Annual Report 2020
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ANNUAL REPORT Growing Together with Our Customers 2020 200, Ishida, Isehara-shi, Kanagawa 259-1196, Japan Printed in Japan Contents Our Management Philosophy 2 Our Management Philosophy Growing Together with Our Customers 3 Introduction Our company has been sharing this philosophy as a starting point for all of our business activities since 11 Performance Highlights 1 its formation. We believe that the creation and provision of new values based on customers’ perspectives will 13 Message from the President strengthen the relationship of mutual trust between our customers and the AMADA Group, and 17 Corporate Governance become a source of mutual development. 20 Directors, Audit and Supervisory Board Members 21 AMADA Group’s Divisions Contribute to the international community through our business 23 Sheet Metal Division Our company recognizes that contributing to “manufacturing” conducted by our customers through- 25 Supporting Customers in Manufacturing 2 out the world leads to the development not only of local communities, but also the international community as a whole, and we conduct our business activities with the aim of providing the highest 27 Cutting and Grinding Division quality of solutions in each market around the world by optimally distributing our Group’s manage- 29 Micro Welding Division ment resources. 31 Press Automation Solutions Division Develop human resources who pursue creative and challenging activities 33 Environmental Management Rather than being content with the present situation, we are constantly in search of new and better 35 Communication with the Local Community 3 ideas to put into action in order to improve and enhance our business activities. This is the AMADA Group’s basic philosophy of human resources development, and we believe that AMADA’s unique 36 Communication with Our Customers corporate culture will be further developed by continuing to practice this philosophy. 37 Communication with Our Employees 38 Communication with Our Suppliers and Investors Conduct sound corporate activities based on high ethics and fairness We promote transparency and we comply with regulations in the AMADA Group’s management and in 39 Financial Section 4 all aspects of its business activities, and strive to further enhance its corporate value while conducting 39 Financial Review sound activities. 41 Consolidated Financial Statements 48 Notes to Consolidated Financial Statements Take good care of people and the earth’s environment 109 Independent Auditor’s Report By treating the AMADA Group’s stakeholders (such as shareholders, customers, business partners, 5 employees and local residents) and the global environment with respect, we strive to continue to be a good company for both people and the Earth. 112 Corporate Data 112 The AMADA Group 116 Investor Information We aim to contribute toward the achievement of the international Sustainable Development Goals (SDGs) through eco-conscious manufacturing rooted in the AMADA Group’s management philosophy. A CAUTIONARY NOTE ON FORWARD-LOOKING STATEMENTS: This annual report includes performance projections and descriptions of future strategies For more information on the Group’s efforts related to the SDGs, for use in connection with presentations and the provision of answers to inquiries, and these projections and descriptions are based on the judgment of the Company’s manage- please refer to page 33–38. ment made in light of information available at the time of writing. Accordingly, these statements are not guarantees of future performance. Please be aware that actual results may differ greatly from those in the statements due to factors such as fluctuations in demand, currency exchange rates, and interest rates. 1 2 Introduction AMADA’s Technology Is Found Everywhere Our Manufacturing (Monozukuri) Our manufacturing (monozukuri) contributes to the monozukuri of our customers all over the world, and we recognize that this is linked to the development of local and regional communities and the international community. It is our responsibility, as the AMADA Group, to continually enrich the futures of the people of the world through our metalworking industry. We will continue to develop together with our customers and grow as a company which contrib- utes to the community. 3 4 Introduction Our Presence Around the World AMADA Solution Center Regional headquarters Other bases Revenue in fiscal 2019 Europe Japan ¥59.7 billion North ¥145.6 America billion ¥69.2 Asia billion and Others ¥45.4 billion AMADA Solution Center (Schaumburg) 400 AMADA Solution Center (Isehara) 338.1 13.3 320.1 300 AMADA Solution Center (Haan) 200 10.8 100 45.1 34.6 Revenue Operating profit Billions of yen 0 2013 2014 2015 2016 2017 2017 2018 2019 FY Operating profit ratio JGAAP IFRS % 2010 5 6 Introduction Production with Our Machines Our Operations Machines Supplied Production in by AMADA Our Customers’ Factories Sheet metal and Value Chain fabrication: Metal sheets Laser are cut by Cutting, machine laser beams punching, bend- Operations ing, and welding of metal sheets Bending Cut sheets are Development machine + bent to create robot various shapes The development function creates the best technologies for customers to use. According to themes provided by custom- ers, the AMADA Group staff and suppliers cooperate with the customers to conduct technology development for Metal sheets higher-quality machines. Welding Parts are machine + precision robot bonded Manufacturing Micro welding: Micro The manufacturing function translates the latest developed Precise bond- Micro welding of welding ing of parts technologies into actual machines. Technicians who have metals, process- machine necessary manufacturing techniques and knowledge about ing, and marking machine construction and other related items make actual machines. Stamping press: Materials are Stamping stamped with Forming of press metal sheets dies Sales The sales function provides domestic and overseas custom- Cutting: Band saw ers involved in metal product manufacturing the best Drilling and and circular Steel round machine, software, and equipment solutions that will to cutting of metal saw bar is cut allow them to engage in the kind of metalworking processes blocks machine that are best suited to their needs. Expertise is put to use in supporting the management of customers. Steel beams Drilling are drilled machine Service with holes Metal blocks The service function supports domestic and overseas custom- Voices of customers are relayed back to product back to development relayed are of customers Voices ers by conducting periodic inspections and maintenance while providing technical consultations to ensure their machines Grinding: Metal surfaces run smoothly. This support is provided by the Company Grinding of metal Grinding are precision machine directly or through its network. blocks finished 7 8 Introduction Factory Innovation AMADA IoT V-factory The Future of Monozukuri Begins with Automation Our solution packs, which combine metal fabrication machines with peripheral equipment, allow these machines Visualization Oversight to display their capabilities to the fullest, thereby creating time, creating space, and creating with people. By automating machine setup, material setting, and sorting, it is possible to greatly reduce labor- 1 “Create Time” hours and shorten production lead time. Since materials are set in machines automatically and collected with consideration for the next 2 “Create Space” stage of processing, work can take place in a compact space. Though processes ranging from supplying materials to collecting and sorting parts, heavy-duty IoT Support Front 3 “Create with People” tasks and overall work load are reduced, creating a people-friendly work environment. Visualize machine operation, produc- Make connections between customer tion, and consumption machines and AMADA and provide • Factory-wide operation status machine operational assistance Standard model Evolution • M achine work volume (production • P reventative maintenance proposals 8 -hour model and operational performance) • Early recovery support • M aterial and energy use • Oper ational improvement proposals ENSIS-AJ+ASFH+TK-L Visualize machine maintenance and Supports continuous operation for thin–mid thickness steel pro- utilization cessing over long periods utilizing packaged materials with • M achine condition automated component separation and sorting • C auses of machine stoppage • Oper ational analysis Compact model Thick sheet model AMNC 3i Control Unit 4 -hour model 8 -hour model The AMNC 3i control unit supports customers as a highly functional NC unit that can be operated like a smartphone and also functions as a V-factory compatible interface. ENSIS-AJ+MPL-C ENSIS-AJ+AS Supports continuous Supports continuous oper- operation for thin–mid ation over long thickness steel process- periods for thick steel ing utilizing packaged processing Fiber laser machines High-speed punch/fiber laser Bending robot system Bending machines materials combination machines Two-storage model that supports a variety of materials Long operating time with expanded variety of materials support model Software 16 -hour model 24 -hour model C s r l e e a d t i o n g m Sheet Metal Engineering System s g h n e ri e u ENSIS-AJ+AS-TFS t ct ENSIS-AJ+MPL-C MARS-N VPSS 3i m1 a f ＋ O etal nu ma ) u t D p 3 A u ( n t s t o i s s i n n e t g io m a jo8 ct 2 ic b instru bly verif Supports material pro- Supports material production for a wide range of materials, The Sheet Metal Engineering System VPSS 3i developed by AMADA is a program 8 P s r o duction for a variety of n with variable mix c o functions e ti s c S g s3 ru c7 in t process solution, which functions as the core means for converting a customer n g s heduli in materials, from thin to supporting and lot production factory to a Smart Factory. This system creates ground-breaking results by tracing VPSS 3i C e h r P e u l r n c i o o k a c i i f e t n thick levels of thickness s la g g s6 u p4 in in r s g sim oces the manufacturing process from products in their completed forms backwards E d e i t p i n a g h s s h5 al while digitalizing processing know-how at every processing stage.