Release Date: Xxx Xx, 2005 Serial No: Xxx
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Release Date: xxx xx, 2005 Serial No: xxx
New ABB MigRob 500 inverter power source designed specifically for the robotic welding of all materials
Easy setup of both robot and power source via a single user interface improves welding productivity.
ABB, the global power and automation technologies group, introduces the latest generation of integrated inverter power sources (IGBT) – the MigRob 500, designed specifically for the robotic MIG/MAG welding of all materials used in metal fabrication industries today.
The MigRob 500 supports robotic short arc, spray arc, pulsed arc and high-speed welding (rapid arc), and includes ABB’s unique SuperPulse technology. Digital communication between the power source and robot controller provides excellent welding properties with a minimum of spatter, even at high welding speeds. The MigRob 500 weighs 66 kg and has a permissible load at MIG/MAG of 500A/39V (at 60% duty cycle) and 400A/34V (at 100% load cycle).
Single point of programming Both the power source and the robot controller are set up via the robot FlexPendant, ABB’s portable interface unit, using intuitive icons instead of cryptic codes. Only one set of data needs to be entered, speeding up programming while reducing the risk of human error. Welding data, such as voltage and current data as well as error messages from the power source, is displayed on the robot FlexPendant – putting the operator in control of the welding process at all times. Ready-made synergic welding schedules for rapid setup Three hundred ready-to-use synergic welding lines – providing complete combinations of welding method, material, wire diameters and shielding gases – allow for easy setup and operation. All the operator has to do is select the desired wire-feeding speed, and the MigRob 500 will automatically select the appropriate voltage.
SuperPulse – two welding methods in one for best result SuperPulse is a software-based low-frequency pulsing between two complete weld schedules, providing excellent welding results. It helps operators to better control the welding process, which is useful when welding on more demanding materials as well as for MIG Brazing. SuperPulse features the following combinations of weld schedules:
Pulse-pulse, suitable for aluminum and thin stainless steels, gives a controlled heat input which helps operators achieve a TIG look-alike appearance, at a considerably lower cost and 3–4 times higher welding speed compared to using TIG.
Pulse-short arc, suitable for thin mild-steel welding, reduces heat input and makes welding less sensitive to gaps compared to regular short arc and pulse arc welding.
Pulse-spray arc, suitable for positional welding of thicker materials such as aluminum, can be welded vertical up without the need of a weaving pattern, increasing welding speed compared to regular positional welding.
Commenting on the introduction of the MigRob 500, product manager Dick Skarin, says: “Fast and easy setup is key to high productivity. Thanks to ABB’s unique and patented ‘single point of programming’ solution, operators don’t have to worry if they selected the right welding procedure from the power source. Instead, they can focus on the work at hand.” RELEASE ENDS
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NOTE TO EDITORS ABB ( www.abb.com) is a leader in power and automation technologies that enable utility and industry customers to improve performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 103,000 people.
ABB ROBOTICS ABB is the world’s leading robot manufacturer. We are global leaders, yet still committed to building strong customer relationships. Our customers benefit from both global competence and local accessibility. Whether you’re looking for an off- the-shelf or a tailor-made solution, we can provide the system to suit your needs. In the field of robotics, ABB operates through a network of over 5,000 employees based in some 100 countries around the world. There are more than 125,000 ABB robots installed worldwide.
FOR MORE INFORMATION PLEASE CONTACT: Maria Odebo, ABB Automation Technologies, SE-721 68 Västerås, Sweden Tel: +46 (0) 21 344536 Fax: +46 (0) E-mail: [email protected]
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