HOW to CUT MEAT Products
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HOW TO CUT MEAT PRODUCTS ® The Global Leader in Food Cutting Technology URSCHEL LABORATORIES, INC. 1 DICING Extruded Pet Food 3 1/4 x 1/4 x 1/2" (6.4 x 6.4 x 12.7 mm) OVERVIEW 2 Dices Ham 1. Impeller Paddles 1 1/8" (3.2 mm) 2. Slicing Knife Dice 3. Circular Knives 4 A 4. Crosscut Knives NEW! NEW! AFFINITY® B DIVERSACUT DICER 2110A™ DICER The new Affinity Dicer is the largest dicer Urschel manufactures and specializes in the The largest machine in the DiversaCut line, cutting of difficult-to-cut meat products such as soft meats, cold temperature applications, SPECIFICATIONS the ¥DiversaCut 2110A™ Dicer produces dices, or meats with high fat content. The machine accepts a large infeed product size of up to Specifications strips, slices, and shreds at high production 10" (254 mm) in largest single product dimension. All transitional components work with the AFFINITY [ A ] capacities. With a maximum infeed of 10" (254 mm) 64.92" (1649 mm) cutting elements to maintain positive advancement of the product throughout the cutting Length: Length: 64.07" (1627 mm) in any dimension, the machine offers cost-savings Width: 62.52" (1588 mm) process - this is critical in difficult-to-cut applications. The rotating feed drum and feed roll are Width: *63.62" (1616 mm) by eliminating the need to pre-cut product. This new Height: 69.46" (1764 mm) especially key in maintaining consistent, positive feeding into the dicing elements. Driven Height: 68.44" (1738 mm) dicer promotes more precise cut tolerances with slice Net Weight: 2800 lb Net Weight: 1500 lb (680 kg) adjustment and lockdown features. The machine also by a 25 HP gear motor with heavy duty gears and belts and equipped with a 5 HP VFD (1270 kg) Motor: 5 or 10 HP (3.7 or 7.5 kW) features fine-tuning through adjustable collars on both (variable frequency drive) motor on the crosscut, the Affinity excels at delivering maximum Motors: 5 HP (3.6 kW) * Various discharge chutes are available. cutting spindles for ultimate precision. Cooked capacities. The 5 HP VFD motor allows significant savings by changing speeds instead 25 HP (18 kW) Machine width varies depending on style Turkey Breast of purchasing additional crosscut spindles. For ultimate sanitation, stainless steel contact Short Shreds surfaces on all components are polished to an Ra 32 finish. The Affinity delivers precise AFFINITY [ B ] of discharge chute. Width listed is the TYPES OF CUTS with conveyor feed chute maximum machine width available. dices on such meat products such as beef/chicken logs, pepperoni, ham, and salami. STRIP CUTS: Flat and crinkle strip cuts in a variety of Frozen Tempered Length: 71.46" (1815 mm) widths can be made by removing either the crosscut Salmon The Affinity is manufactured in two different models — standard [ A ] and with a built-in Width: 62.52" (1588 mm) knife spindle or the circular knife spindle assembly. 3/4" (19.1 mm) conveyor [ B ]. The built-in conveyor model offers a built-in conveyor feed chute to optimize Height: 69.45" (1764 mm) Minimum flat strips such as 1/8 x 1/8" x length of product feeding. The Affinity accepts a wide range of infeed products in different shapes and sizes. Net Weight: 2800 lb 3 (3.2 x 3.2 mm x length of product); crinkle strips such The standard Affinity accepts product infeed up to 7" (178 mm) maximum. The Affinity with (1270 kg) 2 as 9/32 x 9/32" x length of product (7.1 x 7.1 mm x conveyor feed chute accepts maximum infeed of blocks up to 7" (178 mm) or up to 10" (254 Motors: 5 HP (3.6 kW) length of product); Maximum flat strips such as 1 x mm) maximum in largest single dimension depending on the product. 25 HP (18 kW) 1 1" x length of product (25.4 x 25.4 mm x length of 4 product); crinkle strips such as 5/8 x 5/8" x length of TYPES OF CUTS product (15.9 x 15.9 mm x length of product). Note: Combinations of circular knives or crosscut SLICE THICKNESS: 1/8 to 3/4" (3.2 to 19.1 mm) • Circular Knife Spindle: 1/8 to 2" (3.2 to 50.8 mm) knives can be used to shorten length of strips. • Crosscut Knife Spindle: 1/8 to 2" (3.2 to 50.8 mm) DICES: A slicing knife, circular knife spindle, and DICES: A slicing knife, circular knife spindle, and crosscut knife spindle are used for dicing. STRIP CUTS: Flat strips can be made by removing crosscut knife spindle are used for dicing. Changing Changing the dice size is done by either the crosscut knife spindle or the circular knife SHREDDING OVERVIEW the dice size is done by using the required cutting adjusting slice thickness, variable spindle. Combinations of circular knives or crosscut 1. Impeller Paddles 3. Circular Knives spindles and adjusting the slice thickness. frequency drive, and cutting knives can be used to shorten the length of the strips. 2. Slicing Knife 4. Shredding Discs 1/8 to 3" (3.2 to 76.2 mm) 3 spindles as needed. • Circular knife cuts: • 1/8 to 2" (3.2 to 50.8 mm) in length • Crosscut knife cuts: 3/32 to 2-1/2" (2.4 to 63.5 mm) 9/32 to 5/8" (7.1 to 15.9 mm) Preformed Turkey Roast • Crosscut knife crinkle cuts: 1/4 x 1/4" (6.4 x 6.4 mm) x SHREDS: Fine, medium, and coarse shreds can be CUTTING OVERVIEW various length Strips produced on hot or chilled cooked meat products. 1. Impeller paddles Salami Frozen Tempered 2 2. Slicing Knife 1/8 x 1 x 1/8" Pepperoni Beef 3/4" (3.2 x 25.4 x 1/4" (6.4 mm) Dice 3. Adjustable Slice Gate (19.1 mm) Dice 5 4. Rotating Feed Drum 3.2 mm) Strips 1 5. Feed Roll 6. Circular Knives 4 6 7. Crosscut Knives 8. Stripper Plate 8 2 7 3 Frozen-tempered Chicken Breast 3/8 x 3/8" (9.5 x 9.5 mm) x Beef Jerky input of thickness of product 1-1/8 x 1-7/8" (28.6 x 47.6 mm) Pieces Frozen-tempered Fish 3/4 x 3/4" (19.1 x 19.1 mm) x input thickness of product Frozen-tempered Bacon 1 x 1" (25.4 x 25.4 mm) x MODEL M6 input thickness of product CUTTING OVERVIEW The ßßpatented Model M6 is a versatile, two-dimensional cutting machine designed for dicing, strip cutting, or shredding a variety of products through a wide range of sizes. Ideally suited 2 for cutting frozen-tempered, fresh-chilled, or hot cooked beef, poultry, or 4 STRIP CUTTING pork. The machine operates continuously at high production capacities 1. Drive Roll and is designed for easy cleanup and maintenance. SPECIFICATIONS 1 2. Feed Roll 3 3. Feed Drum Length: 119.03" (3023 mm) 4. Circular Knives THE MODEL M6 OFFERS: Width: 33.48" (850 mm) Height: 50.37" (1280 mm) The Urschel Model M6’s hinged access panels Net Weight: 1640 lb (745 kg) and solid bar/angled framed design promote • Hinged access panels promote sanitation and ease of maintenance. sanitation and ease of maintenance. Motor: 5 or 7.5 HP (3.7 or 5.6 kW) • Solid bar and angle frame design. • Integrated electrical enclosure with a convenient operator stop/start station. Frozen-tempered Beef Brisket TYPES OF CUTS 1 x 1" (25.4 x 25.4 mm) x 2 4 • Maximum versatility available through different cutting/shredding options. input thickness of product SHREDDING DICES: Many sizes of cuts are possible by combining the Blunt Crosscut Knives • Wide range of dice sizes from 3/16 to 1-1/2" (4.8 to 38.1 mm). various selections of circular knife spacings with different 5 1 1. Drive Roll • Maximum infeed thickness of 1" (25.4 mm). crosscut knife spindles. 3 2. Feed Roll • Special feed discs or blunt crosscut knives offer shred configurations • Circular knives: 3/16 to 1-1/2" (4.8 to 38.1 mm) 3. Feed Drum for wide varieties of hand-pulled looking shreds. • Crosscut knives: 1/8 to 5.66" (3.2 to 144 mm) 4. Feed Discs 5. Blunt Crosscut Knives • Available with VFD (variable frequency drive) or across- STRIP CUTS: Strip cuts can be made by removing the the-line starting. crosscut knife spindle from the machine. The length and • All grease fittings are easily accessible on the exterior thickness of the strips will depend upon the size of the of the machine to facilitate maintenance. original product. 4 5 5 8 4 4 URS • Overall stainless steel design including motor. 2 5 SHREDDING 5 84 CH UR 4 E SL CHUSA E L USA 4 Feed discs work together with special shredding 5 SHREDS: 5 8 4 4 URS 545584 URSCHEL 5 8 Shredding Discs 4CH URS45 E 584 L CHUS URS USA CHEL EA L US USA A 4 5 5 84 4 U545584 URSCHEL RS5 84 CH discs or blunt knives to produce a wide variety of shred URS 45584 E L CUSA URS USA HE CHEL L 1. Drive Roll USA USA 5 consistencies from coarse to fine. Various shred lengths are 1 2. Feed Roll B also possible depending upon set-up. 3 3. Feed Drum 4. Feed Discs D The Urschel Model M6's hinged belt guards 5. Shredding Discs Ham simplify servicing and changing of feed belts.