TCCQS Ev.3 Global Audit Program Compressed Gas Module

This module serves as a guide to the auditor in completing the compliance part of the audit of an operation. The auditor will determine whether or not the Operation is complying with the specifications and requirements of The Coca-Cola Company by completing this audit module.

Plant: Date:

Auditor(s):

------1) Questionnaire: Yes No 1. Are the current local regulations maintained and followed regarding compressed gasses?...... 1 2. Has the operation conducted a risk assesment?...... 1 3. Has the plant implemented the requirements for identification and hazard communication of compressed gasses ?...... 2 4. Are the comperessed-gas cylinders properly stored and handled?...... 2 5. Does the operation follow the requirements on delivery systems & manifolding ?...... 2 6. Does the operation follow the requirements for bulk tank storage ?...... 2 7. Does the operation follow the requirements on vaporizers?...... 2 8. Does the operation comply with the requiremenst regarding specific hazardous gases ?...... 3 9. Has the personnel been properly trained regarding compressed gases?...... 4 10. Does the operations keeps all necessary documents ?...... 4

2) Reference Standards List:

Compressed Gas Management Requirements Lift Truck Requirements Hazardous Materials Requirements Fire Control & Combustible Materials Requirements Respiratory Protection Requirement Personel Protective Equipment Requirements

TCCQS updates are captured till December 31, 2007.

3) Specifications and Requirements Summary: Specifications / Requirements

1 Are the current local regulations maintained  Current copies of applicable local regulations available and updated regarding and followed regarding compressed compressed gases  Facility has implemented management practices and controls in accordance with gasses? these regulations or Company requirements whichever are the more stringent . 2 Has the operation conducted a risk assesment?  Initial asessment and periodic assessment of activities and areas to identify and The asessment can be part of th eoverall risk assessment evaluate the risks from handling, storage , use and disposal of compressed gasses. required by the SMS  Reviewed anually or whenever there is a change

Document nr.: GAP-COM-CGM CONFIDENTIAL Revision date: 01/07/2008 Edition nr.: 5.2 Page 1 of 5 Revised by: RSU Reviewed by: SM TCCQS Ev.3 Global Audit Program Compressed Gas Module

 Expected and worst case release responses for hazardous gasses are included in site emergency response plans 3 Has the plant implemented the requirements  All compressed gas cylinders and tanks clearly labeled , tagged or marked with the for identification and hazard content and indication of all the hazards  Stiorage, handling and delivery areas labelled showing all potential hazard and communication of compressed gasses ? required controls  Empty cylinders marked or tagged as “Empty “ and full as “full” or clearly segregated in separate storage areas properly posted If needed,pictogram are used to convey the intended  Piping containing hazardous gases color coded or labelled, flow on piping indicated message to illiterate workers  Labels, tags, sign in local language 4 Are the comperessed-gas cylinders properly  Store cylinders in dry, well ventilated place away from extreme temperatures ( T< stored and handled? 51°C)  Secure storage areas and tanks from access by unauthorized persons  Protect cylinder storage and use areas against incidental contact by vehicles, forks lifts etc.  Maintain area within 7.5m free from combustible materials  Use supports, chains or racks to prevent cylinders from falling  Use suitable hand truck, forklift truck or simular device for handling/moving the cylinders  Segregate incompatible gases ( e.g. oxidizers and flammables ) form each other and other reactive materials  Indoor storage: wall floors and fittings are made of suitable materials ( non- combustible for flammables and oxidizers / corrosion resistant for corrosive gases )  When cylinders are not in use  Valve protection cap provided  Cylinders valve closed ( not just regulator) 5 Does the operation follow the requirements on  Only designated supplier recommended regulators, gauges, hoses etc are used. And delivery systems & manifolding ? Piping and fitting comply with local regulations and suppliers specs  Any cylinder valves, fittings or regulator threds are not lubricated unless recommended by gas supplier  Regularly inspect and maintain gas-delivery systems  Annually clean, inpect and test all safety devices, including pressure-relief valves  Calibrate pressure-relief valves at least every five years  All inspection and maintainance documented  All piping and dustribution lines installed and maintained in safe operating condition, protected against physical damage, corrosion etc..  Gas shutt-off valves provided on all hazardous gas lines entering occupied spaces  Shut-off valves easy accessible to isolate in case of emergency  Location of the valves prominatly posted or otherwise identified  Each cylinder connection is provided with an approved pressure-reducing regulator, approved back-flow check valve or hydraulic back-pressure valve  Safety relief devices ( pressure safety valves ) sufficiently sized. Installed and maintained according to local regulations and manufacturers ro gas supplier’s recommendations. Shutt-off valves not permitted between safety valve and container 6 Does the operation follow the requirements  Bulk storage hazardous gases: for bulk tank storage ?  Not installed inside occupied building except if in a enclosed area designed to isolate the gas from other areas of operation and fitted with safety controls  Bulk tanks of flammable gases located at least 15m from buildings or adjacent structures  Tanks not located less then 1m from each other  Bulk tanks of corrosive, flammable gases and oxygen are provided with overfill protection ( administrative or physical )  Tanks are adequately vented to prevent vacuum or pressure that can distort the tank  Venting for indoor tanks must be extended outdoors.  Vent outlets located away from ignition sources, air intakes, windows, building eaves or other obstructions that could cause a safety hazard.  Delivery systems must be fitted with excess flow valves or other appropriate controls to shut off supplies at the source  Visually inspect pressurized components each year to identify leaks, corrosion, wear, or other factors that could cause a component to fail.  All safety devices, including pressure-relief valves, tested per the manufacturer’s Many countries regulate tank installations and control recommendations , and document these inspections. Safety pressure valves tested installations, repairs, and periodic inspections. Consult and cleaned or replaced at least annually, calibrated as needed. your legal counsel!  Physical integrity tests at least every ten years by competent experts ( e.g. hydrostatic, X-ray, pressure test, hydrosound ) 7 Does the operation follow the requirements on  Constructed, installed and maintained per the manufacturer’s specifications vaporizers?  Indirect fired vaporizers located outside of occupied buildings whenever possible. Preference is given to indirect heated vaporizers utilizing  Direct fired vaporizers located at least 50 feet (15 meters) from occupied buildings steam, water, or other heating medium. whenever possible.  When vaporizing equipment is located in, or attached to, an occupied building, the Interior areas holding vaporizers for flammable gases room must: and oxygen must also incorporate all the fire controls  Be separated from the remainder of the building by a wall designed to withstand a

Document nr.: GAP-COM-CGM CONFIDENTIAL Revision date: 01/07/2008 Edition nr.: 5.2 Page 2 of 5 Revised by: RSU Reviewed by: SM TCCQS Ev.3 Global Audit Program Compressed Gas Module

specified in the Company’s Fire Control Requirements static pressure of at least 100 pounds per square foot ( 500 kg/m2) and shall have (e.g., noncombustible structures, intrinsically safe no openings or pipe or conduit passing through it. electrical systems, fire detection & control equipment,  Provide explosion venting, explosion release hardware and panels on exterior wall and ventilation). These are notrequired for detached panels, or have a roof or at least one exterior wall of lightweight construction. areas more than 15m from occupied buildings.  Direct fired heating systems supplying heat exclusively for vaporization purposes to be equipped with automatic safety devices to shut off the flow of gas to main burners in the event of excessive temperature, flame failure, or insufficient airflow. 8 Does the operation comply with the Oxygen: requiremenst regarding specific  Use proper PPE when transferring lquid oxygen ( full face shield, cryogenic gloves, hazardous gases ? cuffless pants )  Bulk oxygen systems located 15m from occupied structures if possible The main risk factors under consideration for oxygen  If the sytems are installed inside of occupied buildings, attached to, or within 15m of are the potentials for skin or eye damage due to the low occupied buildings, they must be provided with the fire controls specified in the temperature of liquid oxygen, fire and explosion risks Company’s Fire Control Requirements (These are not required for detached storage with organics and hydrocarbons, the creation of oxygen- more than 15m from occupied buildings ) enriched atmospheres, and the hazards associated with pressure buildups in enclosed piping or containers.  Interior cylinder storage areas and manifold systems must be isolated from other areas by a noncombustible barrier at least 5 feet (1.5 m) high having a fire-resistance rating of at least 1 hour. Single cylinders of oxygen can be maintained without these controls ( see question 4) Oxygen and acetylene cylinders can be stored together as  Oxygen cylinders not stored near highly combustible materials, especially oil and part of an oxy-acetylene cutting torch system provided grease; or near reserve stocks of acetylene or other fuel-gas cylinders.( minimum that they are secured. distance 6m or 1.5 m high 1-hour resistant wall )  Cylinders, cylinder valves, couplings, regulators, hose, and apparatus are kept free from oily or greasy substances. Oxygen cylinders or apparatus must not be handled with oily hands or gloves.  Storage and handing area clean and free of combustibles  Stainless steel or copper alloys are used for piping, valves etc. at pressure > 4.8 Bar Flammable gases:  Store all flammable gas cylinders, except those needed for immediate use, attached to vehicles or on oxy-acetylene carts, outside of occupied areas and buildings.  Locate bulk storage tanks and LPG fuel-gas cylinders with aggregate capacity > Fillng of fuel: see Lift truck module 135.9 kg or capacity >84 m3 of other fuel-gas at least 15 m from occupied structures.  Flammable gas storage areas are provided with the fire controls specified in the Company’s Fire Control Requirements  Explosion venting and/or explosion release hardware and panels on exterior wall panels.when having bulk storage inside ( for new and renovation of existing buildings )  Protect flammable gas distribution systems, including natural gas supply systems, from accidental contact from vehicles or other contact hazards.  Acetylene cylinders are stored vertically at all times with their valves uppermost  Control of ignition sources:  Only appropriate classified wiring and equipment in storage and handling area’s of flammable gases  Flammable gases not handled outside of closed systems in the presence of open flames or other ignition sources.  Control gas leaks  Hot work prohibited or restricted within 7.5m ( “High Risk area”)  7.5m free of fire hazards around storage area The main risk factors under consideration for ammonia Anhydrous ammonia: are the toxicity, the potential for skin or eye damage due  Use appropriate PPE when handling ammonia to the corrosive nature of this gas, the creation of oxygen-  Do not store or use ammonia gas near incompatible materials such as oxidizing depleted atmospheres, and the hazards associated with agents (e.g., nitrogen oxide, oxygen), halogens (e.g., chlorine, fluorine) or heavy pressure buildups in enclosed piping or containers. There metals (e.g., mercury, silver). is a slight risk of fire or explosion with anhydrous  Areas in which ammonia gas is used, such as refrigeration rooms and dosing areas, ammonia. must have: o A continuous leak detection system with audible and visual Odor is detectable at 20 ppm, OSHA PEL - 50 ppm, warnings.( tested and calibrated at least annually, min detection General discomfort and eye tearing – 150 ppm, limit 50ppm Dangerous may be fatal – 2000 ppm o A plumbed emergency eyewash and safety deluge shower.in near vicinity PEL: Permissible Exposure Limit o Appropriate ventilation controls such as mechanical ventilation STEL : Short Term Exposure Limit (dilution and local exhaust) or isolation enclosures to reduce the potential hazardous exposures to the gas. Mechanical ventilation min flow rate 0.3 m3/min/m2 of floor area. o Fire detection and 2-hour rated fire separation ( CBO’s only ) o Appropriate electrical systems o Provide explosion venting and/or explosion release hardware and panels on exterior wall panels for new contructions Chlorine: The main risk factors under considerationfor Chlorine  Use appropriate PPE, full face respirators with Chlorine cartridges when changing are the toxicity, the potential for skin or eye damage due gas cylinders or working around pressurized dosing equipment

Document nr.: GAP-COM-CGM CONFIDENTIAL Revision date: 01/07/2008 Edition nr.: 5.2 Page 3 of 5 Revised by: RSU Reviewed by: SM TCCQS Ev.3 Global Audit Program Compressed Gas Module

to the corrosive nature of this gas, and the creation of  System installed and maintained according to local regulations and manufacturer’s oxygen-depleted atmospheres. recommendation. All modifications approved by manufacturer  Dedicated, enclosed, sealed room or cabinet to hold operating chlorine gas cylinders. All pipe openings into occupied areas must be sealed. The door to the structure should be fitted with a shatter-resistant inspection window, door(s) equipped with panic hardware  The structure equipped with a ventilating fan with minimum of one complete air The PEL for chlorine is 0.5 ppm and the STEL is 1 ppm. 3 exchange per minute when the room is occupied.Locate separate switches for the ppm can cause damage to the respiratory system and 50 fan and lights outside the chlorine room. ppm has been reported as lethal.  Floor drains are not permitted in chlorine gas storage or use areas.  Plumbed emergency eyewash and safety deluge shower provided in near vicinity  Continuous leak detection system with audible and visual warnings where Chlorine is used (min Threshold setting 0.5 ppm )  Secondary containment provided, such as double-walled piping or exhausted enclosures, for piping, valves, fittings and related components external to the structure.  Assure that dry chlorine systems are protected from the intrusion of moisture. The TCCC moisture content specification for chlorine gas is 20 ppm or less. The Asphyxiant gases included in the scope of these  Piping protected from over pressure where chlorine can be trapped between closed requirements are carbon dioxide (CO2) and nitrogen valves. Cylinders must be protected from heat and direct sunlight. (N2), as these two gases comprise the majority of the Asphyxiant Gases: cryogenic gases used in the KO system. The main risk  Appropriate PPE to be used when transferring cryogenic gases factors under consideration are the potential injuries due  Asphyxiant gas systems installed and maintained in accordance with local to the low temperature of the liquid/gas, the creation of regulations and the manufacturer’s or gas supplier’s recommendations. oxygen-depleted atmospheres and the hazards associated  If used indoors, provide proper ventilation ( including interlock if needed ) with pressure buildups in enclosed piping or containers.  Portable containers are only stored or used where there is sufficient ventilation If indicated by risk assessment, use analyzer which activates an audible or visual alarm Carbondioxide Filling:  For enclosed filling areas, provide proper ventilation The main risk factors under consideration for CO2 are  Minimum PPE requirements include face shields, gloves and safety shoes with steel the potential injuries due to the low temperature of the toes. liquid/gas, the creation of oxygen-depleted atmospheres  All cylinders to be pressure tested at least every five years ( date test stamped on and the hazards associated with catastrophic failures of cylinder or simular i.d.) the cylinders from overpressuring or damaged cylinders.  Cylinders are inspected before filling to identify damaged tanks and those past due If indicated by risk assessment, use analyzer which for pressure testing activates an audible or visual alarm  Cylinders should be stored in an upright position and secured against falling Ozone : The main risk factors under consideration for ozone are  Systems installed according to local regulations and manufacturer’s the toxic nature of this chemical, the creation of oxygen- recommendations depleted atmospheres and the hazards associated with  Ozone generators located in approved cabinets or ozone-generator rooms constructed pressure buildups in enclosed piping or containers. of approved materials compatible with ozone  Cabinets and rooms mechanically ventilated with a minimum of six air changes per hour. Exhaust air treated to reduce concentration  Provide interlock on mechanical ventilation if needed  Ozone-generator rooms normally not occupied, such rooms kept free of combustible and hazardous material storage.  Continuous gas detection system with local alarm and shutt-off in generator room and use area, tested and calibrated at least annually  Ozone generators designed to automatically shut down under the following conditions o When the dissolved ozone concentration in the water being treated is above saturation o When the process using generated ozone is shut down, o Failure of the ventilation system o Failure of the gas detection system. Manual shutdown controls must be provided at the generator and, if in a room, within 3 m of the main exit or exit-access door. 9 Has the personnel been properly trained  All persons handling or using cylinders, or operating bulk systems received basic regarding compressed gases? training initially at time of employment and periodically thereafter.  Trainig includes :  A review of information on the hazards Employees expected to actively control releases must  Proper handling techniques; receive initial training and annual refresher training on  Storage and use controls; the use of the protective equipment and response gear

that they are expected to use.  Physical hazards associated with pressurized systems; and  Emergency response procedures, with an emphasis on safe refuge areas for gas releases. 10 Does the operations keeps all necessary  For each gas distribution system documents ?  Design and performance criteria (flow rates, static pressures, materials of construction)  Manufacture’s manuals  Inspection and maintenance records.

Document nr.: GAP-COM-CGM CONFIDENTIAL Revision date: 01/07/2008 Edition nr.: 5.2 Page 4 of 5 Revised by: RSU Reviewed by: SM TCCQS Ev.3 Global Audit Program Compressed Gas Module

4) Comments & Remarks:

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Document nr.: GAP-COM-CGM CONFIDENTIAL Revision date: 01/07/2008 Edition nr.: 5.2 Page 5 of 5 Revised by: RSU Reviewed by: SM