AUTOMATIC RAIN SENSING WIPER SYSTEM” Submitted in Partial Fulfillment for the Award of Degree of Bachelor of Engineering In
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VISVESVARAYA TECHNOLOGICAL UNIVERISTY JNANASANGAMA, BELAGAVI-590018 A Project Report on “AUTOMATIC RAIN SENSING WIPER SYSTEM” Submitted in partial fulfillment for the award of degree of Bachelor of Engineering In MECHANICAL ENGINEERING Submitted by NITHIN PV 1NH12ME738 LOHITH A 1NH12ME731 GIRISH KUMAR DN 1NH13ME407 VENKATESH MN 1NH13ME431 Carried Out under the Guidance of Mr NAGENDRA J Asst. Professor DEPARTMENT OF MECHANICAL ENGG. NEW HORIZON COLLEGE OF ENGINEERING Kadubeesanahalli, Bellandur Post, Near Marathalli, Bengaluru, Karnataka -560103 2015-16 DEPARTMENT OF MECHANICAL ENGINEERING NEW HORIZON COLLEGE OF ENGINEERING (Accredited by NAAC with „A‟ Grade, Permanently afflicted to VTU) Kadubeesanahalli, Bellandur Post, Near Marathalli, Bengaluru, Karnataka -560103 CERTIFICATE This is to certify that the Project entitled “AUTOMATIC RAIN SENSING WIPER SYSTEM” is a bonafide work carried out by NITHIN PV, bearing USN: 1NH12ME738, LOHITH A bearing USN:1NH12ME731, GIRISH KUMAR DN bearing USN:1NH13ME406, VENKATESHA MN bearing USN:1NH13ME431 in partial fulfillment for the award of the degree of Bachelor of Engineering in MECHANICAL ENGINEERING affiliated to Visvesvaraya Technological University, Belagavi during the academic year 2015-2016. It is certified that all corrections/suggestions indicated for project have been incorporated in the report deposited in the department library. The project report has been approved as it satisfies the academic requirements with respect to project work prescribed for the Bachelor of Engineering. ………………… ..………………….. ...………………… NAME Dr. MS GANESH PRASAD Dr. MANJUNATH Internal guide HOD Principal ACKNOWLEDGEMENT The successful completion of any project depends on help and co-ordination of many people other than those who directly execute the work. It is difficult to express in words our profound sense of gratitude to those who helped us but we make a sense of gratitude to do so. We wish to express our deep gratitude and indebtedness to our institution NEW HORIZON COLLEGE OF ENGINEERING, which has provided us with the opportunity in fulfilling our desire of becoming Mechanical Engineers. We are grateful to Dr. V MANJUNATH, Principal NHCE & Dr. MS GANESH PRASAD, HOD of Mechanical Engineering Dept. for their moral and academic guidance along with their support through our period of study and completion of this project. We sincerely acknowledge the full support and guidance to us, and we express our deep sense of gratitude for our guide Mr NAGENDRA J, Assistant Professor, Dept. of Mechanical for his timely suggestions along with constant evaluations of our progress helped us to speed up the work and make it highly knowledge oriented. Our special thanks to him. Our own lab staff have lent their helping hand whenever necessary. Our special thanks to all of them. Various peoples assisted us either directly or indirectly during execution of our project. We take this opportunity to thank all of them who have helped us in successful completion of this project. DEPARTMENT OF MECHANICAL ENGINEERING NEW HORIZON COLLEGE OF ENGINEERING (Accredited by NAAC with „A‟ Grade, Permanently afflicted to VTU) Kadubeesanahalli, Bellandur Post, Near Marathalli, Bengaluru, Karnataka -560103 DECLARATION I hereby declare that the entire work embodied in this project report titled, “AUTOMATIC RAIN SENSING WIPER SYSTEM” submitted to Visvesvaraya Technological University, Belagavi is carried out by me at Department of Mechanical Engineering ,New Horizon College of Engineering Bengaluru, under the guidance of Mr Nagendra J, Asst. Professor. This thesis has not been submitted in part or full for the award of any diploma or degree of this or any other University. SIGNATURES NITHIN PV LOHITH A GIRISH KUMAR DN VENKATESH MN ABSTRACT The world today is moving ahead at a very fast pace. Some of the very common examples of fast moving objects are aeroplanes, high speed cars and many more. In our everyday life we come across many fast moving vehicles and so it is very important to measure the speed of these vehicles. This is an era of automation where it is broadly defined as replacement of manual effort by mechanical power in all degrees of automation. The operation remains an essential part of the system although with changing demands on physical input as the degree of mechanization is increased. Rain operated motor is consists of conduction sensor (Tough sensor) circuit, Control Unit, wiper motor and glass frame. The sensor is used to detect the rain or water flow. There is any rain on the class, the sensor senses the rain or flow water and giving the control signal to the wiper motor. I CONTENTS 1. INTRODUCTION 1.1 HISTORY……………………………………………………………….1 1.2 LITERATURE SURVEY……………………………………………… 5 2 AUTOMATION 2.1 INTRODUCTION………………………………………………….12 2.2 NEED FOR AUTOMATION………………………………………12 2.3 ADVANTAGES……………………………………………………...13 2.4 DISADVANTAGES…………………………………………………14 2.5 AUTOMATION TOOLS…………………………………………….14 3. WINDSCREEN WIPER 3.1 HISTORY …………………………………………………………18 3.2 INTERMITTENT WIPERS……………………………………….. 20 3.3 POWER…………………………………………………………….21 3.4 GEOMETRY……………………………………………………….24 4. SYSTEM OVERVIEW 4.1 PURPOSE OF DEVELOPMENT……………………………………25 4.2 SYSTEM CONFIGURATION………………………………………26 5. WORKING OF CIRCUIT 5.1 PROJECT SPECIALITIES ……………………………………… 28 5.2 TECHNICAL DESCRIPTION AND WORKING…………………29 6. PART LIST 6.1 FOR AUTOMATIC WIPER SPEED MOTOR CONTROLLER……31 7. CIRCUIT 7.1 AUTOMATIC WIPER CONTROL SYSTEM………………………32 8. ELECTRONIC COMPONENT 8.1 RESISTANCE………………………………………………………33 8.2 CAPACITOR………………………………………………………..35 8.3 SPEAKER/EAR PHONE……………………………………………36 8.4 KEY SWITCH………………………………………………………37 8.5 TRANSISTOR……………………………………………………….38 8.6 TRANSFORMER…………………………………………………….39 8.7 LIGHT DEPENDENT RESISTANCE………………………………40 8.8 COIL …………………………………………………………………41 8.9 IC 555………………………………………………………………43 8.10 PRESET…………………………………………………………….44 9. ADVANTAGES 9.1 HOW DO THEY INCREASE DRIVER SAFETY ……………….46 10. APPLICATIONS…………………………………………………… 48 Cost Estimation………………………………………………………49 Conclusion........................................................................................50 LIST OF FIGURES 1. Fig.3.1 Windscreen Wiper……………………………………..18 2. Fig.3.2 Pneumatic motor drive in train……………………….19 3. Fig.3.3-3.12 Wiper geometry…………………………………..24 4. Fig. 4.1 System configuration ……………………………….26 5. Fig 5.1 Block diagram of wiper system………………………29 6. Fig.7.1 Automatic Wiper Control System Circuit…………. 32 7. Fig.8.1 Resistor…………………………………………......... 34 8. Fig.8.2 Capicitor……………………………………………….35 9. Fig.8.3 Operation of Capacitor……………………………....36 10. Fig.8.4 Key Switch…………………………………………… 37 11. Fig.8.8 IC 555………………………………………………… 42 12. Fig.8.5 Transistor.......................................................................38 13. Fig.8.6 Coil …………………………………………………….41 14. Fig.8.7 Relay with Transformer...............................................41 15. Fig.8.9 Rain Sensor…………………………………………....44 AUTOMATIC RAIN SENSING WIPER 2015-16 CHAPTER 1 INTRODUCTION 1.1 HISTORY At least three inventors patented windscreen cleaning devices at around the same time in 1903; Mary Anderson, Robert Douglass, and John Apjohn. Anderson's 1903 window cleaner design American inventor Mary Anderson is popularly credited with devising the first operational windshield wiper in 1903. In Anderson's patent, she called her invention a "window cleaning device" for electric cars and other vehicles. Operated via a lever from inside a vehicle, her version of windshield wipers closely resembles the windshield wiper found on many early car models. Anderson had a model of her design manufactured, then filed a patent (US 743,801) on June 18, 1903 that was issued to her by the US Patent Office on November 10, 1903. Douglass's 1903 locomotive cab window cleaner A similar device is recorded 3 months prior to Anderson's patent, with Robert A Douglass filing a patent for a "locomotive-cab-window cleaner" on 12 March 1903.[5] Apjohn's 1903 window cleaning apparatus design Irish born inventor James Henry Apjohn (1845–1914) patented an "Apparatus for Cleaning Carriage, Motor Car and other Windows" which was stated to use either brushes or wipers and could be either motor driven or hand driven. The brushes or wipers were intended to clean either both up and down or in just one direction on a vertical window. Apjohn's invention had a priority date in the UK of 9 October 1903.[6] In April 1911, a patent for windscreen wipers was registered by Sloan & Lloyd Barnes, patent agents of Liverpool, England, for Gladstone Adams of Whitley Bay. The first designs for the windscreen wiper are also credited to Polish concert pianist Józef Hofmann, and Mills Munitions, Birmingham who also claimed to have been the first to patent 1 NHCE-MECHANICAL DEPARTMENT AUTOMATIC RAIN SENSING WIPER 2015-16 windscreen wipers in England. John R. Oishei (1886-1968) formed the Tri-Continental Corporation in 1917. This company introduced the first windshield wiper, Rain Rubber, for the slotted, two-piece windshields found on many of the automobiles of the time. Today Trico Products is one of the world's leading manufacturers of windshield wiping systems, windshield wiper blades and refills, with wiper plants on five continents.[citation needed] Bosch has the world's biggest windscreen wiper factory in Tienen, Belgium, which produces 350,000 wiper blades every day. Inventor William M. Folberth applied for a patent for an automatic windscreen wiper apparatus in 1919, which was granted in 1922. It was the first automatic mechanism.[clarification needed] Trico