Time to choose forward thinking 4th Wind Energy Conference 2013- June 12, 2013 Nicolas Bin
Restricted © Siemens AG 2013 All rights reserved. siemens.com/answers Siemens has answers – Four Sectors close to the customer
Siemens AG (FY 2012)
Revenue - >$100 billion globally >35% from the Energy Sector >370,000 Employees globally
Energy Healthcare Industry Infrastructure & Cities
Divisions Divisions Divisions Divisions Ñ Fossil Power Ñ Imaging & Therapy Ñ Industry Automation Ñ Rail Systems Generation Systems Ñ Drive Technologies Ñ Mobility and Logistics Ñ Low and Medium Ñ Wind Power Ñ Clinical Products Ñ Customer Services Voltage Ñ Oil & Gas Ñ Diagnostics Ñ Smart Grid Ñ Power Transmission Ñ Customer Solutions Ñ Building Technologies Ñ Energy Service Ñ OSRAM
Page 2 Siemens Energy Sector – Clean electricity for the world
Top performance in five Divisions
Power Fossil Power Wind Power Oil & Gas Energy Transmission Generation Service (E T) (E F) (E W) (E O) (E S)
#1 – High voltage #1 – Advanced gas #1 – Offshore Wind #1 – Industrial power >18,000 products turbine frames steam and gas turbines employees to service customers #2 – Transmission #1 – Gas turbine #3 – Overall global #1 – Business solutions around the world solutions solutions position 2012
#1 – Instrumentation, controls & electrical
Page 3 Wind Power Division – at a glance
Wind Power Division CEO Dr. Felix Ferlemann
Business Units Portfolio Market Position
EMEA • Onshore wind power Global Offshore No. 1 (Europe, Middle East, Africa) plants Total global market No. 3 • Offshore wind power Equity stakes plants Americas • Service A2SEA (North-/South America) installation vessels • Majority stake holder DONG Energy
APAC (Asia-Pacific) • two joint ventures with Shanghai Electric
Restricted © Siemens AG 2013 All rights reserved. Page 4 2013-03-01 Siemens Wind Power Division Siemens Wind Power Global facts at a glance
Siemens Wind Power facts
One of the world’s leading suppliers of wind power solutions
Acquired Danish wind turbine manufacturer Bonus Energy A/S in 2004
Total Installed Base: >12,300 turbines with > 19,900 MW capacity
Installed in 2012: > 4,100 MW
More than 9,300 employees globally incl. Wind Service
Record order backlog of ~ € 11 billion incl. Wind Service
Revenue in FY 2012: ~ € 5,1 billion
Restricted © Siemens AG 2013 All rights reserved. Page 5 2013-03-01 Siemens Wind Power Division Growing our local footprint to improve competitiveness and meet our customers needs
Goldendale, WA Ft. Madison blade facility (Service) Ontario, Canada Business hub
Ontario, Canada Blade facility
Boston, MA Offshore Boulder, CO R&D- wind & Ft. Madison, IA aerodynamics Blade manufacturing Hutchinson, KS Orlando, FL Nacelles/hubs Americas Headquarters Wichita, KS (Distribution Center) Mexico City, Local sales Houston, TX Woodward, OK (Americas (Service) Service Center) Hutchinson nacelle facility
Santiago de Sao Paulo, Brazil Chile Business hub Local sales Blades and Hubs Montevideo Local sales Buenos Aires Local sales
Supply chain Sales hubs Other sales R&D Service
Restricted © Siemens AG 2013 All rights reserved. Recognized technology leader with more than 30 years of experience in the wind industry
Siemens product portfolio track record1)
MW class Multi-MW class Multi-MW Direct Drive class CombiStall technology Pitch technology with variable speed Direct drive technology with no • SWT-1.0-54: 356 WTG • SWT-2.3-82VS/93/101/108: 5,331 WTG gearbox • SWT-1.3-62: 1,549 WTG • SWT-3.6-107: 459 WTG • SWT-3.0-101 DD: 146 WTG • SWT-2.0-76: 165 WTG • SWT-3.6-120: 128 WTG • SWT-2.3-113 DD 3 WTG • SWT-2.3-82: 524 WTG • SWT-6.0-120/154 DD 4 testing 1980 - 2004 2004 2006 2009 2010 2011 2012 SWT-2.3-82 SWT-2.3-93 SWT-3.0-101 SWT-6.0-154 SWT-2.0-76 SWT-2.3-82 VS SWT-2.3-101 SWT-2.3/3.0-113 (DD) SWT-4.0-130 SWT-1.3-62 SWT-3.6-107 SWT-3.6-120 SWT-2.3-108 SWT-3.0-108 SWT-1.0-54 SWT-3.0-113
Former product portfolio Current product portfolio Installed base worldwide: > 12,300 turbines with ~ 20,000 MW capacity Source: E W 1) December 2012 - Installed Restricted © Siemens AG 2013 All rights reserved. Page 7 2013-03-01 Siemens Wind Power Division Siemens platform product portfolio
SWT 2.3-82VS SWT 2.3-93 SWT 2.3-101 SWT 2.3-108 SWT 2.3-113 SWT 3.0-101 SWT 3.0-108 SWT 3.0-113
1 G2 platform 2 D3 platform
SWT 3.6-107 SWT 3.6-120 SWT 4.0-120 SWT 4.0-130 SWT 6.0-120 SWT 6.0-154
3 G4 platform 4 D6 platform
Restricted © Siemens AG 2013 All rights reserved. Siemens AEP improvements across the platforms
Geared AEP growth Direct drive AEP growth
+4% +5% +3% +8% +3%
2.3-93* 2.3-101* 2.3-108* 3.0-1013.0-108 3.0-113 3.2-113
* 8.5m/s, 80m HH * Gross AEP
Restricted © Siemens AG 2013 All rights reserved. The Siemens G2 Platform, building blocks to suit all site conditions
Core technology Blade innovations Tower concepts
One nacelle Four rotors variants Two tower concepts Applicable across the Covering all IEC conditions, Steel tower solution entire Siemens G2 without compromising structural benefitting from a global Product Portfolio loading supplier base Concrete tower solution
Restricted © Siemens AG 2013 All rights reserved. Page 10 Siemens G2 Platform Core Technology; Designed for challenging onshore and offshore conditions
SWT-2.3-82 VS SWT-2.3-93 SWT-2.3-101 SWT-2.3-108
IEC class: IEC IA IEC IIA IEC IIB IEC IIB
Nominal Power: 2300 kW 2300 kW 2300 kW 2300 kW Core Technology
Nacelle weight: 82 t 82 t 82 t 82 t
Nacelle design Gearbox and Lightning Serviceability and parameters lubrication system protection ergonomics
Restricted © Siemens AG 2013 All rights reserved. Page 11 Robust nacelle design for application in most challenging site conditions
Nacelle design parameters
¢ Closed nacelle design enables operations in extreme environments ¢ Dehumidifier keeps humidity below 60 % in the nacelle ¢ Gearbox with large capacity cooling and filtering system for maximum reliability ¢ Steel canopy ensures maximum protection of the internals ¢ Cooling system outside nacelle ensures maximum dust protection
SWT-2.3 nacelle
Restricted © Siemens AG 2013 All rights reserved. Page 12 Large inline oil filter ensures extra clean oil and longer gearbox lifetime
Gearbox and lubrication system
¢ Large capacity and low pressure inline filter ensures superior oil filtration and minimum risk of by-pass
¢ Magnets located in by-pass of oil filter reduces risk of particle contamination in by-pass situation (i.e. cold start)
¢ Offline filter for optimal oil quality and maximum life expectancy
¢ Pump structurally separated from the filter with very low risk that particles vibrate through the filter into the gearbox
SWT-2.3-MW Geard drive train
Restricted © Siemens AG 2013 All rights reserved. Page 13 Siemens turbines fitted with comprehensive lightning protection system
Lightning protection
¢ Lightning receptors and insulated copper wires integrated in the blade structure
¢ Faraday cage protection of components inside hub, nacelle and tower
¢ Transformer located at tower bottom lowers the potential for collateral damage
¢ Efficient earthing secures the effectiveness of the lightning protection system
¢ The lightning protection system complies with IEC 61400-24 Components in the Lightning protection system
Restricted © Siemens AG 2013 All rights reserved. Page 14 Optimized service concepts based on experience and thorough analysis
Serviceability and ergonomics
¢ Service experience from installed base of approx. 12 GW of Siemens G2 turbines on- and offshore
¢ Thorough investigation and analysis of component behavior over time
¢ Constant focus on optimizations throughout the turbine lifetime
¢ Worldwide network of highly trained Siemens Service Technicians
¢ Siemens Condition Monitoring for advanced preventive maintenance Siemens Service technicians
Restricted © Siemens AG 2013 All rights reserved. Page 15 Siemens D3 Platform Core Technology; Simplicity and efficiency
SWT-3.0-101 SWT-3.0-108 SWT-3.0-113 IEC class: IEC IA IEC IA IEC IIA
Nominal Power 3000 kW 3000 kW 3000 kW Core Technology
Nacelle weight 78 t 78 t 78 t Transport weight 75 t 75 t 75 t
High Performance Passive cooling Siemens test Transportation Serviceability and generator system program solutions ergonomics
Restricted © Siemens AG 2013 All rights reserved. Page 16 Streamlined and effective design with few and highly efficient components
High performance generator
¢ Direct drive with permanent magnet generator
¢ Previous proven solutions for the remaining major components; - blades - hub - tower - power conversion
SWT-3.0 open nacelle view
Restricted © Siemens AG 2013 All rights reserved. Page 17 Reliable passive cooling with redundancy enables maximum performance
Passive cooling system
Passive cooling radiator Schematic
Generator
SWT-3.0: nacelle top view Liquid link Heat exchanger
SWT-3.0: passive cooling system
¢ Closed nacelle design for maximum protection against external environment
¢ Two sided cooling with heat exchanges located between stator shaft and windings
¢ Long lifetime coolant with 7 year lifespan
Restricted © Siemens AG 2013 All rights reserved. Page 18 The Siemens Wind Power test program: Taking wind turbine testing to a new level
Siemens test program
Rotor Structure Performance
Tests programs performed: Tests programs performed: Tests programs performed: ° Blade tests ° Back-to-Back tests ° No load test ° Blade bearing tests ° Main bearing tests ° Low load tests ° Pitch tests ° Vibration tests ° Performance tests
Restricted © Siemens AG 2013 All rights reserved. Page 19 Compact and light weight design, advantageous for transportation and installation
Transportation solutions
¢ Designed for standard transport limitations; transportation weight 75 t.
¢ Only requires standard trucks and tools available on the global market
¢ Same Installation space and cranes requirements as for SWT- 2.3 MW geared turbines
SWT-3.0: nacelle transportation
Restricted © Siemens AG 2013 All rights reserved. Page 20 Getting the costs of energy down – Industrialization: Moving line
• By introducing line production for nacelles, the production time was reduced by more than 50%, from 36 hours to 15 hours. • Another way to lower the cost of energy is to produce a larger of number of wind turbines.
Restricted © Siemens AG 2013 All rights reserved. Page 21 2013-03-01 Siemens Wind Power Division Getting the costs of energy down - Innovations Nacelle – Direct Drive Technology
• Gearless drive train increases reliability and availability • 50% less parts reduces complexity • 30% less weight facilitates transportation and installation • Higher energy yield
Restricted © Siemens AG 2013 All rights reserved. Page 22 2013-03-01 Siemens Wind Power Division DD allows lower nacelle weight, less parts and cost benefits specially for higher rated turbines
60
6M
50 V164 -7.0 V112-3.0 - 35% 40 Siemens Direct Drive technology: ° Siemens 3.0 DD: 75% nacelle weight - 40% 3.6-120 6.0-154 30 relative to 2.5-3.5 MW market average
3.0-113 ° Siemens 6.0 DD: 70% nacelle weight 20 relative to 5-7 MW market average Nacelle Nacelle weight (t/MW) ° Segmented stator allows for fast 10 manufacturing and crane-free assembly
0 0 2 4 6 8 Turbine rating (MW) All turbines on market Siemens DD turbines Siemens geared turbine
Source: MAKE Consulting, 2010
Restricted © Siemens AG 2013 All rights reserved. Magnet price reductions and more flexible transportation options contribute to DD competitiveness
Magnet Price Development Modularization Benefits flexible Transport Options
-35% reduced transportation costs compared to 19 axle truck
US pilot: Small DD for onshore Traditional: 77 t Nacelle incl. generator US 19 axle out of Hutchison
US 5 axle 1st step: Nacelle & 20 t generator separately out of Hutchinson 57 t US 11 axle
Assembly of split generator ≈≈≈assembly of a hub
Special 13 axle weighted out truck for shorter distances Need removal of yaw motors and main cables
Restricted © Siemens AG 2013 All rights reserved. Maintenance and service offering reduce customer risk
Serviceability and ergonomics
Service offerings reduce customer risk
¢ Worldwide network of highly trained Siemens service technicians to safely manage new technology
¢ Safe Investment: Long term service program offered already from day one (incl. parts warranty)
¢ Siemens Condition Monitoring allowing for advanced preventive maintenance
¢ Service conditions improved by Siemens Service technicians easier accessibility
Restricted © Siemens AG 2013 All rights reserved. Page 25 Service Product Portfolio – Comprehensive range of programs for on- and offshore
SWPS-430O Siemens Wind Power Service Programs (Offshore Warranty)
Value SWPS-420O Parts (Offshore Availability) Warranties SWPS-300W Offshore Offshore (Warranty) Selected Services Selected Services SWPS-200A Parts Offshore Logistic Offshore Logistic (Availability) Warranties Solutions Solutions Availability Availability Availability Availability Warranty Warranty Warranty Warranty
SWPS-100B Remote Remote Remote Remote (Basic) Diagnostic Services Diagnostic Services Diagnostic Services Diagnostic Services Scheduled Scheduled Scheduled Scheduled Scheduled Service Service Service Service Service
Complexity BoP & Unscheduled Basic Technical Mods & Operations Turnkey Selected Service Training Support Ups Services Service Remote Offshore Service TCM Parts Spare Products Diagnostic Selected Tools Reporting Warranties Parts Services Services
Page 26 Restricted © Siemens AG 2013 All rights reserved. Local strong presence Siemens Uruguay S.A.
Established as Regional Unit since March 2011
- 39 employees - 4 Business Units:
° Healthcare ° Industry ° Energy ° Infrastructure & Cities
Restricted © Siemens AG 2013 All rights reserved. Siemens Uruguay - Awarded Projects
° 2 Main Sub-Stations of 150kV for the Pulp Mill Plant, Montes del Plata, interconnected to the National Power Grid managed by UTE (government utility company).
° Erection and installation 2 Steam Turbine Generator SST800 for Pulp Mill Plant, Montes del Plata.
° Supply 2 Gas Turbine Generator SGT5 2000E for Punta del Tigre Power Plant.
° Smart Grid consultancy for UTE, including the nation-wide development and training for the new Smart Grid concept. Restricted © Siemens AG 2013 All rights reserved. Thank you
Restricted © Siemens AG 2013 All rights reserved. Page 29 2013-05-30 Author / Department