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solutions

ZOLLER solutions - comprehensive optimization of your manufacturing operations to increase quality, efficiency, and productivity. To do this, ZOLLER combines measuring machines, hardware, software, and services to create individual system solutions that guarantee you a sustainable and competitive advantage.

The ZOLLER company is a worldwide expert and market leader in the field of metrology for tools and tool-based manufacturing organizations. ZOLLER has been developing innovative tool presetter and measuring machines and measuring equipment as well as software for measuring, inspection and the management of metal cutting tools for over 70 years.

In close cooperation with our customers and partners, ZOLLER has developed practice-oriented and user-friendly leading edge technology at our facilities in Germany, a commitment now in its third generation of the family-run business. Certified according to DIN EN ISO 9001:2008 and DIN EN ISO 14001:2004 for quality and environmental management, we manufacture durable quality prod- ucts which excel through highest precision and maximum efficiency.

Our worldwide subsidiaries and agents guarantee customer proximity and first class service in local markets. Our declared aspiration is for products with our name to fully satisfy your requirements and make a measurable contribution to your success.

Yours, the ZOLLER family Alexander Zoller, Christoph Zoller, Eberhard Zoller 04 | 05

Contents

ZOLLER Solutions 02 System Solutions to Give You a Competitive Advantage

Specialists for Inspection and Measurement Technology 06 The Right Measurement Solution for Every Application – from Simple to Highly Complex Tasks 08 Inspection and Measurement Technology? ZOLLER Has the Solutions – for Perfect Regrinding or Manufacturing Processes 10 Innovative Technology for Maximum Accuracy 12 Clear and Intuitive Software 14 »pomBasic« and »pomBasicMicro« – The Compact Solution for Universal Tool Inspection 16 »pomSkpGo« – The Mobile Solution for the Measurement of the Cutting Edge Preparation 18 »pomZenit« – The Measuring and Inspection Station for Milling Head Manufacturing 20 »smile / pilot 3.0« – For a Professional Start to the Measurement of Tools and Grinding Wheels 22 »smartCheck« – The Universal Measuring Machine for Checking Tools 24 »genius 3s« and »genius 3m« – The Universal Measuring Machine for Precision Tools 26 »threadCheck« – The Universal Measuring Machine Specifically for Threaded Tools 28 »titan« – The High-End Inspection and Measuring Machine for All Precision Tools 30 »hobCheck« – The Solution for the Fully Automated Measurement of Cylindrical Hobbing Machines 32 »sawCheck« – The Measuring and Inspection Machine for the Complete Check of Precision Saws 34 »roboSet« – The Automation Solution for Companies with a High Tool Throughput 36 »roboSet 2« – The 24/7 Automation Solution for Tool Manufacturers with Very High Tool Throughput

Process Optimization with ZOLLER 38 ZOLLER Interfaces – for Smooth Production Processes 40 Process Examples

ZOLLER – for You and Your Success 44 Certified Accuracy – for Proven Quality in Tool Production 46 Success Is the Best Reference – Satisfied Customers Speak for Themselves – and for ZOLLER 48 At Your Service Everywhere - Addresses, Subsidiaries and Agents 50 Product Overview – Economic Solutions for All Applications 06 | 07

ZOLLER INSPECTION SOLUTIONS

From Simple Measuring Tasks to Highly Complex Challenges The Right Measuring Solution for Every Application

At ZOLLER you can find solutions ranging from simple and in-process inspection through to cost-effective and fully automated measurement of all tool parameters. With its »pom« series, ZOLLER‘s proven universal measuring machines and smart automation solutions offer a broad spectrum of tool metrology ranging from entry level to superior level.

pomBasic

efficient Checking Set-up Automated Quality Assurance cost-effective ZOLLER offers workshop-compatible and traceable compact Tool management, easy measuring of the grinding wheel package, data Automatic control, traceability, and documentation have become designed to meet your requirements solutions for universal tool inspection – easy to operate, transmission, and the inspection of first grinding results are all essential for indispensable in the field of metrology. ZOLLER‘s automation solution adapted to your requirements, and for universal use wherever the effective set-up of grinding machines. ZOLLER offers solutions with »roboSet« sets standards for efficient quality control up to 100%. measuring and inspection tasks need to be solved. guaranteed minimization of set-up times and maximum process safety, all based on intuitive and easy operation. 08 | 09

ZOLLER INSPECTION SOLUTIONS

Inspection and Measurement Technology? ZOLLER Has the Solutions For Perfect Regrinding or ZOLLER Solution Face Grinding and Much More »pomBasic« allows face grinding to be checked close to the process: the important parameters Manufacturing Processes are checked quickly and easily during feeding to the CNC guided grinding machine.

ZOLLER Solution Rounding Whether incoming tools inspection, manufacturing, or final inspection: Microscopically small cutting edge preparations can be checked and measured quickly and contactless with »pomSkpGo«. ZOLLER offers the perfect solution for checking and measuring tools. For 100% perfect tools – always and everywhere.

ZOLLER »caz« virtual measuring system

Measuring procedures are available for final inspection

Delivery Incoming Tools Inspection Machine Programming Production of Tools Final Inspection Shipment

Delivery of worn tools: Collection of actual data with ZOLLER Transfer of tool data to the programming Resharpening or regrinding of already known. Only the position Using ZOLLER »genius«, tools are On-time delivery of cleaning and sorting. »genius«, »smartCheck« or »pomBasic« software. Complementation or new gen- tools at the universal tool grinding of the cutting edge needs to be checked 100% prior to shipment. high quality and series: with »genius« the relevant data eration of the CNC program. Installation machine with the NC programs determined with the machine‘s The measured values are collated documented tools. for the grinding program are measured and simulation of the measuring pro- provided via the interface. Using sensor. ZOLLER metrology ensures in test reports and supplemented automatically and transferred paperless cedures on the 3D tool model using the the parameters from the original the quality of tools in new pro- with further parameters if required. to the corresponding programming sys- ZOLLER »caz« virtual measuring machine. tool, the set-up times are reduced duction runs and also reduces the This enables verification of accu- tem via the ZOLLER interface. The actual considerably as parameters are start-up times for machines. racy, avoids complaints, reduces wear dimensions for regrinding of the costs, and enhances supplier tools are determined using »pomBasic« assessment. in order to remove as little material as possible and preserve the tools as best possible. 10 | 11

ZOLLER INSPECTION SOLUTIONS

Innovative Technology for Highest Accuracy

Precision Has a Name: nearly 75 years of industry knowledge made in Germany ZOLLER high quality branded components

Every detail of the ZOLLER measuring and inspection machines offers maximum quality. Innovative technologies and superior operating comfort result in precision far greater than the mere result in micros. ZOLLER achieves this precision fully automated and process-safe, with pre-structured data, proven documentation and, if required, special solutions.

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1_Multi Sensor Technology 3_Automatic/Control (CNC) 5_Special Solutions 6_Automation Image processing systems with incident and transmitted light Fully automated CNC-control of the axes of the measuring The right solution for every challenge – ZOLLER! Fully automated checking and inspection of serial tools for 100% final inspection and special sensors for contactless and automatic detection machines for operator-independent full control of optional Even highly complex helical tools, for example hob cutters, and documentation. of various tool contours, surfaces, cutting edge preparations, types of tools. can be measured fully automatically and precisely due to and many other tool geometries. intelligent technology. 7_Image Processing/Software 4_Tool Clamping Intuitive image processing for fast and micro-precise measurement results. 2_Segmented Led Ring Light of the CCD Camera Universal high precision spindle with integrated calibration Perfectly matched CCD cameras, lenses and automatically controlled LED lighting Showing products in the right perspective: tool contours are balls and power-operated tool clamping for SK, HSK, Capto, ensure that ZOLLER deliver brilliant cutting edge images, provide smooth inspection displayed in minute and brilliant detail with the special LED Hydrodehn and many others, with rapid tool post change, within seconds as well as micro-precise contours for metrology. lighting and evaluated using »pilot 3.0« image processing. changing precision 0.001 mm. 12 | 13

ZOLLER INSPECTION SOLUTIONS

Clear and Intuitive Software ZOLLER Makes Measuring Simple and Safe

The benefits of simple to operate measuring solutions are obvious: with the aid of automated 100% documentation solutions, tools are measured reliably and accurately at the push of a button, operator-indepen- tool-specific measuring procedures dent, and consistently repeatable. Results are recorded in their entirety and documented process optimization in detail. The advantage: expensive errors and complaints are avoided, consistent quality is achieved resulting in cost recovery and shorter delivery times. Select the type of tool from the overview —— Check Profiles: »coCon« for Form Tools —— Complete Evaluation According to DIN 3968 for Hob Cutters

Select the parameters to be measured and start: Measuring program for scanning tool contours and calculation of Detailed and graphic evaluation of cylindrical hob cutters according no programming required contour correction using the target DXF file of eroded or ground to DIN 3968. Documentation of the concentricity/run-out of the hub form tools. Output of the new contour is in DXF format. diameters, deviation in shape/position of the rake face, deviation in shape of the cutting edge/tooth thickness, flute direction and many more parameters, including grading of the quality class. Tool measurement with »elephant« technology

Using this unique technology, every employee can measure any —standard— tool fully automatically without requiring any training – and determine up to 52 different parameters. Place the tool, clamp by pushing the button, select »elephant« with the desired type of »roboSet« – the Automation Solution tool from the screen overview and start the fully automated mea- Runs smoothly for 24 hours, 7 days a week – suring procedure. All measuring procedures can be saved, adapted —just by— clicking the start button of the as required, documented, and repeated for each tool. ZOLLER »pilot 3.0« image processing system. Measured results are displayed, the actual data is archived. For more information on ZOLLER automation Descriptions can be edited using the »apus« test report. solutions see page 40.

ZOLLER user interface »pilot 3.0« 14 | 15

ZOLLER —— Fast and Easy Circumferential Measurement INSPECTION SOLUTIONS The Compact Solution for Universal Tool Inspection »pomBasic« ergonomic »pomBasicMicro« compact

Determination of chamfer width and spiral angle. universal

Swiveling table axial The ZOLLER inspection machines »pomBasic« and »pomBasicMicro« measure and Target-Actual Comparison on Live Image check drills, milling cutters, and countersinks – in all sizes and down to micro —— tools. Compact and universal, the machines can be employed in the metrology room, tools receiving, or directly in manufacturing.

The individually adjustable »pomSoft« image processing system with intuitive operation offers numerous measuring and evaluation »pomBasicMicro« algorithms with automatic cutting edge Swiveling table 45° search. These are used primarily for measur- Direct comparison of the target-actual contour by superimposing ing angles, distances, wear and tear, cutting saved cutting edge images with the live image of the new tool. edge quality, and micro sections. The video microscope system with zoom optics Test Protocols at the Push of a Button allows for brilliant recording of the tools, adjustment of sections, and thus detailed —— inspection.

Swiveling table 90°

The universal holding fixture accepts shaft tools from 2 to 40 mm. The prism can be Measurements can be documented and edited in their entirety. rotated by ± 90° for axial and radial mea- In addition, the language can be selected individually prior to surement. outputting the results as PDF or printed inspection report.

With automatic lighting control

Technical Specification Travel Range Travel Range Fine Adjustment Measurable and Clampable CCD Camera Field of Vision X-Axis Y-Axis Optics Shaft Diameter 3 x 2,5 mm – »pomBasic« 190 mm 50 mm 55 mm 0,5–50 mm 6,5-fold zoom lens (color) 20 x 16 mm 0,6 x 5 mm – »pomBasicMicro« 190 mm 50 mm 55 mm 0,5–50 mm 12-fold zoom lens (b/w) 7 x 5,8 mm

Subject to technical modifications. The depicted machines may include options, accessories, and control variants. Fase

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ZOLLER —— Cutting Edge Preparation »skp« INSPECTION SOLUTIONS The Mobile Solution for Measurement of the Cutting Edge Preparation »pomSkpGo« mobile and fast micro-precise

Live image of the cutting edge preparation for fast alignment and contactless checking of surface.

The ZOLLER solution for milling tools and reversing plates Results and Evaluation Detailed 3D Presentation scores with 100% workshop compatibility, unlimited mobility, —— —— intuitive operation, and precisely traceable results. The stiff and light basic carbon design enables a high level of accuracy as well as mobile use: the machine is set up at the place of operation and can be started after only 5 minutes.

Major advantages are: easy operation, contact- The cutting edge can be displayed in different modes – as texture less measurement, and fast alignment of tools. for the immediate recognition of possible surface indentations and This allows even untrained operators to conduct Measured results and graphic section profiles are displayed together, surface quality, or topographically to display the height profile of the including evaluation of chipping and radius profile along the cutting cutting edge preparation at a glance. highly accurate measurements by themselves edge. within minutes. Easy to load tool holding fixtures and fast and universal positioning of the cutting Nominal/Actual Comparison and Dimensioning Freely Definable Form Types in the Configuration Menu edge under the high-resolution sensors with Chamfer Combination live image form the basis of perfect measuring —— —— Chamfer Protective chamfer Double chamfer Chamfer and rounding results.

Rounding Sharp edge

Ideal radius Trumpet shape Waterfall Sharp edge

»pomSkpGo« with »Z3dCam« and Notebook with Software »pomSoft«. This function enables a target-actual comparison versus a DXF ideal contour including automatic dimensioning of the contour of the cutting edge. Examples of evaluable edge shapes.

100% workshop-compatible solution of a typical laboratory application

Technical Specification Travel Range Manual Manual Lateral Vertical Resolution Z-Axis Fine Adjustment Rapid Adjustment Resolution

»pomSkpGo« | Premium Sensor 300 mm ± 50 mm 200 mm 1.2 µm 0.1 µm

Measuring Volume Measuring Points Smallest Measurable Rounding Working Distance

1.6 x 1.2 x 1.0 mm³ 1.3 million 3 µm 30 mm

Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 18 | 19

ZOLLER INSPECTION SOLUTIONS

The Measuring and Inspection Station for Milling Head Manufacturing »pomZenit«

Used close to production, »pomZenit« opens a new dimension in measuring and Measurement of All Cutting Edges Including Graphic automatic Display of Measured Results »focus 360°i« inspection stations for manufacturing milling heads: the ergonomic measuring —— operator-independent machine can automatically check the quality of right-angle milling heads and ergonomic face milling cutters precisely without requiring an operator. Machine table »pom«

»pomZenit« convinces with automated mea- suring procedures, highly accurate measuring results, and ease of operation for every user. »pomZenit« is available as tool presetting and measuring machine for production and as Equipped with CNC controls, a high precision bench top version for inspection stations in spindle with autofocus and the ZOLLER final inspection. The software measures all cutting edges of a tool in a rotary manner »pilot 3.0« image processing system, and displays the measured values of every cutting edge graphically or the machine determines run-out and in table form, including the tolerance range and fast remeasurement of concentricity, measures the cutting individual cutting edges (yellow bar) directly from the diagram. edge angles and radii, and inspects cutting edges – including automatic Automatic Recording of Cutting Edge Images with »aec« remeasurement from the diagram with Work bench the tolerance range. ——

Fully automatic single image recording of the cutting edges at incident light for checking wear.

Automated measuring procedures = less effort, more precision

Technical Specification Travel Range Travel Range Max. Measurable Max. Tool Z-Axis X-Axis Tool Diameter Weight

»pomZenit« 100 mm 110 mm 200 mm 20 kg

Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 20 | 21

ZOLLER —— Angle and Radius Measurement INSPECTION SOLUTIONS The Professional Start to the Measurement of Tools and Grinding Wheels »smile / pilot 3.0« cost-effective ergonomic

User interface »pilot 3.0« with automatic measurement of length, individually adaptable diameter, corner radius, and cutting edge angle.

The professional start to cost-effective tool Automatic Recognition of Cutting Edge Shape and measurement has a name: ZOLLER »smile«. —— Dynamic Crosshairs Measurement of Grinding Wheels Together with its fast, reliable, and accurate —— results, it offers convincing ergonomic design and simple operation which can be made even faster and more convenient by adapting the software interface to individual requirements.

»smile / pilot 3.0« meets all manu- facturing requirements and remains Simply focus – finished! Length, diameter, corner radii, cutting edge Photo-realistic input dialog including documentation user-friendly despite its many high per- angles, and measuring range are calculated instantly. Fine adjustment and reports. Library of grinding wheels according to is not required due to the dynamic crosshairs. FEPA standard. formance features. Image processing is based on modular design and its numer- Radius Contour »contur« ous measuring programs make it both individual and workshop-compatible. —— 1A1 1FE1 1R 1V1 Grinding wheels can be measured with micro precision according to the FEPA standard, by any operator and including detailed documentation. 2CH 2CH3R 2R 4BT9

»smile« with image processing »pilot 3.0«. 6A2 11A2 11M2 11V9

Fully automated determination of the cutting edge profile, and radius and graphic evaluation of the entire contours with tolerance range and 12V9 14EE1 K700 PRF variable setting of the angle sectors.

Swiveling tool inspection for axial and radial measurement. Numerous measuring programs included

Technical Specification Travel Range Travel Range Maximum Measurable Maximum Measurable Z-Axis X-Axis Tool Diameter Snap Gauge Diameter

»smile 420« 420 / 600* / 800*(1) mm 210 mm 420 mm 100 mm(2)

»smile 620« 420 / 600* / 800*(1) mm 310 mm 620 mm 100 mm(2)

* optional (1) Measuring range Z axis 800 mm is only possible in combination with the table system. (2) Snap gauge 70 mm when selecting the optic carrier standard with tool inspection. Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 22 | 23

ZOLLER Tool Analysis »metis«/Circumferential Measurement —— INSPECTION SOLUTIONS The Universal Measuring Machine for Tool Inspection »smartCheck« high performance flexible

For the automatic determination of tool contours, radii, angles, dis- modular tances, chamfer widths as well as wear, and other parameters with incident and transmitted light. »smartCheck« is the high-performance Contour Profile Measurement »lasso«/Target-Actual universal measuring machine for all metal Concentricity Check 360°/Wobble Compensation —— Comparison cutting tools – either as manual or 3-axis »smartCheck« with swiveling tool —— inspection camera for fast and CNC version: this provides the ability to universal inspection. cost effectively check and document tools prior to and after grinding in accordance with the DIN EN ISO 9000 guidelines.

The »smartCheck« and swiveling incident light pro- cessing allows cost effective checking, measuring, Fully automatic determination of concentricity with graphic analysis For scanning of arbitrary tool or workpiece contours and generation and documenting of axial and radial geometries of of the contour profile, including target-actual comparison and sub- of a target-actual comparison on the basis of a DXF target contour sequent automatic concentricity, and wobble compensation. with variable tolerance range. tools. Simply click the mouse – no special training required. The measurement of tools prior to regrinding »apus« Test Reports Automatic Dimensioning can result in a 25% increase in productivity or potentially greater with —— —— CNC grinding machines.

Editable test report for arbitrary and savable adaptation of the scope CAD function for generating and dimensioning the actual contours. and descriptions.

Tool check with maximum cost-efficiency

Technical Specification Travel Range Travel Range Maximum Measurable Maximum Measurable Z-Axis X-Axis Tool Diameter Snap Gauge Diameter 70 mm with incident light camera 0° »smartCheck 450« 450 / 620 / 820 mm 210 / 310* mm 420 / 620* mm 100 mm with incident light camera 90° 80 / 35* mm with incident light camera 0° »smartCheck 600« 600 / 800 / 1000 mm 220 / 270* mm 370 / 540* mm 200 / 100* mm with incident light camera 90° 80 mm with incident light camera 0° »smartCheck 800« 600 / 800 / 1000 mm 500 mm 1000 mm 200 mm with incident light camera 90°

* optional Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 24 | 25

ZOLLER —— Photo-Realistic Input Dialog »fored« INSPECTION SOLUTIONS The Universal Measuring Machine for Precision Tools »genius 3s« fully automatic »genius 3m« fast and precise

For measuring the chip space (see above), the circumference, and over 1000 units in use worldwide the face of tools. The measuring procedures and parameters can be freely defined, selected via the Checkbox, and saved for the tool. ZOLLER »genius 3s« is the universal measuring machine for metal cutting Configuration Assistant »expert« Data Import/Export XML tools. The »genius 3m« version can —— —— also be used for micro-geometries. Five CNC-guided axes enable exten- sive, precise, and fully automated measuring procedures.

Tools are checked quickly, easily, and with the highest precision, starting with individual criteria Regardless of the incident light measurement used, the configuration This function allows data in the ZOLLER »pilot 3.0« to be imported through fully automated and operator independent assistant carries out the measuring window sizes, lighting optimization and exported in XML file format at the push of a button. and positions, live and once only, and then automatically stores the data. complete checks. The measured results are docu- mented in detail and can be transferred to the »genius« Tool Analysis/Chip Space Groove/Chip Space Scan grinding machines at the push of a button. Thus »genius 3« saves valuable time during —— —— work preparation and programming, excludes reworking, and complaints and provides excellence in quality.

»genius 3s« with full housing to protect against dirt and extraneous light. The contactless and automatically scanned tool surfaces can be The groove/chip space contour is scanned contactless automati- displayed to give three-dimensional information on the calculation cally and displayed graphically. It can be exported as DXF/XML and of the effective cutting angles or draft angles. subjected to a target-actual comparison.

Greater productivity through latest technology and ergonomics

Technical Travel Travel Travel Tool Snap Max. Tool Length Draft Angle Chamfer Width Chip Space/ Face Specification Range Range Range Diameter Gauge for Axial Incidental Circumference Circumference Groove Depth Geometry (3D) Z-Axis X-Axis Y-Axis Diameter Light Measurement (3D) (3D) (3D)

»genius 3s« 100 mm Z < 470 mm 600 mm 175 mm ± 50 mm 340 mm 470 mm Ø < 200 mm Ø < 200 mm Ø < 75 mm Ø < 230 mm »genius 3m« 70* mm Step < 35 mm

* When selecting the optic carrier with micro incident light camera Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 26 | 27

ZOLLER —— Measuring Program for Threading Tools INSPECTION SOLUTIONS The Universal Measuring Machine Specifically for Threaded Tools »threadCheck« fully automatic distortion-free

For operator-independent and automatic measurement of universal threaded tools. »threadCheck« is the ZOLLER measuring machine for the dis- Actual-Target Contour Comparison »lasso« Options tortion-free and accurate mea- —— surement of threaded tools. Measuring sensor for tactile measurement, for example, pitch or form/position tolerance of hobbing machines. Six CNC-driven axes and the fully automatic swiveling optical carrier enable complex measurement of thread geometries, threaded drills, milling cutters and formers as well as numerous other metal cutting tools. The full Determination of contour profile and transfer of target contour in housing protects against dirt and extraneous Swiveling optical carrier for »lasso« for thread formers. light. All measured results are recorded in detail distortion-free measurement and the photo-realistic and modular selec- and checking of helical tools with transmitted light. tion of »pilot 3.0« measuring programs enable Evaluation of Results Including Test Report »threadCheck« to meet a host of requirements. ——

Micro sensor for measuring micro-geometries, i.e. protective and supporting chamfers. »threadCheck« can also be used as a universal measuring machine for metal Complete documentation of measurements cutting tools in general. through automatic evaluation and output as PDF or printed test report.

The new universal solution for numerous requirements

Technical Specification Travel Range Travel Range Travel Range Measurable Max. Tool Length for Axial Measurable Snap Swiveling Device for Z-Axis X-Axis Y-Axis Tool Diameter Incidental Light Measurement Gauge Diameter Optical Carrier

»threadCheck« 600 mm 235 mm ± 50 mm 400 mm 500 mm 100 mm ± 30°

Optional: without protective housing and with or without tailstock Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 28 | 29

ZOLLER —— Cutting Edge Preparation »skp« in »expert« Mode INSPECTION SOLUTIONS The High-End Inspection and Measuring Machine for All Precision Tools »titan« multisensor ability reduced vibration

The 3D sensor is positioned CNC-driven to the contactless cutting attractive edge preparation. In the world of tool metrology, the new ZOLLER universal »titan« machine is unsurpassed in its flexibility and precision. —— Graphic »skp« Display —— Incidental and Transmitted Light Measurement The ergonomic and easy operation of a mea- suring machine of these dimensions offers an unbeatable advantage in terms of cost-efficien- cy and quality in the micro-precise measurement of metal cutting tools. The five to seven CNC- driven axes of the ZOLLER »titan« measure every type of metal cutting tool fully automatically and with the highest precision, ranging from measur- A 3D model of the scanned cutting edge is generated and outputted Measuring room »titan« with high precision spindle, with CNC ing the outer contours, operator-independent to evaluate the contour profile of the cutting edge preparation. swiveling device for optical carrier, CCD cameras, and LED lighting. complete control through extensive documenta- tion. The vibration-reduced base is designed to Measuring Machine Ability »titan« Edge Rounding fit further axes and sensors so that, for example, cutting edge preparations can be measured fully —— —— automatically and with unique repeatability.

»titan« with vibration-reduced base, automatic level control, full housing, The certified FKM gauge, which can be traced to the national standard, Measurement of edge rounding in the radius segment five to seven CNC-driven axes, and a automatically determines a range where the true value of the measured with CNC-swiveling »Z3dCam« sensor. multi-sensor optical carrier. dimension lies, with a probability of 95%. A measuring uncertainty of at least E = (2.0 + L/250 mm) μm is achieved with the »titan«.

The new high-end solution for all metal cutting tools

Technical Specification Travel Range Travel Range Travel Range Measurable Measurable Snap Max. Tool Length for Axial Z-Axis X-Axis Y-Axis Tool Diameter Gauge Diameter Incidental Light Measurement

»titan« 600 mm 130/75* mm ± 100 mm 260/150* mm 80 mm 400 mm

* Optional with optical carrier CNC swiveling device Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 30 | 31

ZOLLER —— Target-Actual Comparison Tooth Profile INSPECTION SOLUTIONS The Solution for the Fully Automated Measurement of Cylindrical Hobbing Machines »hobCheck« easy operation fully automatic

Evaluation of tooth form via variable measuring windows at the flanks, workshop-compatible including automatic target-actual comparison. The »hobCheck« opens up unprecedented Measuring Program »Protuberanz« for Hob Cutters Display of Results According to DIN 3968 opportunities for fully automated, cost- effective, and complete measurement of —— —— hobbing machines – and much more!

Equipped with a CNC-driven swiveling optical carrier, electronic measuring sensor, transmit- ted light processing, and incident light cam- era, it can measure parameters such as tooth profiles, concentricity/wobble, pitch etc. Over For the measurement of cylindrical hob cutters including calculation Graphic display of the measured results according to DIN 3968 with 200 measured values can be evaluated and the of the amount, height, and angle of protuberance. tolerance check and information on the quality grade achieved per calculation of the quality grades and graphic parameter. documentation is fully automatic. Additionally, Wear Inspection »aec« (auto-edge-check) Test Reports Including Tolerance Graphs the »hobCheck« offers convenient wear deter- mination. —— ——

»hobCheck« with swiveling optical The »aec« function automatically records the circumferences of carrier for distortion-free measurement an optional number of teeth and thus provides a quick overview for and checking of helical tools. finding and targeted checking of major wear to ensure that neither Exact and complete documentation, competent and clear. too little or too much is removed during resharpening.

Fully automatic measurement of hobbing machines

Technical Specification Travel Range Travel Range Travel Range Measurable Tool Measurable Z-Axis X-Axis Y-Axis Diameter Snap Gauge Diameter

»hobCheck« 600 / 800* / 1000* mm 200 mm ± 40 mm 400 mm 60 mm

Maximum Maximum Swiveling Device Tool Lengths Measuring Depth Sensor Measuring Length of Face for Optical Carrier Tailstock (Option)

25 mm 200 mm ± 30° 100–600/800 mm

* optional Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 32 | 33

ZOLLER —— »metis« Tool Analysis INSPECTION SOLUTIONS The Measuring and Inspection Machine for the Complete Check of Precision Saws »sawCheck« unique automatic fast and accurate Radial measurement of the saw tooth with incidental and transmitted light and direct display of the measured contour.

ZOLLER »sawCheck« optimizes the pre- All parameters are measured with transmitted light cise and cost-efficient manufacturing Measuring Program "Tooth Shape" with cutter shapes or with »metis«: and regrinding of precision saws. The —— saw blades are checked fast, reliably Flank angle and tooth width and precisely, and are extensively doc- umented – regardless of the clamping.

Head width The saw blades are clamped via universal reducers and the run-out for the saw body is documented automatically. Subsequently, For fully automatic generation of measuring procedures and programs in it is compensated when measuring the teeth. »pilot 3.0«, including calculation of the intersection points, distanc- Cone angle The manually operated –90°/0°/+90° es, angles, and much more. incident light image processing system is available for tooth inspection (radial/axial). Display of Results Including Dimensioning —— Chamfer length/angle

Corner radius

The universal clamping system of the »sawCheck« provides optimal, distor- tion-free clamping and measurement Width of tooth face through horizontal holding of the saws. Complex dimensioning of distances and contour elements, illustrated here the tooth shape "thin kerf precision saw".

Precise, cost-efficient manufacturing and regrinding

Technical Specification Travel Range Travel Range Measurable Incident Light Width of Z-Axis X-Axis Tool Diameter Camera Diameter Saw Blade

»sawCheck« 100 mm 300 mm 300-800 mm 200 mm 1.5–8 mm

Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 34 | 35

ZOLLER INSPECTION SOLUTIONS

The Automation Solution for Companies with High Tool Throughput Levels »roboSet« fully automatic enduring accurate

»roboSet« loads your ZOLLER measuring machine 24/7. 1_Universal Automation Solution »roboSet / genius« Complex measuring tasks can be processed fully automatically Automation solution for automatic measurement of optional parameters with the universal »genius 3« measuring machine. with 100% checking guaranteed. 2_»roboSet / threadCheck« 100% check, even with helical threaded tools. »roboSet« can load virtually any CNC-driven ZOLLER measuring machine equipped with auto- matic power-operated clamping and »pilot 3.0« with shaft tools. It is easy to operate – simply 3_Automation Solution for Tool Labeling »roboMark« Operator-defined labeling options directly after push the start button to start the automatic operation. 1 2 measuring. ZOLLER »roboSet« offers a high level of process safety due to the automatic path correction of the robot during every single feeding procedure. In addition, mechanical disconnection 3 4 4_Automation Solution for Tool Cleaning »roboClean« from the measuring device assures the highest standards of measuring accuracy. Unit for fully automatic cleaning of shaft tools prior to measuring.

5_Automatic Assignment of Pallets Automatic target-actual comparison of tools through input of tolerances into »pilot 3.0« pallet management including sorting.

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Fit for every requirement with »pilot 3.0« - fast and simple. Ideal Automatic and efficient: ZOLLER automation solutions for fully automatic CNC-driven measuring machines with »roboSet«.

Technical Specification Range Positioning Accuracy Maximum Load Working Area Number of Pallets

»roboSet« 900 mm ±0.03 mm 5 kg without gripper 1050 x 350 mm 3 pieces

Online status display: status on view for 24 hours. Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 36 | 37

ZOLLER INSPECTION SOLUTIONS

The 24/7 Automation Solution for High Tool Throughput »roboSet 2« 100% certifiable quality absolute process security maximum measurement precision

»roboSet 2« is available in combination with 1_8 Pallets on 2 Levels closed ZOLLER universal measuring machines Automatic target-actual comparison of tools through input of tolerances into »pilot 3.0« pallet management including »titan«, »threadCheck«, and »genius«. sorting.

2_Double Gripper for Extra Fast Tool Throughput Ideal for tool manufacturers with very high tool throughput Fully automatic loading, measuring, and removing tools as well as who need 100% monitoring and logging. Networked changing of reduction sleeves. directly with your ZOLLER universal measuring machine, 1 2 3_Fully-Automatic Ultrasonic Cleaning: »roboClean« »roboSet 2« can load tools around the clock, 7 days Unit for fully automatic cleaning of shaft tools prior to measuring. a week, completely autonomously. Thanks to a multi- 3 4 pallet system and double gripper, it can process and 4_Automatic Tool Labeling: »roboMark« Operator-defined labeling options directly after measuring. document large numbers of tools fully automatically. The machine also 5_24/7 automatically Mesurement guarantees maximum »roboSet 2« loads tools around the clock, 7 days a week, completely autonomously. During the day you use the measuring process security and machine also self-sufficient. measurement accuracy through automatic path correction during feeding, and a loading system 5 which is mechanically decoupled from the measuring machine.

Automatic and efficient: ZOLLER automation solutions

Technical Specification Range Positioning Accuracy Maximum Load Working Area Number of Pallets

»roboSet2« 920 mm ±0,03 mm 7 kg without gripper 1050 x 350 mm 8 pieces

Subject to technical modifications. The depicted machines may include options, accessories, and control variants. 38 | 39

ZOLLER INSPECTION SOLUTIONS

For Smooth Production Processes Process Optimization with ZOLLER

Growing demands are being placed on grind- ing and sharpening businesses as well as tool manufacturers. 100% checking, traceability, and process safety are increasingly becoming stan- dard. The following pages demonstrate how these changes can easily be managed with ZOLLER: Call-up of interface and enter target data.

The ZOLLER interfaces are the basis for smooth operations and offer you entirely new savings potentials: the grinding program simultaneously creates the data set for the measuring machine from which the fully automatic ZOLLER measuring procedure is generated. »smartCheck«

Depending on the interface, the measured data are sent to the pro- CNC machines gramming system or the grinding machine and the grinding program »genius« is corrected temporarily. This way the programming requirements and CAM/CAD machine downtimes are reduced to a minimum. You save time and costs – and also avoid errors in data entry and in generating a new Programming and conducting measurements. grinding program. Whether »genius«, »smartCheck« or »smile«: ZOLLER offers the matching interfaces for virtually all ZOLLER machines can transmit the tool all systems involved in the grinding process, target/actual data paperless (depending on the like GDX 2.0, NUMROTO, Anca, MTS, and many more. scope of performance/measurement).

Measured results and resending of data.

GDX Interface —— Automatic generation of measuring procedure for measuring and inspecting tools from grinding programs —— Open data interface for the construction —— Fully automatic contour correction for form tools »coCon« and manufacturing of cutting tools —— Fully automatic measurement and data transfer of the —— Transfer of the tool definition to the ZOLLER grinding wheel sets measuring machine in GDX format —— Marginal programming requirements for regrinding of —— Acquisition of real tool contour and all metal cutting tools parameters to be measured —— Complete documentation with automatically generated —— Retransfer of the data in GDX format and saved test reports —— Transfer of the grinding wheel data from the measuring machine to the grinding machine 40 | 41

Processing of Nominal Data Which Has Been Programmed with NUM, MTS, Anca, Schütte etc. Recording a Complex Form Tool for Production or Correction New Tools Form Tools

Transfer of corrected tool actual data CNC grinding machine/s grinding of tool with the NC programming system Transfer of NC program generated optimized NC program programming/definition of the tool in NUM, NC programming system CNC grinding machine/s MTS, Anca, Schütte, etc. Transfer of NC data programming/definition of the tool in NUM, MTS, Anca, Schütte, etc.

Transfer of mea- surement data files to »genius«

New tool Start of serial Data transfer to program- Transfer measuring production ming system/machine Check corrected data

CAD drawing or tool sample Retransfer of the measured tool actu- al data Shipment of finished tools

Random sampling according to test protocol Recording of actual contours »coCon« Generating of ZOLLER test report

ZOLLER »genius« | Automatic measurement of tools ZOLLER »genius« | Automatic measurement of tools

1_Data Transfer/ 2_Manufacturing and 3_Retransfer of the 4|5_Serial Production with 6_Random Sampling 7_Shipment 1_Recording of Actual 2_Data Transfer 3_NC Program 4_Check 5_Transfer Corrected Data Programming/Definition Measuring Tools Measured Actual Data Corrected Actual Data Incl. Test Report Incl. Test Report Contours Programming/Machine

The NC program for tool The new tool is ground on The measured tool data Based on the actual tool Serial tools are measured Shipment of the finished The contours of the form tool The automatically scanned Based on the contour The first ground tool is The corrected files are resent grinding is transferred to the CNC grinding machine. are resent from the data, the optimized NC on the »genius« accord- tools includes ZOLLER test are scanned fully automati- contour in the »genius« profile provided by the scanned automatically by to the programming system the NC grinding machine. This is then immediately ZOLLER »genius« to the program can be transmit- ing to a predefined test reports. cally and with micro precision is exported in DXF format. »genius«, the program- the »genius« together with or transferred directly to the At the same time the pro- measured fully automat- programming system or ted back to the machine plan and the measured with the ZOLLER »genius« The file is transferred to ming system generates a target-actual comparison machine. The second tool is gramming system sends a ically afterwards on the directly to the machine and serial production results are printed out as and recorded as complete the programming system the NC program for the with the target contour in DXF. manufactured with an opti- measurement data file to ZOLLER »genius«. Time- control. can be started with a test report. contour profile with thousands or directly to the machine grinding or erosion Using the »coCon« software, mized program so errors in the the »genius« from which consuming programming micro-precise actual tool of coordinate points. Only the controls. machines. deviations are inverted and grinding wheel or technical ZOLLER generates a fully is not required with the data. start and end points of the the newly calculated correc- deviations of the machine are automated measuring ZOLLER universal measur- measuring task are adopted tion contour (new path) is taken into account. procedure. ing machine. via playback input. exported. 42 | 43

Determining Measuring Tasks Directly with the 3d Model of the Tool Measuring Program for Precise Recording of Individual Parameters for Grinding Wheels »caz« for Tool Manufacturers Measurement of Grinding Wheels

Generating the measuring procedure with the 3D model Grinding wheel packages

CNC grinding machine/s 1A1 1FE1 1R 1V1

»caz« virtual measuring system 2CH 2CH3R 2R 4BT9

3D tool model Transfer to »pilot 3.0« data base Tool production from CAD to »caz« 6A2 11A2 11M2 11V9

SINGLE data base »caz« and »genius« 12V9 14EE1 K700 PRF

Various types of grinding wheels in measuring program 410 according to Selection of grinding wheels FEPA standard on the measuring machine CAD module CNC grinding machine/s Control-adequate data output

Tool passed to »genius«

Measurement of grinding wheels Test report Tool measurement

ZOLLER »genius« | Automatic measurement of tools ZOLLER »smile / pilot 3.0«

1_Programming 2_Analysis and Generation 3_Tool Production 4|5_Shipment of Tools 6_Check 1_Selection of Types 2_Measurement 3_Control-Specific and Analysis of Measuring Procedure and Tool Measurement Incl. Test Report of Grinding Wheels Data Output

Tools are developed with The tool designer, who Milling or grinding of the Adoption of the finished After measuring and cor- Different types of grinding After entering and confirming Output of the measured CAD software and the knows the relevant details tool on the CNC machine tool and measuring rected tolerance check on wheels can be selected the values in the input dialog, data via the network to the 3D model transferred to of the tool, generates and is performed according according to the measur- the »genius« the tool is on the ZOLLER »smile«, the measuring run can be CNC machine, programming »caz«. Prior to fabricating simulates the measuring to the 3D model or NC ing procedure as described ready for shipment. compiled as a package and started. The X and Z target system for manufacturing a prototype, the tool is procedure in »caz« using the program. under point 2 with toler- saved. positions are positioned auto- or simulation. A printout of analyzed in an FEM appli- 3D model. The data is then ance check on »genius«. matically and measured. the measured values can be cation using the 3D model. transferred to the ZOLLER added at any time as accom- data base. panying documentation. 44 | 45

ZOLLER INSPECTION SOLUTIONS

For Proven Quality in Tool Production

Certified Accuracy traceable verifiable complete

ZOLLER measuring technology is your quality guarantee for precision in manufacturing. The measuring uncertainty of the ZOLLER inspection and measuring machines is verified with certified test mandrels, angle, step, and radius gauges, image processing is calibrated accurately, and the suitability of the measuring machine is established 100%. The result is a traceable and documented precision which meets the product-specific requirements of metrology. This guarantees our customers permanent traceable measuring reliability.

4

1 2 3 5 6

1_Angle Gauge 2_FKM Gauge 3_Step Gauge 4_Calibration Gauge »pilot 3.0« 6_Test Mandrels For checking angle measurement precision Calibration gauge made of fiber ceramics for calibration For verification and checking For calibration of the image processing For verification of parallelism and of the measuring machine, for draft angles of absolute accuracy and determining the measuring of diameter precision. system »pilot 3.0« with transmitted and inci- concentricity with high-precision and effective cutting angles. uncertainty E = (3 + L/250 mm) μm. dent light. interfaces for ZOLLER universal spindles.

5_Radius Gauges For checking measuring precision at the radii. 46 | 47

ZOLLER INSPECTION SOLUTIONS

Satisfied Customers Speak for Themselves – and for ZOLLER

Success Is the Best Reference Christel and Ralph Hufschmied, Hufschmied Zerspanungssysteme GmbH „In the field of metrology there is an increasing demand for 100% documentation and traceability. AIRBUS FLENDER KAVO PSA [FRANCE] Therefore we need to automate more and more. ALSTOM FORD KENNAMETAL REIS We operate ZOLLER »roboSet« in combination ALCATEL FRAISA KNORR-BREMSE RENAULT with »genius« in 3 shifts, they run day and night ANCA GENERAL ELECTRIC KOMET ROHDE & SCHWARZ and give us time savings of approximately 30%.“ ANTON HÄRING GENERAL MOTORS KONGSBERG ROLLS ROYCE AUDI GENEX KRONES SAAB SCANIA BARMAG GO TOOL LASCO SAACKE BMW GP SYSTEM LEITZ SAMSUNG BOEING GROHE LEUCO SANDVIK Jean Madern, Managing Director Madern International B.V., Netherlands BOERBOOM SONDERWERKZEUGE GRUNDFOS LIEBHERR SCHÜTTE BOMBARDIER TRANSPORTATION GÜHRING LINDE SECO „The ZOLLER »genius« can really measure all the BOSCH HAERING LUCAS GIRLING SIEMENS relevant parameters of the milling tools: this applies BRAUN HAMESO LUK SMITH & NEPHEW both to the cutting edges at the circumference and BRITISH AERO SPACE HANA TOOLS MAHLE STARRAGHECKERT the helix, as well as effective cutting angles and CATERPILLAR HAUNI MAN B+W DIESEL STORK-WÄRTSILÄ draft angles, face geometries and the diameters at CHIRON HAYES LEMMERZ MANNESMANN SULZER any point for tapered tools. By using this universal CONBRACO HEIDELBERGER DRUCK MAZAK TAEGUTEC measuring machine we can now better understand the CONSOLIDATED DIESEL HELLER METABO TOYOTA wear process and improve our knowledge in the field CONTINENTAL TEVES HONDA METALDYNE TRUMPF of grinding technology decisively.“ DAF HUFSCHMIED MORI SEIKI VOITH DAIMLER HYUNDAI MTU VOLKSWAGEN DAEWOO IHYA MAKINA NACHREINER VOLLMER DANFOSS IKB LEASING NEUBER INDUSTRIAL DIAMOND VOLVO DASSAULT INA NEW HOLLAND WEBB WHEEL Frank Höhnel, Project Manager Nomos Glashütte, Glashütte DEMAG-SMS ISCAR NIPPON ABS ZF FRIEDRICHSHAFEN „ W e place the highest demands on measuring EADS ISOG NISSAN ZUMTOBEL and inspection. Our experience with ZOLLER EMAG IVECO NOMOS GLASHÜTTE YG-1 has been good.“ ENGEL JOHN DEERE PEUGEOT AND MANY MORE. EUROCOPTER DEUTSCHLAND K2 MEDICAL PIERBURG FERRARI KARAT-PRÄZISIONSWERKZEUGE PORSCHE FICHTEL & SACHS KARCAN KESICI TAKIM PRATT & WHITNEY

„All we need to do is to place the tool into the »pomBasic«, position it, „If you are looking for a measuring machine for convenient measure it – and finished. It is so simple: automatic finding of the cutting edges for high accuracy, it is like an assisted measuring process. and fully automated measuring of metal cutting tools, And we get the test reports at the click of a mouse.“ there is really only one choice: the ZOLLER »genius«.“

Paul Lanza, sales employee and operator, Daimler, Stuttgart, Department WZI Neuber Industrial Diamond Company, Burlington, MA, USA 48 | 49

ZOLLER INSPECTION SOLUTIONS

At Your Call Everywhere EUROPE AGENTS BUSINESS SOLUTIONS – from A–Z

AUSTRIA SPAIN + PORTUGAL TURKEY ZOLLER Austria GmbH ZOLLER Ibérica S.L. ZOLLER Ölçüm Teknolojileri San.ve Tic. Ltd. Sti. At Home in Germany – Einstell- und Messgeräte Balmes 186 2º 1ª Alaaddinbey Mahallesi 631. Sokak No: 3/C Haydnstraße 2 E-08006 Barcelona TR-16120 NILÜFER / BURSA A-4910 Ried im Innkreis Tel: +34 932 156 702 Tel: +90 224 443 66 62 - 68 at Your Call Worldwide Tel: +43 7752 87725-0 Fax: +34 935 198 014 Fax: +90 224 443 66 64 Fax: +43 7752 87726 [email protected] | www.zoller.info [email protected] I www.zoller-tr.com [email protected] | www.zolller-a.at Service RUSSIA Agents Europe and Overseas: Belgium, Bulgaria, FRANCE LLC ZOLLER Russia Denmark, Estonia, Finland, Great Britain, Ireland, ZOLLER S. à. r. l. Chaussee Entuziastov, Israel, Italy, Croatia, Latvia, Lithuania, Netherlands, 11, rue du Tanin 56 build.32 Norway, Poland, Romania, Sweden, Switzerland, Supplying quality at ZOLLER also means being there for you after the sale. With personal advice F-67380 Lingolsheim RU-111123 Moscow, Russia Slovakia, Slovenia, South Tyrol, Czech Republic, and with high quality maintenance models for your ZOLLER tool presetter and measuring Tel: +33 3 8878 5959 Tel: +7 495 22140-58 Ukraine, Hungary, Belarus, Argentina, Brazil, Chile, Fax: +33 3 8878 0004 Fax: +7 495 22140-91 Colombia, Peru, South Africa, Australia, Korea, machines. The ZOLLER Service Team with its specially ZOLLER-trained technicians is always at [email protected] | www.zoller.fr [email protected] | www.zoller-ru.com Pakistan, Taiwan, your call. For low downtimes and first class service. OVERSEAS

USA ZOLLER Inc. North America Regional Headquarter 3900 Research Park Drive Ann Arbor, MI 48108, USA Tel: +1 734 332 4851 Fax: +1 734 332 4852 [email protected] | www.zoller-usa.com CHINA THAILAND ZOLLER Inc. Pacific ZOLLER Shanghai, Ltd. ZOLLER Singapore Pte. Ltd. 3882 Del Amo Blvd., Suite 603 Asia Pacific Regional Headquarter 65/26 Moo 4 Don Hua Roh USA-90503 Torrance, CA No. 1588 ZhuanXing Road Muangchonburi Chonburi Tel: +1 424 247 0180 Xin Zhuang Industry Park TH-20000 Thailand Head Office [email protected] | www.zoller-usa.com Headquarter Min Hang District Tel: +66 38149756 Subsidiaries RC-201108 Shanghai Fax: +66 38149757 Agents CANADA Tel: +86 21 3407 3978 [email protected] | www.zoller-in.com ZOLLER Canada Fax: +86 21 6442 2622 5659 McAdam Road, Unit A2 [email protected] | www.zoller-cn.com INDONESIA CAN-L4Z 1N9 Mississauga, ON ZOLLER Service, an Overview: ZOLLER Singapore Pte. Ltd Tel: +1 905 712 0100 HONG KONG (Indonesia Representative Office) GERMANY Fax: +1 905 712 1623 —ZOLLER— offers you unique support and service - worldwide. This starts with preventive maintenance for a long service life, ZOLLER Asia Pacific, Ltd. Alam Sutera Town Centre Block 10 C No. 15, [email protected] | www.zoller-usa.com precision, and reliability. And is complemented by quality certificates, calibration services, and targeted training measures to 10A Seapower Industrial Centre Jl. Boulevard Alam Sutera HEAD OFFICE | E. Zoller GmbH & Co. KG ZOLLER NORTH I E. Zoller GmbH & Co. KG 177 Hoi Bun Road, Kwun Tong ID-Serpong – Tangerang 15325, Indonesia ensure that your entire hardware and software are always in top condition. Extremely well trained and equipped ZOLLER service Tool presetter and measuring machines Service and sales center MEXIKO RC-Kowloon, Hong Kong Tel: +62 29211 445 Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim Wohlenbergstraße 4 c | D-30179 Hannover employees are available to install and service the measuring machines. ZOLLER Mexico Tel: +86 21 3407 3978 Fax: +62 29211 445 Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807 Tel: +49 511 676557-0 | Fax: +49 511 676557-14 Calle 53, LT-24, C-21 Fax: +86 21 6442 2622 [email protected] | www.zoller-in.com [email protected] | www.zoller.info [email protected] | www.zoller.info Bosques de la Hacienda [email protected] | www.zoller-cn.com MEX-C.P. 54715 Cuautitlan Izcalli ZOLLER WEST I E. Zoller GmbH & Co. KG ZOLLER EAST I E. Zoller GmbH & Co. KG VIETNAM Estado de México Service and sales center Service and sales center JAPAN ZOLLER Vietnam Tel: +52 55 5817 4654 Friedrich-Krupp-Straße 7 I D-40764 Langenfeld Fugger Business Park I Fuggerstraße 1 B I D-04158 Leipzig ZOLLER Japan K. K. Lot L1-06C, Joy CityPoint Bldg. —— Training and courses on numerous application fields Fax: +52 55 5817 4565 5-11, Higashiotabi-cho Linh Trung 1 EPZ [email protected] | www.zoller-usa.com —— Full service maintenance in contract Suita-shi Linh Trung Ward —— ISO 9000 check with calibration certificate 564-0033 Osaka ThuDuc District Measuring machine capability test INDIA Tel.: +81 6 63181910 Ho Chi Minh City —— ZOLLER India Private Ltd. Fax: +81 6 63181911 Tel: +91 20 27496118 The competent ZOLLER hotline offers you support in all questions —— Machine calibrations Plot No. RM 104, ‚G‘ Block [email protected] | www.zoller-jp. Fax: +91 20 27496114 pertaining to applications and services. A call is all it takes: —— Proof of accident prevention regulations Sanjeevani Complex, Shahu Nagar, com [email protected] | www.zoller-in.com Near KSB Chowk, Chinchwad, —— Software updates and hardware upgrades Pune 411019 Maharashtra, India —— Modification and retrofitting of mechanical, optical Tel: +91 20 2749 6118 and electronic components Fax: +91 20 2749 6114 [email protected] | www.zoller-in.com Telephone +49 7144 8970-0 Product Overview Economical Solutions for All Applications

Unless stated otherwise, the tool presetter BRONZE SILVER GOLD »roboSet / venturion« »roboSet / genius 3« »roboSet 2 / genius« and measuring machines as well as the measuring Software package for the economical Software package for efficient stock Software package for a Smart automation solution Smart automation solution for the »roboSet 2 / threadCheck« and inspection devices are equipped with ZOLLER »pilot organization of complete tools, individual management and standardized data transparent process chain for 100% tool check comprehensive inspection of all components and machines management for production and solid cost control metal cutting tools The smart 24/7 automation solution for for tool manufacturers with very high tool 3.0« image processing. The »pom« series is equipped throughput with ZOLLER »pomSoft« image processing. Tool Management Tool Automation solutions

»smileCompact« »smile / pilot 1.0« »smile / pilot 2 mT« »smile / pilot 3.0« »venturion 450« »venturion 600/800« »pomBasic« »pomSkpGo« »pomZenit« mit »pilot 3.0« The mini-must-have for professional tool Vertical tool presetter and measuring Vertical tool presetter and measuring Vertical tool presetter and measuring The premium presetting and measuring Tool presetting and measuring machine »pomBasicMicro« Mobile solution for the measurement Measuring and inspection station presetting and measuring machine for contract manufacturing machine with innovative Touch-Screen machine for a professional start machine for tools of all kinds series of modular premium class of the cutting edge preparation for milling head manufacturing operating technology with extended measuring range Inspection machines for process-oriented directly next to the machine measurement and inspection of drills, milling cutters and countersinks, design also for micro-geometries

ZOLLER Data base

»hyperion 300« »hyperion 500/700« »redomatic« »tribos« »zenit« »millCheck« »smartCheck« »genius 3s« »threadCheck« Horizontal tool presetting and measuring Horizontal tool presetting and measuring The universal presetting, measuring The presetting, measuring and shrinking CNC tool presetting and measuring CNC presetter and measuring machine for The high performance universal »genius 3m« Universal measuring machine for machine series specifically for turned machine series specifically for turned and heat-shrink machine machine with TRIBOS clamping system machine for face and right-angle milling heads and cap milling machines measuring machine for tool inspection complete measurement of helical production production with extended measuring milling heads The universal measuring machine tools range in the Z-axis for precision tools

»gemini 2« »aralon« »reamCheck« »powerShrink« »toolBalancer« »millSet« »titan« »hobCheck« »sawCheck« Special presetter and measuring machine The CNC-driven measuring instrument The measuring machine for the tactile Inductive manual shrinking machine Modular balancing system Presetting station for face milling cutters The high-end universal Universal measuring machine Measurement and inspection device for for crankshaft cutters for crankshaft cutters with internal tool measurement of finely adjustable cutting for HSS and hard metal tools for maximum accuracy at the machine directly in manufacturing measuring machine for fully automated for complete measurement the fully automated, micro-precision cutting edges inserts, especially reamers complete tool measurement of hob cutters measurement of metal saw blades Presetting and measuring technology measuring technology Tool

solutions

PRESETTING & MEASURING TOOL MANAGEMENT

INSPECTION & MEASURING AUTOMATION

ZOLLER solutions – comprehensive optimization of your manufacturing operations. ZOLLER combines hardware, software and services to individual system solutions to improve quality, efficiency and productivity. Customers of ZOLLER will benefit from our knowledge as a market leader in the field of tool measurement technology. As a family-run business, ZOLLER guarantees to provide a sustainable and competitive advantage thereby making a measurable contribution to your success. Concept & design: www.absicht.ag Subject to technical modifications. The depicted machines may include options, accessories, and control variants. BRWMT.O1-EN 09/2018 Subject to technical modifications. The depicted machines may include options, accessories, and control variants. BRWMT.O1-EN

www.zoller.info

E. Zoller GmbH & Co. KG | Tool presetter and measuring machines Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807 [email protected]