2.1 lf a geological expert opinion is available, please attach a copy of it. (For analyses please refer to sheet 10):

3. Fuel available (e.g. coal, oil, natural gas etc.; for analyses please refer to sheet 11):

4. Local conditions:

Altitude above sea-level: m Climate (temperate, subtropical, tropical): Minimum and maximum outdoor temperatures (Measured in the shadow): °C Air humidity min. / max: % Max. Wind velocities: km/h

General Questioner for New Cement Plant Page 1 of 8

Minimum and maximum Rainfalls: mm/year Ground water Level and its fluctuations: m Distance of the raw material deposits From the work site: km Seismicity (earthquake factor):

5. Water Supply:

Is sufficient water available for cooling the machines and - in the case of wet-process operation - for the preparation of the raw slurry? (For analyses please refer to sheet 12) yes/no

Water in sufficient quality and quantity shall be made available.

Water consumption m3/d

Distance of the water source from the envisaged works site: m

Pressure in the water main, if available: kg/cm² (atm)

6. Power supply:

Is there the possibility to operate on a public mains or do you plan to erect a power station?

Steam or diesel power plant, gas turbines High voltage / supply: KV Medium voltage: KV For motors above: kW Low voltage: V Control voltage: V Frequency: Hz Please indicate the disconnecting capacity: MVA State the public regulations regarding pollution (dust, water, noise), if any:

For what residual dust content of the clean gas are the dust collection plants to be laid out [g/m³ eff.]?

Noise level in 1 m distance: dBA

8. Desired scope of supply:

Shall our quotation cover the delivery and the equipment?

8.1 Semi turn-key: yes / no Quarry equipment: yes / no Mechanical engineering: yes / no Electrical engineering: yes / no Field Instrumentation: yes / no Automation: yes / no Engineering & Project Management: yes / no Engineering electrical: yes / no Basic engineering electrical: yes / no Supervision of erection: yes / no Supervision of commissioning: yes / no

9. On what basis is our offer is to be made up:

EXW? FOB port of shipment? CIF ? (State the desired port in the country of destination)

10.Are there any special wishes (e.g. are there any special wishes regarding automation und automatic measuring and control equipment beyond the normal scope?)

11.Other data und particulars:

Note: You are kindly requested to attach site plans and cross-sections from quarry and site. These plans should also show any existing roads, railway-lines, rivers and other water-curses, long distance lines, preliminary layout, topographical map of the plant site etc.

Representative Average Analyses and Values of the Raw Materials

Type of raw material:

Degree of hardness (very hard, hard, medium hard, brittle, and soft):

Moisture, annual average value % Max. Moisture % Min. moisture %

To what periods do the latter values refer?

Grind ability acc. Zeisel: kWh/t

Loss on Ignition %

SiO2 %

AL2O3 %

Fe2O3 % CaO % MgO % K2O %

Na2O %

TiO2 % MnO % Cl %

Cr2O3 %

P2O5 % LSF : SR :

C4AF : Balance Sum

Clinker Daily Production Capacity: ______t/d.

Other data and particulars:

Representative Average Analyses and Values of the Fuels

Solid Fuel: Liquid Fuel: Gaseous Fuel:

Type of fuel: Type of oil: Type of gas: Net calorific value+ net calorific value Calorific value [Kcal/kg] Kcal/kg] [Kcal/Nm³] Grain size Viscosity [mm] [°E at °C]

Degree of spec. gravity at20 °C chemical composition

Hardness [kg/dcm³] H2

Average moisture CH4 H2O flow point [°C] pour point [°C] C2H4

When delivered to N2

The coal mill [%] flash point [°C] CO2 Volatiles [%]+ ash residue [%] CO + Ash content [%] sulphur content [%] O2 Sulphur content [%]+ water content [%]

Gas pressure in the supply line [kg/cm²]

Analysis of the ash: SiO2 % Al2O3 % Fe2O3 % TiO2 % CaO % MgO % SO3 % Na2O % K2O % Cl % + referred to dry substance

Representative Average Analyses and Values of the Utility Water

Colour Content of suspended matter mg/l

Evaporation residue mg/l Ignition residue mg/l PH-value

Content of:

Cl mg/l SO3 mg/l P2O5 mg/l H2S mg/l nitrite (N2O3) mg/l nitrate (N2O5) mg/l ammonia (NH3) mg/l Total hardness mg CaO/l Temporary hardness mg CaO/l Permanent hardness mg CaO/l

If the water is also to be used for the steam generation, please state also the following values:

SiO2 mg/l Fe2O3 mg/l CaO mg/l MgO mg/l Mn mg/l KMnO4 consumption mg/l

Sampling guide for raw materials to be tested in the R&D-Center Of NBLE

In case of full line (Crush-ability + Chemical tests), Pyroprocess (Chemical Tests) Note: Please coordinate with us, before sending the samples.

We ask you to let us have representative average samples of the individual raw materials (at least 25 kgs each) and, packed in air-tight tins, stating the P.-No.: … indicated in our covering letter.

In the following some general information is provided to be considered if sample are sent to the:

1. The samples have to be of representative character for the quarry and /or the process. this should be considered carefully during the sampling campaign. 2. In addition, all analysis data available (e.g. from a plant already operation or during an exploration program) should be submitted .with those data a better judgment of the test result is possible. 3. The amount of samples required depends on the test work to be carried out and should be clarified with our Raw material- and Cement Technology Department in advance. Nevertheless there are some general guiding rules:

Limestone compound (limestone, marl, etc.) 30 kg Clay compound (clay, shist, silt, marl, etc.) 30 kg Additives (sand, iron ore, laterite, bauxite, etc.) 5 kg Process samples (raw meal, hot meal, samples from preheater or calciner) 5 kg Raw coal 1 kg Fine coal 5 kg Clinker 5 kg Gypsum 5 kg Cement 5 kg

Roller press tests will be carried out on single compounds only (no mixtures). If roller press tests a scheduled, 300 kg of each test compound (e.g. limestone) is required. 4. The Raw material- and Cement Technology Department have to be informed immediately when samples are submitted. 5. If not advised otherwise, all samples should be sent to the following address:

Place and Date: Signature:

Scope of Supply for Project

Department Equipment Capacity New / Foreign Local Upgrading Crushing

Pre-blending

Raw material bins

Raw mill

Raw meal silos

Preheater

Cooler

Clinker Transport

Clinker Silos

Additive bins

Gypsum Crushing

Cement Grinding

Cement silos

Packing

Bag filters

Bag house

Automation

Note / Comments: