Senior Level Assignments in Designing / Project Execution / Instrumentation with An

Senior level assignments in Designing / Project Execution / instrumentation with an organisation of repute.

 A result oriented professional with nearly 7 years of rich experience in Design, Instrumentation, Project Execution, Commissioning, Development and Control.  Presently working with M/s. Hyundai Heavy Industries, Ulsan (S. Korea), as Instrumentation Engineer (Functional Analysis).  Experience in designing interface between ‘Process’ and ‘ICSS’ (Integrated control and safety system) in offshore industries (FPSO).  Significant experience in planning & execution of projects for plant set up, plant expansion and installation / commissioning of equipments.  Proficiency in electrical design reviews, designing maintenance (preventive, predictive & systematic) strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs.  Adept in designing maintenance strategies, procedures, and methods.  Extensive experience in control combined with proficiency in managing operations & maintenance functions.  Effective communicator with strong analytical, problem solving & organizational abilities.

AREAS OF EXPERTISE

 Analyzing the process and design the software essentials to DCS (ICSS).  Interacting with the client for system study, requirements gathering, analysis and scoping.  Architecture and design the solution for the offshore project. (FPSO)  Process setup and monitor for the development.  Leading the team in various phases of design and development.  Handled project activities involving working out various requirements with respect to utilities, machines, manpower & monitoring overall project operations for ensuring timely completion.  Managed resources to perform project activities in cost effective manner.  Code review, debugging and troubleshooting the application.  Managed smooth implementation and testing of the application at client location.  Managed the process measurement & control instrumentation & services to monitor record & optimize manufacturing processes.  Configured various plant equipments; maintaining & modifying the logic programs on PLC & CNC Systems.  Executed customer centric operations by understanding user’s problem by providing troubleshooting and giving support towards maintenance of systems.

KNOWLEDGE PREVIEW

Familiar with the following Systems & Products:

FPSO : ESD, F&G, HVAC, Mooring, HPU, Air Compressor, Cargo Tanks, TGS, Risers, Umbilical, Water Mist, Inergen system PLC : Siemens make Simatic, S7-300, S7-200, S7400, GE 90-30, Schneider (Unity, Quantum) DRIVE : Yaskawa F7, G5, MV1S, Aucom Softstarter (MV & LV), LnTor, Schneider SS SCADA / HMI : Wonderware, Simatic WinCC, I-Fix RTU : IDS, Scada pack 32 Software's : Schneider Unity Pro, Simatic Manager, Step7 Concept, IDS (Toolbox, Logic Control, IEC Tester) GE fanuc Profic machine, scadapack, PL7 Junior & Micro, Ezee, L&T Lx Soft, etc. Communication : TCP/IP, Profibus DP, Modbus, TCP / Modbus gateway. Networks

PROFESSIONAL EXPERIENCE

Since November 2008 with Hyundai Heavy Industries, Ulsan (South Koea), as Instrumentation Engineer (Functional Analysis) as a deputation through Worley Parson India Ltd. Mumbai

Chief Responsibilities: Functional Analysis of Emergency Shutdown System (ESD) & Fire and Gas (F&G) System. Interfacing between process and ICSS (DCS). Preparing documents for DCS vendor to understand the process smoothly. Understanding and implementing customer requirements. Analyzing the process and packages like HVAC system, HVAC ventilation system, Watermist System, Inergen System and other fire fighting systems. Understanding the vendor package process and providing interface between package and ICSS (DCS). Providing final documents to DCS vendor for the software implementation after incorporating client comments.

Notable Credits: Analyzing the critical systems like ESD & F&G for the worlds largest FPSO. Developing new method of “Functional Analysis” (Fire fighting system) for USAN FPSO.

November 2007 – November 2008 with Larsen and Toubro Limited, Electrical & Automation, Dubai (UAE), as Project Engineer

Chief Responsibilities: Building a system configuration as per customer requirement. Testing of systems which include GA-LOC, Electrical testing, Logic Checking, Fault finding, Software support, Logic Building Support, Rework, etc. Interfacing with quality / manufacturing for error elimination. Handling project FAT and maintaining FAT database for all FAT's. Identifying and implementing the best documentation practices in project execution. Understanding and implementing customer requirements. Providing feedbacks to Mfg, Quality and Standardization for improvements. Maintaining documented processes for quality management systems.

Notable Credits: Internal auditor for BVQI Audit. Streamlined all customer service and commissioning calls.

November 2003 – November 2007 with Larsen and Toubro Limited, Automation Systems Centre, Mumbai, as Project Engineer

Chief Responsibilities: Responsibilities were same as Larsen & Toubro Ltd., Dubai office.

Notable Credits: Undertaken Six Sigma project for As-Built drawings completion in time and handing over to Customer. Successfully streamlined VQR (Vendor Quality Rating) process for monitoring of Vendor Progress.

June 2001 - May 2003 with Key Computer Consultant, Dombivli, as Service Engineer

Chief Responsibilities: Assembling the computer system. Establishing LAN, solving network problem. Liable for Chip level repairing, trouble shooting & fault finding.

Notable Credits: Productively established and maintained new LAN setups. Streamlined “Customer Call Database” for better service.

PROJECTS UNDERTAKEN

Organization : M/s. Hyundai Heavy Industries, Ulsan, S.Korea Project Title : USAN Deep water development project - FPSO Role : Instrumentation Engineer (Functional Analysis) Client : M/s. Total E&P Nigeria Ltd., Nigeria Field : Offshore, Oil & Gas Duration : November 2008 – until now PLC System:

Organization : M/s. L&T Electrical & Automation FZE Project Title : CW / 063 & 204 Pumping Station, Lehbab Role : Project cum Commissioning Engineer Client : M/s. Dubai Electricity & Water Authority Pumping Station PLC Type : Quantum, Schneider Software : Unity Pro. HMI: Wonderware Communication : Modbus, TCP / IP, SCM Duration : November 2007 – May 2008

Organization : M/s. Larsen & Toubro, ASC, Navi Mumbai Project Title : East West Pipeline Project Role : Project cum Testing Engineer Client : M/s. Reliance Petroleum, EWPL & JERP Job PLC Type : Telvent, Spain Software : CAT Config, CAT Web Communication : TCP / IP, RS 485 Duration : April 2007 – November 2007

Organization : M/s. Larsen & Toubro, ASC, Navi Mumbai Project Title : Terminal Automation for Palanpur Terminal Role : Project cum Testing Engineer Client : M/s. HPCL, Palanpur Terminal Automation PLC Type : GE fanuc 90-30 hot standby system Communication : TCP / IP, RS 485 Duration : December 2005 – September 2006

Organization : M/s. Larsen & Toubro, ASC, Navi Mumbai Project Title : Machine Monitoring System Role : Project cum Testing Engineer Client : M/s. Indian Navy a/c A.R. Mktg PLC Type : Ezee PLC Software : Ezee. SCADA: Labview Communication : Modbus, Ethernet Duration : August 2004 – January 2005

Drives:

Organization : M/s. L&T Electrical & Automation FZE Project Title : Cement Separation Plant Role : Project cum Commissioning Engineer Client : M/s. Star Cement, Abu Dhabi Drives : AC Drives (Yaskawa, 110 to 245W) Duration : November 2006 – December 2007

Organization : M/s. L&T Electrical & Automation FZE Project Title : Petroleum Products Terminal (Pipeline) Role : Project cum Commissioning Engineer Client : M/s. Arab Tank Terminals Ltd. Co., Saudi Arabia Drives : Aucom MV Softstarter Duration : May 2008 – June 2008

Organization : M/s. L&T Electrical & Automation FZE Project Title : Oil Storage & Terminal Facility, Sohar port, Oman Role : Project cum Commissioning Engineer Client : M/s. Odfjel Oiltanking Terminal Drives : Yaskawa MV1S MV Drives Duration : July 2008 – August 2008

Organization : M/s. Larsen & Toubro, ASC, Navi Mumbai Project Title : Cement Factory Automation Role : Commissioning Engineer Client : M/s. ACC, Chaibasa Drives : AC, DC (LnTor) and SPRS (Acereg) Drives PLS : Modicon Telemecanique, Premium (PL7 Junior) Duration : May 2005 – August 2005

TRAININGS

Successfully undertaken the following Trainings:

On Aucom MV Softstarters at M/s. Aucom, Christchurch - New Zealand. On Allen Bradley PLC for M/s. Petrofac job for duration of 8 days. On TQM (Total Quality Management) at Lonavla for 3 days.

OTHER ENHANCEMENTS

Successfully undertaken the following:

Diploma Project: UPS (Uninterrupted Power Supply)

Six Sigma Projects: VQR (Vendor Quality Rating) and As-Built Drawing Project.

ACADEMICS

Diploma in Electronics & Telecommunication Engineering S.H. Jondhale Polytechnic, Dombivli, in June 2001. Advanced Diploma in Computer Hardware & Networking ReiNET India Ltd., Dombivli, in March 2002.

TECHNICAL SKILLS

Operating Systems : Windows 95 / 98 / 2000 / XP, NT. Programming : C, C++, AutoCAD.

Diploma in Office Automation (certified).

PERSONAL DOSSIER

Date of Birth : 7th July, 1982. Permanent Address : A/ 102, New Sanjay C.H.S. Tukaram Nagar, Ayre Road, Dombivli (E) Dist. Thane Pin Code - 421 201. Languages Known : English, Marathi and Hindi Nationality : Indian