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A Dedicated Team Of Drivetrain Experts TABLE OF CONTENT S Gear Squad Advisors can: • Answer your Tech questions PAGE • Guide you with the proper selection of parts 1 • Determine which parts you need to complete your order • Recommend products and brands for your needs • Verify the accuracy of your order • Help with installation questions and guide you thru your install • Help with troubleshooting • Help with your application • Here to help by phone or e mail
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877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:27 AM Page 4 TABLE OF CONTENTS Table Of Contents ...... 1-2 Ring & Pinion Tech ...... 3-4 Drivetrain Guide ...... 5 Axle Identification Chart ...... 6-8 Differential Tech ...... 8-9 Axle Tech ...... 10
AMC Model 20 ...... 11-12 Nissan H233B ...... 75 Chrysler 8 IFS ...... 13 Toyota 7.5 Standard ...... 76 Chrysler 8.25 & 8.375 ...... 14 -15 Toyota 7.5 Reverse ...... 77 Chrysler 9.25 Front...... 16-17 Toyota 8 ...... 78-79 PAGE Chrysler 9.25 Rear ...... 18-19 Toyota 8 (29 spline) ...... 80 Chrysler 10.5 (American Axle) ...... 20 Toyota 8 LC ...... 81 2 Dana 28 IFS ...... 21 Toyota 8 IFS Clamshell ...... 82 Dana 30 Standard ...... 22-23 Toyota 8.2 ...... 83 Dana 30 Reverse ...... 24-25 Toyota 8.4 ...... 84 Dana 30 TJ (Short Pinion) ...... 26-27 Toyota 9 IFS ...... 85 Dana 30 JK ...... 28-29 Toyota 9.5 LC ...... 86 Dana 35 Rear ...... 30-31 Toyota 9.5 ...... 87 Dana 35 TTB / IFS ...... 32 Toyota 10.5 ...... 88 Dana 44 ...... 33-36 Suzuki Samurai ...... 89 Dana 44 Reverse ...... 37-38 Dana 44 JK ...... 39-40 G2 D44 Axle Assemblies ...... 90-93 Dana 50 ...... 41-42 G2 D60 Axle Assemblies ...... 94-95 Dana 60 ...... 43-45 Dana Spicer D44 Axle Assemblies ...... 96 Dana 60 Reverse ...... 46-47 Dana Spicer D60 Axle Assemblies ...... 97 Dana 61 ...... 48 G2 Axle Shafts (Front) ...... 98-99 Dana 70 ...... 49 G2 Axle Shafts (Rear) ...... 100-102 Dana 80 ...... 50 Ten Factory Axle Shafts (Front) ...... 103-105 Ford 7.5 ...... 51 Ten Factory Axle Shafts (Rear) ...... 106-107 Ford 8.8 ...... 52-53 Motive Gear Axle Shafts (Rear) ...... 108-109 Ford 8.8 IFS ...... 54 Wheel Bearings / Locking Hubs ...... 110 Ford 9 ...... 55-56 Pinion Yokes ...... 111 Ford 9.75 ...... 57 Transfer Case Kits ...... 112-114 Ford 10.25/10.5 ...... 58-59 Differential Covers ...... 114-116 GM 7.25 IFS ...... 60 GM 7.5 / 7.625 ...... 61-62 Quick Look Up ...... 117 GM 8 ...... 63 Jeep Speedo Gear Chart ...... 118 GM 8.25 IFS ...... 64 Tech Tips ...... 119-120 GM 8.5 / 8.6 ...... 65-66 Ring & Pinion Installation ...... 121-123 GM 9.25 IFS ...... 67 Glossary ...... 124-126 GM 12 Bolt 8.875 ...... 68 GM 12 Bolt 9.5 ...... 69 GM 12 Bolt 9.6 ...... 70 GM 14 Bolt 9.5...... 71 GM 14 Bolt 10.5 ...... 72-73 GM 14 Bolt 11.5 (AAM) ...... 74
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TECH RING & PINION TECH WHY DO I NEED TO REGEAR MY TRUCK • To gain power back from larger tires • Better towing for heavy loads PAGE • Increased mileage 3 • Less strain on motor and transmission • Enhanced off-road performance • Better driveability 5th Gear Tire Size Gear Ratio & Speed Engine RPM Pros/Cons
Yields good fuel economy, 3.55 lacks in performance 29”Tire
Lacks performance and 3.55 reduces fuel economy 35”Tire
Returns power band to 4.56 factory settings 35”Tire
Improves performance and 4.88 helps compensate for added rolling mass of large tires 35”Tire
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] AGE TECH P 4 3118 3668 3563 3198 3561 3779 3092 3282 3610 3672 3897 3123 3176 3370 3201 3301 3357 2801 2888 2937 3112 3209 3264 3464 3614 3727 3790 4023 3553 3735 3851 3917 4157 3675 3863 3984 4052 4300 2733 2873 2962 3013 3230 33953135 3501 3295 3398 3456 2881 3028 2805 2948 3040 3213 3438 2845 3045 3112 3331 3501 2490 2664 3557 3806 4001 4126 4196 4454 2766 2961 3109 3320 2391 2554 2743 2929 2896 3008 3095 3216 3434 2565 2664 2805 2914 2720 2826 3018 2426 25202362 2692 2454 2621 3206 3331 2244 2331 2755 2440 2372 2493 2590 RING & PINION TECH TECH PINION & RING 2715 2846 2992 2809 2945 2469 2588 2396 2512 2640 2089 2190 2302 2423 2546 2669 2769 2909 3050 www.gearsquad.com 2409 2501 2628 = MPH and a 1:1 gear ratio, transmission (4th gear). on a manual Please NOTE: is equipped with an if your vehicle 2126 2197 2280 2410 2490 2584 65 MPH + Rim Diameter = Tire Diameter in Inches Tire + Rim Diameter = = New Gear Ratio 2003 2065 2134 2215 2328 2417 2493 2576 2674 ) tio . With overdrive transmission, RPM in overdrive will be 15-30% less than indicated, your depending on vehicle. 2235 2337 2163 22612095 2332 21912032 2259 21241972 2334 2191 2062 1916 22631862 2349 19471812 2008 18951764 2075 1954 18451719 2154 2019 1902 1798 2263 1676 2095 1966 1854 1753 2202 2040 1915 1807 2308 2144 1988 1867 2247 1938 2037 2135 3.07 3.21 3.312312 3.42 3.55 3.73 3.91 4.11 4.27 4.56 4.88 5.13 5.29 5.38 5.71 2395 2504 2582 2668 Gear Ratio terials, and engineered to handle the added load, you prevent catastrophic failures that result
37 30 31 32 33 34 35 36 28 29 40 38 39 Tire Diameter Tire automatic transmission the true RPM will be higher than shown on the chart, some slippage because and torque will occur in the transmission converter This chart is based on ire Diameter 25.4 T ire Diameter tio X Transfercase Ratio 336) X Transfercase tio X T t With either choice, more of power you will be able to transfer the ground, to rather in on than let your tires spin Old (RPM) X ire Dia.Gear Ra X Original rans Ra T T : Section Width X Aspect Ratio X 2 Width X Section New ( tio X Ra (Diff. this will have a direct effect on , pproximate RPM at 65 MPH. Next wer or better mileage use the shaded If you are interested in a change tha tio. les are equipped with open type differentials thatles are equipped with open work great for daily driving, the needed traction on loose surfaces. but lack are many There Highway Driving, Good Fuel Economy. Overall Performance. Best Daily Driver, Poor Fuel Economy. and Power, Towing t the optimum RPM. This allows efficiency. and transmission to work together for maximum your engine Gear Ratio our Guide to select Follow ve made anyve made your vehicle,upgrades to significant look atdrive train components. your taking a closer may want to consider you With increases If your original RPM was in the left shaded area and you want y of the ratios listed in the right shaded area, that is available to fit Left Right HIS CHART IS DIVIDED INTO THREE CATEGORIES Whenever you change tire size from the original size or Center find the new tire size on the left of the chart and look across to find the RPM to your original, closest the ratio listed at the top of that column will be your first choice for ra will give more po coding as a guide. from one size to another power and drivability. The chart below will help you to select the optimum gear ratio to bring the power and torque back to where you want them. Using the chart, first determine what your original gear ratio and tire size are then follow the lines to find your a EXAMPLE : more power and don’t mind some reduction in fuel economy then you may select an your axles. T GEAR RATIO GUIDE FORGEAR RATIO LARGER TIRES Suggested Gear Ratio Speed Calculator COMMON FORMULAS Height Calculator Tire from failed axle shafts. If you ha If you in horsepower, torque & tire diameters, some of the factory task that are not up to the components originally designed for, they were and are at risk of failing. gains that are also performance There be made that can often overlooked. are economy, performance and fuel For & pinion gears. to consider are your ring the first items you need are the gears that These the redirect the torque from the axle shafts.driveshaft to also provide gear reduction, They drive ratio to optimize your giving you the opportunity performance and improve to gain gas mileagetires. lost by oversized with the proper ratio you current ring & pinion(s) By replacing to accommodate your tire size, your you will be running engine a the proper ratio for you driving needs. and find you self needing more traction, in rough terrain If you drive your vehicle you will need to consider upgrading your differential. the factory From most vehic Differential) or a Locker. to a traction devise such as a LSD (Limited Slip options as to upgrading They all have their own benefits depending on the terrain plan on doing. and the type of driving you spot. can look at our Differential Guide to decide what suits your driving habits. kind of traction device best You If you have and increased you power made the suggested upgrades & traction, to handle the extra you need to consider upgrading your axle shafts then load. The factory the extreme loads of high horsepower shafts were never designed to handle engines, aggressive oversized tires & traction devices. By upgrading to axles that ma were manufactured with better GearSquad_2012.qxp 3/19/12 8:27 AM Page 6 Page AM 8:27 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/12 8:27 AM Page 7
TECH DRIVETRAIN GUIDE HOW CAN I IDENTIFY MY DRIVETRAIN
HOW TO CHOOSE THE APPROPRIATE GEAR RATIO You will need to decide on the appropriate gear ratio that best suits your needs. Whenever you change tire size from the original size or from one size to another, this will have a direct effect on power and drivability. The chart below will help you to select the optimum gear ratio to bring the power and torque back to where you want them. Using the chart, first determine what your original gear ratio and tire size are then follow the lines to find your approximate RPM at 65 MPH. Next find the new tire size on the left of the chart and look across to find the RPM closest to your original; the ratio listed at the top of that column will be your first choice for ratio. If you are interested in a change that will give more power or better mileage use the shaded coding as a guide.
Note: Bearings are a wear item, and thus we strongly recommend replacing them when installing a new ring & pinion set. We offer Master Overhaul Kits PAGE that include all the necessary items to set up a ring and pinion including carrier & pinion bearings. For newer vehicles, or vehicles that have been recently 5 serviced, we also offer installation kits that include all the items of our Master Overhaul Kits, less the bearings. THE FOLLOWING ARE SOME GUIDES TO HELP YOU WITH YOUR DRIVE TRAIN DECISION:
HOW TO IDENTIFY YOUR AXLE HOUSING First you need to identify the axle model and gear ratio that are currently installed in your vehicle. Every vehicle has different options that determine the type of axle assembly and ratio available for any particular vehicle, and this information is imperative to find the correct parts. You can use the chart on page as a guide to the common assemblies for your vehicle. We strongly recommend that you visually identify your axle assembly. The following are some guides to help identify the model. Also, the catalog pages have images such as the differential cover outline to help confirm your selection.
HOW TO IDENTIFY A SPICER AXLE All Spicer Carrier Type axles are identified with a manufacturing date (1) and a Bill of Materials number (2) stamped on the axle tube to the right of the differential cover. The axle model number will be cast into one of the webs as shown (3), or it can be on the nose. Each axle contains a gear ratio tag (4), and if the axle is equipped with limited slip differential, it will have a tag specifying the type of limited slip lubricant to be used (5).
BILL OF MATERIAL (BOM)
The diagram above shows the location of different I.D. numbers that will ensure that you get the right parts for your axle. The Bill of Materials (BOM) number (2) is crucial for HOW TO READ A GM AXLE RATIO CODE certain parts. Be sure to have this number handy when GM Axle Codes are found in vehicle grovebox on Build Sticker ordering parts. If the BOM number is covered in grease or dirt, DO NOT clean with a wire bruch. This could remove the numbers and make identifying the axle nearly impossible.
HOW TO READ A FORD DIFFERENTIAL TAG
FZ2X7229A 10.2 3L55
G80 : AXLE REAR, LOCKING DIFFERENTIAL POSI Ring Gear Differential Option Gear Ratio Diameter L=Limited Slip 3.55 GU4 : AXLE REAR, 3.08 RATIO GU5 : AXLE REAR, 3.23 RATIO GU6 : AXLE REAR, 3.42 RATIO GT4 : AXLE REAR, 3.73 RATIO GT5 : AXLE REAR, 4.10 RATIO
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AXLE IDENTIFICATION CHART FOR REFERENCE ONLY - ALWAYS VERIFY AXLE IDENTIFICATION. APPLICATION GUIDE Make Model Year Front Axle Type Rear Axle Type Chevy/GMC 1/2 Ton Fullsize / Blazer 1963-1977 Dana 44* irregular cover GM 12 bolt 8.875” 12 bolt cover Chevy/GMC 1/2 Ton Fullsize / Blazer 1977.5-1981 10 bolt 8.5" round cover (some D44) GM 12 bolt 8.875” 12 bolt cover Chevy/GMC 1/2 Ton Fullsize 1981.5-1987 10 bolt 8.5" round cover 10 bolt 8.5" round cover Chevy/GMC K5 Blazer / suburban 1981.5-1991 10 bolt 8.5" round cover 10 bolt 8.5" round cover Chevy/GMC 1/2 Ton Fullsize / Blazer 1988-1998 8.25" axle (6 lug IFS only) 10 bolt 8.5" round cover Chevy/GMC 1/2 Ton Fullsize / Blazer 1995-1998 8.25" axle (6 lug IFS only) 14 bolt 9.5" on 4 Door X-Cab Chevy/GMC 1/2 Ton Fullsize Non HD 1999-2013 8.25" axle (6 lug IFS only) 10 bolt 8.6" round cover Chevy/GMC 1/2 Ton Fullsize HD 2000-2011 8.25" axle (6 lug IFS only) 14 bolt 9.5" round cover Chevy/GMC 1/2 Ton Fullsize HD 2000-2011 9.25" axle (8 lug IFS only) 14 bolt 9.5" round cover Chevy/GMC 1/2 Ton Fullsize 2014 - 2016 8.25" axle (6 lug IFS only) 10 bolt 8.6" round cover(V6 & 4.8L) Chevy/GMC 1/2 Ton Fullsize 2014 - 2016 8.25" axle (6 lug IFS only) 12 bolt 9.5" round cover Chevy/GMC 1/2 Ton Fullsize 2014 - 2016 8.25" axle (6 lug IFS only) 12 bolt 9.76" round cover (6.2L) Chevy/GMC 1/2 Ton Fullsize 2014 - 2016 9.25" axle (8 lug IFS only) 12 bolt 9.6" round cover PAGE Chevy/GMC 3/4 Ton Fullsize 1969-1972 Dana 44* irregular GM Eaton 10.5" Dropout or D60 Chevy/GMC 3/4 Ton Fullsize 1973-1977.5 Dana 44* irregular cover GM 14 Bolt 10.5" 14 bolt cover 6 Chevy/GMC 3/4 Ton Fullsize 1977.5-1981 10 bolt 8.5" round cover GM 14 Bolt 10.5" 14 bolt cover Chevy/GMC 3/4 Ton Fullsize 1982-1987 10 bolt 8.5" round cover GM 14 Bolt 9.5" 14 bolt cover Chevy/GMC 3/4 Ton Fullsize 1988-1998 9.25" axle IFS GM 14 Bolt 9.5" 14 bolt cover Chevy/GMC 3/4 Ton Fullsize 1988-1999 8.25" axle IFS (6Lug) GM 14 Bolt 9.5" 14 bolt cover Chevy/GMC 3/4 Ton Fullsize 1988-1999 9.25" axle IFS GM 14 Bolt 10.5" 14 bolt cover (with 454 motor) Chevy/GMC 3/4 Ton Fullsize 2000-2011 9.25" axle IFS GM 14 Bolt 10.5" 14 bolt cover (all but 8.1L and Duramax) Chevy/GMC 3/4 Ton Fullsize 2002-2011 9.25" axle IFS GM 14 Bolt 11.5" 14 bolt cover (with 8.1L or Duramax) Chevy/GMC 1 Ton Fullsize 1977-1987 Dana 60 GM 14 bolt 10.5" 14 bolt cover Chevy/GMC 1 Ton Fullsize 1988-1991 Dana 60 GM 14 bolt 10.5" 14 bolt cover (crew cab only) Chevy/GMC 1 Ton Fullsize 2002-2011 9.25" axle IFS GM 14 Bolt 11.5" 14 bolt cover (with 8.1L or Duramax) Chevy/GMC 1 Ton Fullsize 1988-2000 9.25" axle IFS GM 14 bolt 10.5" 14 bolt cover (reg and extra cab) Chevy/GMC 1 Ton Fullsize 1977-1991 Dana 60* irregular cover Dana 70* 10 bolt cover (old body style 70HD BIG DULLAY) Chevy/GMC 1 Ton Fullsize 1988-1990 9.25” axle (8 lug IFS only) Dana 70* 10 bolt cover (new body style 70HD-3) Chevy/GMC Midsize S-10 1982-2000 7.25” axle (IFS) GM 10 bolt 7.5” ’10 bolt cover Chevy/GMC Midsize S-10 / ZR2 1995-2001 7.25” axle (IFS) GM 10 bolt 8.5” ’10 bolt cover Chevy/GMC Colorado 2003-2016 GM 7.6 IFS GM10 bolt 8.0” 2006 up may have new style axle
Dodge Ramcharger & 1/2 Ton PU 1972-1974 Dana 44 (std)* Chry 8.75” (10 bolt cover) Dodge Ramcharger & 1/2 Ton PU 1975-1993 Dana 44 (std)* Chry 9.25” (12 bolt cover) Dodge 1/2 Ton Fullsize 2002-2011 Chry 8" Chry 9.25” (12 bolt cover) Dodge 1/2 Ton Fullsize 2012-2016 ZF215mm IFS Chry ZF 9.25” Dodge 3/4 Ton Fullsize 1972-1996 Dana 44 (std)* Dana 60 (std)* Dodge 3/4 Ton Fullsize 1972-1996 Dana 44 (std)* Chry 9.25” (12 bolt cover) Dodge 3/4 Ton Fullsize 1987-1993 Dana 60 or 61 Dana 60 or 70 Dodge 3/4 Ton Fullsize 1994-2002 Dana 60 (std)* Dana 70 or 80 Dodge 3/4 Ton Fullsize 2003-2013 AAM 9.25" AAM 10.5" Gas Motor Dodge 3/4 Ton Fullsize 2003-2013 AAM 9.25" AAM 11.5" Diesel Motor Dodge 3/4 Ton Fullsize 2014-2016 AAM 9.25" AAM 11.5" Coil Rear (2.125 ID Pinion Brg) Dodge 1 Ton Fullsize 1972-1986 Dana 60 (std)* Dana 70 Dodge 1 Ton Fullsize 1987-1993 Dana 60 or 61 w/3.08 ratio Dana 70 Dodge 1 Ton Fullsize 1994-2002 Dana 60 (std)* Dana 70 or 80 Dodge 1 Ton Fullsize SRW 2003-2010 AAM 9.25" AAM 10.5" Gas Motor Dodge 1 Ton Fullsize SRW 2003-2010 AAM 9.25" AAM 11.5" Diesel Motor Dodge 1 Ton Fullsize SRW 2011-2016 AAM 9.25" AAM 11.5" Leaf Rear (2.000 ID Pinion Brg) Dodge 1 Ton Fullsize DRW 2013.5-2016 AAM 9.25" AAM 11.8" (Aluminum Cover) Dodge 1 Ton Fullsize 1972-1978 Dana 70* Dana 70* Dodge Durango/ Dakota 1987-1999 7.25” Chrysler axle Chry 8.25” (10 bolt cover) 4Cyl / V6 have 7.25" Rear Axle Dodge Durango/ Dakota 2000-2011 7.25” Chrysler axle Chry 8.25” (10 bolt cover) Dodge Durango/ Dakota 1998-1999 Dana 35 (std)* IFS Chry 9.25” (12 bolt cover) Dodge Durango/ Dakota 2000-2009 Chry 8" Chry 9.25” (12 bolt cover)
Ford Bronco 1967-1971 Dana 30 Front Ford 9" Rear 28 Spline Ford Bronco 1971.5-1977 Dana 44 Front Ford 9" Rear 28 Spline Ford Bronco 1978-1979 Dana 44 Reverse Ford 9" Rear 31 Spline Ford Bronco 1980-1985 Dana 44 Reverse TTB Ford 9" Rear 31 Spline Ford Bronco 1986-1996 Dana 44 Reverse TTB Ford 8.8" Rear Axle Ford 1/2 Ton Fullsize 1967-1972 Dana 44 Front Ford 9" Rear 28 Spline Ford 1/2 Ton Fullsize 1973-1977 Dana 44 Front Ford 9" Rear 31 Spline Ford 1/2 Ton Fullsize 1977.5-1979 Dana 44 Reverse Ford 9" Rear Ford 1/2 Ton Fullsize 1980-1986 Dana 44 Reverse TTB Ford 9" Rear
www.gearsquad.com GearSquad_2012.qxp 3/19/128:27AMPage9 7 P AGE APPLICATION GUIDE Toyota 877.757.9222 od12TnFlsz 9619 Dana44Reverse TTB 1986-1996 1/2 Ton Fullsize Ford Ford Toyota Toyota Toyota F Jeep ooaTcm cl 1995.5-Up Tacoma 4cyl. Toyota Toyota ooaPcu Rne 6 9619 7.5"ringgearaxleIFS 1986-1995 ringgearaxleIFS 7.5” ringgearaxle(solidtype) 8” 1986-1995 Pickup/4Runner V6. 1979-1985 Pickup/4Runner4cyl. Pickup/4Runner4cyl. Toyota Toyota Toyota Toyota Toyota Ford Toyota Ford Ford Toyota F Ford Ford Ford Jeep Make F F Ford odExplorer Dana35(reverse)*w/I-BeamIFS Explorer 1990-1997 Ford Ranger Ford Ranger/BroncoII Ford Midsize Ford F350SuperDuty Ford Ford Ford Ford Ford epZJ(Grand) Jeep ZJ(Grand) Jeep Jeep XJ Jeep XJ Jeep Dana30(TJspecial)* Jeep XJ 2005-2006 Jeep XJ Jeep YJ Jeep Jeep TJUnlimited Jeep Jeep Jeep TJ Jeep Jeep CJ7-8 Jeep CJ5 Jeep Jeep Jeep Jeep epJK(Rubicon) Jeep odExplorer Ford epJK Jeep Jeep umrH2 Hummer H1 Hummer umrH3 Hummer ord ord ord ord FOR REFERENCEONLY- Model o ulie18-95Dana44or50 1980-1985 1 T 1 Ton Fullsize o ulie17.-99Dana60Reverse 1977.5-1979 1 Ton Fullsize F250 /F350SuperDuty / o ulie19-P8.8"ReverseIFS 1997-UP 1/2 Ton Fullsize F250 /F350SuperDuty 1/2 WJ (Grand) / o ulie17.-99Dana44Reverse Dana44Standard 1977.5-1979 1967-1977 3/4 Ton Fullsize 3/4 Ton Fullsize / o ulie18-96Dn 4Rvreo aa5 T Ford 10.25"Sterling Dana44Reverseor50 TTB 1986-1996 Dana60Reverse Dana50Reverse TTB 1977.5-1979 Dana44Reverse TTB 1980-1985 1980-1985 3/4 Ton Fullsize 3/4 Ton Fullsize 3/4 Ton Fullsize 3/4 Ton Fullsize 1/2 XK (Commander) WJ (Grand) 4Runner LJ (Liberty) ZJ (Grand) XJ TJ Rubicon TJ CJ7 CJ5 TJ WJ (Grand) 4Runner Tacoma (PreRnnr2wd) 4Runner Tacoma Tacoma Tacoma Tacoma Tacoma PreRunner 2wd on Fullsize Umlimited T T
on Fullsize on Fullsize ( Rubicon) Wholesale customers ALWAYS
Year
1999-2001 1996-2004 1999-2013 9119 Dana 35(reverse)*w/I-BeamIFS Dana35(std)*w/Control Arm IFS 1991-1995 1998-UP Dana28* 1983-1997 2002-2010 2001-2010 2006-2010 1986-1996 2005-2010 2003-2016 1992-1996 1991-1996 0520 Dana44Factory Locker 2005-2006 9720 Dana30(TJspecial)* Dana30(std)* 1997-2006 1986 Dana30(std)* 1969-1975 0320 Dana44Factory Locker 2003-2006 0020 Dana30(TJspecial)* 2000-2001 Dana30(reverse)* Dana30(reverse)* 1987-1989 Dana30(reverse)* 1985-1996 1987-1995 Dana30(TJspecial)* 1997-2006 Dana30(std)* Dana30(std)* 1976-1986 1976-1983 1999-2004 1997-2001 1997-1998 1997-1998 1999-2004 2007-2016 2007-2016 2002-2012 2005-2009 l Amc20 All 2006 2002-2009 1996-2004 1995.5-2004 2005-2009 1995.5-2004 2005-2010 1995.5-2004 2005-2010 1997-2010 2011-2014 VERIFY Front AxleType 877.757.8444 Dana 60Reverse Dana 60Reverse Dana 35(std)*w/Control Arm IFS N/A Dana 30(TJspecial)* Dana 30(TJspecial)* Dana 30(ZJspecial)* Dana 30(reverse)* Dana 30(reverse)* Dana 30(TJspecial)* Dana 30(TJspecial)* 7.5" ringgearaxleIFS Dana 30(TJspecial)* Dana 60Reverse GM 10bolt7.6" 9.25" axleIFS Tacoma specific7.5” Dana 30(TJspecial)* 7.5" ringgearaxleIFS Tacoma specific7.5” Dana 30(TJspecial)* Tacoma specific7.5” Dana 30(TJspecial)* Dana 50 8.0" IFSClamshell N/A Dana 44(reverse)* 8.0" IFSClamshell 8.0" IFSClamshell Dana 30(reverse)* AXLE IDENTIFICATION. 8.8" ReverseIFS 8.8" ReverseIFS Reverse Reverse Reverse Retail customers Rear Axle Type Axle Rear Ford 8.8” Ford 8.8"Rear Axle hy82”29splinepinion 8.25” Chry Ford 9.75"Rear Axle With 5.4LMotor12BoltCover Ford 8.8"Rear Axle With 4.6LMotor10BoltCover Dana 35(std)*26splinepinion/27axlesorconfirm hy82”29splinepinion 8.25” Chry aa4 l.(std)*26splinepinion/30axlesorconfirm Tag # Dana 44 Alu. Ford 8.8” Dana 60&61 Dana 60 Ford 9.75"Rear Dana 35(std)*26splinepinion/27axlesorconfirm Chr Dana 44(std)*10boltcover Dana 44(std)*10boltcover Dana 44(std)*irregularcover Dana 44(std)*irregularcover Dana 35(std)*ovalcover AMC 2012boltcover(wide-trackaxle83&up) track) AMC 2012boltcover(narrow Dana 35(std)*ovalcover Dana 44Factory Locker Chry 8.25"29splineaxles Chry Dana 35(std)*ovalcover Dana 35(std)*ovalcover hy82”29splinepinion 8.25” Chry (std)*26splinepinion/30axlesorconfirm Tag # Dana 44 Alu. Dana 44Factory Locker Dana 44(std)*irregularcover Dana 60 (snow fighterpackage) Dana 60(snow Dana 60&61 Dana 60&61 Dana 44*irregularcover,standardSAEbearings Dana 44*irregularcover,metricbearings hy82”29splinepinion 8.25” Chry od88 **31spline(4.0L& V6 Motors) Ford 8.8” AMC 20 GM 10bolt8.6" 14 bolt9.5"roundcover Ford 10.50"Sterling(singlerearwheel) 8" ringgear V6 axle 8.2" ringgear axle (2010-2015) Ford 8.8” od75 **28spline Ford 7.5” Ford 10.50"Sterling(singlerearwheel) Dana 80(withdualrearwheel) od88 **31spline(4.0L& V6 Motors) Ford 8.8” od88 **28spline(4.0L& V8 Motors) Ford 8.8” F 8" ringgear Dana 60orDana70 Dana 60orDana70 8.4" ringgearaxle 8" ringgear 8" ringgear V6 axle(Electriclocker) 8" ringgear V6 axle 8.4" ringgearaxle 8” Tacoma specific8"(Electriclockerused V6gear) 8" ringgear V6 axle 8" ringgear V6 axle(Electriclocker)29Spline 8" ringgear V6 axle(Electriclocker)29 Spline ord 10.25"Sterling ring gearaxle-30Spline .5 27splineaxles y 8.25” APPLICATION GUIDE ** 31Spline(DiskBrakes) ** 28spline(DrumBrakes) IRS [email protected] axle -27Spline axle -27Spline Axle
(Big Pinion)
(4Runner Auto 4.88usespecificreardropoutunit) 27Spline
Ta Ta g # g # GearSquad_2012.qxp 3/19/12 8:27 AM Page 10
APPLICATION GUIDE FOR REFERENCE ONLY - ALWAYS VERIFY AXLE IDENTIFICATION. Make Model Year Front Axle Type Rear Axle Type TECH Toyota T100 1997-Up 7.5” Ring gear axle IFS Tacoma specific 8” (electric locker uses V6 gear) Toyota Tundra 1999-2006 Tacoma specific 7.5” Reverse 8.4" ring gear axle Toyota Tundra 2007-2016 9" ring gear axle IFS Tundra 9.5" ring gear axle w/4.7L and 4.0L V6 Tundra 10.5" ring gear axle w/5.7L Toyota Sequoia 2008-2016 9" ring gear axle IFS Tundra 9.5" ring gear axle w/4.7L and 4.0L V6 Tundra 10.5" ring gear axle w/5.7L Toyota Landcruiser 2008-2016 9" ring gear axle IFS 9.5" ring gear axle Toyota Landcruiser 1968-1989 LC specific 240mm LC specific 240 mm Toyota Landcruiser 1990-1998.5 LC specific 200mm Reverse LC specific 240 mm Toyota FJ Crusier 2007-2009 8.0" IFS Clamshell 8" ring gear V6 axle (Electric locker) 29 Spline Toyota FJ Crusier 2010-2016 8.0" IFS Clamshell 8.2" ring gear axle
PAGE Notes: * ALL DANA AXLES MUST REFERENCE THE COVER TAG (Bil Of Material #) OR CROSS THE EXISTING RING GEAR # IN THE XGI CATALOG. ** CORPORATE AXLES MUST REFERENCE THE COVER TAG. 8 DIFFERENTIAL TECH HOW TO CHOOSE THE APPROPRIATE DIFFERENTIAL Your differential transmits the power to the axle shafts, while allowing the wheels to rotate at different speeds since they travel different paths as a vehicle turns. The standard Open Differential works great for this application, but has its shortcomings when comes to off road and performance driving. To remedy this, there are different options such as Limited Slip Differential, Lockers & Spools. They each have their advantages for different driving conditions. The following guide will help you decide which kind of differential works best for your driving needs.
Differential, and different options in traction As you negotiate a corner, the outer tire on your vehicle needs to travel a longer distance than your inner tire, thus traveling at a higher speed. The differential in your vehicle serves the purpose of allowing your tires to rotate at different speeds independently for better handling
Open Differential Open differential are supplied from the factory in most applications, and leave a lot to be desired when it comes to traction. An open differential uses a series of side gears WLING & spider gears to transmit power to the axle shafts. The drawback is that if one tire loses traction, all of the available power goes to that one tire. To aid in the loss of traction, different levels of traction aids are available such as limited slips, lockers, and spools. OFF-ROAD ROCK CRA TO STRIP STREET TOWING PERFORMANCE RATING CHART
Limited Slip Differential A limited slip is very similar to an open differential, but with the addition of friction
WLING clutches to distribute a percentage of power to the axle with the most traction when traction is lost on one axle. This makes it suitable for daily driving on pavement, and gives you a little extra traction when needed. OFF-ROAD ROCK CRA TO STRIP STREET TOWING PERFORMANCE RATING CHART
Manual Lockers These units merge the benefits of an open differential with the strength and traction of
WLING a spool. Their locking action is controlled by the driver to best suit the driving conditions. STREET TO STRIP STREET TOWING ROCK CRA OFF-ROAD PERFORMANCE RATING CHART
Automatic Lockers Automatic lockers transmit power through a set of automatic locking dog clutches. WLING These units keep both axles locked together and spinning at the same speed. As the unit senses the vehicle going around a corner the engagement teeth unlock allowing the tires to rotate at different speeds. These units are recommended for extreme off road use. ROCK CRA TO STRIP STREET TOWING OFF-ROAD PERFORMANCE RATING CHART
Spools Spools and mini spools replace the differential action and connect both axles securely. This way equal power is applied to both tires at all times. This lends itself to poor
WLING handling characteristics on high traction surfaces and is recommended for off road use only. OFF-ROAD ROCK CRA TO STRIP STREET TOWING PERFORMANCE RATING CHART www.gearsquad.com GearSquad_2012.qxp 3/19/128:27AMPage11 9 PAGE
TECH 877.757.9222 case. coil ridesonaballbearing The ballbearingsspinwiththedifferential makingitnon-rota bolts, fits overoneofthebearingcap coil is senttotheelectromagnetic The coilisretainedbyaclip tha Whenselected “on”, formance limitedslipdifferentialaction. thereby providingbiastorquetothehightractionwheel–yourper causingtheclutch packtobecompressedand tial gearsincrease, forceswithinthedifferen theseparating Astorqueincreases, mode. pack, When The ECTEDisaselectabletractiondevice. in asmoothseamlesspackage. sidegearputstractiontotheground Coneshaped Auburn's patented reliable "HighPerformance "ProSeries" Series" OrtheUnbeatable Whetherit'sthe OEMqualitywith After marketperformance. covered. AuburnGearhasyou If youneedprovenreliablelimitedsliptraction, oe oarlnst ek nowirestoshortout. noairlinestoleak, more, Lessis builtformaximumdurability. Super highqualitymaterial from anopendifferentialtoafullylockedunitwithshiftoflever. TheOxusesasingleaircraftqualitycabletoengage components. High-Tech aerospaceengineeringwithnocastingsorstampedsteel n,thePOWERTRAX Lockerwillgiveyouthetractionneed. ing, For severedrivingconditionsorextremeoff-road- off-road situations. is widelyregardedapremiumJeeplockertobeusedindemanding thePOWERTRAX Locker Easily installedintoexistingcaseassemblies, aresoldonlyascompletecasereplacement assemblies. lockers that competing provides performanceonparwithitsmoreexpensive, thePOWERTRAX Locker anddurability, strength, For tractionoutput, road. fortheseriousOffRoaderwhoalsolikestodriveon Great ton. thetouchofabut- tion withtotaloffroadtractionanddurabilityat thisunitgivesyousmoothstreetopera- ARB onboardcompressor, Working withan a smoothopendifferentialintofullylockedunit. differentialdesignusescompressedairtoturn ARB's revolutionary which is located behindthesidegearprovideslimitedslip which islocated ECTED Wholesale customers LOCKER ONDEMAND “off ” 877.757.8444 – thec inl The tional. ™ lutch current - t - output andhigh-strength. aroundtheworldrequiringextremetraction ing off-roadapplications Ithasbeenwidely usedindemand- special toolsorsetupequipment. couldbeeasily installedinexistingcaseassemblieswithoutany that The Powertrax Lock-RightLockeristheoriginallocking differential characteristics associated withlockers. characteristics associated tions wereaddedtractionisneededwithoutadversehandling Theseunitsareidealforapplica- conventional opendifferentials. G2 limitedslipDIFFERENTIALSdeliverincreasedtractionover out. ma Dependableruggedauto- and icy terrainformaximumtraction. muddy mal drivinguntilyouneedit!Limitswheelspinonwet, performslikestandardopendifferentialinnor Improved design, bricants required! let awheelstopturning!Nopartstowearoutandnospeciallu- andwillnever Provides thehighestamountoftractionavailable plica andoff-roadperformancea is anabsolutemustforalltowing TheElockerdifferential ers smoothandconsistentperformance. Its easeofinstalla ofaftermarketifferentialtechnolog nism isthenextgeneration Elockerdifferential’sThe Eaton lockingmecha electromagnetic characteristic. tobothtireswhilemaintainingamildonroadhandling of power Posi freetransfer theEaton deliverschatter tral springassembly, preloadedbyacen- Withcarbondiscclutch packs, hancements. mild offroaduseorneedaddedtractionduetoperformanceen- Posi see The Eaton isanidealwaytogaintractionintrucksthat tic system. No special lubricants. No friction plates towear Nofrictionplates Nospeciallubricants. tic system. ayt ntl,nospecialtoolsorcasemodifications. Easy toinstall, tions. Retail customers DIFFERENTIAL TECH tion, reliability andpush-buttonactiva [email protected] tion deliv p- y. - - - TECH PAGE 10 they also have TEN-Year these axles are that are prone to failure. Kits include left and right CV Axle Styles AXLE TECH AXLE and backed by an exclusive
the increased strength of the material,
engineered for strength and durability. www.gearsquad.com Dual Heat-Treated,
They not only rely on it state of the art, Axle, Full Floating Axle AXLES? the factory NEED TO TO NEED Spicer 760X U-Joints and full circle clips I These shafts are
When the load increases There are many aftermarket Factory axles are designed to SHAFT and physical upgrades such as Warranty. two outer shafts, ABOUT ABOUT AXLE ted from high quality steel such as 1541 & 4340 Chromoly steel, CNC machined & heat treated from high quality steel such as 1541 & 4340 DO significant upgrades such as Big Spline options and increased material to reinforce critical areas significant upgrades such as Big Spline options Forged, intended for the most punishing environment. G2 offers a full line of upgrade axle kits that are designed and manufactured to address the weakness of factory shafts. G2 offers a full line of upgrade axle kits that are Replacement High Strength axle shafts forged from 4340 Chromoly, inner shafts, In some applications such as a Semi Float Through the catalog you will find axle kits designed Through the catalog you will find axle kits designed APPROPRIATE spline applications for rear axles spline applications outer stub axles spline options on performance upgrades and traction devises, THE better manufacturing processes, Semi Floating Axle TO SELECT Front Inner / Outer Axle Shafts Larger dia. Larger dia. on front axles u-joints Full circle snap rings on front axles for extra strength Larger u-joints ears 4340 chromoly higher torsional strength will twist futher 4340 chromoly higher and return compared to stock axles Dual bolt pattern on selected rear axles Dual bolt pattern 4340 chromoly up to 40% stronger than stock axles 4340 chromoly up crew in studs on rear axles for easy replacement Screw in studs on STRONGER WHAT KNOW • • • • • • • • HOW larger diameter shafts. to specifically address the weakness of each particular application. to specifically address the weakness of each particular bears the load of the vehicle weight as well. handle the load based on the GVW of the vehicle. due to larger tires, shafts often fail leaving the vehicle inoperable. of stronger options available that remedy this weakness by the use materials, The main purpose of the axle shaft is to transmit the torque from the The main purpose of the axle shaft is to transmit differential to the wheel. AXLE MANUFACTURERS GearSquad_2012.qxp 3/19/12 8:28 AM Page 12 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/12 8:28 AM Page 13
AMC AMC MODEL 20
APPLICATIONS Year Make Model 1976-1986 Jeep CJ 1979-1986 Jeep Wagoneer 1980-1986 Jeep J10 1968-1991 AMC Pass Cars 1993-Up AM General Hummer H1
PAGE
11 SPECIFICATIONS Ring Gear Diameter 8.875” RING & PINIONS Ring Gear Bolts 8 7/16” X 24 RH Ratio G2 OEM G2 Motive 3.31 - 2-2025-331 AM20-331 Diff Cover Bolts 12 3.54 - 2-2025-354 AM20-354 Pinion Splines 1.625” 3.73 - 2-2025-373 AM20-373 Spline 28 4.10 - 2-2025-410 AM20-410 Case Changes 4.56 - 2-2025-456 AM20-456 High 2.73 Only 4.88 - 2-2025-488 AM20-488 Low 3.07 - 4.88 Pinion Brg Preload New 14-19 in lb Used 6-8 in lb INSTALLATION KITS Back Lash .006” - .010” Master Overhaul Kit Ring Gear Bolt Torque 65 ft lb AMC Model 20 35-2025 Brg Cap Bolt Torque 65 ft lb Install Kit AMC Model 20 25-2025
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 14 AMC AMC MODEL 20
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD187 Selectable Locker 2.73 & Dn 29 RD186 Selectable Locker 3.07 & Up 29 Auburn 542081 Cone Type Limited Slip 3.07 & Up 29 Auburn Ected 545006 Selectable Locker 2.73 & Dn 29 545007 Selectable Locker 3.08 & Up 29 Dana Spicer 2022497 Full Spool 3.08 & Up 29 Detroit Locker 187SL-163A Full Time Locker 2.73 & Dn 29
187SL-47A Full Time Locker 3.08 & Up 29 PAGE Detroit True Trac 912A573 Limited Slip 2.73 & Dn 29 912A579 Limited Slip 3.08 & Up 29 12 G2 Core Locker 70-2025-1 Selectable Locker 3.08 & Up 29 Lock Rite 1710-LR Full Time Locker All 29 Powertrax No Slip (Open Carrier) 92-0120-2900 Full Time Locker All 29 Powertrax No Slip (Limited Slip Carrier) 92-0120-2920 Full Time Locker All 29 Trac Lok J3212192 Limited Slip 3.07 & Up 29 OX Locker** A20-308-29 Selectable Locker 3.07 & Up 29 Open Case 65-2025 Open Case 3.07 & Up 29 Inner Kit 20-2025 Spider Gear All 29
Notes: * Air Compressor required to operate. ** Must Order cable/shifter or Electric shifter.
AXLE SHAFTS PINION YOKES G2 Dana One Piece Axle Kits G2 Ten Factory Dana 1310 Strap Style 90-2025-31 2-4-3741-1 76-82 CJ Narrow Track 96-2025-1 MG 22125 - 1350 Strap Style 90-2025-35 3-4-11931-1X 76-79 CJ w/Quadratrac 96-2025-2 MG 22127 - 1310 Strap - 2-70-18X 83-86 CJ Wide Track 96-2025-3 MG 22126 - 1350 Strap - 3-70-28X 1310 U-Bolt Style - AMC20-YOKE-UBK 1310 U-Bolt Kit - 2-94-28X Two Piece Axles G2 Ten Factory Crown 76-81 CJ Narrow Track Driver Side - - 8127070K 76-81 CJ Narrow Track Pass Side - - 8127071K 76-81 CJ w/Quadratrac DS - - 8127079K MISCELLANEOUS PARTS 76-81 CJ w/Quadratrac PS - - 8127081K Carrier Bearings LM603012/ LM603049 82-86 CJ Wide Track Driver Side - - 8133885K Inner Pinion Bearing M802048/ M802011 82-86 CJ Wide Track Pass Side - - 8133886K Outer Pinion Bearing M88048/ M88010 Wheel Hub - - 8133730 Pinion Seal 470331-N Key, Nut & Washer - - 3155675K Pinion Nut 14-PN6 Axle Shims (Ea.) Size .010 - - 3141320 Crush Sleeve 10-2011 Size .003 - - 3141319 Trac Lok clutch kit 708203 Ring Gear Bolts 16-RGB3
Wheel Bearings DIFFERENTIAL COVERS 76-82 CJ w/ 1 Piece Axle Kit One Side 30-2025-1/2 Both Sides 30-2025-1 Nodular Iron Rear Axle Spacer/ Stud Kit - 95-2025-KIT RUG 16595.20 76-82 CJ w/ stock axle 30-9010 Stamped Steel KEN 304M20
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 15
CHRYSLER 8 IFS CHRYSLER
APPLICATIONS Year Make Model 2000 - 2011 Dodge Dakota / Durango 2000 - 2011 Dodge Ram 1500
SPECIFICATIONS Ring Gear Diameter 8” PAGE Ring Gear Bolts 10 3/8” X 24 LH 13 Diff Cover Bolts - Pinion Splines 26 RING & PINIONS Case Changes Ratio G2 OEM G2 Motive High - 3.90 - 2-2027-390 C8-391 Low - 4.11 - 2-2027-411 C8-410 Pinion Brg Preload 4.56 - 2-2027-456 C8-456 New 12-15 in lb Used 6-9 in lb Back Lash .006” to .010” Ring Gear Bolt Torque 45-50 ft lb INSTALLATION KITS Brg Cap Bolt Torque 60-65 ft lb Master Overhaul Kit Dakota 35-2027A Ram 35-2027B
Install Kit Dakota 25-2027A Ram 25-2027B Pinion Nut 14-PN3 Crush Sleeve 10-2029
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 16 CHRYSLER CHRYSLER 8.25 & 8.375
APPLICATIONS Year Make Model 1970 - 80 Dodge B100 1981 - 98 Dodge B150 / B1500 1981 - 95 Dodge B250 / B2500 1970 - 79 Dodge D100 1976 - 93 Dodge D150 1987 - 04 Dodge Dakota 1998 - 04 Dodge Durango 2007 - 11 Dodge Nitro 1994 - 04 Dodge Ram 1500 PAGE RING & PINIONS 1997 - 01 Dodge Ram 2500 Dodge W100 14 Ratio G2 OEM G2 Motive 1970 - 89 1977 - 93 Dodge W150 2.71 - - C8.25-271 1991 - 92 Jeep Comanche 2.94 - - C8.25-294 1991 - 01 Jeep Cherokee 3.21 - 2-2029-321 C8.25-321 2002 - 04 Jeep Liberty 3.55 - 2-2029-355 C8.25-355 * 1963 - 80 Dodge / Cars - 2-2029- C8.25-373* 3.73 373 Plymouth 3.90 - 2-2029-390 C8.25-390* 4.10 - 2-2029-410 C8.25-410* SPECIFICATIONS 4.56 - 2-2029-456 C8.25-456* 4.88 - 2-2029-488 - Ring Gear Diameter 8.25” Ring Gear Bolts 10 3/8” X 24 LH Notes: Diff Cover Bolts - * Double drilled to fit late model applications Pinion Splines 26 Case Changes 2.56 & Up High - INSTALLATION KITS Low - Pinion Brg Preload Master Overhaul Kit New 12-15 in lb Chrysler 8.25” 35-2029 90-04 XJ/ ZJ Used 6-9 in lb 35-2029B 86-10 Dakota/ Durango Back Lash .006” to .010” Install Kit Ring Gear Bolt Torque 45-50 ft lb Chrysler 8.25” 90-04 XJ/ ZJ 25-2029 Brg Cap Bolt Torque 60-65 ft lb 86-10 Dakota/ Durango 25-2029B
www.gearsquad.com GearSquad_2012.qxp 3/19/128:28AMPage17 15 PAGE
CHRYSLER Aluminum DIFFERENTIAL COVERS rcLccuc i 701046X Trac Locclutch kit Crush Sleeve Pinion Nut Pinion Seal Outer PinionBearing Inner PinionBearing Carrier Bearings MISCELLANEOUS PARTS CHRYSLER 8.25&8.375 Dana 877.757.9222 REAR G/2 oeta oSi LDCrir 208-75Full Time Locker Full Time Locker 92-0382-2745 Inner Kit Powertrax NoSlip(LSDCarrier) 92-038-2705 Powertrax NoSlip(OpenCarrier) Lock Rite Detroit True Trac Detroit Locker Auburn Open Case 91-96 DodgeDakota G/2 G/2 Rid Replacement Axles 87-90 DodgeDakota ARB* Manufacturer * Notes: LIMITED SLIPS AND LOCKERS 85-96 JeepCherokeeXJ 85-96 DodgeVan150/250 G/2 97-01 JeepCherokeeXJ Air Compressorrequiredtoopera Trac Lok W/ W/ Load Bolts Load Load Bolts Black Black Wholesale customers M86649 10-2029 M802048 14-PN3 8516-N LM603012 /LM603049 LH/RH LH/RH LH/RH LH/RH LH/RH Side te. 84852 75101X 92-0382-2095 Full Time Locker FullTime 92-0382-2095 187C179A 542074 542072 20-2029-29 20-2029-27 1230LR 65-2029 913A553 187C151A /M86610 RD93 atNme Type Part Number
/
Length RD825 M802011 40-2029-1ALB 40-2029-1AL 29.75" 40-2029 40-2029-ALB 30.75" 29.75" 30.75" 32.5625" 27
877.757.8444 AL 27 Spline 27 29 27 95-2029-001 95-2029-00 G2 - - - lthTp iie lp2.56&Up Clutch Type LimitedSlip lthTp iie lp2.56&Uo Clutch Type LimitedSlip Full Time Locker 2.56&Up Cone StyleLimitedSlip oeSyeLmtdSi 2.56&Up Cone StyleLimitedSlip Open Case Spider Gear Spider Gear elclGa iie lp2.56&Up Full Time Locker Hellical GearLimitedSlip Full Time Locker Selectable Locker 7290 Strap 1310 Strap Style 7290 Strap Style 1310 Strap PINION YOKES Cherokee 1/2 Wheel Bearings Ton
53008134 5018393 Dana Retail customers - - - Motive MG31118 MG31116 MG1551 MG1441 4506115 [email protected] 2.56 &Up 2.56 &Up All All All All 2.56 &Up All All Ratio 2.56 &Up Dana 2904-27 2970-20 2-70-18X 3104-27 30-9000 30-9000
29 27 29 All 29 29 29 27 27 27 27 27 27 29 Spline 29 CHRYSLER PAGE 16 FRONT Ram 2500 / 3500 Ram 2500 Ram 1500 Ram 1.875" 30 Spline 30 1.875" - 6-8 in lb 9.25” .005”-.007” 103 lb ft 15-25 in lb 12 12mm X 1.5 LH Power Wagon orque Dodge Dodge Dodge T w- High Lo New Used Case Changes Pinion Brg Preload Ring Gear Diameter Ring Gear Bolts Diff Cover BoltsPinion Splines 14 Back Lash Ring Gear Bolt Brg Cap Bolt TorqueBrg CapBolt 63 lb ft SPECIFICATIONS 2005 - 12 2006 - 13 2003 - 14 APPLICATIONS Year Make Model www.gearsquad.com CHRYSLER 9.25 9.25 CHRYSLER - Motive C9.25-488F C9.25-373F C9.25-456F C9.25-410F 25-2026 35-2010* 25-2010* 35-2026 - - - - G2 2-2096-456 03-13 2500/ 3500 03-16 2500/ 3500 - - 1-2026-373L 1-2026-410L 1-2026-342
M 9.25” Need NAT 710558 to complete kit 3.73 4.10 4.56 Ratio G2 OEM RING & PINIONS 4.88 Install Kit Master Overhaul Kit AA AAM 9.25” Notes: * INSTALLATION KITS INSTALLATION 3.42 GearSquad_2012.qxp 3/19/12 8:28 AM Page 18 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage19 17 PAGE
CHRYSLER 877.757.9222 CHRYSLER 9.25 Open CaseLoaded Inner Kit ARB* Manufacturer LIMITED SLIPS AND LOCKERS Detroit G2 ElectricLocker Ball Joints Crush Sleeve Pinion Nut Pinion Seal Outer PinionBearing Inner PinionBearing Carrier Bearings MISCELLANEOUS PARTS Powertrax NoSlip(OpenCarrier) Lock Rite **07-UP NeedsRingGearSpacer Notes: G/2 Mag Hytec Aluminum DIFFERENTIAL COVERS *Air Compressorrequiredtooperate. Tru Trac 13-Up 03-12 13-Up 03-12 Machined Black Machined Black Wholesale customers Application HM88649/ HM88610 710558 14-PN3 JLM506849-A/ HM804846/ CR922X3050A 10-2010 03-06 03-06 03-14 07-14 07-14 03-06 AA14-9.25 40-2026-MBF AA12-9.25 40-2026-MB HM804810 R&P Only 877.757.8444
JLM506811 FRONT Part Number RD197 914A643** 20-2026A 20-2010 46-20 92-0792-3301 1950-LR 45-2026 26 AXLE SHAFTS 2003 2003 2010 Axle U-Joint 2003 Pinion PINION YOKES ** - - - - 08 08 16 Yoke 08 Retail customers Ram Ram Open CaseLoaded Ram Type eetbeLce l 33 All Selectable Locker iie lpAl33 All Slip Limited Ram Spider Gear Spider Gear ulTm okrAl33 All Full Time Locker ulTm okrAl33 All Full Time Locker eetbeLce l 33 All Selectable Locker 2500 2500 2500 2500 [email protected] / / / 3500 3500 3500 / 3500 AAM AAM Dana HD Dana HD ai Spline Ratio All All Stock All Stock 90-2026-1 33 26 33 74082653 5006813 5-3212X CHRYSLER PAGE 18 V8 X 18 LH / ZF 12mmX1.5
D300/350 Dakota Durango W100/ W150 W200/ W250 Ramcharger ZF Metric 12 12 7/16” 1.876” 29 Spline None - - 6-8 in lb .006”-.009” 14-19 in lb Dodge Dodge Dodge Dodge Dodge Dodge Dodge High Low New Used 2011-16 APPLICATIONS Year Make Model 1997 - 10 1974 - 93 1974 - 93 1974 - 93 1974 - 93 1998 - 10 www.gearsquad.com CHRYSLER 9.25 REAR 9.25 CHRYSLER SPECIFICATIONS Ring Gear DiameterRing Gear Bolts Diff Cover Bolts Pinion Splines 9.25” Back Lash TorqueRing Gear Bolt 65 lb ft Case Changes Pinion Brg Preload
- Motive C9.25-456 C9.25-410 25-2028 35-2028 35-2028A 35-2028B
G2 12 01-10 2-2028-488** 2-2028-456** 2-2028-410* 2-2028-3212-2028-3552-2028-390 C9.25-321 C9.25-355 C9.25-390 (Factory R&P) 11- - Ring and Pinion is dual drilled. Will work on 2011-Up ZF 9.25" Ring and Pinion is dual drilled. Will work on 88 Install Kit
Chrysler 9.25” INSTALLATION KITS Chrysler 9.25” ZF Master Overhaul Kit Chrysler 9.25” 4.10 ZF Chrysler 9.25”
RING & PINIONS Ratio G2 OEM 4. 3.553.904.104.56 - - - - 3.21 - Notes: * ** Dual Drilled GearSquad_2012.qxp 3/19/12 8:28 AM Page 20 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage21 19 PAGE
CHRYSLER CHRYSLER 9.25REAR LIMITED SLIPS AND LOCKERS I AXLE SHAFTS Auburn Manufacturer Lock-Right Power Trax Dana Trac Detroit True Trac Detroit Locker Open CaseLoaded 522-0 8-3 Dodge 84-93 95-2028-004 94-07Dodge Dodge 80-84 95-2028-003 95-2028-002 95-2028-001 Replacement Axles Rear 52069389 52069388 94-16 DodgeRam1500 74-79 DodgeD100/W100 80-4/84 DodgeD100/W100 84-83 DodgeD100/W100 # Part nner Kit 877.757.9222 Trac Locclutch kit Crush Sleeve Pinion Nut Pinion Seal Outer PinionBearing Inner PinionBearing Carrier Bearings MISCELLANEOUS PARTS -Lok
84 98-04 Dakota 98-04 Dakota Description -3 Dodge 74-83 84-10 84-10 84 11-16 84 84-10 84 84-10 68-83 84-10 -10 -10 -10 -10 ZF ZF ZF
Wholesale customers
ABS RH/LH
ZF
ABS ABS ABS ABS
ABS ABS ABS ABS Non ABS
RH/LH RH/LH RH/LH FactoryOpenCarrier 14-PN19 NP524102/ NP912904 14-PN3 5126 JLM704649/ JLM704610 M804049/ M88048/ M88010 10-2028 708203 710481 FactoryOpenCarrier
LH RH Side LH /RH LH / LH /RH LH / Side Factory LSDCarrier RH RH
pieLength Spline 13.15 6on5.5" 6on5.5" 5on5.5" 33.3125" 5on5.5" 30.25" 5on4.5" 34.00" 31 5on4.5" 31.62" 31 31.62" 31 31.65" 31 31 31 M804010 Length 31.81" 34.12 31.68" 31.81" 877.757.8444
S pline 31 31 31 31 Part Number 92-0392-3125 1220-LR 92-0392-3105 542070 542071 20-2028 187C-172A 80754 913A368 5420142 65-2028 95-2028-003 95-2028-001 95-2028-002 95-2028-004 BC G2 7290 Strap Style Strap 7290 PINION YOKES Aluminum DIFFERENTIAL COVERS G/2 G/2 Mag G/2 G/2 G/2 Hytec Retail customers
W/ W/ Machinded Black Machinded Load Load Spider Gear Open CaseLoaded Type Limited Slip Limited Slip Full Time Locker Full Time Limited Slip Limited Slip Limited Full Time Locker Full Time Locker Full Time Locker Limited Slip Bolts Bolts [email protected]
Black Black 2904-29 ai Spline Ratio l 31 All l 31 All l 31 All l 31 All l 31 All l 31 All l 31 31 All All l 31 All l 31 All l 31 All MAG12925 40-2028-1ALB 40-2028-1AL 40-2028AL 40-2028MB 40-2028-ALB - - CHRYSLER PAGE 20 30 Spline .005" - .007" 10-2097 14-PN17 - - 12 14mm X 1.5 LH 15-25 in lb 10-20in lb 10.5" 14 30 Spline 2500HD & 3500 2500HD & Model AA 14-10.5 40-2097MB
Make Dodge m All Ratio u
New Used g Hytec High Low CHRYSLER 10.5 10.5 CHRYSLER AXLE) (AMERICAN G2 Ma DIFFERENTIAL COVERS Alumin Back Lash TorqueRing Gear Bolt TorqueBearing Cap Bolt 175 ft lb 122 ft lb Pinion Brg Preload Year Case Changes Ring Gear Diameter Ring Gear Bolts Diff Cover Bolts Pinion Splines SPECIFICATIONS: 3 2003 - 201 MISCELLANEOUS PARTS Crush Sleeve Pinion Nut APPLICATIONS: www.gearsquad.com Limited Slip - Motive C10.5-410 C10.5-373 45-2097 - - - Part Number Type G2 35-2097 25-2097
1-2097-410 4.10 4.56 1-2097-456 3.73 1-2097-373 RING & PINIONS Ratio G2 OEM Master Overhaul Kit AAM 10.5” Dodge Install Kit AAM 10.5” Dodge INSTALLATION KITS INSTALLATION G2 LIMITED SLIPS AND LOCKERS LIMITED SLIPS Manufacturer GearSquad_2012.qxp 3/19/12 8:28 AM Page 22 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage23 21 PAGE DANA ern a otTru pc 50ftlb 55ftlb Bolt Bearing Cap Torque Specs Ring GearBolt Torque Specs. Back Lash 6.625" Pinion Splines Diff CoverBolts Ring GearBolts Ring GearDiameter SPECIFICATIONS: Pinion BrgPreload Case Changes Pinion Yoke Strap Kit Inner Parts Kit Loaded Case Empty Case DIFFERENTIAL COMPONENTS DANA 28IFS 39 Ford Make 83-97 Year APPLICATIONS: 877.757.9222 Low High Used New 3.73-5.38 3.73-5.38 3.08-3.45 3.08-3.45 Wholesale customers Model Bronco IIFront Axle 5-6 inlb 10-13 inlb 3.73 &Up 3.08 to3.45 1.313" 23Spline 10 3/8"X24RH 12
.006" -.010" 706974X 706975X
3104-01 706890X 2-70-18X 706972X 706973X 877.757.8444 Dana Spicerkitsincludesring&pinion, Note: bearings, Ratio RING &PINIONS .6- - 5.13 - 4.56 - 4.10 3.73 3.45 3.08 Retail customers Install Kit: INSTALLATION KITS Master InstallKit: Pinion Nut MISCELLANEOUS PARTS Pinion NutWasher Pinion Seal Dana 28IFS Dana 28IFS bolts, G2 - - seal andshims, [email protected] Motive pinion nutandwasher. ------40554 30185 30186 35-2047 25-2047
gasket,
pinion Dana ------
DANA PAGE 22 40112 10023534 40113 DA30-4033-B 706348X RD30 706116X 0750002 40-2031AL 0750002B .006" - .010" 3/8" X 24 RH 10 1.375" 26 Spline 6-8 in lb 12-15 in lb 2.73 to 3.55 3.73 & Up 55 ft lb Explorer Aerostar 28751 9062 457 Warn Mile Marker side orque Jeep Front Wagoneer Ford Ford ) one T
Used New Low High ARB (Red) ARB (Black) Dana Dana OEM Dynatrac Riddler Stamped Steel Nodular Iron Aluminum G2 DIFFERENTIAL COVERS Back Lash Ring Gear Bolt Ring Gear DiameterRing Gear Bolts Diff Cover Bolts Pinion Splines 7.200" Case Changes TorqueBearing Cap Bolt lb 60 ft SPECIFICATIONS Pinion Brg Preload (Upper & Lower Lower 01-16 Upper DANA 30 STANDARD 30 DANA Year80-8767-71 Make AMC Ford Model Eagle Front Bronco Front APPLICATIONS 67-7571-8666-7172-73 International Scout Front 92-96 Jeep Jeep CJ Front Jeep J10 Front Grand Cherokee ZJ 87-89.5 72-80 Jeep CJ LOCKING HUBS 81-85 Jeep CJ Ball Joints www.gearsquad.com A * X Dana 706503-10X * 30185 83500192 30186 706016X 50660 706527 34684 46470 706381X 706015X 706030X 25-2032 34279 13449 4720865 / 50576 / 44228 35-2032A 35-2032B* 25-2032 35-2032ARB 35-2032 25-2032B 2015139/ 15-SK20/ J812-6506
- - 706503-1X * - * 706503-8X Motive D30-354D30-373 706503-2X * 706503-3X * 93-96 ZJ , M86647 & M86610 seal and shims, pinion nut and washer. G2 2-2032-373 2-2032-456 D30-456 * 706503-5X 93-96 ZJ (Factoy R&P) Dana Spicer kits includes ring & pinion,Dana Spicer kits includes gasket, pinion Nut Washer Axle Seals 30 Spline AxlesAxle Seals 30 Spline 43116 na 30 93-96 ZJ (Aftermarket R&P) Add 1 each to kit Dana 30 3.73 4.104.27 2-2032-4104.56 4.88 - D30-410 2-2032-488 * 706503-4X D30-488 * 706503-6X Ratio 3.073.313.54 - - - RING & PINIONS Notes: * Dana 30 w/ ARB Da INSTALLATION KITS INSTALLATION Master Overhaul Kit Differential Shaft Lock Pin Dana 30 93-96 ZJ (Aftermarket R&P) Dana 30 93-96 ZJ (Factoy R&P) Carrier Shims Differential Cover Bolts Pinion Nut Install Kit Dana 30 Inner Pinion Bearing Outer Pinion Bearing Inner Axle Seals Axles Factory Inner Cover Gasket kit loc clutch Power Differential Bearing Kit Pinion Seal Spindle Brg Kit Pinion *Note: bearings, bolts, MISCELLANEOUS PARTS Dana 30 Pinion Shim Pack Pinion Crush Sleeve GearSquad_2012.qxp 3/19/12 8:28 AM Page 24 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage25 23 PAGE
DANA DANA 30STANDARD LIMITED SLIPS AND LOCKERS Eaton E-Locker Eaton Detroit True Trac Detroit Locker Auburn Ected ARB* Manufacturer G2 CoreLocker * Notes: 1350 Series 1330 Series 1310 Series 1310 Series U-joint Hardware Open Case(Unloaded) OX Locker** Powertrax NoSlip Lock Rite 1310 Series 1350 Series 1330 Series 1310 Series PINION YOKES Inner Kit Open Case(Loaded) 77-86 w/ 63-75 w/DrumBrakes Wheel BearingKit * Axle U-Joint Dana Spicer U-Joints Dana Spicer Alloy USA CTM 877.757.9222 * MustOrdercable/shifterorElectricshifter. Air Compressorrequiredtooperat Disc Brakes Aftermarket Axle Bolt &Strap Bolt &Strap Bolt &Strap U-Bolt U-Bolt Bolt &Strap Bolt &Strap Bolt &Strap Style Wholesale customers 70-2049-3 70-2032-2 545016 Part Number 19819-010 19817-010 912A585 162SL-60B RD104 RD100 RD101 19818-010 912A584 545017 70-2032-4 162SL-60A 706008X D30-373-30 D30-373-27 92-0430-2700 2210-LR 706007X 20-2032 706115 706003X 706010X e . 3-70-28X 2-70-2 2-70-18X 2-94-28X 30-8002 30-8004 2-4-5761-1X 2-4-3581-1X 2-4-8091-1X 2-4-8091X Dana 11500 5-760X 5-260X C144-1881 ****Comes withLM102949/LM102910SK11
***Can onlybeusedwith30splineaxles 877.757.8444 8X FRONT FRONT AXLESHAFTS Chromoly Axle Kits 28 epC 0Sln*9-0204MG22130 MG22129 98-2032-004 MG22142 98-2032-003 82-86 JeepCJ30Spline* MG22139 98-2032-002 76-81 JeepCJ30Spline* 98-2032-001 82-86 JeepCJ27Spline 76-81 JeepCJ27Spline Selectable Locker Full TimeLocker Axles Replacement Type Selectable Locker Selectable Locker Selectable Locker Limited Slip Full Time Locker Selectable Locker Selectable Locker Selectable Locker Selectable Locker Limited Slip Selectable Locker Selectable Locker Selectable Locker Selectable Locker Full Time Locker Full Time Locker Selectable Locker Open Case(Unloaded) 76-81 CJ Spider Gear Open Case(Unloaded) 82- 76-81 CJ Spider Gear Open Case 76- Open Case 76-81 CJ 82-86 82-86 82-86 76-86 YJ/TJ/XJ YJ YJ/ YJ/TJ/XJ YJ GM/ Wagoneer Ford /TJ/XJ 86 CJ /TJ/XJ 81 CJ TJ/XJ CJ CJ CJ CJ/ScoutII (Loaded) (Loaded) Retail customers 97-2032-009 97-2032-004 97- 97-2032-00 97-2032-006 97-2032-003 97-2031-002 97-2032-00 97-2031-004 97-2032-007 97-2031-005 97-2032-008 97-2031-003 97-2031-00 97-2031-00 97-203 G2 2032-002 3-001 G2 1 5 3.54 &Dn 3.73 &Up Ratio 3.73 &Up 3.54 &Dn 3.73 &Up 3.54 &Dn 3.73 &Up 3.73 &Up 3.73 &Up 3.54 &Dn 3.54 &Dn 3.73 &Up 1 3.54 &Dn 1 3.73 &Up 3.73 &Up 3.73 &Up 3.73 &Up 3.73 &Up All All 3.54 &Dn 3.73 &Up 3. All All [email protected] 54 +Needs LM102949/LM102910SK11 Location & Inner Inner Inner Inn Inner Inner Inner Inner Inn Inner Out Inn Ou Inner Out Outer Dn rLH er er ter er er er
Side LH/ RH LH/ RH Ten Factory LH// RH LH// RH LH RH LH RH LH RH RH LH RH LH RH
Length 27 27 27 Spline 27 27 30 27 30 27**** 27 27 27 27 27 30 27 30*** 27 27 27 9.72" 27 28.69" 14.14" 27.02" 27.02" 27 27.02" 8.72" 27 27 28.69" 15.82" 27 32.31" 16.50" 32.31" 6.11" 16.50" 15.82"
9.94" *** *** + **** + *** /+ / **** /+
S
27 pline
27 30 30 27 27 27 30 27 27 30 27 19 30 19 30 DANA PAGE 24 .006" - .010" 10 10 3/8" X 24 RH 1.375" 26 Spline 60 ft lb 2.73 to 3.55 3.73 & Up 6-8 in lb 12-15 in lb XJ Cherokee YJ orque T Jeep Jeep High Low New Used DANA 30 REVERSE 30 DANA APPLICATIONS Year87-96 84-99 Make Model Case Changes Pinion Brg Preload Ring Gear DiameterRing Gear Bolts Diff Cover Bolts Pinion Splines 7.200" Back Lash TorqueRing Gear Bolt Bearing Cap Bolt 55 ft lb SPECIFICATIONS www.gearsquad.com - 706930-4X* 706930-6X* 706930-8X* 706930-5X* Dana 706930-2X* pinion ARB** gasket, 35-2032 35-2032 - -- 706930-3X* - 706348X DA30-4033-B RD30 0750002B 0750002 10023534 40-2031AL 40-2031ALB 25-2032 Motive pinion nut and washer. seal and shims, G2 Satin w/ ARB bolts, 2-2032-354R 2-2032-373R 2-2032-488R D30-488F Stamped Steel Dana OEM DIFFERENTIAL COVERS G2 Machined Black 40-2031MB Dynatrac Riddler 3.313.54 3.73 4.10 - 4.56 2-2032-410R4.88 2-2032-456R D30-410F D30-456F RING & PINIONS Ratio 3.07 - ARB Black Dana Nodular Iron Dana Spicer kits includes ring & pinion, ARB Red Aluminum G2 G2 Black Install Kit Dana 30 INSTALLATION KITS INSTALLATION Master Overhaul Kit Dana 30 Notes: **Does not include carrier bearings. * bearings, Dana 30 GearSquad_2012.qxp 3/19/12 8:28 AM Page 26 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage27 25 PAGE DANA DANA 30REVERSE Notes: Differential CoverBolt Pinion NutWasher Pinion Nut 877.757.9222 Inner Axle Seals LIMITED SLIPS AND LOCKERS OX Locker** Powertrax NoSlip Lock Rite E-Locker Eaton Detroit True Trac Detroit Locker Auburn Ected ARB* Manufacturer Outer PinionBearing Inner PinionBearing Pinion Seal Differential BearingKit Open Case(Unloaded) Jeep AXLE SHAFTKITS FRONT Open Case(Loaded) G2 CoreLocker Jeep Chromoly MISCELLANEOUS PARTS Cover Gasket Power Locclutch kit Inner Kit ** MustOrdercable/shifterorElectricshifter. * Air Compressorrequiredtoopera 27 Spline 27 Spline 27 Spline 30 Spline 27 Spline 27 Spline YJ/TJ/XJ YJ/TJ/XJ Axle Kits
03-06 TJ Disconnect 87-95 YJ/84-91XJ(Disconnect) 72-86 CJ Disconnect 87-95 YJ/84-91XJ(Disconnect) Spline 30*** 27 Wholesale customers Non MachinedHousing Non MachinedHousing te. 823-0 MG22131 98-2031-002 823-0 MG22145 98-2031-001 2Ten Factory G2 70-2049-3 70-2032-2 707159X 2002914 406SelectableLocker 545016 Part Number 91-1 SelectableLocker SelectableLocker LimitedSlip 19819-010 19817-010 Full Time Locker 912A585 SelectableLocker SelectableLocker 162SL-60B SelectableLocker 545017 RD104 RD100 RD101 3-7-0SelectableLocker SelectableLocker Full Time Locker D30-373-30 Full Time Locker D30-373-27 92-0430-2700 2210-LR 706934X 91-1 SelectableLocker LimitedSlip 19818-010 Full Time Locker 912A584 162SL-60A 706935X 20-2032 70-2032-4 706933X 706010X 877.757.8444 ****Comes withLM102949/LM102910SK11 ***Canonlybeusedwith30splineaxles 30185 706015X 706016X 50660 706030X 34279 36362 30186 34684 706381X 54381 40570 42500 470160 47 3210 Open Case(Loaded) Open Case(Loaded) Selectable Locker Open Case Spider Gears Type Selectable Locker Open Case(Unloaded) Spider Gears Selectable Locker Spider Gear Selectable Locker 1350 Series Dana 30 Dana 30 94 UpXJ, 93 Do Axle U-Joint Ball Joints Dana 30 1350 Series 1330 Series 1310 Series Alloy USA Alloy U-Joints Aftermarket Axle CTM Dana Spicer U-Joint Hardware PINION YOKES 1330 Series 1310 Series 1310 Series (Unloaded) Retail customers wn TJ, Lower (Upper &Lower)oneside Upper YJ 3.73 &Up [email protected] 3.54 &Dn 3.54 &Dn All Ratio 3.73 &Up 3.54 &Dn 3.73 &Up 3.73 &Up 3.54 &Dn 3.73 &Up 3.73 &Up 3.73 &Up 3.73 &Up 3.54 &Dn 3.54 &Dn 3.73 &Up 3.73 &Up All All 3.54 &Dn 3.73 &Up 3.54 &Dn All 3.73 &Up 3.73 &Up All Bolt &Strap Bolt &Strap Bolt &Strap U-Bolt U-Bolt Bolt &Strap Bolt &Strap Bolt &Strap Style +Needs LM102949/LM102910SK11 69-2045-2 G2 27 27 27 27 Spline 27 27 27 30 27 30 27**** 27 27 27**** 27 27 27 27 27 30*** 27+ 27 30*** 27 27 27 + *** *** 2-70-28X 2-70-18X 3-70-28X 2-94-28X 40583 Dana 706944X /+ / **** 2-4-5761-1X 2-4-3581-1X 2-4-8091-1X 2-4-8091X /+ 40916 5-260X 5-760X C144-1881 5-760X 11500 Dana DANA PAGE 26
470160 706381X 46470 706030X 50660 34684 706016X 706015X
706348X 3041430 DA30-4033-B 40-2031MB RD30 0750002B 0750002 10023534 40-2031ALB 40-2031AL XJ Cherokee ZJ Grand Cherokee WJ Grand Cherokee KJ Liberty 2-15 in lb 60 ft lb 10 3/8" X 24 RH 1.375" 26 Spline 006" - .010" 2.73 to 3.55 3.73 & Up 6-8 in lb 1 Torque Ford Explorer JeepJeep TJ Jeep Jeep orque 55 ft lb T Disconnect 03-06 TJ Black Red Black Satin Used New High Low 27 Spline 27 Spline Machined Black 01-08 97-06 00-01 99-04 Year96.5-98 Make Jeep Model APPLICATIONS 02-12 Ring Gear DiameterRing Gear Bolts Diff Cover Bolts 7.200" Pinion Splines 10 Back Lash Ring Gear Bolt SPECIFICATIONS Case Changes Pinion Brg Preload Bearing Cap Bolt MISCELLANEOUS PARTS Power Loc clutch kit Loc clutch Power Cover Gasket Differential Bearing Kit Pinion Seal Inner Pinion Bearing Outer Pinion Bearing Inner Axle Seals Axle Inner Stamped Steel Dana OEM KEN G2 Riddler Dynatrac Nodular Iron ARBARB Dana ARB Aluminum G2 G2G2 DIFFERENTIAL COVERS (SHORT PINION) (SHORT TJ 30 DANA www.gearsquad.com - - 707344-11X * 707344-10X * 707344-2X * pinion bearings, bolts, B ARB* C gasket, - - - 35-2031 35-2031 35-2031 35-2031 35-2031D 25-2031 D30-488TJ D30-456TJ 708132-5 * Motive Gear Dana pinion nut and washer. Explorer
G2 WJ KJ Liberty Ford
2-2031-488 2-2031-456 2-2031-355 2-2031-373 D30-373TJ W/ ARB Dana 30 Dana 30 Dana 30 Master Overhaul Kit Dana 30 4.56 3.313.55 3.73 4.10 - 2-2031-4104.88 D30-410TJ 707344-6X * RING & PINIONS Ratio 3.07 - INSTALLATION KITS INSTALLATION Install Kit Dana 30 Note: *Dana Spicer kits includes ring & pinion, ** Does not include carrier bearings. seal and shims, Dana 30 GearSquad_2012.qxp 3/19/12 8:28 AM Page 28 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage29 27 PAGE DANA
AftermarketAxleU-Joints Axle U-Joint ** MustOrdercable/shifterorElectricshifter. G2G2 G2 Aluminum Dana 30 Dana 30 Ball Joints ARB Dana 30 Notes: Alloy USA 97-06 TJ Dana ARBARB Nodular Iron Riddler Dynatrac G2 DIFFERENTIAL COVERS CTM Dana Spicer (SHORT PINION) DANA 30TJ Stamped Steel Dana OEM LIMITED SLIPS AND LOCKERS OX Locker** Powertrax NoSlip Lock Rite E-Locker Eaton Detroit True Trac Detroit Locker Auburn Ected ARB* Manufacturer Inner Kit Open Case(Unloaded) G2 CoreLocker Open Case(Loaded) * 877.757.9222 Air Compressorrequiredtoopera MachinedBlack (Upr &Lwr)oneside Satin Black Lower Upper Red Black 84-94 XJ/YJ
Wholesale customers 69-2045-2 G2 40-2031ALB 40-2031AL 10023534 0750002 0750002B RD30 40-2031MB DA30-4033-B 706348X 5-760X C144-1881 5-760X 11500 te. 706010X 70-2032-2 706935X 70-2032-4 406SelectableLocker 545016 Part Number D0 SelectableLocker SelectableLocker RD104 RD100 91-1 SelectableLocker SelectableLocker LimitedSlip 19819-010 19817-010 Full Time Locker 912A585 SelectableLocker 162SL-60B 545017 RD101 3-7-7SelectableLocker Full Time Locker Full Time Locker D30-373-27 92-0430-2700 2210-LR 3-7-0SelectableLocker D30-373-30 706933X 706934X 91-1 SelectableLocker LimitedSlip 19818-010 Full Time Locker 912A584 162SL-60A 70-2049-3 707159X 40583 Dana 706944X 40916 ****Comes withLM102949/LM102910SK11 ***Canonlybeusedwith30splineaxles 877.757.8444 1350 Series 1350 Series 1330 Series 1310 Series U-Joint Hardware PINION YOKES 1330 Series 1310 Series 1310 Series Jeep YJ/TJ/XJ FRONT AXLESHAFTS Jeep YJ/TJ/XJ Chromoly AxleKits Spider Gears Selectable Locker Open Case Spider Gears Selectable Locker Type Selectable Locker Open Case Open Case(Loaded) Selectable Locker (Unloaded) (Unloaded)
Retail customers Bolt &Strap Bolt &Strap Bolt &Strap U- U-Bolt Type Bolt &Strap Bolt &Strap Bolt &Strap Bolt Type Style Spline 30*** 27 All 3.54 &Dn All 3.54 &Dn 3.73 &Up 3.73 &Up Ratio 3.73 &Up 3.54 &Dn 3.73 3.73 &Up 3.73 &Up 3.73 &Up 3.54 &Dn 3.73 &Up 3.73 &Up 3.54 &Dn 3.54 &Dn 3.73 &Up All All 3.54 &Dn 3.73 &Up 3.73 &Up 3.73 &Up [email protected] +Needs LM102949/LM102910SK11 & Up 823-0 MG22131 98-2031-002 823-0 MG22145 98-2031-001 2Ten Factory G2 27 27 27 27 30 Spline 27 27 27 27 27 27 30*** 30*** 27**** 27 27 27**** 27 27 27 27 30*** 27 27 2-70-28X 2-70-18X 3-70-28X 2-94-28X 2-4-5761-1X 2-4-3581-1X 2-4-8091-1X 2-4-8091X *** Dana /+ /**** /+ DANA PAGE 28 706348X DA30-4033-B 40-2031MB RD30 0750002B 0750002 10023534 40-2031ALB 40-2031AL 3/8" X 24 RH 2.73 to 3.55 1.375" 24 Spline 3.73 & Up .006" - .010" 60 ft lb 12-15 in lb 6-8 in lb DANA 30 JK 30 DANA orque T Jeep JK Black Red Black
New Used High Low Machined Black
Stamped Steel Dana OEM DIFFERENTIAL COVERS Case Changes Pinion Brg Preload Ring Gear DiameterRing Gear Bolts Diff Cover Bolts 7.200" Pinion Splines 10 Back Lash TorqueRing Gear Bolt Bearing Cap Bolt 55 ft lb SPECIFICATIONS G2 Dynatrac Riddler Nodular Iron ARBARB Dana ARB APPLICATIONS Year Make Model 07-16 Aluminum G2G2 G2 www.gearsquad.com bolts,seal - 10026642 10026639 2005021-5* 2005027-5* 10026645 Dana pinion bearings, s Pinion Baffle 48741-3 gasket,
- - 25-2050 35-2050L 35-2050ARB** 35-2050 D30-513RJK D30-488RJK Motive D30-411RJK D30-456RJK bearings. Need washer. and carrier - - nut G2 2-2050-513R 2-2050-488R 2-2050-411R 2-2050-456R include shims, pinion shims, Does not not Does Dana 30 JK Install Kit ** and INSTALLATION KITS Dana 30 JK w/ ARB Master Overhaul Kit Dana 30 JK Dana 30 JK w/ Eaton E-Locker 5.13 5.38 RING & PINIONS Ratio 4.88 3.73 4.11 *Dana Spicer kits includes ring & pinion, Note: 4.56 GearSquad_2012.qxp 3/19/12 8:28 AM Page 30 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage31 29 PAGE DANA
MISCELLANEOUSPARTS Dana 30/44JK Dana 30/44JK Ball Joints Dana 30/44JK 13-1 Pinion Seal Differential BearingKit Cover Gasket Dana 30/44JK Alloy Pinion CrushSleeve Axle U-Joint OEM Outer PinionBearing Inner PinionBearing Inner AxleSeals Aftermarket AxleU-Joints CTM 6
Detroit True Trac G2 CoreLocker Open Case OX Locker** Powertrax NoSlip Lock Rite E-Locker Eaton 877.757.9222 Inner Part Kit Open Case(Unloaded) AirCompressorrequiredtooperate. * Notes: ** MustOrdercable/shifterorElectricshifter. Detroit Locker LIMITED SLIPS Auburn Ected ARB* Manufacturer JK DANA 30JK (Loaded) (Upr &Lwr)bothside (Upr &Lwr)oneside Lower Upper AND LOCKERS 99-04 WJ 07-16 JK
Wholesale customers s 69-2051-2 G2 - - - 34684 707064 50576 70601 2004670 706016X 54381 50614 5-760X 5-7166 11500 C144-1881 70-2032-2 70-2032-4 2011892 70-2049-3 2007354 2005838 91-1 SelectableLocker SelectableLocker 19819-010 19817-010 3-7-0SelectableLocker SelectableLocker 708115 Full Time Locker D30-373-30 Full Time Locker D30-373-27 92-0430-2700 2210-LR 1A8 LimitedSlip 912A585 91-1 SelectableLocker 19818-010 162SL-60 912A58 2010999 6S-0 Full Time Locker 162SL-60B 2005962 Dana Part Number D0 SelectableLocker RD104 RD100 407SelectableLocker 545017 - 5 X X X 877.757.8444 4 ****Comes withLM102949/LM102910SK11 ***Canonlybeusedwith30splineaxles A Chromoly FRONT 197-2050-003 197-2051-001 G2 AXLE SHAFTS Jeep JK Chromoly Axle Kits 197-2050-002 Replacement Axles FRONT 07-16 JKRubicon 07-16 JKNon-Rubi 07-16 JKNon-Rubi 07-16 JKNon-Rubi Selectable Locker Open Case Selectable Locker Full Time Locker Limited Slip Selectable Locker Open Case Spider Gears Type Selectable Locker Replacement Axles-Placer (Loaded) (Unloaded) 07-16 JK 07-16 JK 07-16 JK Retail customers 97-2050-001 97-20 97-20 97-2051-001 98-2050-001 G2 G2 50 50 U-Joint 1350 1350 1350 -003 -002 3.54 &Dn 3.73 &Up 3.73 &Up [email protected] 3.54 &Dn 3.73 &Up 3.73 &Up 3.54 &Dn 3.73 &Up 3.73 &Up 3.73 &Up All All 3.73 &Up 3.54 &Dn 3.73 &Up 3.73 &Up All Ratio 3.73 &Up 3.73 &Up 3.73 &Up Location Inner Inner Outer Out 1 +Needs LM102949/LM102910SK11 Inner Outer Inner Location G2 Placer 98- er 2050-
LH/ RH LH/ RH Side LH RH 001 RH/ LH Side
LH R
H
Ten Factory Length MG22152 27 27 34.60" 30
18.80" 27 30+ 27+ 27 30+ 27 27 27 27 27 27 27 27 27 Spline 30**** 27**** 27 6.25" 6.25 Length + 1 6. 33. 8.68 25 " 44
"
" "
S 27 pline 27 32 32 S 27 32 27 pline DANA PAGE 30 7162X 2102 706894X XJ Non C-clip 701046X 4 706016X 701046X 43085 30-9006 34684 70 30-9008 KJ
Cherokee XJ C-Clip Wrangler TJ Cherokee WJ Grand Cherokee ZJ Grand Cherokee Wrangler YJ Non C-clip Wrangler YJ C-clip Liberty Wagoneer 55 ft lb 6-7 in lb 2.73 to 3.31 3.54 & Up 12-16 in lb .006" - .010" 89 TS 90-06 YJ/TJ/XJ 84- 90-Up w/ C-Clip AR orque T DANA 35 REAR 35 DANA Jeep Jeep Jeep Jeep Jeep (Trac-Lok) (Trac-Lok) New Used High Low 84-89 90-01 90-96 Back Lash TorqueRing Gear Bolt Bearing Cap Bolt 55 ft lb 99-0492-98 Jeep Jeep SPECIFICATIONS Ring Gear DiameterRing Gear BoltsDiff Cover Bolts 7.562" Pinion Splines 8 3/8" X 24 RH 10 1.375" 26 Spline 87-8997-06 Jeep Jeep Case Changes Pinion Brg Preload 84-90 02-08 Outer Pinion Bearing Clutch Kit APPLICATIONS Year Make Model MISCELLANEOUS P Cover Gasket Pinion Seal Differential Carrier Bearings Clutch Kit Rear Wheel Bearing & Seal Kit Inner Pinion Bearing Pinion Crush Sleeve www.gearsquad.com - pinion bearings, 707244-1X * Dana
ARB* gasket,
B 5-2049 - - 707244-2X * 25-2049 35-2049* 35-2049A 3 Motive D35-456 707244-5X * D35-411 707244-4X * D35-355 707244-3X * 74208X 0750004B 40-2049AL DA35-4033-B 40-2049AL RD35 10023535 0750004 pinion nut and washer. 1 shims, G2 Black w/ ARB WJ / KJ 2-2049-488 D35-488 2-2049-3732-2049-456 D35-373 * 707244-8X 2-2049-41 seal and
(Black) Dana OEM Dapt ChromeTrans 9710 Stamped Steel Aluminum Dynatrac Riddler G2 G2 Dana ARB Nodular Iron 4.88 3.313.553.73 4.11 - 4.56 - RING & PINIONS Ratio 3.07 - Install Kit Dana 35 ARB (Red) ** Does not include carrier bearings. Note: *Dana Spicer kits includes ring & pinion, bolts, Dana 35 INSTALLATION KITS INSTALLATION Dana 35 w/30 Spline Lockers 35-2049L Master Overhaul Kit Dana 35 DIFFERENTIAL COVERS Dana 35 GearSquad_2012.qxp 3/19/12 8:28 AM Page 32 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage33 31 PAGE DANA 78-90 YJ/XJNonC-clip One Piece Axle Kits 91-06 YJ/XJC-clip 91-06 YJ/XJC-clip AXLE SHAFTS Notes: REAR Replacement Axles 91-00 Open Case Open Case Trac-Lok Powertrax NoSlip Lock Rite(ABSCase) Lock Rite(Non ABS Case) Open Case Trac-Lok 99-04 94-98 ZJ Open Case(94Up All) (93Dnw/ABS) DANA 35REAR Inner PartKit(Trac-Lok) Eaton E-Locker Eaton Detroit True Trac Detroit Locker Auburn Ected ARB* Manufacturer LIMITED SLIPS AND LOCKERS 92-01 Inner PartKit Inner Part Kit(94Up All w/ ABS) OX Locker** 877.757.9222 G2 CoreLocker
WJ
YJ/MJ/SJ / 91-92 YJ (Non YJ/MJ/SJ /91-92YJ ABS)
XJ/ (w/ DiscBrakes) * (w/ Disc) ** MustOrdercable/shifterorElectricshifter. Air Compressorrequiredtoopera 92 ( (84-00) (01-06) 93 Dnw/o ABS (84-00) (01-06) MJ ( 93 DnAllw/ABS) /93-95 TJ/ZJ (w/Drum)
) Spline Wholesale customers 30 27 30 96-2049-2-30 96-2049-1-30 96-2049-2-27 G2 Side RH RH LH LH RH LH RH LH te. 708141 41XLimitedSlip 74215X 41XLimitedSlip 74210X 92-043 31L Full Time Locker Full Time Locker 2311-LR 2310-LR 43218 708110 708138 43219 70-2049-2 75053X 708184 75054X 402SelectableLocker 545012 Part Number 6C6AFull Time Locker SelectableLocker SelectableLocker 162C-66A SelectableLocker SelectableLocker 545015 SelectableLocker 545014 545013 RD105 RD102 RD103 92-1 SelectableLocker LimitedSlip Full Time Locker 19821-010 912A569 162C-56A 92-1 SelectableLocker 19822-010 70-2049-4 3-5-7SelectableLocker D35-355-27 3-5-0SelectableLocker D35-355-30 44590 44649 707321X 707247X 32.94" Length 32.43" 30.69" 29.24" 30.67" 92" 27 29.25" 30.67" 90" 27 29.04" 877.757.8444 5-2706 Ten Factory MG 22126 MG 22125 MG 22127
27 27 ****Comes withLM102949/LM102910SK11 27 27 27 27 Spline ***Canonlybeusedwith30splineaxles Open Case Open Case Open Case Full Time Locker Open Case Limited Slip Limited Slip Open Case Spider Gears Type Selectable Locker Open Case Open Case Spider Gears Spider Gears Selectable Locker Selectable Locker 95-2049-001 95-2049-002 G2 Dana ------
Retail customers 76467-4X 76467-3X 74789-2X 74356-2X 74789-1X 73624-1X 74356-1X 73624-2X - Dana PINION YOKES 1330 Series 1310 Series 1310 Series 1310 Series 1310 Series U-joint Hardware 1330 Series 3.31 &Dn 3.31 &Dn 3.54 &Up All All All 3.54 &Up 3.31 &Dn 3.54 &Up 3.31 &Dn 3.31 &Dn 3.54 3.54 &Up 3.54 &Up All Ratio 3.31 &Dn 3.54 &Up 3.54 &Up 3.31 &Dn 3.54 &Up 3.54 &Up 3.54 &Up 3.31 &Dn 3.54 &Up 3.54 &Up 3.54 &Up 3.54 &Up 3.54 &Up 3.31 &Dn 3.54 &Up All 3.54 &Up All [email protected] & Up Bolt & Bolt & Strap otSye90-2049-31C U BoltStyle Bolt & Bolt And Strap U BoltStyle +Needs LM102949/LM102910SK11 Strap Strap 27 27 27 27 27 27 27 27 27 27 27 30*** 27 27 27 Spline 27 30***/+ 30***/+ 30***/+ 30***/**** 27**** 27 27**** 27 27+ 30*** 27+ 27 27 27 27 27 30***/+ 90-2049-33 2-70-1X 2-94-28X 2-70-18X
DANA PAGE 32 27 27 27 27 27 27 27 27+ 27**** Spline All All All All All All All All Ratio Dakota B-Series 2-70-18X 90-2065-31 Navajo 7/16" X 20 RH 2 +Needs LM102949 / LM102910 / SK11 1 1.375" 26 Spline .006" - .010" 3.54 & Up 2.73 to 3.31 6-7 in lb 8 12-16 in lb Make Model DodgeD Ford Ford Ford II Bronco Ranger Explorer Mazda DANA 35 IFS 35 DANA Mazda Torque 55 ft lb IFS Open Case Selectable Locker Selectable Locker Selectable Locker Type w New High Lo Used Pinion Brg Preload Case Changes APPLICATIONS Year 1997-99 SPECIFICATIONS Ring Gear DiameterRing Gear Bolts Diff Cover Bolts 7.562" Pinion Splines Back Lash Torque.Ring Gear Bolt 55 ft lb 1983-90 1990-Up 1990-Up 1994-97 Bearing Cap Bolt 1990-94 40710 428 706016X 30-8024 707004X 38615 40554 29071 42102 40773 426 15001.70 1310 Series PINION YOKES PINION 1310 Series U-Joint Hardware 707167X Spider Gears 2310-LR41993 Locker Time Full 70-2049-2 162C-56A Locker Time Full 545013 Selectable Locker 19821-010 RD102 Part Number www.gearsquad.com Drvr Pass ****Comes with LM102949 / LM102910 / SK11
ADDITIONAL PARTS ton E-Locker** w/Coil Sprs 98-00 Ranger w/ vac hubs G2 Core Locker Inner Kit Lock Rite No SlipPowertrax Open Case 92-0435-2701 LockerTime Full All Manufacturer ARB** Auburn Ected** Detroit Locker** Ea LIMITED SLIPS AND LOCKERS LIMITED SLIPS
pinion bearings, - -
- - . Dana 707359-4X* 707170-1X* gasket,
Dana 35 Front Wheel Bearing Kit Front Cover Gasket Pinion Seal Differential Carrier Bearings Dana 35 LOCKING HUBS LOCKING Differential Side Seals TTB MISCELLANEOUS Differential Shims Crush Sleeve IFS 35-2049 25-2049 35-2065 25-2065 -- 707359-5X* - 707359-3X* - ---- 75812-5X - 707359-1X* 707359-2X* 75813-5X - -- 707170-2X* 73404-5X Motive D35-488F D35456F TTB pinion nut and washer
- - - G2 seal and shims,
2-2049-411 bolts, *Dana Spicer kits includes ring & pinion,
Ratio Dana 35 Standard Rotation Install Kit Fits torsion bar front end Reverse Rotation Dana 35 Standard Rotation Master Overhaul Kit Dana 35 Reverse Rotation 5.13 4.88 4.88 2-2049-488 4.56 2-2049-456 3.733.92 2-2049-373 4.10 - 3.213.273.55 - 2-2049-355 - 3.734.10 - - 3.55 - RING & PINIONS ends. ** Cannot use with Ford torrsion bar front Note: Dana 35 Reverse Rotation INSTALLATION KITS 4.56 TTB GearSquad_2012.qxp 3/19/12 8:28 AM Page 34 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage35 33 PAGE DANA 877.757.9222 DANA 44 99-04 94-98 49 Jeep CJ5(Optional) Jeep JeepCJ7 84-92 86-92 Jeep Rear 1986 Jeep 55-75 Jeep FScout74-86 IHCScout 74-83 IHC 68-81 Ford F100/150/250 Rear 72-81 Ford Bronco ront 65-77 Front 71-77 ChevroletK10/25 Front Front 69-01 60-80 APPLICATIONS 06-08 05-08 03-08 70 ep TJRear(Optional) Jeep JeepWagoneer 97-06 72-79 Rear 03-07 04-12 05-12 03-12 Pinion BrgPreload igGa otTru 55ftlb Ring GearBolt Torque Back Lash 8.5" Pinion Splines Diff CoverBolts Ring GearBolts Ring GearDiameter SPECIFICATIONS Case Changes Bearing CapBoltTorque DIFFERENTIAL COVERS Riddler Dynatrac G2 Nodular Iron ARB G2 Aluminum G2 ARB G2 Trans Chrome Dapt Dana OEM Stamped Steel Ma Low High New Used g Hytec Machined Black Jeep Jeep Dodge Jeep Jeep Nissan Nissan Nissan Nissan Nissan Red Black Black Grand CherokeeWJ Grand CherokeeZJ Grand Wagoneer Cherokee XJRear(Optional) Truck J10/J20Front Wagoneer/ CherokeeSJFront W100/150/200/300 Commander XK Grand CherokeeWK Armada Frontier Pathfinder Xterra Titan Wholesale customers 60ftlb 2.72 to3.73 1.375" 26Spline 10 3.92 &Up 14-19 inlb 6-9 inlb .006" -.010" 10 3/8"X24RH RD44 DA44-4033-D 40-2033 0750003 40-2033AL 10023536 40-2033ALB DANA #44 707014X 4815 0750003B 40-2033MB SJ Front 877.757.8444 4.10 3.73 5.13 ZJ/ WJw/AlumHsgD44 .8224-8* D44-488GX - 2-2045-488** 4.88 ratio carriers. ratio Canbeusedwithmodifiedhigh **Thick gearsuselargerdiameterringgearbolts. pinionnutandwasher. shims, 4.56 3.73 4.10 WK /XK 4.88 4.56 4.09 3.73 Thick Gear03-06Rubicon .92-2033-589 5.89 2-2033-513 5.38 5.13 4.27 - 3.92 - - 3.54 3.31 G2 3.23 3.07 Ratio RING &PINIONS Dn pcrkt nldsrn iin gasket, *Dana Spicerkitsincludes ring&pinion, Note: Dana 4494-96Ford/94-01Dodge Dana 4403-06TJRubicon Dana 44 Master OverhaulKit Dana INSTALLATION KITS Dana Dana 4403-06TJRubicon Dana 44Titan Dana 44 Install Kit 44 AlumHsg(Jeep) 44 w/ARB -
2-2045-513** 2-2045-456** 2-2033-489 2-2033-456 2-2033-373 2-2033-538 2-2033-409 2-2033-392 2-2033-354 2-2033-427
- - - Retail customers
2-2033-513X 2-2033-456X 2-2033-488X G2 w/ARB [email protected] hc oieDana Motive Thick
D44-456GX ------D44-354 - - - - D44-409 D44-392 - - - - 4-8 706017-9X* D44-589 - 35-2033B 35-2033 35-2033A 35-2033ARB* D44-489 35-2045 35-2050 35-2038 25-2033 D44-513GX D44-513 4-2 706017-10X* D44-427 4-3 706017-8X* D44-538 D44-373 D44-456 D44-307 - 706017-2X* - - iinbaig,bls sealand bolts, pinion bearings, - - - 706017-22X* 22745-5X 22104-5X 22105-5X 706017-1X* 706017-3X* 76542-5X 76581-5X 2003488-5 706017-4 74720-5X - - - - -
X* DANA PAGE 34 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 33 30 30 30 32 33**** 30**** 19**** 19**** 30 30 30**** 30 19 19 30 19 19 30 30 30 30 30 35 35 30 35**** 30 35**** Spline 30 33 30 30 30 19 30 DANA 44 DANA & Dn All All 3.73 & Dn 3.92 & Up All All All 3.73 & Dn 3.92 & Up 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.73 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.73 & Dn 3.73 & Dn 3.73 & Dn 3.73 & Dn All 3.73 & Dn 3.73 & Dn 3.92 & Up 3.92 & Up 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.92 & Up 3.73 & Dn 3.73 & Dn 3.92 & Up 3.73 & Dn 3.73 & Dn 3.92 & Up 3.92 & Up Ratio All All All 3.92 & Up
(Loaded) www.gearsquad.com Open Case Open Case (Loaded) Open Case (Unloaded) Mini Spool Limited Slip Limited Slip Selectable Locker Full Spool Full Spool Spider Gears Selectable Locker Spider Gears Selectable Locker Selectable Selectable Locker Selectable Locker Selectable Locker Selectable Locker Locker Time Full Locker Time Full Selectable Locker Selectable Locker Selectable Selectable Locker Selectable Locker Selectable Locker Selectable Type Full Time Locker Time Full Open Case (Unloaded) Spider Gears Spider Gears Limited Slip ****Comes with LM102949 / LM102910 / SK11 +Needs LM102949 / LM102910 / SK11 00 X 15 4400-30 08218 707384X 707047X 20-2033 707025-1X 85-2033M 32684 85-2033-3 85-2033-4 707022-1X 707150X Limited Slip 706020X D44-392-33 Selectable Locker D44-392-30706024X Selectable Locker 7 RD147 913A591 Limited Slip 187SL-192A Locker Time Full 913A589 Limited Slip 5420110 Slip Limited 19977-010 913A582 Limited Slip 545018 Locker Selectable 542083 Limited Slip 19969-010 187SL-16D 187SL-16C 913A592913A590 Limited Slip Limited Slip RD19 RD18 542010954201125420111 Limited Slip 542082 Limited Slip 542085 Limited Slip 542084 Limited Slip 545019 Limited Slip Limited Slip Selectable Locker RD113RD117 RD116 Selectable Locker 707147X Limited Slip RD109 Part Number Part 2410-LR Locker Time Full 92- 70-2033-2 2313-LR Full Time Locker 70-2033-4 70-2033-1 7071 70-2033-3 Titan Non C-clip C-clip Non C-clip D44A Aluminum 708108
D44A Aluminum Nissan rac-Lok G2 Core Locker Open Case (Loaded) Detroit True Trac Rear Trac True Detroit Eaton E-Locker Auburn Ected Detroit Locker Front Trac True Detroit Auburn Pro Series Auburn High Performance Auburn High Performance Detroit True Trac Rear Open Case (Unloaded) Mini Spool LIMITED SLIPS AND LOCKERS SLIPS LIMITED Manufacturer ARB* OX Locker** OX Full Spool Lock Rite Lock Rite No Slip Powertrax Inner Part Kit Inner Part T Notes: * Air Compressor required to operate. ** Must Order cable/shifter or Electric shifter. GearSquad_2012.qxp 3/19/12 8:28 AM Page 36 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage37 35 PAGE DANA FRONT Replacement Axles 73-78 GM1500/2500 71-77 FordBronco 68-78 FordF-250 68-79 FordF-150 94-99 Dodge1500 94-99 Dodge1500/2500 94-99 Dodge1500 03-06 JeepTJ(Rubicon) 80-92 74-79 Jeep Wagoneer 73-80 International DANA 44 Cover Gasket MISCELLANEOUS P Differential CarrierBrg Front Inner Axle Seal Pinion Bearing Spindle SealKit Pinion Seal Front Wheel Bearing&SealKit(ONESIDE) Trac Lokclutch kit Po 877.757.9222 wer Lokc 76-79 FordF-250LightDuty 71-96 FordF-150/Bronco 80-93 Dodge1/2-3/4 77-91 GM1/2&3/4 Ton 67 -76GM3/4 Ton 71-76 GM1/2 Ton 30 Spline Front InnerAxleSeal Inner PinionBearing Outer PinionBearing 19 SplineSmallJournal(Brg/Race) Inner PinionBearing94-04Dodge Inner PinionBearing Outer PinionBearingNissan 78-79 FordF150/ Jeep Wagoneer lutch kit / 2500(w/oABS) Scout II AR Bronco
Nissan TS (FRONT)
Ton w/ Hubs Wholesale customers 97-2033-013 97-2033-003 97-2033-002 97-2033-006 97-2033-005 97-2033-009 97-2033-012 97-2033-003 97-2033-007 97-2033-011 97-2033-004 97-2033-010 97-2033-008 97-2045-001 97-2033-015 97-2045-002 97-2031-001 G2 97-2033-016 ------25577/25523 30-8006 30-8010 30-8008 30-8026 30-8006 30-8016 706032X 620257 620216 706031X 706030X 706 706 706123X 706527X 22233X 708203 50660 34684 877.757.8444 015X 046X 76815-1X 27902-2X 27902-20X 27902-1X 76812-1X 76814-1X 76813-1X 27902-19X 27902-4X 27902-3X 76815-1X 74917X 84378-1 Dana 620200 41677 43205 ------
Location Chromoly AxleKits 73-80 InternationalScoutII 76-79 FordF-250OpenKnuckleOnly 68-79 FordF-150/78-79Bronco 71-77 Ford Bronco 73-78 GM1/2&3/4 Ton AXLE SHAFTS FRONT 74-79 Jeep 80-92 Jeep Wagoneer 97-06 Jeep TJ Ball Joints Inner Dana 44 Inner Outer Inner Outer Inner AXLE U-JOINTS(Front) Alloy USA Alloy CTM Dana Spicer Outer Inner Inner Inner Inner Outer Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner 93-Dn Dodge150/250/350 94-99 Dodge1500/2500 79-Dn FordF150/F250/Bronco 00-02 Dodge1500 74-92 JeepFullSize GMGM LH /RH Side LH /RH LH /RH LH /RH RH RH RH LH LH RH LH LH RH LH RH RH LH LH LH RH LH LH RH RH Retail customers Wagoneer w/Disc 86-93 Dodge1500/2500D44 80-96 FordF150LD 80-85 Dodge1500/2500D44 73-87 GMK5/K10/K20 65-77 FordF250HD 66-77 GMK20HD 73-77 GMK5/K10 Wheel BearingKit FRONT [email protected] C114-1881 11500 5-760X 823-0 MG22176 98-2033-007 MG22175 98-2033-002 823-0 MG22172 98-2033-006 823-0 MG22177 98-2033-001 823-0 MG22173 98-2033-003 823-0 MG22171 98-2033-004 98-2033-005 98-2045-001 G2 706116X 706116X 706116X 706 706116X 708072 Dana 015X
FRONT TEN FACTORY 30-80 30-8006 30-8008 30-8006 30-8016 30-8016 30-8026 MG22174 G2 - 10 DANA PAGE 36 2-94-28X 2-94-58X 2-70-18X 2-70-18X 3-70-28X 2006269 3304-261 2-4-8091X 3304-01 3504-06 2-4-8091-1X 2-4-3581-1X DANA 706528X 706570X 706570X 700004 706552X 706528X DANA 706517X 706500X 706012X 708174 707374-1X
------G2 G2 DANA 44 DANA 90-2032-35 90-2032-33U 99-2033-4 90-2032-33 99-2021-1 99-2033-6 Kit 90-2032-31 90-2032-31U 99-2021-1 99-2033-10 99-2033-4 & Strap & Strap & Strap & Strap & Strap & Strap Bearing REAR Bolt Bolt Bolt Bolt Bolt - - - - - Bolt Bolt Bolt Bolt U U U Bolt U U Bolt Wheel 97-06 TJ w/Disk Brake 72-01 CJ7/ XJ/ YJ/ MJ 70-85 DJ (Postal Jeep) 74-84 J10/ Wagoneer 97-06 TJ w/Drum Brake Style REAR - F100/ F150 Dana 76454-2X 76454-1X 74871-1X 76454-4X 75786-2X 76454-3X 75786-1X 74871-2X 2003906-1 2003906-2 GM K10 Jeep Wagoneer / J10/ J20 Jeep Wagoneer / J10/ Jeep Wagoneer w/Disc GM K5/ K10/ K20 Ford Ford F200/ F250 www.gearsquad.com joint Hardware 1310 Series 1310 Series 1330 Series 1330 Series 1350 Series U- PINION YOKES 2007 Nissan 1350 Series 1330 Series TJ Rub 1310 Series 1310 Series 1330 Series 1330 Series
------G2 77-91 73-76 75-79 77-91 74-76 76-79 SPINDLES Dana 95-2033-4 6 30 30 30 30 30 30 30 30 30 30 30 Spline - - - LM104912
/ 19 19 19 19 19 19 19 19 19 19 19 MG22137 MG2213 MG22135 Ten Factory Ten 25523 25" 68"
Spline 30.89" 32.37" 28.25" 30.38" 31.44" 29. 29.25" 29.38" 29.38" Length 29. 30.44" 3 5 3 3 -3 -3 -3 2 3 30186 30185 2 34684 50660 22233X 707018X 706123X 708203 706064X - 34279 706988X 2005899 25577/ 706030X 706031X LM104949 706032X 5- H H 5- H 5-1-30 LH 33 RH LH LH LH LH R R R RH Side
LH/RH G2 G2 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 89-2033-1 96-20 96-204 96-2033-2-3 96-204 96-204 96-2033-1-30 D44A 5 5 3 3 3 3 3 3 30 30 Spline WJ (wo/Vari-Lok) WJ (wo/Vari-Lok) Commander WK/ XK WJ/ WK/ XK WJ
J-10/ J-20 Carrier Bearings GM1500 Dodge 1500 Dodge 1500 GM2500 Ford Bronco Ford F100/ F150 / 2500 Dodge 1500 Ford F200/ F250 Ford F200/ F250 Jeep International 1/2 Ton International 1/2 Jeep WJ Lok clutch kit Grand Cherokee Lok clutch kit Lok clutch kit - ZJ/ 19 Spline Small Journal (Bearing/Race) 33/35 Spline Carrier Bearings 30 Spline c 77-87 74-91 80-93 68-75 77.5-97 77-87 69-74 59-96 03-06 TJ Rubicon w/ Disc 66-96 69-87 59-75 03-06 TJ Rubicon w/ Disc 84-06 TJ/ XJ/ YJ 94-98 Grand Cherokee ZJ 94-98 Grand Cherokee ZJ 03-06 TJ Rubicon w/ Disc 00-02 Wrangler TJ/ 00-01 Cherokee XJ Replacement Axles 84-06 TJ/ XJ/ YJ AXLE SHAFTS One Piece Axle Kits One Piece 99-04 Grand Cherokee 00-02 Wrangler TJ/ 00-01 Cherokee XJ REAR 99-04 Grand Cherokee WJ (w/Vari-Lok) 99-04 Grand Cherokee WJ (w/Vari-Lok) LOCKING HUBSLOCKING 99-04 84-06 TJ/ XJ/ YJ 05-10 Grand Cherokee WK/ Commander XK MISCELLANEOUS PARTS (REAR) Differential Cover Bolt Pinion Nut Washer Inner Pinion Bearing Outer Pinion Bearing 05-10 Grand Cherokee WK/ Commander XK Inner Pinion Bearing Pinion Nut Cover Gasket Pinion Seal Vari- Power- Tra Outer Pinion Bearing Inner Pinion Bearing 70-80 International Scout Differential Carrier Brgs GearSquad_2012.qxp 3/19/12 8:28 AM Page 38 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage39 37 PAGE DANA 1975-79 1966-96 1978-96 erMk Model Make Year APPLICATIONS DANA 44REVERSE ifCvrBls10 103/8"X24RH Pinion Splines 8.5" Diff CoverBolts Ring GearBolts Ring GearDiameter Pinion BrgPreload Case Changes SPECIFICATIONS 1995-01 Pinion Nut ern a otTru 60ftlb Bolt Bearing Cap Torque Ring GearBolt Back Lash MISCELLANEOUS PARTS Front Wheel Bearing&SealKit(ONESIDE) Power-Lok clutchkit Trac-Lok clutchkit Front Inner Axle Seal Inner PinionBearing Outer PinionBearing Differential CarrierBearings Pinion Seal Cover Gasket Pinion NutWasher Pinion Baffle Differential CoverBolt IFS F Solid Ball Joints 877.757.9222 Used New Low High 78 -79Ford 79-Dn 77-Dn FordF100 76-79 FordF-250LightDuty 76-86 FordF-150/Bronco 80-92.5 FordF-150/F-250 92.5-96 FordF-150/F-250 ront Axle Ford T odF-250 F150 Bronco Ford Ford Ford F250 (Openknuckle og W1500 Dodge orque F150 / 95-96 FordF-150/ / F150 Bronco / Bronco 3.92 &Up 2.72 to3.73 1.375" 26Spline 6-9 inlb 14-19 inlb 55 ftlb .006" -.010" Wholesale customers ) Bronco 706116X 700083-1X 708203 30765 30185 32349 30-8016 39118 706031X 706030X 34684 620257 30-8026 620216 620216 706032X 30186 34279 22233X 877.757.8444 Dana 44 Install Kit Note: bolts, *Dana Spicerkitsincludesring&pinion, *** NeedsPinionBaffle30765 Dana Dana 4492.5-96Ford/94-01Dodge .4- - - 3.73 3.54 3.50 3.07 Ratio RING &PINIONS 5.38 5.13 4.88 4.56 4.09 INSTALLATION KITS Dana 44 Master OverhaulKit Will NotFitIFSAxles DIFFERENTIAL COVERS Riddler Dynatrac G2 Nodular Iron Aluminum ARB G2 G2 ARB G2 Dana OEM Stamped Steel Ma
g Hytec 44 seal andshims, Retail customers
w/ARB 2-2033-513R 2-2033-538RD44-538F 2-2033-488R 2-2033-456R 2-2033-409R Machined Black 2-2033-373R G2 Red Black Black pinion nutandwasher. [email protected] D44-513F D44-373F D44-489F D44-354F D44-456F D44-409F Motive **** NeedsPinionBaffle32349 RD44 DA44-4033-D 40-2033 0750003 40-2033AL 10023536 40-2033AL - - DANA #44 707014X 0750003B 40-2033MB gasket, 35-2033B**** 35-2033ARB*** 35-2033*** 25-2033 pinion bearings, B 24649-5X Dana ------* DANA PAGE 38 2-4-8091X 3304-01 3504-06 2-94-28X 2-94-58X 2-4-8091-1X 3-70-28X 2-70-18X 2-70-18X 2-4-3581-1X DANA
slip 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 35+ 35+ 30 30 30 Spline 30 35 30 35 30 30 30 30 30 30 30 30 - - - - - G2 90-2032-35 90-2032-33U 90-2032-33 90-2032-31 90-2032-31U & Strap & Strap & Strap & Strap & Strap All All 3.92 & Up All All 3.73 & Dn 3.73 & Dn 3.92 & Up 3.92 & Up 3.92 & Up 3.73 & Dn 3.73 & Dn 3.73 & Dn All 3.73 & Dn All 3.73 & Dn 3.92 & Up 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.73 & Dn 3.73 & Dn 3.92 & Up 3.92 & Up 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up 3.92 & Up 3.73 & Dn 3.92 & Up Ratio 3.73 & Dn 3.73 & Dn Bolt Bolt Bolt U-Bolt U-Bolt U-Bolt Bolt U-Bolt U-Bolt Bolt Style DANA 44 REVERSE 44 DANA
www.gearsquad.com 1350 Series 1350 Series PINION YOKES U-joint Hardware 1310 Series 1310 Series 1330 Series 1330 Series 1310 Series 1310 Series 1330 Series 1330 Series Full Spool Selectable Locker Full Spool Selectable Locker Open Case (Unloaded) Full Time Locker Time Full Spider Gears Selectable Locker Selectable Selectable Locker Selectable Selectable Locker Full Spool Selectable Locker Open Case (Loaded) Spider Gears Spider Gears Selectable Locker Selectable Selectable Locker Selectable Open Case (Loaded) Type Open Case (Unloaded) RH LH RH LH + Comes with LM102949 / LM102910 Side with IFS front ends without the addition of a valve spring in the LH/RH LH/RH
MG22175 MG22176 Ten Fatory Ten Differentials not machined for C-Clips will not fit vehicles with IFS front
X 7X Outer Inner Outer Inner Location 913A591 Limited Slip D44-392-30 Selectable Locker 187SL-16D Locker Time Full 19695-010 Selectable Locker 70-2033-2 707147X707150X Limited Slip Limited Slip 2410-LR Locker Time Full 542083545018 Limited Slip Selectable Locker 92-4400-3000 5420110 Slip Limited 5420109542082 Limited Slip 545019 Limited Slip 187SL-16C Selectable Locker 913A592 Locker Time Full 19747-010 Limited Slip Selectable Locker RD116 RD117 70-2033-4 70-2033-1 RD109 RD147 70702 Part Number Part 70-2033-3 85-2033M 85-2033-4 20-2033 85-2033-3 707025-1X 706024X 32684 707022-1X 706020 G2 98-2033-002 98-2033-007 F150 Super Cab / /Bronco / F150 Super Cab Non C-clip C-clip C-clip Axles 80-86 F150 & Bronco 77-79 Ford F250 71-79 Ford F150 77-79 Ford F250 between inner axle and right hand axle shaft. 68-79 Ford F150 68-79 Ford F150
Description 150/ 78-79 Bronco All of the above traction differential will not fit vehicles ends without the addition of a valve spring in the slip yoke. See drawing to the right. yoke, * Air compressor required to operate. OX Locker** & ***** OX Mini Spool **** Full Spool Inner Part Kit Inner Part Open Case (Unloaded) G2 Core Locker Trac-Lok Lock Rite No Slip Powertrax Detroit Locker Front Trac True Detroit Eaton E-Locker Auburn Auburn Pro Series Auburn Ected Open Case (Loaded)
** Must Order cable/shifter or Electric shifter.
***** Straight axle only no TTB. ***** Straight axle only no LIMITED SLIPS AND LOCKERS SLIPS LIMITED Manufacturer ARB* Chromoly Axle Kits 39905 27902-35X 27902-3X 27902-4X Dana 44 620200 27902-31X AXLE SHAFTS Replacement Dana 77-79 Ford F 77-79 Ford F250/ F150 Super Cab Notes: GearSquad_2012.qxp 3/19/12 8:28 AM Page 40 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage41 39 PAGE DANA Differential CarrierBearings Outer PinionBearing Axle Seal Inner PinionBearing Ring GearBolt Tone Ring Axle bearing MISCELLANEOUS PARTS Ring gearbolttorque(1/2") Case change Bearing cap bolttorque Bearing cap Back lash 10 Pinion splines Differential coverbolts 8.5" Rig gearbolts Ring andpiniondiameter Axle bearingretainer Pinion CrushSleeve Pinion BrgPreload Pinion Nut Pinion Axle bearingretainerflange SPECIFICATIONS Pinion Seal *Rubicon modelrearaxlesare32spline. Model Note: Make Year APPLICATIONS 07-1 07-16 07-16 DIFFERENTIAL COVERS G2 Aluminum G2 G2 877.757.9222 DANA 44JK Ma Lo High New Used g Hytec 6 w Machined Black Rubicon Non Rub epJKRubiconRear* JKRubiconFront JKRear Jeep Jeep Jeep Black 1/2" x3/4"L Front 7/16" Front SolidSpcr Rear Rear Front 1/2" x31/32"L Rear Front Wholesale customers Rear Rear Rear Rear Front Rear 10-20 Inlb 20-40 Inlb 100 ft. 1.625" 24spline .006"-.010" 10 1/2"RH 80 ftlb - - 40-2033AL 40-2033AL DANA #44 40-2033MB lb B 36797 95-2052-TR 52765 2004703 565903 16-RGB27 16-RGB35 706015X 2007294 706123X 16-RGB24 707064X 10-2051SS 44189 2004670 30271 50614 2004101 877.757.8444 RING &PINIONS Ratio Rear JK 5.38 5.13 4.88 4.56 4.10 3.73 Install Kit F * Note: Dana 44Rear07-16nonRubiconw/ARB Dana 44Rear07-16nonRubicon Dana 44Rear07-16nonRubicon Dana 44Front07-16w/ARB Ratio Dana 44Rear07-16Rubicon Dana 44Front07-16 Dana 44Rear07-16Rubicon Dana 44Front07-16 Master OverhaulKit INST Dynatrac Front JKRubicon 4.88 4.56 5.38 5.13 4.10 3.73 Nodular Iron Dana OEM Stamped Steel ARB G2 ARB Riddler Retail customers DIFFERENTIAL COVERS Ring gear has dual boltpatterntoaccept7/16” Ring gearhasdual its stockcarrieroraftermarket3.73&down. ALLA TION KITS -0253 D44-513JK D44-488JK 2-2052-538* 2-2052-513* 2-2052-488* 2-2052-456* 2-2052-411* 2-205 -0148*D44-488RJK 2-2051-488R* -0153*D44-513RJK 2-2051-538R* 2-2051-513R* 2-205 G2 [email protected] G2 - - 1 1 Red -456R* Black -4 11R * D44-411JK D44-538JK D44-456JK D44-411RJK D44-456RJK D44-538RJK RD44 DA44-4033-D 40-2033 0750003 707014X 10023536 0750003B Motive Motive
- - & 1/2” 2005024-5* 2013742-5* 10027182 2008688-5 2007772-5 35-2053ARB** 35-2052 25-2051 35-2051 25-2052 35-2053 10010738 35-2051ARB** 25-2053 2018747 2018737 2018756 Dana 2019752 2019746 bolts. 2019749 Dana DANA 40 - - 2005838 2007354 Dana 2011892 - - - G2 69-2051-4 69-2051-2 5 3 5-7166X 5-1350-1X 31JK-42F 31JK-42-2R 31JK-42-4R 30 C145-1881 30 30 30+ 35+ 30++ 3 3 32 35 33 32 both sides
Upper Lower All (Upr & Lwr) (Upr & Lwr) one side 3.73 & Dn 3.73 & Dn 3.73 & Dn 3.73 & Dn Ratio Spline 3.73 & Dn 3.73 & Dn (Upr & Lwr) one side 3.73 & Dn 3.73 & Dn 30 3.73 & Dn 30 3.73 & Dn 3.73 & Dn 35 3.73 & Dn3.73 & Dn 30 30 3.73 & Dn 30 3.73 & Dn 30 3.73 & Dn 30 3.73 & Dn 30 3.73 & Dn 30 3.73 & Dn 3.73 & Dn 3.73 & Dn 30 DANA 44 JK 44 DANA ++ Does not come with carrier bearings Dana 30/44 JK CTM Dana 1350 Greasable Dana 1350 Non-Greasable Dana 30/44 JK Dana 30/44 JK BALL JOINTS U-JOINTS Dana 30/44 JK DRIVE SHAFTS 1310 Series Heavy Duty Upgrade 3 & 4 Door Front 2Door Rear 4 Door Rear Selectable Locker Type Locker Selectable Selectable Locker Selectable Locker Selectable Locker Selectable Locker Selectable Locker Selectable Full Spool Selectable Locker Selectable Locker Selectable Locker Selectable Limited Slip Locker Selectable Locker Time Full Limited Slip Selectable Locker Limited Slip Limited Slip Selectable Locker Selectable Locker Selectable Locker Full Spool Spider Gears All www.gearsquad.com 35 30 30 35 30 32 30 32 - - - Spline Spline 10051183 *) Dana MG22155 Ten Factory Ten * , (a,b) (a,b) (a,b) (c) (c (a,b) (a,b) (a,b) (c) (a,b) (a,b) (a,b) (a,b,**) (a,b) Note (a,b) (c) (a,b) (a,b) (a,b) (a,b) 6.25" 6.33" 34.00" 19.11" 33.57" 18.00" 34.19" 19.78" Length Length 001
- Comes with LM102949 / LM102910 LH RH RH LH RH LH + Side Side (b) Does not work with Rubicon models. accomodate larger ring gear bolts. May need to drill out ring gear bolt holes to (c) Works with Rubicon or G2 Metric housings. RH/ LH RH/ LH 7 G2 Placer 198-2051- G2 Placer 196-2052-030 196-2052-002 196-2052-032 977-010 RD157 RD14 RD117 Part Number Part D44-JKR-35 D44-JKR-33 20-2033 D44-JKR-30 D44-JKR-30 85-2033M 85-2033-3 D44-JKNR-35 545021 187SL-16D 913A589 19 542083 707147X 5420110 545018 D44-JKNR-33 D44-JKNR-30 D44-JKNR-30 70-2052-2 Inner Inner Inner Outer Inner Inner Outer Inner Location Location - G2 G2 Front Front Front Front Rear Rear Rear Rear 98-2051-001 1350 1350 1350 1350 1350 1350 96-2052-001 96-2052-3-32 96-2052-1-30 1350 1350 U-Joint U-Joint Location 30 30 32 35 27 Spline Spline
Model Rubicon Rubicon
Non-Rubicon Rubicon Rubicon Rubicon Non-Rubicon Non-Rubicon Non-Rubicon Non-Rubicon Non-Rubicon Rubicon Non-Rubicon 07-16 JK 07-16 JK 07-16 JK Axles - Chromoly Axles Description
07-16 JK w/ Locker 07-16 JK 07-16 JK w/ Locker 07-16 JK 07-16 JK Description Axle Kits * Air compressor required to operate. Dana Jeep JK Non-Rubicon REAR AXLE KITS Jeep JK Rubicon Chromoly Axle Kits Jeep JK Non-Rubicon Jeep JK Replacement 197-2051-005 Notes: 10014982 197-2051-001 10015186 197-2051-004 Full Spool ** With after market axles front or rear. (a) Rubicon model rear axles are 32 spline. 10014983 FRONT AXLE KITS Chromoly 07-16 JK Non Rubicon Mini Spool 10015183 Replacement Dana 10015185 Inner Kit FRONT Manufacturer ARB* LIMITED SLIPS AND LOCKERS SLIPS LIMITED Eaton E-Locker Trac-Lok Auburn Series Auburn Pro Auburn Ected Detroit Locker Rear Trac Detroit True Ox Locker G2 Core Locker GearSquad_2012.qxp 3/19/12 8:28 AM Page 42 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage43 41 PAGE DANA DANA 50 DIFFERENTIAL COVERS Riddler Dynatrac Dana Aluminum Nodular Iron ARB G2 2000-05 * ARB Ma Dana OEM Stamped Steel 1980- 1999- APPLICATIONS 1980- Year 877.757.9222 Ring gearbolttorque Case change Ring andpiniondiameter Bearing cap bolttorque Bearing cap Back lash 10 Pinion splines Differential coverbolts Rig gearbolts Pinion BrgPreload SPECIFICATIONS Only fitssolidaxlefrontends. g Hytec Lo High New Used
w 85 02 98
Machined Black
Make Ford Ford Ford Ford
Black Red Model F350 IFS F250-F350 Straight F250 FrontIFS Excursion Wholesale customers 14-19 inlb .006"-.010" 10 3/8"X24RH 65 ft. 6-9 Inlb 1.375" 26Spline 9.5" 60 ftlb
- - RD DA 707104X* 40-203 DANA #60 075000 1002 075000 lb 60 60* -4033-M* 4090* 4 1 1* MBF* B* Axle -FF * 877.757.8444 4.8 .8225-3 D50-538 2-2054-538 D50-456 5.38 2-2054-456 - 4.56 - 4.30 3.73 3.54 Ratio RING &PINIONS 4.10 5.13 Install Kit Dana 50 Master OverhaulKit INSTALLATION KITS Dana 50 Retail customers 9
2-2054-488 -0440D50-430 2-2054-430 G2 - - [email protected] oieGa DanaSpicer Motive Gear D50-489 35-2054 25-2054 - - - - 707239-1X 707239-2X 2020924 2020933 2020936 2020930 76136-5X /2020927 76127-5X DANA PAGE 42 - 700238-2X 2020314 Dana 2002692 60-0135X 30 30 30 30+ Spline - - G2 DANA 50 DANA All All All Ratio All
Lwr) one side (Upr & Lwr) both sides (Upr & www.gearsquad.com Dana 50 BALL JOINTS Dana 50 AXLE SHAFTS Chromoly Outer Stub 35 Spline Outer Stub Shaft Dana Chromoly Outer Stub 30 Spline - - - Spider Gears Selectable Locker Selectable Type 2-4-6111X 3-4-1376-1 2-94-28X 2-70-18X 3-70-28X 2-70-18X 2-94-58X DANA G2 30185 5450202510-LR Selectable Locker Locker Time Full RD158 Part Number 20-2054 90-1032-31 90-2032-35 90-2033-31U 90-2032-33 90-2033-33U 30186 700097 52148 50531 706030X 44896 30-8014 40773 40710 47761 35938 700014 708084 40793 706015X Strap Strap & & & Strap & Strap & Strap Bolt Bolt Bolt Bolt - - - - Style U Bolt Bolt Bolt &Strap U U Bolt Bolt Bolt U Nut Washer ion Nut 80-92 93-97 80-97 Left Side 83-97 Right Side 80-82 Right Side 99-02 Left Or Right Side 00 Up Super Duty 99-00 80-97 Pin LIMITED SLIPS AND LOCKERS AND LIMITED SLIPS Manufacturer ARB* Auburn Ected Lock Right MISCELLANEOUS PARTS Differential Carrier Bearings Outer Pinion Bearing Inner Pinion Bearing Crush Sleave Front Wheel Bearing Kit Front F-250/350 1980-1997 Ford Axle Seal Spindle Seal Kit Pinion Seal Inner Kit Notes: * to operate. Air Compressor required addition of a valve spring in the slip yoke, with IFS front ends without the differential will not fit vehicles **All of the above traction right hand axle shaft.between inner axle and See drawing below. 1350 Series 1330 Series 1330 Series 1310 Series 1310 Series U-joint Hardware + Needs LM104948 / LM104911A PINION YOKES 1330 Series 1310 Series 1310 Series 1330 Series 1350 Series Pin GearSquad_2012.qxp 3/19/12 8:28 AM Page 44 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage45 43 PAGE DANA 1967-82 1994-02 2003-13 1964-74 1967-72 erMk Model Make Year APPLICATIONS 1960-83 1966-74 1970-98 DANA 60 1973-91 1967-82 1968-77 1975-78 2003-13 1964-74 1977-91 1965-71 1975-15 1963-93 877.757.9222 Bearing CapBolt 1973-91 Ring GearBolt Torque Back Lash Pinion Nut Torque Pinion Splines Diff CoverBolts Ring GearBolts Ring GearDiameter SPECIFICATIONS Case Changes Pinion BrgPreload 1974-88 1963-73 1954-86 SPINDLES 1968-77 78-79 77-79 GMK20/K30 85-88 75-91 86-93 Dodge2500/3500 80-85 Dodge2500/3500 80-91 GMK20/K30 Wheel BearingKit FRONT 79-93 Dodge(6Hole)99-2034-7700013 High Used New Low
Ford GM K30 Ford GMG GMG Dodge Dodge GMG GM Dodge GMG Dodge Dodge GMG Plymouth Ford GMG Ford GMG GM Ford GMG Dodge Ford Jeep Jeep F350 F350 Torque C10/ C15C1500/G10/Suburban2WD B100/ B200/B250/B2500/B300/B3500 F250 C20/ C25/C2500/C30/SuburbanRear Charger F350 W200/ W250/W300/W350 K10/ K15/ K1500 G30 /G35G3500 Express Van/Savanna2500 Ram 2500/ 3500 D200/ D250/D300/D350 Truck F100 E250/ E350/E450 Dart J20 C20/ C25/C2500/C30 K30/ K35/K3500 K10/ G30 /G35G3500 Express Van2500 Barracuda/ Duster/Fury/GTX/RoadRunner
80-97Ford Wholesale customers K15/ K1500 99-2034-8 99-2034-7 99-2034-8 G2 60-80 ft. .008"-.010" 17-30 inlb 4.56 to7.17 8-10 inlb 3.31 to4.10 4-0 t lb. 240-300 ft. 12 1/2"X18 1.625" 010f.lb. 60-110 ft. 10 9.75"
29Spline lb. 30-80 30-80 30-80 30-80 DANA 700022 700022 7000 G2 877.757.8444 12 14 18 20 13
4WD 4WD 4WD 4WD Rear 4WD 2WD Nodular Iron G2 G2 Dana OEM Stamped Steel Aluminum DIFFERENTIAL COVERS G2 G2 Mag HytecRear Mag HytecFrontMag
Install Kit Dana 60 .7- D60-538 7.17 - 2-2034-538 D60-488 5.86 D60-456 5.38 2-2034-488 5.13 2-2034-456 4.88 D60-373 4.56 2-2034-373 4.10 3.73 RING &PINIONS .7- 6.17 3.54 Ratio Dana 60 Master OverhaulKit INSTALLATION KITS Riddler Dynatrac Dana Notes: ARB ARB seal andshims,pinionnutwasher. * Dana Spicerkitsincludesring&pinion, Retail customers -0453D60-513 2-2034-513 D60-410 2-2034-410 2-2034-354 G2 Front Machined Black Machined Black [email protected] Motive - D60-586 D60-354 - Black 25-2034 35-2034 707104X 40-2034AL 40-2034MBF 40-2034MB 40-2034ALB DANA #60 DANA #60-FF RD60 DA60-4033-M 0750001 10024090 0750001B
gasket, Thick Motive - - D60-513X - - - D60-456X - - -
pinion bearings,bolts, 706033-9X* 706033-8X* 706033-6X* 706033-7X* - 706033-5X* 706033-4X* 706033-3X* 706033-1X* Dana 706033-2X* DANA PAGE 44 5 30 30 35 30 35 3 30 35 30 35 32 30 30 35 30 35 35 35 30 30 35 All 35 35 30 30 35 Spline 30 30 35 32 30 32 DANA 60 DANA wn wn All 4.10 Down 30 4.56 Up All 4.10 Down4.56 Up 4.10 Down 35 30 4.56 Up 4.10 Down 4.56 Up All 4.10 & Down4.56 & Up 35 4.10 & Down 35 All 4.10 & Down 30 4.10 & Down4.10 & Down 35 35 All 4.10 & Down 30 4.10 & Down4.56 & Up 4.10 & Down4.56 & Up 32 30 4.56 & Up 4.10 & Down 30 4.56 & Up 4.56 & Up 4.10 & Down4.56 & Up 35 4.10 & Down 35 4.10 & Down4.56 & Up 4.56 & Up 30 4.56 & Up 4.56 & Up All 4.10 & Down 35 4.56 & Up All 4.56 & Up 4.56 & Up All 4.56 & Up 4.10 & Do 4.10 & Do Ratio All All All All All www.gearsquad.com ime Locker T Time Locker Time Selectable Locker Selectable Locker Selectable Locker Selectable Locker Selectable Locker Selectable Selectable Locker Selectable Locker Selectable Locker Selectable Locker Selectable Locker Selectable Locker Spider Gears Selectable Locker Selectable Locker Open Case Selectable Locker Type Locker Selectable Selectable Locker 168 169 165 164 163 162 70-2034-3 92-0460-3020 Full Time Locker 85-2034-385-2034-485-2034-3-30 Full Spool Full Spool Full Spool 85-2034-4-30 Full Spool 70-2034-1 92-0460-3025 Locker Time Full 70-2034-2 915A387 Slip Limited 225SL-19B Locker Time Full 915A385 Limited Slip RD RD 14022-010 706702X Spider Gears 2610-LR Locker Time Full 19730-010 Limited Slip 92-0460-3500 Full RD RD RD RD D60-456-35D60-410-30D60-456-30 Selectable Locker Selectable Locker 706041X Selectable Locker 706043X Open Case 913A389913A39019734-010 Limited Slip Limited Slip Limited Slip 225SL-19A225SL-29B225SL-29A Locker Time Full Locker Time Full 915A388 Locker Time Full 915A386 Limited Slip Limited Slip RD166 Selectable Locker 14023-010 14020-010 14021-010 706040X 2620-LR Full D60-410-35 Part Number RD167 70-2034-4 92-0460-3005 Locker Time Full 92-0462-3520 Locker Time Full 92-0460-3200 Locker Time Full 92-0460-3000 Locker Time Full 92-0460-3220 Locker Time Full C-clip) C-clip) (Trac Loc) (Trac Loc) (Open Case) (Trac Loc, (Open Case) (Open Case, wertrax No Slip (Open Case) X Locker** G2 Core Locker G2 Full Spool Powertrax No Slip (Trac Loc) Slip (Trac No Powertrax LIMITED SLIPS,LIMITED & SPOOLS LOCKERS Open Case Kit Inner Part O Lock Rite Lock Rite Po Eaton E-Locker Detroit True Trac Rear Trac True Detroit Eaton Detroit Locker Front Trac True Detroit ARB* axles C-clip axles C-clip Manufacturer Notes: * Air Compressor required to operate. ** Cable required. ** Must Order cable/shifter or Electric shifter. GearSquad_2012.qxp 3/19/12 8:28 AM Page 46 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage47 45 PAGE DANA 1310 Series 1330 Series Pi 78-79 FordF250/F350 78-79 Ford 75-93 DodgeW300/W350 86-9 1410 Series 1350 Series 1350 Series 1330 Series Inner PinionBearing Outer PinionBearing Differential CarrierBearings MISCELLANEOUS P 75 86-97 FordF350 77-91 GMK30 FRONT 75-93 Ford 1310 Series 94-97 Dodge Chromoly Axle Kit Chromoly Axle 78 1310 Series U-joint Hardware 1310 Series PINION YOKES 1410 Series 1350 Series 1350 Series 1330 Series Dana 60 79-93 Dodge 94-97 79-93 Dodge 79-93 94-98 Dodge 79-81 GM 79-81 79-81 FRONT AXLESHAFTS Dana 60 94-98 Dodge Dana 60 Pinion Nut 877.757.9222 Dana 60 Dana 60 DANA 60 Ball Joints nion Seal -93 - 79 8 Ford Ford
Dodge AXLE KIT Ford Dodge GM GM 05-16 F250/F350 78-04 F250/F350 78-04 F250/F350 78-04 F250/F350
78-04 F250/F350
w/o ABS w/o ABS w/ ABS w/ ABS AR 98 79 Bolt & Bolt &Strap U- U-B Bolt &Strap U-B Bolt &Strap U-Bolt type Bolt & Bolt &Strap Style U-Bolt type Bolt & Bolt & TS -11 -98 B olt type olt type olt type Strap Strap Strap Strap Wholesale customers Lower Joint UpperJoint (Upper &Lower)bothsides (Upper &Lower)oneside (Upper &Lower)oneside Location
Out Inner Out Inner Inner Inner Inner Out Inner Inner Inner Inner Inner Inner Inner er er er 90-2034-41 90-2034-35 90-2034-33 90-2034-35U 90-2034-31 90-2034-31U G2 ------LH/ RH LH L Side H/ RH RH L RH L LH RH L RH L RH RH LH / RH H H H H 877.757.8444 S pline 3-4-5731-1X 2-4-4291-1X 3-4-13031-2X 98-2034-002 98-2034-001 2-4-8391-1X 3-4-5711-1X 98-2034-004 98-2034-00 2-4-3801-1X G2 Dana 2-94- 3-70-2 3-70-2 2-70-18x 3-94-18X 2-70-18x 2- 35 35 35 35 35 35 35 35 35 42449 35 35 35 35 35 35 706045X 706046X 50637 30271 2020314 201 2001258 Dana 700238-2X 200 94- - - 6801 1257 58X 18X 8x 8x Length 34.56" 18.68" 35.10" 36.68 17.67" 12.00" 12.00" 12.00" 3 " Retail customers Dana 1480(Greasable) G2 Warn Premium Dynaloc 30 Spline MANUAL LOCKINGHUBS 35 Spline 10-11 Dodge2500/3500 2009 Dodge2500/3500 Dana 1480(Non-Greasable) CTM AXLE U-JOINTS Dynaloc G2 12-16 Dodge2500/3500 Dynaloc HUB CONVERSIONKITS 00-08 Dodge2500/3500 94-99 Dodge2500/3500 Dynaloc Mile MarkerClassic Mile MarkerSupreme 99-04 FordF450/F550 05-14 FordF250/350 G2 Custom–Dana60axlew/ 99-04 FordF250/350 Warn Premium Trail Gear Mile MarkerSupreme 97-2034-004 97-2034-005 97-2034-003 97-2034-0 97-2034-006 97-2034-003 97-2034-010 G2 723-1 MG20661B 97-2034-010 723-1 MG20661B 97-2034-011 723-0 MG20623B 97-2034-006 97-2034-003 - - - - 99-16 Ford 79-91 GM 00-16 Dodge 79-91 GM 07 [email protected] Ten Factory MG20660B MG20650B MG20650B - - - - 35 splineoutershafts - - - - - 76627X 76472X 76628X 76471X Dana ------C-160-3750 SPL55-3X SPL55-4X FO GM60-3B396-A GM60-3B396-B DT 89-2034-1 98-2034-DF35 89-2034-3 CR60-3K1104-H CR60-3X1104-F CR60-3K1104-A CR60-3X1104-B 38826 11034-01 449SS FO60-3K1104-EH FO60-3X1104-C CR60-3X1104-K FO60-3K1104-D 62672 459SS 144007-KIT 60-3B396-D 60-3B396- B DANA PAGE 46 X X X 8 45 7 lb.
7083X 707075X 70 7060 706046 706150X 26-2034 706047 50491 3468 706046X 42449 700014 53877 30271 50381 708084 2009802 30982 36487 52148 30-801 50381 45658 98-2034-DF35 10028883 9.75" 10 60-110 ft. lb. 12 1/2" X 18 1.625 29 Spline 240-300 ft. lb. 3.54 to 4.10 8-10 in lb 4.56 to 5.38 17-30 in lb .008"-.010" uty 60-80 ft. D Super 250/ F350 Snow Fighter 250/ F350 F F350 / F350 SuperDuty SuperDuty F450/ F550 F250 Ford Torque 00-11 Super Duty 79-98 Ford Ford Ford Ford F350 DANA 60 REVERSE 60 DANA New Used Low High APPLICATIONS Year1978-79 2002-15 Make1978-15 Model 2000-14 Case Changes Pinion Brg Preload SPECIFICATIONS Ring Gear Diameter Ring Gear Bolts Diff Cover Bolts Pinion Splines Torque Pinion Nut Back Lash Torque Ring Gear Bolt Ford Bearing Cap Bolt Lok clutch kit Lok clutch kit All Except 99-16 Ford 77-91 Ford F250/ F350 99-16 Ford All Except 77-91 Ford F250/ F350 78-16 Ford F250/ F350 & 83-91 F350 99-04 Ford F250/ F350 92-98 Ford F350 77-96 93-97 Ford F350 99-04 Ford F250/ F350 78-16 Ford F250/ F350 & 83-91 F35099-04 Ford F250/ F350 37311 05-16 Ford F250/ F350 www.gearsquad.com King Pin Rebuild Kit Outer Pinion Bearing 78-16 Ford Inner Pinion Bearing 78-16 Ford Power- Trac- Pinion Crush Sleeve Differential Carrier Bearings 78-16 Ford MISCELLANEOUS PARTS Drive Flange Kit Pinion Baffle Pinion Nut Cover Gasket Pinion Seal Outer Axle Seals Spindle Seal & Bearing Kit Front Wheel Bearing Kit 80-97 nt Inner Axle Seal Front Inner - - 707475-2X* 707475-5X*(c) Dana 707475-1X* 700020-1* 707475-3X*(a) 707475-4X*(c) . 0750001B 0750001 10024090 DA60-4033-M RD60 DANA #60-FF 4183 DANA #60 40-2034ALB 40-2034MB 4816 40-2034MBF 707104X 40-2034AL pinion D60-513XF D60-538XF D60-410F Motive - - - D60-456XF D60-488XF pinion bearings, bolts,
Black gasket,
Chrome gasket, . (c) 35-2034** 25-2034** Machined Black Machined Black ------pinion nut and washer G2 2-2034-410R and must be used with high ratio,
Front Rear Front (a) 513-RX - 4-488-RX seal and shims, - - - Thick 2-2034-456-RX 2-2034-430-RX 2-203 2-2034-538-RX 2-2034 Hi steer only G2 Hi steer only bolts, 05-16 SuperDuty 0 These are thick ring gears, 3 ARB Dana Dynatrac Riddler Dana Spicer kits includes ring & pinion,
ARB Trans Dapt Dana OEM Stamped Steel Nodular Iron Mag Hytec Mag Hytec G2 G2 Aluminum DIFFERENTIAL COVERS G2 G2 Ratio ** Needs Pinion Baffle 30982. Superduty needs Pinion Seal 2009802 3.54 5.38 * seals and shims, pinion nut and washer. Dana 60 Master Overhaul Kit Dana 60 Install Kit INSTALLATION KITS INSTALLATION RING & PINIONS Notes: 4.88 5.13 3.73 4.10 (c) Use with 456 up carrier thin gear 4. 4.56 (b) Dana Spicer kits includes ring & pinion, (a) 4.10 & Down differential carriers. bearings, GearSquad_2012.qxp 3/19/12 8:28 AM Page 48 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage49 47 PAGE DANA 78-79 Ford 83-91 Ford 92-97 Ford AXLE SHAFTS FRONT 99-04 79-93 Dodge Inner Kit OX Locker** Powertrax NoSlip(Trac Loc) Powertrax NoSlip(OpenCase) Lock Rite Ea Detroit Detroit Locker Open Case Notes: Notes: LIMITED SLIPS AND LOCKERS ARB* Manufacturer 1310 Series DANA 60REVERSE 877.757.9222 78-91 1330 Series Aubu 1410 Series 1350 Series 1350 Series 1330 Series 1310 Series 1410 Series 1350 Series 1350 Series 1330 Series 1310 Series U-joint Hardware 1310 Series PINION YOKES ton E-Locker r Ford SuperDuty n GM True Trac Front *** Ected *
Air Compressorrequiredtooperate. Unit bearingmustbeboredtouse35spline Bolt &Strap Bolt &Strap U- U- Bolt U- Bolt U-Bolt type Bolt &Strap Bolt Style U-Bolt type Bolt & Bolt B B Bolt type olt type olt type & & & & Wholesale customers Strap Strap Strap Strap Strap 97-2034-0 97-2034-001 97-2034-0 97-2034-0 97-2034-002*** 97-2034-007 97-2034-006 97-2034-005 97-2034-004 97-2034-01 97-2034-003 97-2034-0 97-2034-001 G2
- - - - 90-2034-41 90-2034-35 90-2034-33 90-2034-35 90-2034-31 90-2034-31 G2 03 06 10 225SL-29B 14023-010 706041X D60-456-35 915A388 225SL-29A 14022-010 D60-410-35 2620-LR 915A387 706702X 706040X 92-0460-3500 92-0462-3520 10 Part Number RD166 RD167 54022 - 54023 ------877.757.8444 48903 76660-2X 76660-1X 2002692 620085 660182-36 660182-1 660182-11 660182-10 Dana outershaft U U ------
** MustOrdercable/shifterorElectricshifter. 3-4-5731-1X 2-4-4291-1X 3-4-13031-2X 2-4-8391-1X 2-4-3801-1X 3-4-5711-1X Dana 2-94-28X 2 3-70 3-70-18X 2-70-18X 3-70- 2-70-18X
-94-58X - 2 2 . 8X 8 Ten Factory X MG20651B MG20665B MG20623B MG20664B MG20663B Selectable Locker Open Case Selectable Locker Selectable Locker Limited Slip Full Time Locker Full Time Locker Selectable Locker Spider Gears Open Case Selectable Locker Full Time Locker Limited Slip Full Time Locker Full Time Locker Selectable Locker Type Selectable Locker Selectable Locker ------Retail customers G2 Warn Premium Dynaloc 30 Spline Warn Premium MANUAL LOCKINGHUBS 35 Spline Dynaloc Trail Gear G2 Dynaloc Mile MarkerSupreme Dynaloc Mile MarkerClass Mile MarkerSupreme Length 18.68 3 3 11.40 4.56" 6.68 " " " 99-16 Ford 79-91 GM 00-16 Dodge 79-91 GM Location 4.56 &Up 4.56 &Up 4.56 &Up 4.10 &Dn 4.10 &Dn 4.56 &Up 4.56 &Up 4.10 &Dn All 4.10 &Dn 4.10 &Dn All All All [email protected] Ratio 4.56 &Up 4.10 &Dn Outer 4.56 &Up 4.10 &Dn Outer Outer Outer Outer Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner ic
LH/ RH LH/ RH LH/ RH LH/ RH LH/ RH S RH RH LH LH LH RH RH RH LH LH RH LH ide All 35 All 35 35 35 35 35 35 35 35 35 35 35 Spline 35 35 35 35 FO GM60-3B396-A GM60-3B396-B DT 89-2034-1 62672 98-2034-DF35 459SS 38826 11034-01 449SS 144007-KIT 60-3B396- 60-3B396- D B DANA PAGE 48 - 706046X 706045X lb. 9.75" 10 60-110 ft. lb. 12 1/2" X 18 1.625 29 Spline 240-300 ft. lb. 3.31 to 4.10 8-10 in lb 4.56 to 7.17 17-30 in lb .008"-.010" 60-80 ft. 35 Spline DANA 61 DANA F250/ F350/ E250/ E350 Rear F250/ F350/ E250/ E350 D600/ D700 Front TS AR Torque Ford ALL Ratio
New Used Low High APPLICATIONS 1987-93 Dodge Year Make Model Case Changes Pinion Brg Preload Ring Gear Bolt Torque Ring Gear Bolt SPECIFICATIONS Ring Gear Diameter Ring Gear Bolts Diff Cover Bolts Pinion Splines Torque Pinion Nut Back Lash 1979-87 Bearing Cap Bolt MISCELLANEOUS P Differential Carrier Bearings Outer Pinion Bearing Inner Pinion Bearing www.gearsquad.com Selectable Locker Type - 706033-1X* 706661-9X* Dana bearings, bolts, pinion
14020-010 Part Number - - - Motive Thick gasket,
25-2034 35-2034 - - Motive G2 - - -
ton E-Locker na 61 Dana Spicer kits includes ring & pinion, Ea Manufacturer LIMITED SLIPS AND LOCKERS LIMITED SLIPS Ratio Da INSTALLATION KITS INSTALLATION Master Overhaul Kit Dana 61 Install Kit * seal and shims, pinion nut and washer. 4.10 3.54 RING & PINIONS Notes: 3.73 GearSquad_2012.qxp 3/19/12 8:28 AM Page 50 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage51 49 PAGE DANA 877.757.9222 19 G2 1987-83 erMk Model Make Year APPLICATIONS DANA 70 G2 DIFFERENTIAL COVERS Aluminum 1979-98 G2 G2 Mag HytecRear Mag HytecFrontMag 1985 1999-11 Bearing CapBolt 1979-94 Nodular Iron Ring GearBolt Torque Back Lash Pinion Nut Torque Pinion Splines Diff CoverBolts Ring GearBolts Ring GearDiameter SPECIFICATIONS Pinion BrgPreload Case Changes LIMITED SLIPS AND LOCKERS Manufacturer Ea Trans Dapt ARB
Detroit Locker Stamped Steel Dana OEM Riddler Dynatrac Dana ARB 94-98 ton E-Locker High Low Used New
Front Dodge Dodge Ford Jeep GM Ford Torque Machined Black Machined Black
E350/E450 C30/ K30/G30/P30/R30/V30 CB/ D/M/MB/W/WMChassis D2500/ W2500 F250/ F350/E250/E350Rear CJ10A Military 72-93 91-02 72-93 Chrome Wholesale customers Black Rear 80 ft. .008"-.010" 17-30 inlb 4.56 8-10 inlb 4.10 4-0 t lb. 240-300 ft. 1. 12 1/2"X18 10 10 10.25" 40-2034AL 40-2034MBF 40-2034MB 40-2034ALB DANA #60 4183 DANA #60-FF 750" 707104X 4816 RD60 DA60-4033-M 0 ft. 0750001 10024090 0750001B &Dn & Up lb. 26Spline
lb. Part Number 1403 225SL-58D 225SL- 14033-010 225SL-107C 225SL-58C 225SL-S14 RH 877.757.8444 2-010
107D Type Selectable Locker Full Time Locker Full Time Locker Full Time Locker Full Time Locker Selectable Locker Full Time Locker 4.56 Dana 70U/70B 5.13 4.88 Dana 70HD/70HD-3 Install Kit Dana 70U/70B Master OverhaulKit INSTALLATION KITS Dana 70U .7- - 7.17 - 6.17 5.86 RING &PINIONS 4.10 3.73 3.54 Dana 70HD/70HD-3 Dana InnerPinionBearing Ratio Outer PinionBearing MISCELLANEOUS P Differential CarrierBearing 84-93 Dodge 79-84 Dodge/GM 99-11 Ford Dana 70HD Dana 70U
70U
Retail customers 2-203 - - 2-2035-410 2-203 2-2035-354 G2 5 5-373 -456 AR TS Thick 2-2035-456X G2 [email protected] 93-Dn 93-Dn 93-Dn 94-Up 93-Dn 94-Up 4.10 &Dn Ratio 4.10 &Dn 4.56 &Up 4.56 &Up 4.56 &Up 4.10 &Dn ALL ------D70-586 2 Motive 25-2036 D D70-354 D 35-2035 2 D70-456 35-203 D70-488 35-203 D70-513 5-2035 5-2037 7 7 706060X 706861X 706070X 706047X 706060X 706045X 0-410 0-373 - - 6 7 Spline 35 35 35 35 35 35 35 706999-9X 706999-8X 706999-6X 706999-2X 706999-14X 706999-12X 7069 Dana 706999-4X 706999-1X 99-10 X DANA PAGE 50
RH MB 706045X 706060X 706861X 706060X 706070X lb. 80AL 80 lb. "-.010" 4 35 35 35 35 35 35 Spline DANA #80 40-20 40-20 11.20" 175 ft. 10 2.000" 37 Spline 12 1/2" X 18 240-300 ft. lb. 3.73 & Dn 9-11 in lb 4.10 & Up 25-40 in lb .00 90 ft. 80 DANA D2500/ D3500/ W2500/ W3500 D2500/ D3500/ TS
Motorhome F350/ E350/ F450 DRW F350/ E350/ F350/ f450 P Chassis
AR
Torque Machined Black Ford Dodge Ford Ford 4.10 & Dn 4.56 & Up 4.56 & Up 4.10 & Dn 4.10 & Dn Ratio 4.10 & Dn
Low New Used High 99-11 Ford 79-84 Dodge/ GM 84-93 Dodge
Outer Pinion Bearing 1993-01 2000-12 1988-00 MISCELLANEOUS P APPLICATIONS Year Make Model Case Changes Pinion Brg Preload SPECIFICATIONS Ring Gear Diameter Ring Gear Bolts Diff Cover Bolts Pinion Splines Torque Pinion Nut Back Lash Torque Ring Gear Bolt Bearing Cap Bolt 1992-00 GM 1993-94 Differential Carrier Bearings Inner Pinion Bearing G2 G2 Aluminum DIFFERENTIAL COVERS Mag Hytec www.gearsquad.com Limited Slip Full Time Locker Time Full Limited Slip Limited Slip Limited Slip Full Time Locker Time Full Type 80 916A566 225SL-125A 916A427 915A567 8015-1 915A450 - 225SL-131A Part Number ------Dana 70 25-2080A 25-2080 35-20 35-2080A -Dn 9-Up D80-513 Motive - - D80-410 - D80-430 D80-463 D80-488 9 99-Up 98-Dn 98 94-02 02-07 94-02 02-07 -411 80 80-430 G2 2-2080-354 - 2-20 - 2-2080-513 2-2080-463 2-20 2-2080-488 True Trac True
roit a 80 1 t e 63 D Ratio Detroit Locker 3.31 3.54 5.13 4.1 RING & PINIONS 3.73 4.88 4. Manufacturer LIMITED SLIPS AND LOCKERS LIMITED SLIPS 4.30 Master Overhaul Kit INSTALLATION KITS INSTALLATION Install Kit Dana 80 Dana 80 F350 Dan Dana 80 F350 GearSquad_2012.qxp 3/19/12 8:28 AM Page 52 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/12 8:28 AM Page 53
FORD FORD 7.5
APPLICATIONS Year Make Model 1990-97 Ford Aerostar 1984-90 Ford Bronco II 1979-86 Ford Capri 1978-83 Ford Fairmont 1979-82 Ford Granada 1974-07 Ford Mustang 1980-88 Ford Thunderbird 1983-11 Ford Ranger w/o 4.0L PAGE 2000-07 Ford F150 RING & PINIONS 51 1979-02 Lincoln Continental Ratio G2 OEM G2 Motive 1980-92 Lincoln Mark VI/ VII 3.08 - 2-2014-308 F7.5-308 1980-88 Mercury Cougar 3.45 - 2-2014-345 F7.5-345 1979-11 Mercury Grand Marquis 3.73 - 2-2014-373 F7.5-373 2003-04 Mercury Marauder 4.10 - 2-2014-410 F7.5-410 4.56 - 2-2014-456* F875456 SPECIFICATIONS 5.13 - 2-2014-513* - Ring Gear Diameter 7.50" Note: *Requires modified cross pin or grind on ring gear. Ring Gear Bolts 12 7/16" X 20RH Diff Cover Bolts 10 INSTALLATION KITS Pinion Splines 1.625" 28 Spline Master Overhaul Kit Case Changes Ford 7.5” 35-2014 - High Install Kit Low - Ford 7.5” 25-2014 Pinion Brg Preload New 14-19 in lb Used 8-10 in lb Pinion Nut Torque - Back Lash .011"-.016" Ring Gear Bolt Torque 60 ft. lb. Bearing Cap Bolt Torque 60 ft. lb.
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline Auburn 542023 Limited Slip All 28 Auburn Pro Series 542048 Limited Slip All 28 Detroit Locker 162C-57A Full Time Locker All 28 Detroit True Trac 912A316 Limited Slip All 28 G2 45-2014 Limited Slip All 28 Loc Rite 1830-LR Full Time Locker All 28 Open Case 65-2014 Open Case All 28
MISCELLANEOUS PARTS Rear Wheel Bearing Kit 30-9008 Trac Lok clutch kit F8.8-CPK
PINION YOKES Pinion Yoke Flange 95-2014-31 Hardware Kit 1310 Series 2-94-28X
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 54 FORD * Will not fit 2015-2016 Ford 8.8 12 Bolt FORD 8.8 APPLICATIONS Year Make Model 2003-05 Ford Aviator 1983-96 Ford Bronco 1979-86 Ford Capri 2003-11 Ford Crown Victoria 1983-13 Ford E100/ E150 1983-98 Ford E250 1997-01 Ford Expedition 1991-10 Ford Explorer/ Sport Trac 1983-09 Ford F150 1979-82 Ford Granada PAGE RING & PINIONS 1979-82 Ford Mark VI 52 Ratio G2 OEM G2 Motive 1986-09 Ford Mustang 3.08 1-2013-308 - F8.8-308 1999-11 Ford Ranger 3.27 - - F8.8-327 1987-88 Ford Thunderbird 3.55 1-2013-355 2-2013-355 F8.8-355 1979-00 Lincoln Continental 3.73 1-2013-373 2-2013-373 F8.8-373 1998-02 Lincoln Navigator 4.10 1-2013-410 2-2013-410 F8.8-410 2003-11 Lincoln Town Car F8.8-456* 4.56 1-2013-456 2-2013-456* 1979-88 Mercury Cougar F8.8-488** 4.88 - 2-2013-488** 2003-11 Mercury Grand Marquis 5.13 - 2-2013-513** F888514 2003-04 Mercury Marauder Note: * Requires Ring Gear Modification. 1997-10 Mercury Mountaineer ** Requires Modified Cross Pin. Note: 83-86 Trucks & cars use 3/4” cross shafts INSTALLATION KITS 87-Up Trucks use 7/8" cross shafts Master Overhaul Kit Ford 8.8” 82-08 35-2013 SPECIFICATIONS Ford 8.8” 09-11 35-2013A Ring Gear Diameter 8.80" Ring Gear Bolts 10 7/16" X 20RH Install Kit 10 Ford 8.8” 82-08 25-2013 Diff Cover Bolts Pinion Splines 1.625" 28 Spline Ford 8.8” 09-11 25-2013A Case Changes High - Rear Low - Replacement Axles Side Length Spline G2 OEM Pinion Brg Preload 83-86 F150/ Bronco RH 31.06" 31 95-2013-001 E3TZ4234D New 14-19 in lb LH 33.18" 31 95-2013-002 E3TZ4234E Used 8-10 in lb 87-96 F150/ Bronco RH 31.06" 31 95-2013-003 E3TZ4234A Pinion Nut Torque - LH 33.06" 31 95-2013-004 E3TZ4234B Back Lash .008"-.010" ft. lb. 97-99 F150/ Expedition RH 31.75" 31 95-2013-005 F75Z4234MA Ring Gear Bolt Torque 60 LH 33.37" 31 95-2013-006 F75Z4234MB Bearing Cap Bolt Torque 60 ft. lb. 95-02 Explorer RH 27.62" 31 95-2013-007 E5TZ4234A 31 LH 30.50" 95-2013-008 E5TZ4234B DIFFERENTIAL COVERS 93-97 Explorer F37Z4234A RH 27.25" 28 95-2013-009 Aluminum 30.12" 28 95-2013-010 F37Z4234B LH G2 40-2013AL 79-93 Mustang RH/ LH 29.00" 28 95-2013-011 D9BZ4234C G2 Satin 40-2013-1AL 94-98 Mustang RH/ LH 29.93" 28 95-2013-012 F4ZZ4234B G2 Black 40-2013-1ALB 99-04 Mustang RH/ LH 30.63" 28 95-2013-013 XR3Z4234AA G2 - Machined Black 40-2013MB 05-16 Mustang RH 32.81" 31 95-2013-014 Mag Hytec 10-8.8 LH 31.68" 31 95-2013-015 - Nodular Iron Dana 10023538 Riddler RF88
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 55
* Will not fit 2015-2016 Ford 8.8 12 Bolt FORD FORD 8.8 LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD81 Selectable Locker All 31 RD82 Selectable Locker All 28 Auburn 542025 Limited Slip All 31 542079 Limited Slip All 28 Auburn Pro Series 542054 Limited Slip All 31 542080 Limited Slip All 28 Auburn Ected 545002 Selectable Locker All 31 545001 Selectable Locker All 28 Auburn Ected IRS Only 545005 Selectable Locker All 31 PAGE Detroit Locker 87-11 187C-145A Full Time Locker All 31 83-86 187C-146A Full Time Locker All 31 53 187C-147A Full Time Locker All 28 Detroit True Trac 87-11 913A561 Limited Slip All 31 83-11 912A562 Limited Slip All 28 Eaton 19588-010 Limited Slip All 31 19605-010 Limited Slip All 28 Eaton E-Locker 19660-010 Selectable Locker All 31 19685-010 Selectable Locker All 28 G2 Core Locker 70-2013-1 Selectable Locker All 31 G2 45-2013-28 Limited Slip All 28 G2 45-2013-31 Limited Slip All 31 G2 Full Spool** 85-2013-31 Spool All 31 G2 Mini Spool 85-2013M-31 Spool All 31 85-2013M-28 Spool All 28 Lock Rite 3/4” Cross Shaft 1821-LR Full Time Locker All 31 7/8” Cross Shaft 1822-LR Full Time Locker All 31 3/4” Cross Shaft 1810-LR Full Time Locker All 28 Powertrax No Slip 3/4” Cross Shaft 92-0688-3107 Full Time Locker All 31 7/8” Cross Shaft 92-06883108 Full Time Locker All 31 OX Locker*** F88-273-31 Selectable Locker All 31 Open Case 7/8” Cross Shaft 65-2013 Open Case All 28/ 31 Inner Part Kit 20-2013-28 Spider Gears All 28 20-2013-31 Spider Gears All 31 Notes: * Air Compressor required to operate. **Requires C-clip Eliminator Kit ***Must Order cable/shifter or Electric shifter.
Rear MISCELLANEOUS PARTS Differential Carrier Bearing Replacement Axles Side Length Spline G2 Motive 83-86 Ford F150/ Bronco RH 31.06" 31 95-2013-001 E3TZ4234D 04-08 R1561TV 83-86 Ford F150/ Bronco LH 33.18" 31 95-2013-002 E3TZ4234E 706988X 87-96 F150 Bronco Ford / RH 31.06" 31 95-2013-003 E7TZ4234A Pinion Seal 04-08 100357 87-96 Ford F150/ Bronco LH 33.18" 31 95-2013-004 E7TZ4234B Pinion Crush Sleeve 41293 / 10-2011 97-04 Ford F150/ Expedition RH 31.75" 31 95-2013-005 F75Z4234MA Rear Wheel Bearing Kit 30-9000 97-04 Ford F150/ Expedition LH 33.37" 31 95-2013-006 F75Z4234MB 93-97 Ford Ranger RH 27.25" 28 95-2013-009 F37Z-4234-A 93-97 Ford Ranger LH 30.12" 28 95-2013-010 F37Z-4234-B 95-02 Ford Explorer RH 27.625" 31 95-2013-007 E5TZ-4234-A PINION YOKES 95-02 Ford Explorer LH 30.50" 31 95-2013-008 E5TZ-4234-B Flange Style 3301-01 79-93 Ford Mustang LH/ RH 29.00" 28 95-2013-011 D9BZ4234C 1330 U-bolt Style 3304-05 94-98 Ford Mustang LH/ RH 29.93" 28 95-2013-012 F4ZZ4234B Hardware Kit 2-94-58X 99-04 Ford Mustang LH/ RH 30.63" 28 95-2013-013 XR3Z4234AA 99-04 Ford Mustang RH 32.81" 31 95-2013-014 - LH 31.68" 31 95-2013-015 -
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 56 FORD FORD 8.8 IFS
APPLICATIONS Year Make Model 2007-13 Ford Expedition 4.6L (Front) 1997-16 Ford F150 4.6L (Front) 1997-99 Ford F250 (Front) 1998-13 Lincoln Navigator (Front)
PAGE SPECIFICATIONS 54 RING & PINIONS Ring Gear Diameter 8.80" Ratio G2 OEM G2 Motive Ring Gear Bolts 10 7/16" X 20RH 3.31 - - F888331IFS Diff Cover Bolts 10 3.55 - 2-2088-355 F888355IFS Pinion Splines 1.625" 28 Spline 3.73 - 2-2088-373 F888373IFS Case Changes 4.10 - 2-2088-410 F888410IFS High - 4.56 - 2-2088-456 F888456IFS Low - 4.88 - 2-2088-488 F888488IFS Pinion Brg Preload 5.13 - 2-2088-513 - New 14-19 in lb 5.29 - - F888529IFS Used 8-10 in lb Pinion Nut Torque - Back Lash .008"-.010" INSTALLATION KITS Ring Gear Bolt Torque 60 ft. lb. Master Overhaul Kit Bearing Cap Bolt Torque 60 ft. lb. Ford 8.8” IFS 1997-16 35-2088 Install Kit Ford 8.8” IFS 25-2088
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* 1997-09 RD82 Selectable Locker All 28 2010-Up RD81 Selectable Locker All 31** Auburn 542079 Limited Slip All 28 Auburn Pro Series 542080 Limited Slip All 28 Auburn Ected 545001 Selectable Locker All 28 Detroit Locker 187C-147A Full Time Locker All 28 Detroit True Trac 912A563 Limited Slip All 28 Eaton 19605-010 Limited Slip All 28 G2 45-2013-28 Limited Slip All 28 Lock Rite 1820-LR Full Time Locker All 28
Notes: * Air Compressor required to operate. MISCELLANEOUS PARTS **Comes with LM102949 / LM102910 Differential Carrier Bearing 706988X Pinion Crush Sleeve 41293 / 10-2011
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 57
FORD FORD 9
APPLICATIONS Year Make Model 1966-85 Ford Bronco 1957-85 Ford F100/ F150 1957-79 Ford Full Size Car 1965-73 Ford Mustang
SPECIFICATIONS PAGE Ring Gear Diameter 9.00" Ring Gear Bolts 10 7/16" X 20RH 55 Diff Cover Bolts Drop Out RING & PINIONS Pinion Splines 1.313" 28 Spline Ratio G2 OEM G2 Motive Case Changes 3.00 - - F9-300 High - 3.25 - - F9-325 - 3.50 - 2-2011-350 F9-350 Low 3.70 - 2-2011-370 F9-370 Pinion Brg Preload 3.89 - 2-2011-389 F9-389 13-15 in lb New 4.11 - 2-2011-411 F9-411 6-7 in lb Used 4.30* - 2-2011-430 -
Pinion Nut Torque - 4.57* - 2-2011-457 F9-456 .010"-.016" Back Lash 4.86* - 2-2011-486 F9-486 Ring Gear Bolt Torque 60 ft. lb. 5.14* - 2-2011-514 F890514 Bearing Cap Bolt Torque 0 ft. lb. 6 5.29* - 2-2011-529 F890529 5.43* - 2-2011-543 F890543 5.67* - 2-2011-567 - 5.83* - 2-2011-583 F890583 6.00* - 2-2011-600 F890600 6.20* - - F890620 6.33* - 2-2011-633 F890633 6.50* - 2-2011-650 F890650
Note: *Factory Case Will Require Additional Clearance.
INSTALLATION KITS Master Overhaul Kit Ford 9” 31 Spline 2.96” 35-2011 Ford 9” 28 Spline 2.96” Bore 70-Up 35-2011 Ford 9” 28 Spline 2.96” Bore 69-Dn 35-2011A Ford 9” Daytona 3.06” Bore 35-2011B Ford 9” Daytona 3.25” Bore 35-2011C Ford 9” Daytona 2.96” Bore 35-2011D
Install Kit Ford 9” 25-2011
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 58
FORD 9 FORD LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD99** Selectable Locker All 35 RD119 Selectable Locker All 31 Auburn Pro Series 542036 Limited Slip All 31 542043 Limited Slip All 28 Detroit Locker 187S160A** Full Time Locker All 35 187SL-17B Full Time Locker All 31 187SL-13A Full Time Locker All 28 Detroit True Trac 913A586 Limited Slip All 31 912A587 Limited Slip All 28
912A690 Limited Slip All 35 PAGE Lock Rite 1810-LR Full Time Locker All 31 1810-LR Full Time Locker All 28 56 Powertrax No Slip 92-0690-3500 Full Time Locker All 35 Full Spool** 85-2011-C** Full Spool All 35 85-2011B Full Spool All 31 85-2011G Full Spool All 28 Aluminum 85-2011H Full Spool All 31 Mini Spool 85-2011M-31 Spool All 31 85-2011M-28 Spool All 28 Open Case 65-2011 Open Case All 31 Inner Part Kit 20-2011 (2)Spider Gears All 31 Inner Part Kit 20-2011B (4)Spider Gears All 31 Trac Lok Inner kit 20-2011C Trac Lok All 31 Notes: * Air Compressor required to operate. Rear Replacement Axles **35 spline requires 3.25” case Side Length Spline G2 Motive 66-75 Ford Bronco Sml Brg RH 29.62" 28 95-2011-001 D3TZ4234F 66-75 Ford Bronco Sml Brg LH 27.25" 28 95-2011-002 D3TZ4234G 66-75 Ford Bronco Lrg Brg RH 29.31" 28 95-2011-003 - 66-75Ford Bronco Lrg Brg LH 26.94" 28 95-2011-004 - 74-75 Ford Bronco Lrg Brg w/10" Brks RH 20.75" 28 95-2011-005 - 74-75 Ford Bronco Lrg Brg w/10" Brks LH 27.25" 28 95-2011-006 - 74-86 Ford F150/ E150 LH / RH 31.84" 31 95-2011-007 D6TZ4234A 66-70 Ford Mustang RH 31.25" 31 95-2011-008 C9O-4234-D 66-70 Ford Mustang LH 27.12" 31 95-2011-009 C9O-4234-C 3RD MEMBER CASE - Empty Aluminum Spline PINION YOKES Style Currie PTI Dana Race 9" 3.06" Bore 28/31 66-2011-BA 1310 Series U-Bolt type - 3104-28 - Race 9" 3.25" Bore 35/40 66-2011-CA 1330 Series U-Bolt type 90-2011-33U 3304-06 - 1350 Series U-Bolt type - 3504-08 - Nodular Iron 1330 Series Use w/Daytona Support CE-94042MD - - Race 9" 3.25 Bore 35/40 66-2011-CN 1350 Series Use w/Daytona Support CE-4044ND 3504-08B - Race 9" 3.06 Bore 28/31 66-2011-BN U-joint Hardware Pinion Support 1310 Series U-Bolt type - - 2-94-28X U- olt type - - Race 9" Aluminium 91-2011 1330 Series B 2-94-58X - - Race 9" Aluminium w/ Daytona 91-2011C 1350 Series U-Bolt type 3-94-18X MISCELLANEOUS PARTS Rear Wheel Bearing Kit 30-9001 3RD MEMBER CASE - Loaded Crush Sleeve 10-2011 Aluminum Spline Solid Pinion Spacer 10-2011SS Race 9" 5.13 R&P 35/40 7-2011-513S31A Trac Lok Clutch Kit F9-CPK Pinion Nut 14-PN2 Pinion Shim 15-SK8 Ring Gear Bolt 16-RGB4 www.gearsquad.com GearSquad_2012.qxp 3/19/128:28AMPage59 57 PAGE FORD 99-04 F150/ 99-04 F150/Expedition 97-99 F150/ 97-99 F150/Expedition Replacement Axles Rear G2 Ea Detroit True Trac Detroit Locker Auburn ARB Manufacturer LIMITED SLIPS AND LOCKERS Axle Seal Pinion Nut Crush Sleeve MISCELLANEOUS PARTS Carrier Bearings erMk Model Make Year APPLICATIONS 97- 15 97- 97- Bearing CapBolt Axle Bearing Ring GearBolt Torque Back Lash Pinion Nut Torque Pinion Splines Diff CoverBolts Ring GearBolts Ring GearDiameter SPECIFICATIONS Pinion BrgPreload Case Changes FORD 9.75 Carrier Shims 877.757.9222 ton High 15 15 Used New Low
Expedition Expedition odLincolnNavigator Expedition F-1505.4L Ford Ford Ford Torque
Side RH RH LH LH Wholesale customers 1997-10 70 ft. 12 12mmX26RH .010"-.015" 15-19 inlb - 6-8 inlb - - 1.970" 31Spline 75 ft. 9.75" 12
Length 33.37” 31.25” 33.37” 31.75” lb. lb. NP343847 /NP372019 41293/ 10-2011 45-2012 atNme Type Part Number 92-1 LimitedSlip Limited Slip SelectableLocker 19627-010 542090 RD150 913A477 Limited Slip Limited Full Time Locker 913A477 225C-194A 100357 15-SK42 R1561TV 14-PN6
Spline 34 34 34 34 877.757.8444 95-2012-004 95-2012-00 95-2012-001 95-2012-002 G2 Limited Slip 3 F75Z4234LB F75Z4234LA F75Z4234MB F75Z4234MA Ford9.75” Ford9.75” Ford 9.75” Master OverhaulKit INSTALLATION KITS Motive .8- when installingalongpinionshaftgearset. - Note: - 4.88 - 4.56 - 4.10 3.73 G2OEM 3.55 Ratio RING &PINIONS 4.30 Ford 9.75” Ford9.75” F Install Kit Retail customers ord 9.75” 79 ssasotpno.Usea10-2011SSsolidspacer 97-99 Usesashortpinion.
11-16 w/ OEMR&P 97-99.5 99.5-06 07-10 11-16 G2 G2 G2 Ma DIFFERENTIAL COVERS Aluminum - g Hytec All Ratio All All All All All w/ G/2orMIDR&P [email protected] Machined Black -0248F9.75-489 F9.75-456 2-2012-488 F9.75-410 2-2012-456 2-2012-410 G2 - - - Black Spline 34 34 34 34 34 34 35-2012D 40-2012MB 12-975 40-2012AL 40-2012ALB 35-2012B 35-2012A 35-2012C 35-2012
F9.75-430 F9.75-373 F9.75-355 25-2012 Motive FORD PAGE 58 lb. lb. ft. 11"-.016" 5 12 10.25" & 10.50" 9 1.940" 31 Spline - - 10-15 in lb - 20-35 in lb .0 12 12mm X 26 RH 80 ft. 10.50" 10.25" Excursion F450 E250 F250 F350 E350 F250/ F350/ E350 Torque Ford Ford Ford Ford Ford Ford Ford
Low New Used High 10.5 / 10.25 FORD Case Changes Pinion Brg Preload Pinion Nut Torque Pinion Nut Back Lash Torque Ring Gear Bolt SPECIFICATIONS Ring Gear Diameter Ring Gear Bolts Diff Cover Bolts Pinion Splines Bearing Cap Bolt 2000-05 1999-10 2000-10 APPLICATIONS Year Make Model 1986-98 1985-98 1986-10 1979-99 APPLICATIONS Year Make Model www.gearsquad.com - all 10.25 use only *** Motive F10.25-355L 35-2046B 25-2046 35-2046A *** 35-2046 *** 35-2046D*** - G2 but can be substituted with long pinion gears. 2-2046-373L F10.25-373L 2-2046-410L2-2046-430L F10.25-410L 2-2046-488L2-2046-513L F10.25-489L 2-2046-538L F10.25-513L F10.25-538L 2-2046-456L F10.25-456L w/ OEM R&P - - - - 11-16 w/ OEM R&P 08-10 w/ OEM R&P
99-07
1-2046-430*
G2 OEM 1-2046-355*
1-2046-373* 1-2046-410*
These gears are OEM 10.5” gears. Overhaul Kit 35-2046A Use Ford 10.25” Ford Ratio 3.55 **86-93 Use short pinion gear sets, 4.10 4.30 3.73 Notes: * 4.88 5.13 5.38 4.56 RING & PINIONS Must use 10-2011SS spacer or 97-2010 pinion yoke 2046 (A,B,D) *** For stock OEM gear’s all 10.5 must use 35- 35-2046 Master Overhaul Kit 10.25” Ford INSTALLATION KITS Ford 10.50” Install Kit Ford 10.50” Ford 10.50” GearSquad_2012.qxp 3/19/12 8:28 AM Page 60 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/128:28AMPage61 59 PAGE FORD 877.757.9222 AirCompressorrequiredtooperate. * Notes: FORD 10.25/10.5 MG1507 Description MG1506 Rear Axle AXLE SHAFTS G2 Trac-Lok oeta oSi Oe are)9-6530 Full Time Locker 92-0605-3500 Powertrax NoSlip(OpenCarrier) Lock Rite86-97OpenCase Eaton Detroit Detroit Locker Auburn ARB* Manufacturer LIMITED SLIPS AND LOCKERS 1350 Series PINION YOKES 1410 Series 1350 Series 1330 Series 1330 Series Open CaseUnloaded 1350/1410 Series 1330 Series 1350 Series U-joint Hardware True Trac 86-97 F-250C-clip 86-97 F-250C-clip (Trac LokCase) 93-07 86-92 93-07 93-07 86-92 Non ABS Wholesale customers Long Bolt Long Bolt Short U-Bolt Short Bolt Long Bolt Style B Bolt &Strap U-Bolt type o lt &Strap Side RH LH & Strap & Strap & Strap & Strap 524 LimitedSlip 45-2046 80L Full Time Locker 1840-LR 200-50Full Time Locker 92-0605-3520 Part Number RD140 409Cn yeLmtdSi All Cone Type LimitedSlip 542089 99-1 LimitedSlip Slip Limited 19694-010 915A550 2S-6 Full Time Locker 225SL-56A 65-2046 pieLnt BC Length Spline 53.0 8on6.5 33.00” 35 53.6 8on6.5 30.56” 35 877.757.8444 G2 90-2046-35 90-2046A-35 90-2046A41 90-2046A-33 90-2046-33 Open CaseUnloaded Type Selectable Locker 3-70-28X 2-94-58X 3-94-18X Dana - - - - - Retail customers Aluminum DIFFERENTIAL COVERS Carrier Bearing Wheel BearingKit85-94 MISCELLANEOUS PARTS T Stamped Steel Dynatrac Nodular Iron Polished Ma Carrier Shims G2 G2 Pinion Nut Pinion CrushSleeve rans Dapt Chrome rans Dapt g Hytec [email protected] All All All All Ratio All All All All All Machined Black 35 35 35 35 Spline 35 35 35 35 35 35 40-2046MB 40-2046AL 4807 12-10.25 /12-10 7086P FO10-4033-A 41293 /10-2011 30-9016 706070X 15-SK10 14-PN6 GearSquad_2012.qxp 3/19/12 8:28 AM Page 62
GM 7.25 IFS GM
APPLICATIONS Year Make Model 1983-04 GM S10/ S15 (Front) 1983-04 GM Astrovan AWD (Front) 2006-10 Hummer H3
SPECIFICATIONS 7.25" Ring Gear Diameter PAGE Ring Gear Bolts 10 7/16" X 20 RH Diff Cover Bolts Two Piece Case 60 Pinion Splines Spline RING & PINIONS 1.313" 27 Case Changes Ratio G2 OEM G2 Motive High 3.08 Only 3.08 1-2094-308 - - Low 3.42 - 4.56 3.42 1-2094-342 - - Pinion Brg Preload 3.73 1-2094-373 - - New 11-14 in lb 4.10 1-2094-410 - GM72-410IFS Used 6-7 in lb 4.56 1-2094-456 - GM72-456IFS Pinion Nut Torque - Back Lash .006"-.010" Ring Gear Bolt Torque 55 ft. lb. INSTALLATION KITS Bearing Cap Bolt Torque 60 ft. lb. Master Overhaul Kit GM 7.25” IFS 35-2094 Install Kit GM 7.25” IFS 25-2094
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline Lock Rite 1935-LR Full Time Locker All 26 Open Case Loaded 65-2049A Open Case Loaded 3.08 Only 26 65-2049B Open Case Loaded 3.42 & Up 26
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 63
GM GM 7.5 / 7.625
APPLICATIONS Year Make Model 1973-75 Buick Apollo 1977-84 Buick Electra 1978-83 Buick Regal 1975-79 Buick Skylark 1982-05 Chevy Astro/ Safari 1982-02 Chevy Camaro 1978-96 Chevy Caprice PAGE 1977-87 Chevy El Camino 61 1977-96 Chevy Impala 1973-83 Chevy Malibu 1978-88 Chevy Monte Carlo RING & PINIONS Motive 1977-79 Chevy Nova Ratio G2 OEM G2 GM7.5-308 1983-05 Chevy S10 Blazer / S10 Pickup 3.08 - - 2006-16 Chevy Trailblazer / Colorado Front 3.23 1-2015-323 2-2015-323 GM7.5-323 2002-05 GMC Envoy 3.42 1-2015-342 2-2015-342 GM7.5-342 1983-05 GMC S15 Jimmy/ S15 Pickup 3.73 1-2015-373 2-2015-373 GM7.5-373 GM7.5-410 1994-04 GMC Sonoma 4.10 1-2015-410 2-2015-410 4.56 1-2015-456 2-2015-456 GM7.5-456 2006-16 GMC Canyon Front 2006-16 Hummer H3 Front 1994-99 Honda Pasport 1990-94 Isuzu Pickup 7.5" INSTALLATION KITS 1998-02 Isuzu Amigo (4X2) 7.6" Master Overhaul Kit Isuzu Hombre 7.6" 1996-99 GM 7.5 / 7.6 35-2015 1991-07 Isuzu Rodeo (4X2) 7.6" GM 7.5 / 7.6 IFS - Colorado/ Canyon/ H3 35-2015A 1991-04 Olds Bravada 1978-88 Olds Cutlass Install Kit 1976-79 Olds Omega GM 7.5 / 7.6 25-2015 1975-86 Pontiac Bonneville GM 7.5 / 7.6 IFS - Colorado/ Canyon/ H3 25-2015A 1975-81 Pontiac Catalina 1977-02 Pontiac Firebird 1977-87 Pontiac Grand Prix 1977-02 Pontiac Trans Am 1972-76 Pontiac Ventura
SPECIFICATIONS PINION YOKES Ring Gear Diameter 7.50" & 7.625" 3R Series - 3R04-01 Ring Gear Bolts 10 7/16" X 20 RH U-joint Hardware Diff Cover Bolts 10 Pinion Splines 1.438" 27 Spline 3R Series - 2-70-48X Case Changes High 2.25 - 3.08 Low 3.23 - 4.56 MISCELLANEOUS PARTS Pinion Brg Preload New 12-15 in lb Rear Wheel Bearing Kit 30-9008 Used 6-7 in lb Pinion Crush Sleeve 10-2015 Pinion Nut Torque - Back Lash .006"-.010" Ring Gear Bolt Torque 65 ft. lb. Bearing Cap Bolt Torque 60 ft. lb.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 64 GM GM 7.5 / 7.625
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline Auburn 542058 Limited Slip 3.08 & Down 26 542057 Limited Slip 3.23 & Up 26 542041 Limited Slip 3.08 & Down 28 542040 Limited Slip 3.23 & Up 28 Auburn Pro Series 542045 Limited Slip 3.08 & Down 26 542044 Limited Slip 3.23 & Up 26 542047 Limited Slip 3.08 & Down 28 542046 Limited Slip 3.23 & Up 28 Detroit Locker 162C-58A Full Time Locker 3.23 & Up 26 PAGE 162C-59A Full Time Locker 3.23 & Up 28 62 Detroit True Trac 911A415 Limited Slip 3.08 & Down 26 911A319 Limited Slip 3.23 & Up 26 912A317 Limited Slip 3.23 & Up 28 Eaton 19663-010 Limited Slip 3.23 & Up 26 19599-010 Limited Slip 3.23 & Up 28 G2 Mini Spool 85-2015M-28 Mini Spool All 28 Lock Rite Open Case 1930-LR Full Time Locker All 26 1931-LR Full Time Locker All 28 Powertrax No Slip (Open Carrier) 92-0775-2605 Full Time Locker All 26 (Open Carrier) 92-0776-2805 Full Time Locker All 28 (Gov Lock Case) 92-0776-2885 Full Time Locker All 28 Open Case 7.5" 65-2015H Open Case 3.08 & Down 28 Open Case 7.625" 65-2015L Open Case 3.23 & Up 26 / 28 Inner Part Kit 20-2015-26 Spider Gears All 26 20-2015-28 Spider Gears All 28 Notes: 79-87 26 Spline 88-08 28 Spline
Rear Replacement Axles Side Length Spline G2 Motive 83-89 GM S10/ S15 4WD RH/LH 29.00” 26 95-2015-001 14035368 88-94 GM S10/ S15 2WD RH/LH 26.56” 28 95-2015-002 26009534 88-94 GM S10/ S15 4WD RH/LH 29.00” 28 95-2015-003 26015260 90-92 Chevy Camaro RH/LH 30.31” 28 95-2015-005 26031252 93-97 Chevy Camaro w/ Disc RH/LH 32.12” 28 95-2015-006 26027588 98-02 Chevy Camaro w/ Trac RH/LH 32.12” 28 95-2015-007 26059972
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 65
GM GM 8
APPLICATIONS Year Make Model 02-08 GM Colorado / Canyon 04-08 GM Trailblazer / Envoy 09-10 Hummer H3
SPECIFICATIONS Ring Gear Diameter 8.00" PAGE Ring Gear Bolts 10 7/16" X 20 RH Diff Cover Bolts 10 63 Pinion Splines - Case Changes RING & PINIONS High - Ratio G2 OEM G2 Motive Low - 3.42 1-2017-342 - GM8-342 Pinion Brg Preload 3.73 1-2017-373 - GM8-373 12-15 in lb New 4.10 1-2017-410 - GM8-410 Used 6-7 in lb Pinion Nut Torque - .0 "-.0 Back Lash 06 10" INSTALLATION KITS ft. lb. Ring Gear Bolt Torque 65 Master Overhaul Kit Bearing Cap Bolt Torque 60 ft. lb. GM 8.0” 35-2017
Install Kit AXLE SHAFTS GM 8.0” 25-2017 Rear Axle Description Side Spline Length 12479016 02-Up Trail Blazer 4WD LH 28 33.375" 12479017 02-Up Trail Blazer 4WD RH 28 31.50"
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline True-Trac 912A654 Limited Slip All -
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 66 GM GM 8.25 IFS
APPLICATIONS Year Make Model 1988-16 GM 1500 Front 1988-16 GM 2500 6 Lug 1992-16 GM Blazer/ Tahoe/ Suburban/ Yukon 1999-16 Cadillac Escalade
SPECIFICATIONS PAGE Ring Gear Diameter 8.25" 64 RING & PINIONS Ring Gear Bolts 10 7/16" X 20 RH Ratio G2 OEM G2 Motive Diff Cover Bolts Two Piece Case 3.42 1-2095-342 - G885342IFS Pinion Splines 1.625" 30 Spline 3.73 1-2095-373 2-2095-373 G885373IFS Case Changes 4.10 1-2095-410 2-2095-410 G885411IFS High 3.42 -Up 4.30 - - GM10-430IFS Low 3.23 - Dn 4.56 - 2-2095-456 GM10-456IFS Pinion Brg Preload 4.88 - 2-2095-488 G885488IFS New 14-18 in lb 5.13 - 2-2095-513 G885513IFS Used 6-8 in lb Pinion Nut Torque - Back Lash .006"-.010" INSTALLATION KITS Ring Gear Bolt Torque 65 ft. lb. Master Overhaul Kit Bearing Cap Bolt Torque 60 ft. lb. GM 8.25” 35-2095
Install Kit GM 8.25” 25-2095
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline Open Case Loaded 65-2095 Open Case Loaded All 30
MISCELLANEOUS PARTS Carrier Bearing 706016X Pinion Nut 14-PN3 Pinion Crush Sleeve 10-2021 Pinion Seal 1988-97 710281 1998-16 710536 Pinion Depth Shims 15-SK4 Ring Gear Bolt 16RGB2
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 67
GM 8.5 / 8.6
GM APPLICATIONS Year Make Model 1973-75 Buick Apollo 1971-89 Buick Electra 2004-07 Buick Rainier 1973-87 Buick Regal 1975-78 Buick Riviera 1970-79 Buick Skylark 1970-75 Chevy Bel Air 1970-81 Chevy Camaro 1970-96 Chevy Caprice RING & PINIONS 1973-83 Chevy Chevelle/ Malibu Ratio G2 OEM G2 Motive PAGE 1971-76 Chevy El Camino 2.73 - 2-2021-273 GM10-273 1971-96 Chevy Impala 3.08 1-2021-308 2-2021-308 GM10-308 65 1973-78 Chevy Monte Carlo 3.42 1-2021-342 2-2021-342 GM10-342 1970-79 Chevy Nova 3.73 1-2021-373 2-2021-373 GM10-373 2003-06 Chevy SSR 3.90 - - GM10-390 1979-87 GM C10/ C15/ C1500 4.10 1-2021-410 2-2021-410 GM10-411 1989-00 GM C25/ C2500 4.30 - - GM10-430 2004-12 GM Colorado/ Canyon 4.56 1-2021-456 2-2021-456 GM10-456 1996-13 GM Express/ Savanna Van 1500 4.88 - 2-2021-488 G885488 1996-98 GM Express/ Savanna Van 2500 5.13 - 2-2021-513 G885513 1979-85 GM G10 / G20/ G25/ G2500 5.38 - 2-2021-538 G885538 1977-99 GM K5/ K10/ K1500/ K20/ K2500 1994-05 GM S10/ S15 Blazer/ Pickup 2005-11 Hummer H3 INSTALLATION KITS 2003-08 Isuzu Ascender Master Overhaul Kit 1970-87 Olds Cutlass GM 8.5” Rear 70-98 35-2021 1973-79 Olds Omega GM 8.5” Front 77-91 35-2021F 1978-79 Plymouth Phoenix GM 8.5” w/Big Brg Locker 35-2021L 1970-86 Pontiac Bonneville GM 8.6” 99-08 35-2022 1970-81 Ponitac Firebird/ Trans Am/ Catalina GM 8.6” 09-Up 35-2022A 1971-87 Ponitac Grand Prix 1970-77 Ponitac GTO Install Kit 1971-83 Pontiac Le Mans GM 8.5” Rear 81-98 25-2021 1976-77 Pontiac Ventura GM 8.5” Front 77-91 25-2021F GM 8.6” Rear 99-08 25-2022 SPECIFICATIONS Ring Gear Diameter 8.50" / 8.60" MISCELLANEOUS PARTS 1 Ring Gear Bolts 0 7/16" X 20 RH Rear Wheel Brg Kit 10 Diff Cover Bolts 70-87 Small Bearing 30-9000 Pinion Splines 1.625" 30 Spline 89-12 Big Bearing 30-9002 Case Changes Front Axle Bearing Kit 30-8006 2.56 Only High Pinion Seal Low 2.73 - 5 57 . 77-91 Front 8622 Pinion Brg Preload 70-98 Rear 2043 New 14-19 in lb 99-08 Rear 710506 6-8 in lb Used Crush Sleeve 10-2021
Pinion Nut Torque - Carrier Bearing Back Lash .006"-.010" Sml Journal w/ LM501349 Brg ft. lb. 706016X Ring Gear Bolt Torque 65 Lrg Journal w/ LM603049 Brg 706988X Bearing Cap Bolt Torque 60 ft. lb. Early 8.5 w/ 2.89 OD race LM102949/ LM102911 Carrier Shims DIFFERENTIAL COVERS Early 8.5 w/ 2.89 OD race SK11 Aluminum Late 8.5 w/ 3.06 OD race 15-SK7 G2 40-2021AL G2 Black 40-2021ALB DIFFERENTIAL COVERS G2 Machined Black 40-2021MB Stamped Steel Mag Hytec GM 10-8.5 GM8.5/ 8.6 Front/ Rear 304GM10
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 68 GM
LIMITED SLIPS AND LOCKERS GM 8.5 / 8.6 Manufacturer Part Number Type Ratio Spline ARB* RD221** Selectable Locker 2.73 & Up 28 RD222** Selectable Locker 2.73 & Up 30 Auburn 542018 Limited Slip 2.73 & Up 28 542022 Limited Slip 2.73 & Up 30 542097** Limited Slip 2.73 & Up 30 Auburn Pro Series 542050 Limited Slip 2.73 & Up 28 542052** Limited Slip 2.73 & Up 30 Auburn ECTED 545003** Limited Slip 2.73 & Up 28 545004** Limited Slip 2.73 & Up 30 Detroit Locker 187C-149A** Full Time Locker 2.73 & Up 28 187C-148A** Full Time Locker 2.73 & Up 30 PAGE Detroit True Trac 912A556** Limited Slip 2.73 & Up 28 66 913A481** Limited Slip 2.73 & Up 30 Detroit True Trac Front 912A557** Limited Slip 2.73 & Up 28 Eaton 19557-010** Limited Slip 2.73 & Up 28 19559-010** Limited Slip 2.73 & Up 30 Eaton ELocker 19659-010** Selectable Locker 2.73 & Up 30 Lock Rite Open Case (70-98) 1920-LR Full Time Locker All 28 Open Case (70-98) 1921-LR Full Time Locker All 30 Powertrax No Slip (70-98) 92-0785-2805 Full Time Locker All 28 (70-98) 92-0785-3005 Full Time Locker All 30 (99-08) 92-0786-3005 Full Time Locker All 30 G2 Full Spool 85-2021-28 Full Spool 2.73 & Up 28 85-2021-30 Full Spool 2.73 & Up 30 G2 Mini Spool 85-2021-28M Full Spool All 28 Open Case 8.6" Loaded (88-10) 46-2022*** Open Case Loaded 2.73 & Up 30 Unloaded (99-08) 65-2022 Open Case Unloaded 2.73 & Up 30 Open Case 8.5" Unloaded (81- 98) 65-2021 Open Case Unloaded 2.73 & Up 28 / 30 Inner Kit 8.5" (81-88) 20-2021-28 Spider Gears All 28 (88-98) 20-2021-30 Spider Gears All 30 Inner Kit 8.6" (99-08) 20-2022-30 Spider Gears All 30 Inner Kit (99-00) GM8.6BI Spider Gears All 30 Notes: ***88-99 Drum brake install kit 35-2021L * Air Compressor required to operate 99-08 Disk brake - use install kit 35-2022 **98 and older use (LM102949/LM102911 or 35-2021L 09-11 Disk brake - use install kit 35-2022A 99-08 use 35-2022 09-up use 35-2022A
Rear 8.5" AXLE SHAFTS (Front) Replacement Axles Side Length Spline G2 Motive Chromoly Axle Kits 80-87 GM1500 2WD RH/LH 31.37” 28 95-2021-001 14035542 77-87 1/2 Ton 30 Spline Upgrade 98-2021-1 81-87 GM K10 4WD RH/LH 31.31” 28 95-2021-002 14039547 77-87 1/2 Ton 28 Spline 98-2021-2 88-91 GM K5 4WD RH/LH 31.31” 30 95-2021-003 26010414 88-99 GM1500 4WD RH/LH 33.00” 30 95-2021-004 26010416 88-91 GM K5 2WD RH/LH 31.31” 30 95-2021-005 26010415 PINION YOKES 88-91 GM K1500 2WD RH/LH 32.00” 30 95-2015-006 26010417 Style 65-67 Chevy Chevelle RH/LH 29.62” 28 95-2021-007 1255803 3R Series 8.5 Bolt & Strap 3R04-02 67-69 Chevy Camaro RH/LH 29.62” 28 95-2021-007 1255803 3R Series 8.6 Bolt & Strap 3R04-03 70-75 Chevy Nova RH/LH 29.62” 28 95-2021-007 1255803 1350 Series 8.5 & 8.6 U-Bolt Type 3504-04* 68-72 Chevy Chevelle RH/LH 30.06” 28 95-2021-008 1255802 Notes: * Must use 98 down pinion seal 2043 70-81 Chevy Camaro RH/LH 30.06” 28 95-2021-008 1255802 U-joint Hardware 73-77 Chevy Chevelle RH/LH 30.43” 28 95-2021-009 1255801 3R Series Bolt & Strap 2-70-48X Rear 8.6" 1350 Series U-Bolt Type 3-94-18X Replacement Axles Side Length Spline G2 Motive 99-05 GM1500 RH/LH 33.63” 30 95-2022-001 12471369 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 69
GM GM 9.25 IFS
APPLICATIONS Year Make Model 2004-10 GM Express/ Savanna Van 3500 1988-00 GM K20/ K25/ K2500/ K3500 2001-10 GM 2500/ 3500/ 1500HD 2002-09 Hummer H-2
SPECIFICATIONS 9.25" Ring Gear Diameter RING & PINIONS PAGE Ring Gear Bolts 12 12mm X 1.5 LH Ratio G2 OEM G2 Motive 67 Diff Cover Bolts Two Piece Case 3.42 1-2096-342 - - Pinion Splines 1.875" 30 Spline 3.73 1-2096-373 2-2096-373 - Case Changes 4.10 1-2096-410 2-2096-410 G895410IFS High - 4.56 1-2096-456 2-2096-456 G895456IFS Low - 4.88 - 2-2096-488 G895488IFS Pinion Brg Preload 5.13 - 2-2096-513 - New 15-25 in lb Used 7-9 in lb Pinion Nut Torque - INSTALLATION KITS Back Lash .006"-.010" Master Overhaul Kit Ring Gear Bolt Torque 75 ft. lb. GM 9.25” IFS 88-10 35-2096 Bearing Cap Bolt Torque 80 ft. lb. GM 9.25” IFS 11-14 35-2096A Install Kit GM 9.25” IFS 88-10 25-2096 GM 9.25” IFS 11-14 25-2096A
PINION YOKES Style 3-R Series Bolt & Strap 3R04-02 1350 Series Bolt & Strap 3504-04 U-joint Hardware 3-R Series Bolt & Strap 2-70-48X 1350 Series Bolt & Strap 3-70-28X
MISCELLANEOUS PARTS Pinion Seal 1988-10 710281 2011-16 710536 Pinion Nut 14-PN3
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD197 Selectable Locker All 33 Lock Rite Open Case 1950-LR Full Time Locker All 33 Powertrax No Slip 92-0792-3301 Full Time Locker All 33 Open Case Loaded 65-2096 Open Case Loaded All 33 Internal Part Kit 20-2095 Spider Gears All 28 20-2010 Spider Gears All 33 Notes: * Air Compressor required to operate.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 70 GM GM12 BOLT 8.875 APPLICATIONS Year Make Model 1963-87 GM K5 Blazer/ Jimmy 1963-87 GM C10/ C15/ C1500 1963-87 GM G10/ G15/ G20 Light Van 1963-87 GM K10/ K15/ K1500 Note: Not the same as passenger car 12 Bolt 8.875”.
RING & PINIONS SPECIFICATIONS PAGE Ring Gear Diameter 8.875" Ratio Richmond Richmond Motive Motive 68 12 3/8" X 24 Thick* Thick* Ring Gear Bolts RH 3.07 49-0068-1 - GM12-308 - Diff Cover Bolts 12 3.42 49-0070-1 - GM12-342 - Pinion Splines 3.73 - - GM12-373 GM12-373X 1964-65 1.438" 10 Spline 4.11 69-0204-1 69-0350-1 GM12-411 GM12-411X 1965-81 1.438" 30 Spline 4.56 69-0206-1 69-0352-1 GM12-456 - Case Changes 4.88 69-0298-1 - GM12-488 GM12-488X High 2.54 - 2.73 5.13 69-0300-1 - - - Common 2.76 - 3.42 5.38 69-0302-1 - - - Low 3.73 - 5.38 Pinion Brg Preload Note: Thick gears to be used with 2.76 to 3.42 carriers New 13-15 in lb in lb INSTALLATION KITS Used 6-7
Master Overhaul Kit Pinion Nut Torque - .006"-.010" GM12 Bolt 8.875” 35-2018 Back Lash Ring Gear Bolt Torque 55 ft. lb.
Install Kit Bearing Cap Bolt Torque 60 ft. lb. GM12 Bolt 8.875” 25-2018
Rear Replacement Axles Side Length Spline G2 Motive PINION YOKES Style 70-81 GM C10 2WD RH/LH 31.43” 30 95-2018-001 14071751 1310 Series Bolt & Strap 3104-09 70-81 GM K10 4WD RH/LH 31.43” 30 95-2018-002 14071750 1350 Series U-Bolt Type 3504-07 -joint Hardware MISCELLANEOUS PARTS U 1310 Series Bolt & Strap 2-70-48X Carrier Bearing - Sml Journal 30-9000 1350 Series Bolt & Strap 3-94-18X Pinion Nut 14-PN4A Pinion Crush Sleeve 10-2018
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD12 Selectable Locker 3.73-5.38 30 Auburn 5420107 Limited Slip 2.76-3.42 30 5420105 Limited Slip 3.73-5.38 30 Auburn Pro Series 542034 Limited Slip 2.76-3.42 30 542032 Limited Slip 3.73-5.38 30 Detroit Locker 187C-150A Full Time Locker 3.73-5.38 30 Detroit True Trac 913A315 Limited Slip 3.73-5.38 30 Eaton 19587-010 Limited Slip 2.76-3.42 30 19556-010 Limited Slip 3.73-5.38 30 G2 Full Spool 85-2018 Full Spool 3.73-5.38 30 Mini Spool 85-2018M Mini Spool All 30 Lock Rite Open Case 1910-LR Full Time Locker All 30 Powertrax No Slip 92-0788-3005 Full Time Locker All 30 Open Case Loaded 65-2018L Open Case Loaded 3.73-5.38 30 Notes: *Air Compressor required to operate. www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 71
GM GM12 BOLT 9.5
APPLICATIONS Year Make Model 2014-16 GM 1500
SPECIFICATIONS Ring Gear Diameter 9.50" Ring Gear Bolts 12 12mm X 1.5 LH PAGE Diff Cover Bolts 12 69 Pinion Splines - Case Changes High - Low - Pinion Brg Preload RING & PINIONS New 20-25 in lb Ratio G2 OEM G2 Motive Used 7-9 in lb 3. 1-20 0-3 - Pinion Nut Torque - 08 9 08 3. 1-20 0-3 - Back Lash .005"-.008" 42 9 42 Ring Gear Bolt Torque 110 ft. lb. 3.73 - 4.10 1-2090-410 Bearing Cap Bolt Torque 65 ft. lb. 4.56 - 4.88 - -
DIFFERENTIAL COVERS INSTALLATION KITS Aluminum Master Overhaul Ki G2 Machined Black 40-2091MB GM12 Bolt 9.5” 35-2090
Install Kit GM12 Bolt 9.5” 25-2090
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 72 GM GM12 BOLT 9.76
APPLICATIONS Year Make Model 2014-16 GM 1500 w/6.2L
SPECIFICATIONS Ring Gear Diameter 9.76" PAGE Ring Gear Bolts 12 12mm X 1.5 LH Diff Cover Bolts 12 70 Pinion Splines - Case Changes RING & PINIONS High - Ratio G2 OEM G2 Motive Low - 3.23 1-2091-323 - - Pinion Brg Preload 3.42 1-2091-342 - - New 20-25 in lb 3.73 - - - Used 7-9 in lb 4.10 1-2091-410 - - Pinion Nut Torque - 4.56 - - - Back Lash .005"-.008" 4.88 - - - Ring Gear Bolt Torque 110 ft. lb. Bearing Cap Bolt Torque 65 ft. lb.
INSTALLATION KITS Master Overhaul Ki GM12 Bolt 9.5” 35-2091 DIFFERENTIAL COVERS Aluminum Install Kit G2 Machined Black 40-2091MB GM12 Bolt 9.5” 25-2091
www.gearsquad.com GearSquad_2012.qxp 3/19/128:28AMPage73 71 P AGE GM 877.757.9222 MISCELLANEOUS PARTS Notes: *AirCompressorrequiredtooperate. LIMITEDSLIPS AND LOCKERS Axle Seal Wheel Bearing GM14 BOLT Inner Kit Pinion Seal oeta oSi Oe are)9-7530 Full Time Locker 92-0795-3305 Powertrax NoSlip(OpenCarrier) Lock RiteOpenCase Eaton Detroit Detroit Locker Auburn ARB* Manufacturer Open CaseLoaded G2 ElectricLocker Bearing CapBolt Ring GearBolt Torque Back Lash Pinion Nut Torque Pinion Splines Diff CoverBolts Ring GearBolts Ring GearDiameter SPECIFICATIONS Pinion BrgPreload Case Changes Carrier Shims 1981-08 1988-08 erMk Model Make Year APPLICATIONS 2003-08 Pinion CrushSleeve 81-97 81-87 C&KSeries 98-13 88-Up High Used New Low True Trac
MHummerH-2Rear 2500LightDuty 1500HD GM GM GM Torque Wholesale customers 710105 3747 R1561TV 15-SK13 3896 710507 10-2010 - 14 - 12 12mmX1.5LH 1.876" 30Spline 9 .0 20- 5-10 inlb - 110 ft. 65 ft. .
50" 05"-.0 25 inlb 9.5
lb.
lb. 08 Part Number RD197 407LimitedSlip 542087 99-1 LimitedSlip Slip Limited 19590-010 914A538 20-2010 65-2010 90L Full Time Locker 1950-LR Full Time Locker 225C-135A 45-2026 " Replacement Axles Rear 81-91 88-98 88-98 1350 Series U-joint Hardware 3-R Series 1350 Series PINION YOKES 3-R Series97-DnBolt&Strap 877.757.8444 GMC20/K208Lug GM GMC2500/K25008Lug
C2500/ K2500 Type Selectable Locker Spider Gears Open CaseLoaded Selectable Locker Bolt Bolt &Strap Bolt &Strap Note: *98-Upneedpinionseal710507 .3- GM9.5-373 - 5.13 2-2010-373 4.88 4.56 1-2010-373 4.10 3.73 G2OEM 3.42 Ratio RING &PINIONS Master OverhaulKit Install Kit GM 9.5” GM 9.5” INSTALLATION KITS Side Retail customers RH/LH RH/LH RH/LH
Length -0046221-5 GM9.5-456 2-2010-456 1-2010-456 1-2010-410 1-2010-342
33.13” 3 32.00 2.50” 2-70-48X 3504-04 3-70-28X 3R40-02 ” Spline 1998-13 1981-97 [email protected]
Ratio All All All All All All All All All All 3 3 3 3 3 3 G2 -0053- GM9.5-488 2-2010-513 GM9.5-410 2-2010-488 2-2010-410
DIFFERENTIAL COVERS Aluminum Mag Hytec 95-20 G2 Stamped Steel 95-20 95-20 KEN G2 35-2010* 25-2010* 35-2010 - 1 1 10 0 0-00 -001 -003 A 2
Spline 33 33 33 33 33 33 33 33 33 33 14035395 15522070 15521928 Motive GM9.5-342 Motive 40-2010MB 14-9.5 304GM14-9.5
GearSquad_2012.qxp 3/19/12 8:28 AM Page 74 GM GM14 BOLT 10.5
APPLICATIONS Year Make Model 1973-02 GM C20/ C25/ C2500/ C30/ C35/ C3500 1996-13 GM Express/ Savanna Van 2500/ 3500 1979-05 GM G15/ G25/ G35/ P30/ P3500 1966-00 GM K20/ K25/ K2500/ K3500 2001-13 GM 2500/ 3500/ 1500HD PAGE 72 RING & PINIONS G2 Motive Ratio G2 OEM** Motive** G2** Thick* Thick* 3.21 - - - - - 3.42 1-2023-342 - - - - 3.73 1-2023-373 2-2023-373 - GM10.5-373 - 4.10 1-2023-410 2-2023-410 - GM10.5-410 - 4.56 1-2023-456 2-2023-456 2-2023-456X GM10.5-456 GM10.5-456X 4.88 - - 2-2023-488X - GM10.5-488X 5.13 - - 2-2023-513X - GM10.5-513X 5.38 - - 2-2023-538X - - Note: *Thick Gears To Be Used With 4.10-Dn Carriers **1/4" longer ring gear bolts needed for 4.56/ 4.88 SPECIFICATIONS when used with 4.56-Up carrier Ring Gear Diameter 10.50" Ring Gear Bolts 12 1/2 X 20 RH INSTALLATION KITS Diff Cover Bolts 14 Master Overhaul Kit Pinion Splines 1.750" 30 Spline GM 10.5” 73-88 35-2023 Case Changes GM 10.5” 89-99 35-2023A High 3.21 - 4.10 GM 10.5” 01-14 2500/ 3500 Gas 35-2023B Low 4.56 - 5.13 Pinion Brg Preload in lb Install Kit New 20-25 Used 8-11 in lb GM 10.5” 73-88 25-2023 Pinion Nut Torque - GM 10.5” 89-14 25-2023A Back Lash .006"-.010" Ring Gear Bolt Torque 120 ft. lb. Bearing Cap Bolt Torque 135 ft. lb.
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 75
GM GM14 BOLT 10.5
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD114 Selectable Locker 4.10 & Dn** 30 Detroit Locker 225S-10 Full Time Locker All 30 Eaton 19689-010 Limited Slip 4.10 & Dn 30 19610-010 Limited Slip 4.56 & Up 30 Eaton Tru-Trac 915A545 Limited Slip 4.10 & Dn 30 915A547 Limited Slip 4.56 & Up 30 G2 Full Spool 85-2023 Full Spool 4.10 & Dn 30 PAGE Dana Full Spool 2022498 Full Spool 4.10 & Dn 30 G2 Mini Spool 85-2023M Mini Spool All 30 73 Lock Rite Open Case 1955-LR Full Time Locker All 30 Powertrax No Slip 92-0705-3000 Full Time Locker All 30 G2 Open Case Loaded 65-2023H Open Case Loaded 4.10 & Dn 30 65-2023L Open Case Loaded 4.56 & Up 30 MID Open Case Loaded 6258336 Open Case Loaded 4.10 & Dn 30 6258340 Open Case Loaded 4.56 & Up 30 Internal Kit 20-2023 Spider Gears All 30
Notes: *Air Compressor required to operate. **Use with thick gears 4.56,4.88,5.13,5.38 AXLE SHAFTS Part # Description Side Spline Length MG1774 73-91 3/4 & 1 Ton LH 30 31.68" MISCELLANEOUS PARTS MG1775 73-91 3/4 & 1 Ton RH 30 37.46" Wheel Bearing Kit 73-94 30-9014 Carrier Bearing 387AS/ 382A Pinion Seal PINION YOKES Style 1973-99 2286 1350 Series Bolt & Strap 3504-05 2001-13 710508 1410 Series Bolt & Strap 90-2023-41 Pinion Nut 14-PN7 U-joint Hardware 1350 Series Bolt & Strap 3-94-18X 1410 Series Bolt & Strap 3-70-28X
DIFFERENTIAL COVERS Aluminum G2 40-2023AL G2 Machined Black 40-2023MB Mag Hytec GM 14-10.5-A Nodular Iron Dynatrac 105GM-4033-A
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 76 GM GM14 BOLT 11.5 (AAM)
APPLICATIONS Year Make Model 2003-10 Dodge 2500/ 3500 2004-10 GM Express/ Savanna Van 3500 2001-10 GM 2500/ 3500/ 2500HD/ 3500HD
SPECIFICATIONS PAGE RING & PINIONS Ring Gear Diameter 11.50" Ratio G2 OEM G2 Motive Ring Gear Bolts 12 14mm. X 1.5 74 3.42 1-2024-342 - - Diff Cover Bolts 14 Pinion Splines " 3 Spline 3.73 1-2024-373 - - 2.00 1 Case Changes 4.10 1-2024-410 2-2024-410 - 4.56 - 2-2024-456 GM11.5-456 High - - 4.63 1-2024-463 - - Low Pinion Brg Preload 4.88 - 2-2024-488 GM11.5-488 New 20-25 in lb Used 8-11 in lb INSTALLATION KITS Pinion Nut Torque - Master Overhaul Kit Back Lash .006"-.010" GM/ AAM 11.5” 2001-10 35-2024 Ring Gear Bolt Torque 120 ft. lb. 2011-13 35-2024A* Bearing Cap Bolt Torque 135 ft. lb. Install Kit GM/ AAM 11.5” 25-2024 2011-13 25-2024B * Will not fit 2014 models.
MISCELLANEOUS PARTS Carrier Bearing 3984/ 3920 Pinion Seal 710508 Pinion Nut 14-PN7 Pinion Crush Sleeve 10-2024 Ring Gear Bolt 16-RGB21
DIFFERENTIAL COVERS Aluminum G2 40-2024AL G2 Black 40-2024ALB G2 Machined Black 40-2024MB MAG Hytec AA14-11.5
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB RD139 Locker All 30 Det. Tru Trac 915A568 Limited Slip All 30 Det. Locker 250SL195A Locker 30 G2 45-2024 Limited Slip All 30 Open Case 65-2024 Open All 30 Internal Kit 20-2024 Open All 30 Internal Kit GM11.5B1 Open All 30 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 77
NISSAN H233B NISSAN
APPLICATIONS Year Make Model 2016-Up Nissan Patrol
SPECIFICATIONS Ring Gear Diameter 11.50" PAGE Ring Gear Bolts 9 75 Diff Cover Bolts 11 Pinion Splines 29 Spline Case Changes RING & PINIONS High - Front
Low - Ratio G2 OEM G2 Motive Pinion Brg Preload 5.13 2-2138-513F - New 13-25 in lb Used 10-19 in lb Rear Pinion Nut Torque - Ratio G2 OEM G2 Motive Back Lash .006"-.008" 5.13 2-2138-513 - Ring Gear Bolt Torque - Bearing Cap Bolt Torque 70 ft. lb. INSTALLATION KITS Master Overhaul Kit NISSAN H233B -
Install Kit NISSAN H233B -
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline Detroit Locker 187SL-167A Full Time Locker All 31
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 78 TO Y TOYOTA 7.5 STANDARD OT A
APPLICATIONS Year Make Model 1977-95 Toyota Pickup/ Hilux 2WD (Rear) 1986-95 Toyota Pickup/ 4Runner/ Hilux IFS (4&6Cyl) 1993-98 Toyota T100 IFS (4&6Cyl)
SPECIFICATIONS Ring Gear Diameter 7.50" PAGE Ring Gear Bolts 10 11mm. X 1.00 76 Diff Cover Bolts 8 Pinion Splines 1.378" 23 Spline RING & PINIONS Case Changes Ratio G2 OEM G2 Motive High - 4.11 - - T411IFS Low - 4.56 - 2-2042-456 T456IFS Pinion Brg Preload 4.88 - 2-2042-488 T488IFS New 12-15 in lb 5.29 - 2-2042-529 T529IFS Used 5-6 in lb 5.71 - 2-2042-571 T571IFS Pinion Nut Torque - Back Lash .006"-.010" Ring Gear Bolt Torque 70 ft. lb. INSTALLATION KITS Bearing Cap Bolt Torque 70 ft. lb. Master Overhaul Kit Toyota 7.5” Sml Bearing 86-3/88 35-2042 MISCELLANEOUS PARTS Toyota 7.5” Big Bearing 4/88-Up 35-2042L* Notes: * Also fits 2WD rear. Carrier Bearing 3984/ 3920 Carrier Shim 15-SK7 Install Kit Pinion Nut 14-PN23 10-2042 Toyota 7.5” 86-3/88 25-2042 Pinion Crush Sleeve
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB RD90 Locker All 27 Eaton Tru-Trac 1986-88 911A445 Limited Slip All 27 1989-04 911A342 Limited Slip All 27 Powertrax Loc -Rite 1611-LR Limited Slip All 27
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APPLICATIONS Year Make Model 1995.5-02 Toyota Tacoma/ 4Runner Front 2000-05 Toyota Tundra Front 2001-08 Toyota Sequoia Front
PAGE SPECIFICATIONS Ring Gear Diameter 7.50" 77 Ring Gear Bolts 10 11mm. X 1.00 Diff Cover Bolts 8 RING & PINIONS Pinion Splines 1.378" 23 Spline Motive Case Changes Ratio G2 OEM G2 4.11 - - T4 IFS High - 11 4.56 - 2-20 456 Low - 55- T456IFS 4.88 - 2-20 -488 Pinion Brg Preload 55 T488IFS 5.29 - 2-20 -529 New 12-15 in lb 55 T529IFS 5.71 - Used 5-6 in lb - T571IFS Pinion Nut Torque - Back Lash .006"-.010" Ring Gear Bolt Torque 70 ft. lb. INSTALLATION KITS Bearing Cap Bolt Torque 70 ft. lb. Master Overhaul Kit Toyota 7.5” Reverse 35-2055
Install Kit Toyota 7.5” Reverse 25-2055
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD90 Selectable Locker All 27 Detroit True Trac 1986-88 911A445 Limited Slip All 27 1989-95 911A342 Limited Slip All 27** Lock Rite 1611-LR Full Time Locker All 27 Notes: * Air Compressor required to operate. ** Large 50mm bearing journal. Uses bearing #90368-50006 or 35-2042L
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 80 TO Y TOYOTA 8 OT A
APPLICATIONS Year Make Model 1979-85 Toyota Pickup/4 Runner (Front) 1979-85 Toyota Pickup/4 Runner (Rear)
V-6 & Turbo 4 Cly. Applications 1987-95 Toyota Pickup/4 Runner (Rear) Reverse Rotation Applications 1990-98.5 Toyota Land Cruiser (Front) PAGE 78 SPECIFICATIONS RING & PINIONS Ring Gear Diameter 8.00" Ratio G2 OEM G2 Motive Gear Ring Gear Bolts 10 11mm. X 1.00 4 Cylinder Ring & Pinion Sets* Diff Cover Bolts 8 1.378" 2 Spline 4.11 - - T411 Pinion Splines 7 4.56 - 2-2041-456 T456 Case Changes 4.88 - 2-2041-488 T488 High -
5.29 - 2-2041-529 T529 Low - Pinion Brg Preload 5.71 - 2-2041-571 T571 New 12-15 in lb Used 5-6 in lb V6 & Turbo 4 Cylinder Ring & Pinion Sets Pinion Nut Torque - 4.11 - - T411V6 Back Lash .006"-.010" 4.56 - 2-2043-456 T456V6 Ring Gear Bolt Torque 70 ft. lb. 4.88 - 2-2043-488 T488V6 Bearing Cap Bolt Torque 70 ft. lb. 5.29 - 2-2043-529 T529V6 5.71 - - T571V6 INSTALLATION KITS Reverse Rotation Ring & Pinion Sets Master Overhaul Kit 4.56 - 2-2043-456R T456LIFS Toyota 8” 4 Cylinder 35-2041** 4.88 - 2-2043-488R T488LIFS Toyota 8” 4 Cylinder w/ ARB 35-2041L** 5.29 - 2-2043-529R T529LIFS Toyota 8” V6 & 4 Cyl. Turbo 35-2043** Notes: Install Kit * Can be used in place of V6 gear when used with 35-2043 Toyota 8” 4 Cylinder 25-2041** Master Overhaul Kit. V6 & 4 Cyl. Turbo Ring & Pinion Sets Toyota 8” V6 & 4 Cyl. Turbo 25-2043** ** 4Cyl OEM R&P will require TIM32307-W COMPLETE 3rd MEMBER DROP OUTS Ratio ARB Locker Eaton Locker G2 Spool True-Trac Front True-Trac Rear 4.56 7-2043-456A 7-2043-456L 7-2043-456S 7-2043-456TTF 7-2043-456TTR 4.88 7-2043-488A 7-2043-4 88L 7-2043-488S 7-2043-488TTF 7-2043-488TTR 5.29 7-2043-529A 7-2043- 529L 7-2043-529S 7-2043-529TTF 7-2043-529TTR
COMPLETE Hi Pinion - 3rd MEMBER DROP OUTS Ratio ARB Locker Eaton Locker G2 Spool True-Trac Front True-Trac Rear 4.56 - - - - - 4.88 7-2043-488RA 7-2043-488RL 7-2043-488RS 7-2043-488RTTF 7-2043-488RTTR 5.29 7-2043-529RA 7-2043-529RL 7-2043-529RS 7-2043-529RTTF 7-2043-529RTTR
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 81 A OT Y TOYOTA 8 TO
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* 4 Cyl & V6 RD132** Selectable Locker All 30 Auburn Pro Posi 5420131 Limited Slip All 30 Detroit Locker 4 Cyl 187SL-61A Full Time Locker All 30 V6 187SL61B Full Time Locker All 30 Detroit True Trac 4 Cyl. Front 913A609 Limited Slip All 30 4 Cyl. Rear 913A611 Limited Slip All 30 PAGE V6 Rear 913A610 Limited Slip All 30 Lock Rite 4 Cyl 1610-LR Full Time Locker All 30 79 V6 1620-LR Full Time Locker All 30 Powertrax No Slip 4 Cyl 92-2080-3001 Full Time Locker All 30 G2 4 Cyl 85-2041 Spool All 30 V6 85-2043 Spool All 30
Notes: *Air Compressor required to operate. PINION FLANGE Spline **4 Cyl. must use 35-2041L or qty2 of TIM32010X UnDrilled 27 90-2043NH Dual Drilled 90-2043 AXLE SHAFTS 27 Triple Drilled 27 100129-1-KIT One Piece Axle Kits G2 Ten Factory Dana 79-85 Toyota Truck/ 4Runner 96-2041-1 - - 86-95 Toyota Truck/ 4Runner 96-2041-2 - - FRONT Wheel Bearing Kit G2 Replacement Axles Side Length Spline G2 Dana 79-85 Truck & 4Runner 30-8028 79-85 Truck & 4Runner LH/RH 26.31" 30 95-2041-001 - 86-95 Truck & 4Runner LH/RH 27.57" 30 95-2041-002 -
MISCELLANEOUS PARTS Front Wheel Bearing Kit 30-8028 Pinion Spacer 15-2043A* Pinion Seal 1177 Pinion Crush Sleeve 4Cyl 10-2041 V6 10-2043 Pinion Crush Sleeve Eliminator 4Cyl 10-2041SS V6 10-2043SS Knuckle Rebuild Kit 26-2041
Notes: * To use 4 Cyl gears in V6 3rd member.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 82 TO Y OT
TOYOTA 8 (29 SPLINE) A
APPLICATIONS Year Make Model 1995.5-05 Toyota Tacoma 2007-08 Toyota FJ Cruiser
SPECIFICATIONS PAGE Ring Gear Diameter 8.0" Ring Gear Bolts 10 11mm. X 1.00 80 Diff Cover Bolts 8 Pinion Splines 1.378" 29 Spline Case Changes High - Low - RING & PINIONS Pinion Brg Preload Ratio G2 OEM G2 Motive New 12-15 in lb 4.11 - - - Used 5-6 in lb 4.56 - 2-205 -456 - 8 Pinion Nut Torque - 4.88 - 2-205 -488 - 8 Back Lash .006"-.010" 5.29 - 2-205 -529 - 8 Ring Gear Bolt Torque 70 ft. lb. 5.71 - - - Bearing Cap Bolt Torque 70 ft. lb.
INSTALLATION KITS Master Overhaul Kit MISCELLANEOUS PARTS Toyota 8 (29 Spline) Factory E-Locker 35-2058L Pinion Nut Non Factory Locker 35-2043A 14-PN14 Pinion Crush Sleeve 10-2041 Install Kit Toyota 8 (29 Spline) 25-2043 AXLE SHAFTS One Piece Axle Kits TGI 95-04 Toyota 8 (29 Spline) 140055-1-KIT
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 83 A OT Y TOYOTA 8 LC TO
APPLICATIONS Year Make Model 1990-98.5 Toyota LC FJ80 (Front)
SPECIFICATIONS Ring Gear Diameter 8.00" Ring Gear Bolts 10 11mm. X 1.00 PAGE Diff Cover Bolts 8 81 Pinion Splines 1.378" 23 Spline Case Changes RING & PINIONS Ratio G2 OEM G2 Motive High - Low - 4.56 - 2-2043-456R T456LIFS Pinion Brg Preload 4.88 - 2-2043-488R T488LIFS New 12-15 in lb 5.29 - 2-2043-529R T529LIFS Used 5-6 in lb Pinion Nut Torque - Back Lash .006"-.010" INSTALLATION KITS Ring Gear Bolt Torque 70 ft. lb. Bearing Cap Bolt Torque 70 ft. lb. Master Overhaul Kit Toyota 8” V6 & 4 Cyl. Turbo 35-2043
Install Kit Toyota 8” V6 & 4 Cyl. Turbo 25-2043
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD132 Selectable Locker All 30 Auburn Pro Posi 5420131 Limited Slip All 30 Detroit Locker 187SL61B Full Time Locker All 30 Eaton True Trac 913A612 Limited Slip All 30
Notes: *Air Compressor required to operate.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 84 TO Y OT
TOYOTA 8 IFS CLAMSHELL A
APPLICATIONS Year Make Model 2003-15 Toyota 4 Runner (Front) 2005-15 Toyota Tacoma (Front) 2007-16 Toyota FJ Cruiser (Front)
PAGE SPECIFICATIONS 82 RING & PINIONS Ring Gear Diameter 8.00" G2 Ring Gear Bolts Ratio G2 Thick Motive Gear Diff Cover Bolts 4.56 2-2057-456 2-2057-456X- Pinion Splines 4.88 2-2057-488 2-2057-488X - Case Changes High 3.73- Dn Low 3.92-Up INSTALLATION KITS Pinion Brg Preload New 12-15 in lb Master Overhaul Kit Used 5-6 in lb Toyota 8” IFS Clamshell 35-2057 Pinion Nut Torque - Back Lash .006"-.010" Install Kit Ring Gear Bolt Torque 70 ft. lb. Toyota 8” IFS Clamshell 25-2057 Bearing Cap Bolt Torque 70 ft. lb.
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD121 Selectable Locker 3.73- Dn 30 RD111 Selectable Locker 3.92-Up 30 Open Case Loaded 65-2057-4 Bare Case 3.92-Up 30
Notes: *Air Compressor required to operate.
PINION FLANGE Spline UnDrilled 27 90-2043NH Dual Drilled 27 90-2043 Triple Drilled 27 100129-1-KIT
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 85 A OT Y
TO TOYOTA 8.2
APPLICATIONS Year Make Model 2010-16 Toyota FJ Cruiser 2010-16 Toyota 4Runner 2016-17 Toyota Tacoma
SPECIFICATIONS Ring Gear Diameter 8.20" PAGE Ring Gear Bolts 12 11mm. X 1.00 83 Diff Cover Bolts - Pinion Splines 1.378" 27 Spline Case Changes RING & PINIONS High - Ratio G2 OEM G2 Motive Low - 4.56 - 2-2059-456 - Pinion Brg Preload 4.88 - 2-2059-488 - New 12-15 in lb Used 5-6 in lb
Pinion Nut Torque - INSTALLATION KITS Back Lash .006"-.010" Master Overhaul Kit 70 ft. lb. Ring Gear Bolt Torque Tacoma 8.4” 35-2059L Bearing Cap Bolt Torque 70 ft. lb. Install Kit Tacoma 8.4” 25-2059
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD129 Selectable Locker All 30 Detroit Locker 187SL-199A Full Time Locker All 30 Detroit True Trac 913A541 Limited Slip All 30 Lock Rite 1615-LR Full Time Locker All 30 Powertrax No Slip 92-2080-1005 Full Time Locker All 30 Open Case Loaded 65-2057-4 Open Case Loaded 3.92 & Up 30
Notes: * Air Compressor required to operate.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 86 TO Y TOYOTA 8.4 OT A
APPLICATIONS Year Make Model 2007-09 Toyota FJ Cruiser 1985-97 Toyota Hilux 1986-95 Toyota Pickup 1985-09 Toyota 4Runner 2001-06 Toyota Sequioa 1999-06 Toyota Tundra 1995-05 Toyota Tacoma PAGE 2006-16 T oyota Tacoma w/ 8" Clamshell Front 84 RING & PINIONS 2006-16 T oyota Tacoma w/ 8" Rear w/ E-Locker * Ratio G2 OEM G2 Motive 4.56 - 2-2056-456 TAC456 Notes: 4.88 - 2-2056-488 TAC488 * Axles equipped w/electric locker must use 5.29 - 2-2056-529 TAC529 Toyota 8" V6 gear. 2004-Up will need a modified pinion flange 90-2058M.
INSTALLATION KITS SPECIFICATIONS Master Overhaul Kit Ring Gear Diameter 8.40" T 8.4” 35-2056 oyota Ring Gear Bolts 12 11mm. X 1.00 Install Kit Diff Cover Bolts - Toyota 8.4” 25-2056 Pinion Splines 1.378" 27 Spline Case Changes High - Low - MISCELLANEOUS PARTS Pinion Brg Preload Pinion Nut 14-PN15 New 12-15 in lb Pinion Crush Sleeve 10-2056 Used 5-6 in lb Pinion Flange 90-2056 Pinion Nut Torque - Carrier Bearings 90366-51001 Back Lash .006"-.010" Carrier Shims 15-SK47 Ring Gear Bolt Torque 70 ft. lb. Bearing Cap Bolt Torque 70 ft. lb.
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD129 Selectable Locker All 30 Auburn Pro Posi 5420132 Full Time Locker All 30 Detroit Locker 187SL-199A Full Time Locker All 30 Detroit True Trac 913A541 Limited Slip All 30 Lock Rite 1615-LR Full Time Locker All 30 Powertrax No Slip 92-2080-1005 Full Time Locker All 30 Open Case Loaded 65-2057-4 Open Case Loaded 3.92 & Up 30 Notes: *Air Compressor required to operate.
AXLE SHAFTS One Piece Axle Kits TGI Replacement Axles Side Length Spline G2 T 2 " 30 95-2056-001 1985-04 Toyota 8.4 140055-1-KIT 98-04 oyota 8.4 LH/RH 8.25
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 87 A OT Y TOYOTA 9 IFS TO
APPLICATIONS Year Make Model 2007-16 Toyota Tundra 2008-16 Toyota Sequoia 2008-16 Toyota Land Cruiser
PAGE SPECIFICATIONS 85 Ring Gear Diameter 9.00" Ring Gear Bolts 12 11mm. X 1.00 RING & PINIONS Diff Cover Bolts 10 Ratio G2 OEM G2 Motive Pinion Splines 1.575" 34 Spline 4.88 - 2-2062-488 - Case Changes High - Low - INSTALLATION KITS Pinion Brg Preload Master Overhaul Kit New 12-15 in lb Land Cruiser 9.0” 35-2062 Used 6-8 in lb Pinion Nut Torque - Install Kit Back Lash .006"-.010" Land Cruiser 9.0” 25-2062 Ring Gear Bolt Torque 90 ft. lb. Bearing Cap Bolt Torque 80 ft. lb.
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD151 Selectable Locker All 34
Notes: *Air Compressor required to operate.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 88 TO Y OT
TOYOTA 9.5 LC A
APPLICATIONS Year Make Model 1964-97 Toyota Land Cruiser FJ40/ FJ60 (Front/ Rear) 1980-89 Toyota Land Cruiser FJ80 (Rear)
SPECIFICATIONS Ring Gear Diameter 9.50" Ring Gear Bolts 12 11mm. X 1.00 PAGE Diff Cover Bolts 10 86 Pinion Splines 1.575" 27 Spline Case Changes RING & PINIONS High - Ratio G2 OEM G2 Motive Low - 3.70 - - T370L Pinion Brg Preload 4.11 - - T411L New 15-20 in lb 4.56 - 2-2044-456 T456L Used 6-8 in lb 4.88 - 2-2044-488 T488L Pinion Nut Torque - 5.29 - 2-2044-529 T529L Back Lash .006"-.010" Ring Gear Bolt Torque 90 ft. lb. Bearing Cap Bolt Torque 80 ft. lb. INSTALLATION KITS Master Overhaul Ki G2 FRONT AXLE KITS Toyota 9.5 LC 1975-90 35-2044 1991-97 35-2044A Part # Description Spline 98-2044-001 27 1991-97 Factory E-Locker 35-2044B 1975-84 FJ40 98-2044-002 1975-84 FJ40 30 98-2044-003 1980.8-90.1 FJ60 27 Install Kit 98-2044-004 1980.8-90.1 FJ60 30 Toyota 9.5 LC 25-2044
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* 69-97 Full Float RD142 Selectable Locker All 30 ARB* 69-76 Semi Float C-clip RD153 Selectable Locker All 30 Auburn 542030 Limited Slip All 30 Detroit Locker 187-C152A Full Time Locker All 30 Lock Rite 1630-LR Full Time Locker All 30 Powertrax No Slip 92-2088-3005 Full Time Lockerl All 30
Notes: * Air Compressor required to operate.
MISCELLANEOUS PARTS Pinion Nut 14-PN16 Sml Yoke hole 14-PN9 Pinion Crush Sleeve 10-2044 Pinion Flange 90-2044 Pinion Seal 1177 Carrier Bearings 1975-90 706988X 1991-97 32010X www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 89 A OT Y TOYOTA 9.5 TO
APPLICATIONS Year Make Model 2008-16 Toyota Tundra w/ 5.7L 2008-16 Toyota Sequoia 2008-16 Toyota Land Cruiser
SPECIFICATIONS Ring Gear Diameter 9.50" PAGE Ring Gear Bolts 12 11mm. X 1.00 87 Diff Cover Bolts 10 Pinion Splines 1.575" 32 Spline Case Changes High - Low - RING & PINIONS Pinion Brg Preload Ratio G2 OEM G2 Motive New 15-20 in lb 4.88 - 2-2063-488 - Used 6-8 in lb Pinion Nut Torque - INSTALLATION KITS Back Lash .006"-.010" Ring Gear Bolt Torque 90 ft. lb. Master Overhaul Kit Toyota 9.5 35-20 Bearing Cap Bolt Torque 80 ft. lb. 63 Install Kit Toyota 9.5 25-2063
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline Auburn 5420133 Limited Slip All 32
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 90 TO Y TOYOTA 10.5 OT A
APPLICATIONS Year Make Model 2007-16 Toyota Tundra w/ 5.7L 2008-16 Toyota Sequoia
SPECIFICATIONS Ring Gear Diameter 10.50" PAGE Ring Gear Bolts 12 11mm. X 1.00 Diff Cover Bolts 10 88 Pinion Splines 1.575" 36 Spline RING & PINIONS Case Changes Ratio G2 OEM G2 Motive High - 4.88 - 2-2064-488 - Low - Pinion Brg Preload New 15-20 in lb INSTALLATION KITS Used 6-8 in lb Master Overhaul Kit Pinion Nut Torque - Land Cruiser 9.0” 35-2064 Back Lash .006"-.010" Ring Gear Bolt Torque 90 ft. lb. Install Kit Bearing Cap Bolt Torque 80 ft. lb. Land Cruiser 9.0” 25-2064
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* RD146 Selectable Locker All 36 Auburn 5420133 Limited Slip All 36
Note: *Air Compressor required to operate.
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 91
SUZUKI SAMURAI SUZUKI APPLICATIONS Year Make Model 1984-98 Suzuki Samurai
SPECIFICATIONS Ring Gear Diameter 6.875" Ring Gear Bolts 10 10mm. X 1.00 Diff Cover Bolts 8 PAGE Pinion Splines 1.379" 26 Spline 89 Case Changes High - Low - RING & PINIONS Pinion Brg Preload Ratio G2 OEM G2 Motive New 8-14 in lb 4.57 - 2-2081-457 - Used 5-6 in lb - - Pinion Nut Torque - 5.38 2-2081-538 Back Lash .004"-.006" Ring Gear Bolt Torque 65 ft. lb. Bearing Cap Bolt Torque 70 ft. lb. INSTALLATION KITS Master Overhaul Kit Suzuki Samurai 35-2081
FRONT Install Kit 25-20 AXLE KITS G2 Spline Suzuki Samurai 81 86-95 Samurai 98-2081-001 26
FRONT AXLE SHAFTS G2 Length Location Side Spline Spline CV 86-95 Samuai 97-2081-002 14.875" Inner LH 26 25 97-2081-003 27.687" Inner RH 26 25 97-2081-001 - Outer LH/ RH 26 -
LIMITED SLIPS AND LOCKERS Manufacturer Part Number Type Ratio Spline ARB* 1.3L Only RD208 Selectable Locker All 26 1984-98 Leaf Spring RD205 Selectable Locker All 26 Lock-Rite 1510-LR** Limited Slip All 26 1530-LR*** Limited Slip All 26
Note: * Air Compressor required to operate. ** Uses stock spider gears. *** Replaces all spider gears.
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] AXLE ASSEMBLIES PAGE 90
W/ ARB LOCKER W/ 44 AXLE AXLE 44
W/ AUBURN ECTED MAX LOCKER MAX ECTED AUBURN W/ DANA ASSEMBLIES CORE LOCKER PART NUMBERPART 69-2045-2 DESCRIPTION 69-2045-469-2051-2 Upper/Lower TJ/YJ/XJ – Joint Pair Ball 30/44 Dana Set 69-2051-4 Upper/Lower TJ/YJ/XJ – Joint Set Ball 30/44 Dana Upper/Lower JK/WJ – Joint Pair Ball 30/44 Dana Set Upper/Lower JK/WJ – Joint Pair Ball 30/44 Dana BALL JOINTS BALL C4J MFL 513 CP5 513 C4J MFL MP5 513 C4J MFL AP5 513 C4J MFL C4J MFL 488 CP5C4J MFL 488 MP5 MFL C4J AP5 488 C4J MFL W/ www.gearsquad.com 5.38 538 CP5 C4J MFL 538 MP5 C4J MFL AP5 538 C4J MFL 5.13 4.88 RATIO 4.56 CP5 456 C4J MFL 456 MP5 C4J MFL AP5 456 C4J MFL METRIC CARRIER BEARING, LIFTED CASTER(4"- Up), Up), LIFTED CASTER(4"- BEARING, METRIC CARRIER AXLES GOLD PLACER 35 SPLINE, 513 AP5 513
67-451A C4J MFS 456 MP5C4J MFS AP5 456 C4J MFS C4J MFS 488 MP5C4J MFS AP5 488 C4J MFS 67-451P Core 44 Diff Cover Plug kit drilled & tapped to accept Plug kit drilled & tapped to ARB Bulkhead fitting 513 CP5 513 C4J MFS MP5 C4J MFS C4J MFS C4J MFS 488 CP5 C4J MFS RATIO4.56 LOCKER CORE W/ LOCKER MAX ECTED AUBURN W/ 456 CP5 C4J MFS ARB LOCKER W/ 4.88 5.38 538 CP5 C4J MFS 538 MP5 C4J MFS AP5 538 C4J MFS 5.13 PART NUMBERPART 67-451P DESCRIPTION 67-451A ports locker seal factory Plug kit to 40-2051-MB PART NUMBERPART 67-2051JKF67-2051JKFL DESCRIPTION Lift 0"-4" Caster Metric Housing Stock Lift 4"-Up Caster Added Metric Housing PLUG KITS CORE 44 PLUG METRIC CARRIER BEARING, STOCK CASTER (0"-4"), CASTER STOCK BEARING, METRIC CARRIER AXLES GOLD PLACER 35 SPLINE, FRONT BARE HOUSINGS BARE JK CORE 44 FRONT FRONT AXLE ASSEMBLIES AXLE JK CORE 44 FRONT GearSquad_2012.qxp 3/19/12 8:28 AM Page 92 Page AM 8:28 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/12 8:28 AM Page 93
DANA 44 AXLE ASSEMBLIES AXLE ASSEMBLIES
PAGE 91
JK CORE 44 REAR AXLE ASSEMBLIES METRIC CARRIER BEARING, 35 SPLINE, PLACER GOLD AXLES RATIO W/ CORE LOCKER W/AUBURN ECTED MAX LOCKER W/ ARB LOCKER 4.56 C4J MR 456 CP5 C4J MR 456 MP5 C4J MR 456 AP5 4.88 C4J MR 488 CP5 C4J MR 488 MP5 C4J MR 488 AP5 5.13 C4J MR 513 CP5 C4J MR 513 MP5 C4J MR 513 AP5 5.38 C4J MR 538 CP5 C4J MR 538 MP5 C4J MR 538 AP5
SAE CARRIER BEARING, 30 SPLINE, PLACER GOLD AXLES RATIO W/ CORE LOCKER W/ AUBURN ECTED MAX LOCKER W/ ARB LOCKER W/ DETROIT LOCKER W/ EATON E-LOCKER W/ TRUE TRAC LOCKER 4.56 C4J SR 456 CPO C4J SR 456 MP0 C4J SR 456 APO C4J SR 456 DPO C4J SR 456 EPO C4J SR 456 TPO 4.88 C4J SR 488 CPO C4J SR 488 MP0 C4J SR 488 APO C4J SR 488 DPO C4J SR 488 EPO C4J SR 488 TPO 5.13 C4J SR 513 CPO C4J SR 513 MP0 C4J SR 513 APO C4J SR 513 DPO C4J SR 513 EPO C4J SR 513 TPO 5.38 C4J SR 538 CPO C4J SR 538 MP0 C4J SR 538 APO C4J SR 538 DPO C4J SR 538 EPO C4J SR 538 TPO
JK CORE 44 REAR BARE HOUSINGS PART NUMBER DESCRIPTION 67-2052JKR Metric Housing Rear 67-2052JKRS SAE Housing Rear
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 94 AXLE ASSEMBLIES DANA 44 AXLE ASSEMBLIES Heavy duty greaseable ball joints
Forged C-ends 3" diameter 5/16" thick DOM tubes
PAGE 92
NEW TJ/LJ/XJ CORE 44 FRONT SAE, 30 SPLINE AXLES* RATIO CORE AIR LOCKER AUBURN ECTED ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUETRAC 3.73 C4T SFS 373 CC0 C4T SFS 373 MC0 C4T SFS 373 AC0 C4T SFS 373 LC0 C4T SFS 373 EC0 C4T SFS 373 TC0 4.10 C4T SFS 410 CC0 C4T SFS 410 MC0 C4T SFS 410 AC0 C4T SFS 410 LC0 C4T SFS 410 ECO C4T SFS 410 TC0 4.56 C4T SFS 456 CC0 C4T SFS 456 MC0 C4T SFS 456 AC0 C4T SFS 456 LC0 C4T SFS 456 ECO C4T SFS 456 TC0 4.88 C4T SFS 488 CC0 C4T SFS 488 MC0 C4T SFS 488 AC0 C4T SFS 488 LC0 C4T SFS 488 ECO C4T SFS 488 TC0 5.13 C4T SFS 513 CC0 C4T SFS 513 MC0 C4T SFS 513 AC0 C4T SFS 513 LC0 C4T SFS 513 ECO C4T SFS 513 TC0 5.38 C4T SFS 538 CC0 C4T SFS 538 MC0 C4T SFS 538 AC0 C4T SFS 538 LC0 C4T SFS 538 ECO C4T SFS 538 TC0
NEW YJ CORE 44 FRONT SAE, 30 SPLINE AXLES* RATIO CORE AIR LOCKER AUBURN ECTED ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUETRAC 3.73 C4Y SFS 373 CC0 C4Y SFS 373 MC0 C4Y SFS 373 AC0 C4Y SFS 373 LC0 C4Y SFS 373 EC0 C4Y SFS 373 TC0 4.10 C4Y SFS 410 CC0 C4Y SFS 410 MC0 C4Y SFS 410 AC0 C4Y SFS 410 LC0 C4Y SFS 410 EC0 C4Y SFS 410 TC0 4.56 C4Y SFS 456 CC0 C4Y SFS 456 MC0 C4Y SFS 456 AC0 C4Y SFS 456 LC0 C4Y SFS 456 EC0 C4Y SFS 456 TC0 4.88 C4Y SFS 488 CC0 C4Y SFS 488 MC0 C4Y SFS 488 AC0 C4Y SFS 488 LC0 C4Y SFS 488 EC0 C4Y SFS 488 TC0 5.13 C4Y SFS 513 CC0 C4Y SFS 513 MC0 C4Y SFS 513 AC0 C4Y SFS 513 LC0 C4Y SFS 513 EC0 C4Y SFS 513 TC0 5.38 C4Y SFS 538 CC0 C4Y SFS 538 MC0 C4Y SFS 538 AC0 C4Y SFS 538 LC0 C4Y SFS 538 EC0 C4Y SFS 538 TC0 * Driveshaft modification may be neccesary. YJ front assemblies do not include track bar brackets.
# Accepts stock brakes. 1/4" laser cut 3" diameter 5/16" Also available with brackets thick DOM tubes optional Disc Brake Option for improved braking.
NEW TJ/LJ CORE 44 REAR 30 SPLINE AXLES** RATIO CORE LOCKER AUBURN ECTED ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUETRAC 3.73 C4T SR373 CC0 C4T SR373 MC0 C4T SR373 AC0 C4T SR373 LC0 C4T SR373 EC0 C4T SR373 TC0 4.10 C4T SR410 CC0 C4T SR410 MC0 C4T SR410 AC0 C4T SR410 LC0 C4T SR410 EC0 C4T SR410 TC0 4.56 C4T SR456 CC0 C4T SR456 MC0 C4T SR456 AC0 C4T SR456 LC0 C4T SR456 EC0 C4T SR456 TC0 4.88 C4T SR488 CC0 C4T SR488 MC0 C4T SR488 AC0 C4T SR488 LC0 C4T SR488 EC0 C4T SR488 TC0 5.13 C4T SR513 CC0 C4T SR513 MC0 C4T SR513 AC0 C4T SR513 LC0 C4T SR513 EC0 C4T SR456 TC0 5.38 C4T SR538 CC0 C4T SR538 MC0 C4T SR538 AC0 C4T SR538 LC0 C4T SR538 EC0 C4T SR538 TC0 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 95
DANA 44 AXLE ASSEMBLIES
Accepts stock brakes. 1/4" laser cut 3" diameter 5/16" Also available with brackets thick DOM tubes optional Disc Brake Option for improved braking. AXLE ASSEMBLIES
PAGE 93
NEW TJ/LJ CORE 44 REAR 35 SPLINE AXLES ** RATIO CORE LOCKER ARB AIR LOCKER 4.10 C4T SR 410 CC5 C4T SR 410 AC5 4.56 C4T SR 456 CC5 C4T SR 456 AC5 4.88 C4T SR 488 CC5 C4T SR 488 AC5 5.13 C4T SR 513 CC5 C4T SR 513 AC5 5.38 C4T SR 538 CC5 C4T SR 538 AC5
Accepts stock brakes. # Also available with optional Disc Brake Option for improved braking. 3" diameter 5/16" thick DOM tubes
NEW YJ/XJ CORE 44 REAR 30 SPLINE AXLES** RATIO CORE LOCKER AUBURN ECTED ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUETRAC 3.73 C4Y SR 373 CC0 C4Y SR 373 MC0 C4Y SR 373 AC0 C4Y SR 373 LC0 C4Y SR 373 EC0 C4Y SR 373 TC0 4.10 C4Y SR 410 CC0 C4Y SR 410 MC0 C4Y SR 410 AC0 C4Y SR 410 LC0 C4Y SR 410 EC0 C4Y SR 410 TC0 4.56 C4Y SR 456 CC0 C4Y SR 456 MC0 C4Y SR 456 AC0 C4Y SR 456 LC0 C4Y SR 456 EC0 C4Y SR 456 TC0 4.88 C4Y SR 488 CC0 C4Y SR 456 MC0 C4Y SR 488 AC0 C4Y SR 488 LC0 C4Y SR 488 EC0 C4Y SR 488 TC0 5.13 C4Y SR 513 CC0 C4Y SR 513 MC0 C4Y SR 513 AC0 C4Y SR 513 LC0 C4Y SR 513 EC0 C4Y SR 513 TC0 5.38 C4Y SR 538 CC0 C4Y SR 538 MC0 C4Y SR 538 AC0 C4Y SR 538 LC0 C4Y SR 538 EC0 C4Y SR 538 TC0 35 SPLINE AXLES** RATIO CORE LOCKER ARB AIR LOCKER 4.10 C4Y SR 410 CC5 C4Y SR 410 AC5 4.56 C4Y SR 456 CC5 C4Y SR 456 AC5 4.88 C4Y SR 488 CC5 C4Y SR 488 AC5 5.13 C4Y SR 513 CC5 C4Y SR 513 AC5 ** 5.38 C4Y SR 538 CC5 C4Y SR 538 AC5 NOTES • Rear assemblies are built for “DRUM” brake applications, if vehicle has disc brake please specify upon ordering NEW • YJ/XJ rear assemblies do not include track bar brackets • YJ/XJ models 87-90 will require 91-later brakes or add a REAR HOUSING BRACKETS “D” for disc brake option PART NUMBER DESCRIPTION • Driveshaft modification may be neccesary 67-BRKT-YJR YJ Leaf Spring Bracket Kit # Add a “D” for Disc Brake option, Emergency brake cables 67-BRKT-XJR XJ Leaf Spring Bracket Kit 67-BRKT-XJR Shown sold separately (See page 41 for applications)
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 96 AXLE ASSEMBLIES DANA 60 AXLE ASSEMBLIES 4340 35 spline axles with Spicer 13" vented rotors and Includes Johnny 1480 u-joints zinc-plated caliper Joint® rod ends brackets to fit the stock JK front calipers
PAGE
3 Heavy duty 1 ⁄8" O.D. 94 4130 chrome moly tie rod with tie rod ends One-ton outer knuckles featuring Currie "high steer" steering arm and ball joints installed. Standard with premium manual locking hubs or optional G2 drive flanges, 5 on 5.5" bolt pattern
07 & UP JEEP JK FRONT W/ONE TON KNUCKLES RATIO ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUE TRAC For the ultimate in durability and strength, G2 offers 4.10 JKR JF 410 ARB JKR JF 410 DL JKR JF 410 E JKR JF 410 TT new High Pinion 60 axle assemblies featuring Currie 4.56 JKR JF 456 ARB JKR JF 456 DL JKR JF 456 E JKR JF 456 TT RockJock housings. These bulletproof axle assemblies 4.88 JKR JF 488 ARB JKR JF 488 DL JKR JF 488 E JKR JF 488 TT are designed with the hardcore wheeler/rock crawler 5.13 JKR JF 513 ARB JKR JF 513 DL JKR JF 513 E JKR JF 513 TT in mind. Built to order packages include the complete housing featuring the new RockJock III ductile iron 5.38 JKR JF 538 ARB JKR JF 538 DL JKR JF 538 E JKR JF 538 TT center (highest ground clearance 60 on the market), AR400 heat-treated skid plate allowing the axle to slide over rocks easily, 3" DOM steel tubes, 1350 pinion yoke, (1310/1330 optional), and all new heavy duty Currie Jeep suspension brackets. These housings are hand assembled by expert drivetrain specialists using high quality G2 axle shafts, G2 Premium ring and pinion gears, Timken bearings and the locker of your choice.
Available with stock JK wheel bearings, or massive Set 80 wheel bearings
AR400 Skid Plate
07 & UP JEEP JK Multiple mounting locations ROCKJOCK 60 REAR for suspension components W/ONE TON SET 80 WHEEL BEARINGS Rear JK High Pinion 60 Available with stock Set 10 wheel bearings or heavy duty one-ton Set 80 wheel bearings RATIO ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUE TRAC 4.10 JKR JRB 410 ARB JKR JRB 410 DL JKR JRB 410 E JKR JRB 410 TT • Modification to rear sway bar mounts will be necessary to 4.56 JKR JRB 456 ARB JKR JRB 456 DL JKR JRB 456 E JKR JRB 456 TT reuse factory sway bar 4.88 JKR JRB 488 ARB JKR JRB 488 DL JKR JRB 488 E JKR JRB 488 TT • If using a factory track bar, spacers or washers may be required 5.13 JKR JRB 513 ARB JKR JRB 513 DL JKR JRB 513 E JKR JRB 513 TT • Rear RockJock® Assemblies will reuse factory brakes and need rotors drilled if using the optional 5 x 5.5" bolt pattern 5.38 JKR JRB 538 ARB JKR JRB 538 DL JKR JRB 538 E JKR JRB 538 TT www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 97
DANA 60 AXLE ASSEMBLIES AXLE ASSEMBLIES
PAGE 95 07 & UP JEEP JK ROCKJOCK 60 REAR W/STOCK SET 10 WHEEL BEARINGS RATIO ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUE TRAC 4.10 JKR JRS 410 ARB JKR JRS 410 DL JKR JRS 410 E JKR JRS 410 TT 4.56 JKR JRS 456 ARB JKR JRS 456 DL JKR JRS 456 E JKR JRS 456 TT 4.88 JKR JRS 488 ARB JKR JRS 488 DL JKR JRS 488 E JKR JRS 488 TT • Modification to rear sway bar mounts will be necessary to reuse factory sway bar 5.13 JKR JRS 513 ARB JKR JRS 513 DL JKR JRS 513 E JKR JRS 513 TT • If using a factory track bar, spacers or washers may be required 5.38 JKR JRS 538 ARB JKR JRS 538 DL JKR JRS 538 E JKR JRS 538 TT
Accepts stock brakes. # Also available with Multi drilled for optional Disc Brake Option trackbar relocation for improved braking. Dual bolt pattern to accept 5-on-4.5 and 5-on-5.5 wheels
Heavy duty brackets Heavy duty chromoly 35 spline axles 1997-06 JEEP TJ ROCKJOCK 60 REAR AXLE RATIO ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUE TRAC • Please specify if vehicle is equipped with rear disc brakes upon ordering 4.10 TJR JR 410 ARB TJR JR 410 DL TJR JR 410 E TJR JR 410 TT • Emergency brake cables sold separately per vehicle application 4.56 TJR JR 456 ARB TJR JR 456 DL TJR JR 456 E TJR JR 456 TT • For assemblies w/disc brake option: Modification to rear sway bar mounts 4.88 TJR JR 488 ARB TJR JR 488 DL TJR JR 488 E TJR JR 488 TT will be necessary to reuse factory sway bar • For optional disc brake kit, add "D" at the end of assembly part number 5.13 TJR JR 513 ARB TJR JR 513 DL TJR JR 513 E TJR JR 513 TT (See page 41 for applications) 5.38 TJR JR 538 ARB TJR JR 538 DL TJR JR 538 E TJR JR 538 TT
Accepts stock brakes. # Also available with optional Disc Brake Option for improved braking.
Weld on spring pads and shock mounts allow you to set your pinion angle JEEP YJ/XJ ROCKJOCK 60 REAR AXLE RATIO ARB AIR LOCKER DETROIT LOCKER EATON E-LOCKER TRUE TRAC • Please specify if vehicle is equipped with rear disc brakes upon ordering 4.10 YJR JR 410 ARB YJR JR 410 DL YJR JR 410 E YJR JR 410 TT • Driveshaft modifications required 4.56 YJR JR 456 ARB YJR JR 456 DL YJR JR 456 E YJR JR 456 TT • Emergency brake cables sold separately per vehicle application 4.88 YJR JR 488 ARB YJR JR 488 DL YJR JR 488 E YJR JR 488 TT • For assemblies w/disc brake option: Modification to rear sway bar mounts will be necessary to reuse factory sway bar 5.13 YJR JR 513 ARB YJR JR 513 DL YJR JR 513 E YJR JR 513 TT • For disc brake option, add "D" at the end of the part number 5.38 YJR JR 538 ARB YJR JR 538 DL YJR JR 538 E YJR JR 538 TT • YJ brackets shipped by default. For XJ applications, specify upon ordering # YJ/XJ models 87-90 will require 91-up drum brakes, or add a “D” for disc brake option (See page 41 for applications)
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 96 AXLE ASSEMBLIES DANA 44 AXLE ASSEMBLIES
Engineered for all Jeep® Wrangler® JKs 2007-present, Ultimate Dana 44™ front axles feature a number of upgrades designed FRONT for added durability on the trail. Get a direct bolt-in solution that JEEP JK Ultimate Dana 44 delivers increased strength wherever you take your vehicle. RATIO STD DIFF ARB AIR LOCKER E-LOCKER 10032861 10048820 10010519 3.73 PAGE 4.10 10032862 10048821 10010455 4.56 10032863 10048822 10010520 96 4.88 10032864 10048823 10010521 5.13 10032865 10048824 10010522 10048825 Note: 5.38 10032866 10010742 10021711 - Wiring harness for E-Locker sold separately.
Reference Application Guide for Dana 44™ Front Axle Part No. Long Description Differential Type
2018543-1 Dana 44™ Crate Axle Assembly (3.73 Ratio) Front - w/o brakes* and brackets Open/Std. Differential 2018543-3 Dana 44™ Crate Axle Assembly (4.10 Ratio) Front - w/o brakes* and brackets Open/Std. Differential 2018543-5 Dana 44™ Crate Axle Assembly (4.56 Ratio) Front - w/o brakes* and brackets Open/Std. Differential 2018543-7 Dana 44™ Crate Axle Assembly (4.88 Ratio) Front - w/o brakes* and brackets Open/Std. Differential 2018543-9 Dana 44™ Crate Axle Assembly (5.13 Ratio) Front - w/o brakes* and brackets Open/Std. Differential 10031143 Dana 44™ Crate Axle Assembly (5.38 Ratio) Front - w/o brakes* and brackets Open/Std. Differential 2018543-2 Dana 44™ Crate Axle Assembly (3.73 Ratio) Front - w/o brakes* and brackets Electric Locking Differential 2018543-4 Dana 44™ Crate Axle Assembly (4.10 Ratio) Front - w/o brakes* and brackets Electric Locking Differential 2018543-6 Dana 44™ Crate Axle Assembly (4.56 Ratio) Front - w/o brakes* and brackets Electric Locking Differential 2018543-8 Dana 44™ Crate Axle Assembly (4.88 Ratio) Front - w/o brakes* and brackets Electric Locking Differential 2018543-10 Dana 44™ Crate Axle Assembly (5.13 Ratio) Front - w/o brakes* and brackets Electric Locking Differential 10031144 Dana 44™ Crate Axle Assembly (5.38 Ratio) Front - w/o brakes* and brackets Electric Locking Differential
Ring Gear Size GVW GAWR GCW inch lbs. lbs. lbs.
8.5 5700 2780 8500
Lube Options: Dana recommends using 75W-140 synthetic lube. ** Set up to use Jee ® Wrangler® JK brake package. www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 97
DANA 60 AXLE ASSEMBLIES
Ultimate Dana 60™ front axles feature improvements throughout that are designed to give you an advantage across even the most brutal terrain.
AXLE ASSEMBLIES - Massive Spicer® SPL®-70 u-joints—exclusive to Dana - Spicer® 35 spline SAE-4340 nickel chromoly steel axle shafts - Warn® 35 spline hub locks - Dead spindle design PAGE - High-strength, heavy gauge brackets - High-clearance carrier with ribbed housing design 97 - Selectable electronic locking differentials - Heavy-duty 8 x 6.5" wheel bolt pattern - Nodular iron diff cover with protective ribbing - Upper and lower control arms in same location as OE FRONT - Genuine Made in the USA Spicer® 10" (256 mm) ring and pinion gear - Spicer® 1350 Strap-style/Half-round end yoke JEEP JK Ultimate Dana 60 - Axle tubes: 3.5" tube diameter/.370" wall thickness RATIO ARB AIR LOCKER EATON E-LOCKER - Upgraded heavy-duty brakes with plug-and-play ABS system 3.73 - 10034267 4.10 - 10034268 4.88 10033062 10005778 5.38 10033061 10005777
REAR JEEP JK Ultimate Dana 60 RATIO ARB AIR LOCKER EATON E-LOCKER 3.73 - 10034269 4.10 - 10034270 4.88 10032016 10034270 5.38 10032017 10005942
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 98 AXLE SHAFTS FRONT AXLE KITS DANA 30 FRONT AXLE KITS APPLICATIONS SPLINE SIDE LH LENGTH RH LENGTH OUTER STUB LENGTH OUTER STUB U-JOINT PART NUMBER Jeep CJ 76-81 27 27 LH/RH 27.02" 14.14" 8.72" 27 5-760X 98-2032-001 Jeep CJ 76-81 Big Spline Upgrade 30 LH/RH 27.02" 14.14" 8.72" 27 5-760X 98-2032-003 Jeep CJ 82-86 27 Spline 27 LH/RH 28.69" 15.82" 8.72" 27 5-760X 98-2032-002 Jeep CJ 82-86 Big Spline Upgrade 30 LH/RH 28.69" 15.82" 8.72" 27 5-760X 98-2032-004 Jeep YJ/TJ/XJ 27 Spline w/Disconnect Eliminator* 27 LH/RH 16.50" 32.31" 6.11" 27 5-760X 98-2031-001 Jeep YJ/TJ/XJ Big Spline Upgrade w/Disconnect Eliminator* 30 LH/RH 16.50" 32.31" 6.11" 27 5-760X 98-2031-002 Jeep JK 07-Up Non-Rubicon 27 LH/RH 18.8" 34.6" 6.25" 32 5-760X 98-2050-001 * Eliminates two piece axle set up and vacuum disconnect on YJ
DANA 44 FRONT AXLE KITS PAGE APPLICATIONS SPLINE SIDE LH LENGTH RH LENGTH OUTER STUB LENGTH OUTER STUB U-JOINT PART NUMBER Ford F-150 68-79, Bronco 78-79 30 LH/RH 18.91" 33.91" 9.72 19 5-760X 98-2033-002 98 Ford Bronco 71-77 30 LH/RH 18.31" 27.94" 9.72 19 5-760X 98-2033-001 Ford F-250 76-79 Open Knuckle Only 30 LH/RH 18.62" 34.75" 9.72" 19 5-760X 98-2033-007 GM K10 & K20 71-81 30 LH/RH 36.61” 18.31” 9.94” 19 5-760X 98-2033-006 Jeep Wagoneer 74-79 w/ Disc 30 LH/RH 33.19" 14.69" 9.94" 19 5-760X 98-2033-004 Jeep Wagoneer 80-92 30 LH/RH 15.80" 32.12" 9.94" 19 5-760X 98-2033-005 Jeep TJ 30 LH/RH 16.90" 31.88" 6.11" 27 5-760X 98-2045-001 Jeep JK Rubicon 07-Up 30 LH/RH 19.90" 33.60" 6.25" 32 68017182AA 98-2051-001 Scout II 73-80 30 LH/RH 32.91" 14.78" 8.72" 27 5-760X 98-2033-003
DANA 60 FRONT AXLE KITS APPLICATIONS SPLINE SIDE LH LENGTH RH LENGTH OUTER STUB LENGTH OUTER STUB U-JOINT PART NUMBER 77-91 GM K30 w/Dana 60 35 LH/RH 35.10 17.67 12.00 35 SPL55-3X 98-2034-001 75-93 Dodge W300/W350 35 LH/RH 35.10 15.98 12.00 35 SPL55-3X 98-2034-002 78-79 Ford F250/F350 35 LH/RH 18.66 34.56 11.40 35 SPL55-3X 98-2034-003 86-97 Ford F350 35 LH/RH 15.98 36.68 11.40 35 SPL55-3X 98-2034-004
BIRFIELD AXLE KITS APPLICATIONS SPLINE SIDE LH LENGTH RH LENGTH OUTER STUB LENGTH OUTER STUB SPLINE PART NUMBER 86-95 Samurai 25 LH/RH 14.88 27.69 9.60 26 98-2081-001 79-85 Toyota P/U 27 LH/RH 31.50 15.25 9.60 30 98-2041-001 75-84 FJ40 27 LH/RH 28.94 17.31 9.60 30 98-2044-001 79-84 Toyota P/U 30 LH/RH 31.50 15.25 9.60 30 98-2041-002 79-84 FJ40 30 LH/RH 28.94 17.31 9.60 30 98-2044-002 8/80-1/90 Toyota FJ60 27 LH/RH 31.50 17.31 9.60 30 98-2044-003 8/80-1/90 Toyota FJ60 30 LH/RH 31.50 17.31 9.60 30 98-2044-004
DANA 44 INNER FRONT AXLES APPLICATIONS SPLINE SIDE LENGTH U-JOINT PART NUMBER Ford F-150 68-79, Bronco 78-79 Driver Side 30 LH 18.91" 5-760X 97-2033-005 Ford F-150 68-79, Bronco 78-79 Passenger Side 30 RH 33.91" 5-760X 97-2033-006 Ford F-250 68-78 Driver Side 30 LH 18.62" 5-760X 97-2033-007 Ford F-250 68-78 Passenger Side 30 RH 34.75" 5-760X 97-2033-008 Ford Bronco 71-77 Driver Side 30 LH 18.31" 5-760X 97-2033-003 Ford Bronco 71-77 Passenger Side 30 RH 27.94" 5-760X 97-2033-004 Jeep Wagoneer 74-79 w/ Disc Driver Side 30 LH 33.19" 5-760X 97-2033-009 Jeep Wagoneer 74-79 w/ Disc Passenger Side 30 RH 14.69" 5-760X 97-2033-010 Jeep Wagoneer 80-92 Driver Side 30 LH 15.80" 5-760X 97-2033-011 Jeep Wagoneer 80-92 Passenger Side 30 RH 32.12" 5-760X 97-2033-012 Jeep TJ Rubicon 03-06 Driver Side 30 LH 16.9" 5-760X 97-2045-001 Jeep TJ Rubicon 03-06 Passenger Side 30 RH 31.88" 5-760X 97-2045-002 Jeep JK Rubicon 07-Up Driver Side 30 LH 19.9" 5-760X 97-2051-002 Jeep JK Rubicon 07-Up Passenger Side 30 RH 33.44" 5-760X 97-2051-003 Scout II 73-80 Driver Side 30 LH 32.91" 5-760X 97-2033-015 Scout II 73-80 Passenger Side 30 RH 14.78" 5-760X 97-2033-016 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 99
FRONT AXLE SHAFTS
SHAFTS DANA 30 INNER FRONT AXLES APPLICATIONS SPLINE SIDE LENGTH U-JOINT PART NUMBER Jeep CJ 76-81 27 Spline Driver Side 27 LH 27.02" 5-760X 97-2032-002
AXLE Jeep CJ 76-81 27 Spline Passenger Side 27 RH 14.14" 5-760X 97-2032-003 Jeep CJ 76-81 Big Spline Upgrade Driver Side 30 LH 27.02" 5-760X 97-2032-004 Jeep CJ 76-81 Big Spline Upgrade Passenger Side 30 RH 14.14" 5-760X 97-2032-005 Jeep CJ 82-86 27 Spline Driver Side 27 LH 28.69" 5-760X 97-2032-006 Jeep CJ 82-86 27 Spline Passenger Side 27 RH 15.82" 5-760X 97-2032-007 Jeep CJ 82-86 Big Spline Upgrade Driver Side 30 LH 28.69" 5-760X 97-2032-008 Jeep CJ 82-86 Big Spline Upgrade Passenger Side 30 RH 15.82" 5-760X 97-2032-009 Jeep YJ/TJ/XJ 27 Spline w/Disconnect Eliminator* Driver Side 27 LH 16.50" 5-760X 97-2031-002 Jeep YJ/TJ/XJ 27 Spline w/Disconnect Eliminator* Passenger Side 27 RH 32.31" 5-760X 97-2031-003 PAGE Jeep YJ/TJ/XJ Big Spline Upgrade w/Disconnect Eliminator* Driver Side 30 LH 16.50" 5-760X 97-2031-004 99 Jeep YJ/TJ/XJ Big Spline Upgrade w/Disconnect Eliminator* Passenger Side 30 RH 32.31" 5-760X 97-2031-005 Jeep JK 07-Up Non-Rubicon 27 RH 34.6" 5-760X 97-2050-002 Jeep JK 07-Up Non-Rubicon 27 LH 18.8" 5-760X 97-2050-003 * Eliminates two piece axle set up and vacuum disconnect on YJ DANA 30/44 OUTER FRONT AXLES APPLICATIONS SPLINE LENGTH U-JOINT PART NUMBER Jeep CJ / Scout II 27 8.72" 5-760X 97-2032-001 Jeep YJ/TJ/XJ 87 -Up 27 6.11" 5-760X 97-2031-001 Ford 19 9.72" 5-760X 97-2033-001 Dana 30/44 Outer Stub Shaft These heavy duty chromoly stub shafts GM / Jeep Wagoneer 19 9.94" 5-760X 97-2033-002 are designed as stock replacements 07-Up Jeep JK Non-Rubicon 32 6.25" 5-760X 97-2050-001 with increased strength through 07-Up Jeep JK Rubicon 32 6.25" 5-7166X 97-2051-001 superior materials and design.
DANA 60 INNER FRONT AXLES APPLICATIONS SPLINE SIDE LENGTH U-JOINT PART NUMBER Dodge 79-93 Driver Side 35 LH 35.10" SPL55-3X 97-2034-010 Dana 60 Chromoly Axles Dodge 79-93 Passenger Side 35 RH 15.98" SPL55-3X 97-2034-006 G2 Axle & Gear offers Ford Dana 60 78-79 Driver Side 35 LH 18.66" SPL55-3X 97-2034-004 heavy duty chromoly Ford Dana 60 78-79 Passenger Side 35 RH 34.56" SPL55-3X 97-2034-005 axles featuring increased Ford Dana 60 83-91 Driver Sde 35 LH 15.98" SPL55-3X 97-2034-006 material around the yoke to prevent deflection, and Ford Dana 60 83-91 Passenger Side 35 RH 36.68" SPL55-3X 97-2034-007 a dual heat treat process GM 78-91 Driver Side 35 LH 35.10" SPL55-3X 97-2034-010 to allow maximum GM 78-91 Passenger Side 35 RH 17.67" SPL55-3X 97-2034-011 torsional strength.
DANA 60 OUTER FRONT AXLES APPLICATIONS SPLINE LENGTH U-JOINT PART NUMBER Ford Dana 60 35 11.40" SPL55-3X 97-2034-001 Ford Dana 50/60 Unit Bearing 35 9.39" SPL55-3X 97-2034-002 GM / Dodge 35 12.00" SPL55-3X 97-2034-003
BIRFIELD AXLE SHAFTS APPLICATIONS SPLINE SPLINE @ CV SIDE LENGTH CV/AXLE PART NUMBER 86-96 Suzuki Samurai 25 LH/RH N/A CV Joint 97-2081-001 86-96 Suzuki Samurai 26 25 LH 14.875 Axle 97-2081-002 86-96 Suzuki Samurai 26 25 RH 27.687 Axle 97-2081-003 79-85 Toyota P/U, 75-84 FJ40 Land Cruiser and 8/80-1/90 FJ60 Land Cruiser 27 LH/RH 9.6 CV Joint 97-2041-001 79-85 Toyota P/U and 8/80-1/90 FJ60 Land Cruiser 30 27 LH 31.5 Axle 97-2041-003 79-85 Toyota P/U 30 27 RH 15.25 Axle 97-2041-004 75-84 Toyota FJ40 Land Cruiser 30 27 LH 28.937 Axle 97-2044-002 75-84 Toyota FJ40 Land Cruiser and 8/80-1/90 FJ60 Land Cruiser 30 27 RH 17.312 Axle 97-2044-003 79-85 Toyota P/U, 75-84 FJ40 Land Cruiser and 8/80-1-90 FJ60 Land Cruiser 30 LH/RH 9.6 CV Joint 97-2041-002 79-85 Toyota P/U and 8/80-1/90 FJ60 Land Cruiser 30 30 LH 31.5 Axle 97-2041-005 79-85 Toyota P/U 30 30 RH 15.25 Axle 97-2041-006 75-84 Toyota FJ40 Land Cruiser 30 30 LH 28.937 Axle 97-2044-004 75-84 Toyota FJ40 Land Cruiser and 8/80-1-90 FJ60 Land Cruiser 30 30 RH 17.312 Axle 97-2044-005
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 98 AXLE SHAFTS REAR AXLE KITS
AMC 20 ONE PIECE REAR AXLE KITS APPLICATIONS SPLINE LENGTH BOLT CIRCLE BRAKE PILOT WHEEL BEARING INNER SEAL OUTER SEAL PART NUMBER Jeep CJ 76-81 Narrow Track 29 26.25" / 23.25" 5 on 5.5" 4.16" Set 9 7689S 8549S 96-2025-1 Jeep CJ 76-79 29 19" / 30.4" 5 on 5.5" 4.16" Set 9 7689S 8549S 96-2025-2 Jeep CJ 83-86 Wide Track 29 28.31" / 25.31" 5 on 5.5" 4.16" Set 9 7689S 8549S 96-2025-3
DANA 35 REAR AXLE KITS APPLICATIONS SPLINE LENGTH BOLT CIRCLE BRAKE PILOT WHEEL BEARING INNER SEAL OUTER SEAL PART NUMBER PAGE Jeep YJ / XJ Non C-Clip 78-90 30 30.35" / 28.85" 5 on 4.5" & 5 on 5.5" 2.84" Set 9 33353 35939 96-2049-1-30 Jeep YJ / TJ / XJ C-Clip 91-06 27 30.54" / 29.04" 5 on 4.5" & 5 on 5.5" 2.84" 5707 – 8660S 96-2049-2-27 100 Jeep YJ / TJ / XJ C-Clip 91-06 30 30.54" / 29.04" 5 on 4.5" & 5 on 5.5" 2.84" 5707 – 8660S 96-2049-2-30
DANA 44 REAR AXLE KITS APPLICATIONS SPLINE LENGTH BOLT CIRCLE BRAKE PILOT WHEEL BEARING INNER SEAL OUTER SEAL PART NUMBER Jeep TJ / XJ / YJ w/ Dana 44 Option 30 29.75" / 29.25" 5 on 4.5" & 5 on 5.5" 2.84" Set 10 N/A 35239 96-2033-1-30 Jeep TJ/XJ/YJ Rubicon 44 w/ Disc Brakes 30 29.75" / 29.25" 5 on 4.5" & 5 on 5.5" 2.84" Set 10 N/A 35239 96-2045-1-30 Jeep TJ / XJ / YJ w/ Dana 44 Option* 33 29.75" / 29.25" 5 on 4.5" & 5 on 5.5" 2.84" Set 10 N/A 35239 96-2033-2-33 Jeep TJ/XJ/YJ Rubicon 44 w/ Disc Brakes* 33 29.75" / 29.25" 5 on 4.5" & 5 on 5.5" 2.84" Set 10 N/A 35239 96-2045-2-33 Jeep TJ / XJ / YJ w/ Dana 44 Option* 35 29.75" / 29.25" 5 on 4.5" & 5 on 5.5" 2.84" Set 10 N/A 35239 96-2033-3-35 Jeep TJ/XJ/YJ Rubicon 44 w/ Disc Brakes* 35 29.75" / 29.25" 5 on 4.5" & 5 on 5.5" 2.84" Set 10 N/A 35239 96-2045-3-35 Jeep JK 07 & Up Non-Rubicon 30 32.5" / 32.5" 5 on 5" 2.828" Set 10 N/A 35239 96-2052-1-30 Jeep JK 07 & Up Rubicon 32 31.25" / 32.5" 5 on 5" 2.828" Set 10 N/A 35239 96-2052-3-32 * Big Spline options must use aftermarket lockers to accept larger axles.
TOYOTA REAR AXLE KITS APPLICATION LENGTH BOLT CIRCLE BRAKE PILOT WHEEL BEARING INNER SEAL OUTER SEAL PART NUMBER 79-85 Toyota P/U & 4-runner 4WD LH/RH 26.31" 6 on 5.5" 4.172" RW-130-R 1960 1956 96-2041-1 86-95 Toyota P/U & 4-runner 4WD LH/RH 27.57" 6 on 5.5" 4.172" RW-130-R 1960 1956 96-2041-2 98-04 Toyota Tacoma 2/4WD LH/RH (Non ABS) 28.25" 6 on 5.5" 4.172" RW-130-R — 1956 96-2056-1
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 99
REAR AXLE SHAFTS SHAFTS DODGE TRUCK REPLACEMENT AXLES BRAKE PILOT BEARING PART MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART WHEEL SEAL OEM# NUMBER AXLE 9.25" 74-79 DW100 TRUCK 31 LH / RH 31.68" 5 on 4.50" 1/2" Press 2.830" 1.620" 6408 8835S 3723824 95-2028-001 9.25" 80-4/84 DW100 31 LH / RH 31.81" 5 on 5.50" 1/2" Press 3.560" 1.620" 6408 8835S 4037726 95-2028-002 9.25" 84-93 DW100 31 LH / RH 31.62" 5 on 5.50" 1/2" Press 3.560" 1.620" 6408 8835S 4137429 95-2028-003 9.25" 94-Up RAM 1500 31 LH / RH 34.12" 5 on 5.50" 1/2" Press 3.090" 1.620" 6408 8835S 52067614 95-2028-004
PAGE FORD TRUCK REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL PART 101 MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# NUMBER 7.5 83-92 Ranger 28 RH 26.25 5 on 4.5 1/2" Press 2.525" 1.4" 5707 8660S E3TZ-4234-B 95-2014-001 7.5 83-92 Ranger 28 LH 29.12 5 on 4.5 1/2" Press 2.525" 1.4" 5707 8660S E3TZ-4234-A 95-2014-002 8.8 83-86 F150/Bronco 31 RH 31.06 5 on 5.5 1/2" Press 2.87" 1.62" 6408 8835S E3TZ-4234-D 95-2013-001 8.8 83-86 F150/Bronco 31 LH 33.18 5 on 5.5 1/2" Press 2.87" 1.62" 6408 8835S E3TZ-4234-E 95-2013-002 8.8 87-96 F150/Bronco/E150 31 RH 31.06 5 on 5.5 1/2" Press 3.415" 1.62" 6408 8835S E7TZ-4234-A 95-2013-003 8.8 87-96 F150/Bronco/E150 31 LH 33.06 5 on 5.5 1/2" Press 3.415" 1.62" 6408 8835S E7TZ-4234-B 95-2013-004 8.8 97-99 F150/Expedition 31 RH 31.75 5 on 135mm 12mm 3.415" 1.62" 6408 8835S F75Z-4234-MA 95-2013-005 8.8 97-99 F150/Expedition 31 LH 33.37 5 on 135mm 12mm 3.415" 1.62" 6408 8835S F75Z-4234-MB 95-2013-006 8.8 95-02 Explorer 31 RH 27.62 5 on 4.5 1/2" Press 2.795" 1.4" 6408 8835S E5TZ-4234-A 95-2013-007 8.8 95-02 Explorer 31 LH 30.5 5 on 4.5 1/2" Press 2.795" 1.4" 6408 8835S E5TZ-4234-B 95-2013-008 8.8 93-97 Ranger 28 RH 27.25 5 on 4.5 1/2" Press 2.525" 1.4" 6408 8835S F37Z-4234-A 95-2013-009 8.8 93-97 Ranger 28 LH 30.12 5 on 4.5 1/2" Press 2.525" 1.4" 6408 8835S F37Z-4234-B 95-2013-010 9 66-75 Bronco Small Bearing 28 RH 29.62 5 on 5.5 1/2" Press 2.87" 1.375" RW508ER — D3TZ-4234-F 95-2011-001 9 66-75 Bronco Small Bearing 28 LH 27.25 5 on 5.5 1/2" Press 2.87" 1.375" RW508ER D3TZ-4234-G 95-2011-002 9 66-75 Bronco Large Bearing 28 RH 29.31 5 on 5.5 1/2" Press 2.87" 1.565" — — N/A 95-2011-003 9 66-75 Bronco Large Bearing 28 LH 26.94 5 on 5.5 1/2" Press 2.87" 1.565" — — N/A 95-2011-004
9 74-75 Bronco Large Bearing w/10" Brakes 28 RH 20.75 5 on 5.5 1/2" Press 2.87" 1.565" — — N/A 95-2011-005
9 74-75 Bronco Large Bearing w/10" Brakes 28 LH 27.25 5 on 5.5 1/2" Press 2.87" 1.565" — — N/A 95-2011-006
9 74-86 F150/E150 31 LH/RH 31.84 5 on 5.5 1/2" Press 2.87" 1.565" SET20 3195 D6TZ-4234-A 95-2011-007
9.75 97-99 F150/Navigator/ Expedition 34 RH 31.75 5 on 135mm 12mm 3.43" 1.62" 6408 8835S F75Z-4234-MA 95-2012-001
9.75 97-99 F150/Navigator/ Expedition 34 LH 33.37 5 on 135mm 12mm 3.43" 1.62" 6409 8835S F75Z-4234-MB 95-2012-002
9.75 99-02 F150/Navigator/ Expedition 34 RH 31.75 5 on 135mm 14mm 3.43" 1.705" R1561TV 710105 F75Z-4234-LA 95-2012-003
9.75 99-02 F150/Navigator/ Expedition 34 LH 33.37 5 on 135mm 14mm 3.43" 1.705" R1561TV 710105 F75Z-4234-LB 95-2012-004
FORD CAR REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL PART MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# NUMBER 8.8" 79-93 Ford Mustang 28 LH / RH 29.00" 4 on 4.5" 1/2" Press 2.525" 1.4" 5707 8660S D9BZ-4234-C 95-2013-011 8.8" 94-98 Ford Mustang 28 LH / RH 29.93" 5 on 4.5" 1/2" Press 2.525" 1.4" 5707 8660S F4ZZ-4234-B 95-2013-012 8.8" 99-04 Ford Mustang 28 LH / RH 30.63" 5 on 4.5" 1/2" Press 2.525" 1.4" 5707 8660S XR3Z-4234-AA 95-2013-013 8.8" 05 & Up Ford Mustang 31 RH 32.81" 5 on 4.5" 1/2" Press 2.525" 1.4" 5707 8660S N/A 95-2013-014 8.8" 05 & Up Ford Mustang 31 LH 31.68" 5 on 4.5" 1/2" Press 2.525" 1.4" 5707 8660S N/A 95-2013-015 9" 66-70 Ford Mustang 31 RH 31.25" 5 on 4.5" 1/2" Press 2.430" 1.375" RW207CCRA 9569S C9O-4234-D 95-2011-008 9" 66-70 Ford Mustang 31 LH 27.12" 5 on 4.5" 1/2" Press 2.430" 1.375" RW207CCRA 9569S C9O-4234-C 95-2011-009
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 98 AXLE SHAFTS REAR AXLE SHAFTS
GM TRUCK REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# PART NUMBER 7.5" 83-89 S10 4WD 26 LH / RH 29.00" 5 on 4.75" 1/2" Press 2.760" 1.4" 5707 8660S 14035368 95-2015-001 7.5" 88-94 S10 2WD 28 LH / RH 26.56" 5 on 4.75" 1/2" Press 2.760" 1.4" 5707 8660S 26009534 95-2015-002 7.5" 88-94 S10 4WD 28 LH / RH 29.00" 5 on 4.75" 1/2" Press 2.760" 1.4" 513023 4795S 26015260 95-2015-003 8.5" 80-87 1500 2WD 28 LH / RH 31.37" 5 on 5" 1/2" Press 3.089" 1.620" 6408 8835S 14035542 95-2021-001 8.5" 81-87 K10 4WD 28 LH / RH 31.31" 6 on 5.5" 7/16" Press 3.550" 1.620" 6408 8835S 14039547 95-2021-002 8.5" 88-91 K5 Non/IFS 30 LH / RH 31.31" 6 on 5.5" 7/16" Press 3.550" 1.620" 6408 8835N 26010414 95-2021-003 8.5" 88-99 1500 4WD 30 LH / RH 33.00" 6 on 5.5" 14mm Press 3.089" 1.620" 513067 4762N 26010416 95-2021-004
8.5" 88-91 F/S BLAZER 2WD 30 LH / RH 31.31" 5 on 5" 1/2" Press 3.089" 1.620" 6408 8835S 26010415 95-2021-005 PAGE 8.5" 88-99 1500 2WD 30 LH / RH 32.00" 5 on 5" 14mm Press 3.089" 1.620" 513067 4762N 26010417 95-2021-006 8.6" 99-05 1500 2&4 30 LH / RH 33.63" 6 on 5.5" 14mm Press 3.092" 1.620" 513067 4762N 12471369 95-2022-001 102 8.875" 70-81 C10 2WD 30 LH / RH 31.43" 5 on 5" 1/2" Press 3.060" 1.620" 6408 8835S 14071751 95-2018-001 8.875" 70-81 K10 4WD 30 LH / RH 31.43" 6 on 5.5" 7/16" Press 3.060" 1.620" 6408 8835S 14071750 95-2018-002 9.5" 81-91 CK20 33 LH / RH 32.50" 8 on 6.5" 9/16" Press 4.62" 1.706" R1561TV 710105 14035395 95-2010-001 9.5" 88-98 CK2500 33 LH / RH 32.00" 8 on 6.5" 14mm Press 4.62" 1.706" R1561TV 710105 15522070 95-2010-002 9.5" 88-98 K1500/2500 33 LH / RH 33.13" 6 on 5.5" 14mm Press 3.550" 1.706" R1561TV 710105 15521928 95-2010-003
GM CAR REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# PART NUMBER 7.5" 90-92 Camaro 28 LH / RH 30.31" 5 on 4.75" 12mm Press 2.780" 1.400" 5707 8660S 26031252 95-2015-005 7.5" 93-97 Camaro disc 28 LH / RH 32.12" 5 on 4.75" 12mm Press 2.780" 1.400" 5707 8660S 26027588 95-2015-006 7.5" 98-02 Camaro w/trac 28 LH / RH 32.12" 5 on 4.75" 12mm Press 2.780" 1.400" 5707 8660S 26059972 95-2015-007 8.2" 66-69 Firebird GTO 28 LH / RH 30.00" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S N/A 95-2016-001 8.2/8.5" 65-67 Chevelle 28 LH / RH 29.62" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 1255803 95-2021-007 8.2/8.5" 67-69 Camaro 28 LH / RH 29.62" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 1255803 95-2021-007 8.2/8.5" 70-75 Nova 28 LH / RH 29.62" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 1255803 95-2021-007 8.2/8.5" 68-72 Chevelle 28 LH / RH 30.06" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 1255802 95-2021-008 8.2/8.5" 70-81 Camaro 28 LH / RH 30.06" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 1255802 95-2021-008 8.5" 73-77 Chevelle 28 LH / RH 30.43" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 1255801 95-2021-009 8.875" 68-72 Chevelle 30 LH / RH 30.06" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 3969285 95-2019-001 8.875" 70-72 Camaro 30 LH / RH 30.06" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 3969285 95-2019-001 8.875" 65-67 Chevelle 30 LH / RH 29.56" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 3969349 95-2019-002 8.875" 67-69 Camaro 30 LH / RH 29.56" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 3969349 95-2019-002 8.875" 68-72 Chevy II 30 LH / RH 29.56" 5 on 4.75" 7/16" Press 2.775" 1.400" 5707 8660S 3969349 95-2019-002
JEEP REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# PART NUMBER D35 90-up XJ,YJ,TJ 27 RH 29.04" 5 on 4.5"/ 5 on 5.5" 1/2" Thread In 2.840" 1.375" 5707 8660S 73624-2X 95-2049-001 D35 90-up XJ,YJ,TJ 27 LH 30.54" 5 on 4.5"/ 5 on 5.5" 1/2" Thread In 2.840" 1.375" 5707 8660S 73624-1X 95-2049-002 8.25" 85-96 Cherokee XJ 27 LH/RH 29.75" 5 on 4.5" 1/2" Press 2.840" 1.375" 5707 8660S 53008134 95-2029-001 8.25" 97-up Cherokee XJ 29 LH/RH 29.75" 5 on 4.5" 1/2" Press 2.840" 1.375" 5707 8660S 5018393 95-2029-002
SCOUT REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# PART NUMBER D44 70-80 International Scout 30 LH/RH 28.25" 5 on 5.5 1/2" Press 2.840 1.375 SET 10 35329 N/A 95-2033-4
TOYOTA REPLACEMENT AXLES BRAKE PILOT BEARING WHEEL MODEL APPLICATIONS SPLINE SIDE LENGTH BOLT CIRCLE STUD SIZE SURFACE BEARING PART SEAL OEM# PART NUMBER 8" 79-85 Toyota Pick-up 30 LH/RH 26.31 6 on 5.5 12X1.5" Press 4.172 1.575 RW130R 1960/1956 N/A 95-2041-001 8" 86-95 Toyota Pick-up 30 LH/RH 27.57 6 on 5.5 12X1.5" Press 4.172 1.575 RW130R 1960/1956 N/A 95-2041-002 8.4" 98-04 Toyota Tacoma 30 LH/RH 28.25 6 on 5.5 12X1.5" Press 4.172 1.575 — — N/A 95-2056-001 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 99
FRONT AXLE KITS SHAFTS
® AXLE
MODEL 30 - FRONT AXLE KITS (5-760X U-Joint)
LH SIDE RH SIDE OUTER STUB OUTER STUB APPLICATION MODEL PART # LENGTH LENGTH INNER SPLINE LENGTH SPLINE 72-81 Narrow Jeep CJ - Big Spline Upgrade* Dana 30 MG22129 27.02” 14.14” 1.31”- 30 8.72” 1.16”- 27 76-81 Narrow CJ - Big Spline Upgrade* w/ARB Dana 30 MG22129ARB 27.02” 14.14” 1.31”- 30 8.72” 1.16”- 27 82-86 Wide CJ - Big Spline Upgrade* Dana 30 MG22130 28.69” 15.82” 1.31”- 30 8.72” 1.16”- 27 PAGE 82-86 Wide CJ - Big Spline Upgrade* w/ARB Dana 30 MG22130ARB 28.69” 15.82” 1.31”- 30 8.72” 1.16”- 27 72-81 Jeep CJ Dana 30 MG22139 27.02” 14.14” 1.16”- 27 8.72” 1.16”- 27 103 82-86 Jeep CJ Dana 30 MG22142 28.69” 15.82” 1.16”- 27 8.72” 1.16”- 27 87-96 Jeep YJ Big Spline Upgrade* Dana 30 MG22131 16.50” 32.31” 1.31”- 30 6.11” 1.16”- 27 87-96 Jeep YJ/TJ Big Spline Upgrade* W/ARB Dana 30 MG22131ARB 16.50” 32.31” 1.31”- 30 6.11” 1.16”- 27 97-up TJ Big Spline Upgrade* Dana 30 MG22132 16.50” 32.31” 1.31”- 30 6.11” 1.28”- 32 97-up TJ Big Spline Upgrade* W/ARB Dana 30 MG22132ARB 16.50” 32.31” 1.31”- 30 6.11” 1.16”- 27 87-96 Jeep YJ w/ vacuum disconnect eliminator Dana 30 MG22145 16.50” 32.31” 1.16”- 27 6.11” 1.16”- 27 97-up Jeep TJ Dana 30 MG22148 16.50” 32.31” 1.16”- 27 6.11” 1.16”- 27 07-Up Jeep JK Dana 30 MG22152 18.75” 34.45” 1.16”- 27 6.25” 1.16”- 27
MODEL 44 - FRONT AXLE KITS (5-760X U-Joint)
LH SIDE RH SIDE OUTER STUB OUTER STUB APPLICATION MODEL PART # LENGTH LENGTH INNER SPLINE LENGTH SPLINE 73-78 GM Dana 44 MG22172 36.13" 18.31" 30 9.94" 1.16"- 19 77-90 GM 1/2 Ton GM 8.5 MG22270 35.46” 19.15” 28 9.94” 1.16”- 19 77-90 GM 1/2 Ton Big Spline Upgrade* GM 8.5 MG22170 35.46" 19.15" 30 9.94" 1.16"- 19 69-79 F150/78-79 Bronco Dana 44 MG22175 18.91" 33.91" 30 9.72" 1.16"- 19 68-79 F250 Dana 44 MG22176 18.62” 34.75” 30 9.72" 1.16"- 19 71-77 Bronco Dana 44 MG22177 18.31" 27.94" 30 9.72" 1.16"- 19 73-80 Scout Dana 44 MG22173 32.91" 14.07" 1.31"- 30 8.72" 1.16"- 27 74-79 Wagoneer Dana 44 MG22171 24.63" 43.13" 1.31"- 30 9.94" 1.16"- 19 80-92 Wagoneer/Grand Wagoneer Dana 44 MG22174 25.74" 42.06" 1.31"- 30 9.94" 1.16"- 19 Jeep Rubicon 03-06 Dana 44 MG22165 16.62" 31.88" 1.31"- 30 6.11" 1.16"- 27 07-Up Jeep JK (with U-Joint #5004891) Dana 44 MG22155 18.72” 33.64” 1.28"- 30 6.25” 32
MODEL 30/44 - FRONT OUTER AXLE KITS (5-760X U-Joint)
APPLICATION MODEL PART # SIDE OUTER STUB LENGTH OUTER STUB SPLINE 87-06 Dana 30/44 TJ/YJ Outer Stub Dana 30/44 MG20104B Outer Stub 6.11” 27 Ford Dana 44 MG20126B Outer Stub 9.72” 19 GM/Wagoneer Dana 44 MG20127B Outer Stub 9.94” 19 D30 CJ/D44 Scout Dana 30/44 MG20128B Outer Stub 8.72” 27 TJ/Rubicon Dana 30/44 MG20133B Outer Stub 6.11” 30 JK Rubicon (with 68017182AA U-Joint) Dana 44 MG20140B Outer Stub 6.25” 30 JK Dana 30 MG20141B Outer Stub 6.25” 32
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 98 AXLE SHAFTS FRONT AXLE KITS
®
MODEL 30/44 - FRONT INNER AXLE KITS (5-760X U-Joint)
APPLICATION MODEL PART # SIDE LENGTH 72-81 CJ Dana 30 MG20209B RH Inner 14.14” 27 72-81 CJ Dana 30 MG20220B LH Inner 27.02” 27 72-81 CJ - Big Spline Upgrade* Dana 30 MG20109B RH Inner 14.14” 30 72-81 CJ - Big Spline Upgrade* Dana 30 MG20120B LH Inner 27.02” 30 82-86 CJ Dana 30 MG20210B RH Inner 15.82” 27 82-86 CJ Dana 30 MG20221B LH Inner 28.69” 27 PAGE 82-86 CJ- Big Spline Upgrade* Dana 30 MG20110B RH Inner 15.82” 30 82-86 CJ- Big Spline Upgrade* Dana 30 MG20121B LH Inner 28.69” 30 104 87-06 LJ/TJ/XJ/YJ Dana 30 MG20113B RH Inner 32.31” 27 87-06 LJ/TJ/XJ/YJ Dana 30 MG20124B LH Inner 16.50” 27 87-up LJ/TJ/XJ/YJ - Big Spline Upgrade* Dana 30 MG20129B RH Inner 32.31” 30 87-up LJ/TJ/XJ/YJ- Big Spline Upgrade* Dana 30 MG20130B LH Inner 16.50” 30 07 - Newer JK Dana 30 MG20137B LH Inner 18.75” 27 07 - Newer JK Dana 30 MG20136B RH Inner 34.44” 27 68-79 F250 Dana 44 MG20134B RH Inner 34.75” 30 68-79 F250 Dana 44 MG20135B LH Inner 18.62” 30 73-78 GM 1/2 Ton, 71-77 Bronco Dana 44 MG20105B RH Inner 18.31” 30 73-78 GM 1/2 Ton Dana 44 MG20116B LH Inner 36.13” 30 71-77 Ford Bronco Dana 44 MG20106B LH Inner 27.94” 30 68-79 Ford F150 78-79 Bronco Dana 44 MG20107B RH Inner 33.91” 30 68-79 F150 78-79 Bronco Dana 44 MG20118B LH Inner 18.91” 30 73-80 Scout Dana 44 MG20108B RH Inner 14.07” 30 73-80 Scout Dana 44 MG20119B LH Inner 32.91” 30 74-79 Wagoneer Dana 44 MG20111B RH Inner 14.69” 30 74-79 Wagoneer Dana 44 MG20122B LH Inner 33.19” 30 80-92 Wagoneer Dana 44 MG20112B LH Inner 15.80” 30 80-92 Wagoneer Dana 44 MG20123B RH Inner 32.12” 30 Rubicon Dana 44 MG20114B RH Inner 31.88” 30 Rubicon Dana 44 MG20125B LH Inner 16.62” 30 JK Rubicon (with U-Joint #5004891) Dana 44 MG20138B LH Inner 18.78” 32 JK Rubicon (with U-Joint #5004891) Dana 44 MG20139B RH Inner 33.50” 32 77-87 GM 1/2 Ton Big Spline Upgrade* GM 8.5 MG20115B RH Inner 35.46” 30 77-87 GM 1/2 Ton Big Spline Upgrade* GM 8.5 MG20132B LH Inner 19.15” 30 Blank - 4340 Chromoly Dana 44 MG20440 LH Inner 22" Blank - 4340 Chromoly Dana 44 MG20441 RH Inner 39"
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 99
FRONT AXLE KITS KITS
® AXLE MODEL 60 CHROMOLY INNER FRONT AXLE KITS APPLICATION TEN PART # SIDE LENGTH SPLINE U-JOINT 22" Blank MG20600 RH 22" 35 5-806X 39" Blank MG20601 LH 39" 35 5-806X 79-93 Dodge MG20662B RH 15.98" 35 5-806X 79-93 Dodge MG20661B LH 35.10" 35 5-806X 78-79 Ford* MG20663B LH 18.66" 35 5-806X PAGE 78-79 Ford* MG20664B RH 34.56" 35 5-806X 105 83-91 Ford MG20662B LH 15.98" 35 5-806X 83-91 Ford MG20665B RH 36.68" 35 5-806X 78-91 CHEV/GM MG20660B RH 17.67" 35 5-806X 78-91 CHEV/GM MG20661B LH 35.10" 35 5-806X *NOTE: Some 78-79 Ford inner axles may not fit. Seewww.tenfactory.com for details.
MODEL 60 OUTER FRONT AXLE KITS APPLICATION TEN PART # SIDE LENGTH SPLINE U-JOINT Dodge, Chevy, GM MG20650B LH/RH 12.00" 35 5-806X Ford MG20651B LH/RH 11.40" 35 5-806X Ford - Unit Bearing MG20652BS LH/RH 9.39" 35 5-806X
MODEL 60 FRONT AXLE KITS NEW! APPLICATION TEN PART # SIDE SPLINE U-JOINT Dana 60 78-91 Chevy/GM MG22160 LH/RH 35 5-806X Dana 60 79-93 Dodge MG22161 LH/RH 35 5-806X Dana 60 78-79 Ford MG22162 LH/RH 35 5-806X Dana 60 83-91 Ford MG22163 LH/RH 35 5-806X
MODEL 60 REAR SEMI- FLOAT AXLE KITS APPLICATION TEN PART # SIDE LENGTH SPLINE Dana 60 Dual Bolt Pattern MG31114CB LH/RH 29.5” 35 w/3.5” of spline Dana 60 Dual Bolt Pattern MG31115CB LH/RH 29.25” 35 Dana 60 Dual Bolt Pattern MG31214CB LH/RH 31.5” 35
MODEL 60 REAR FULL FLOAT AXLE KITS APPLICATION TEN PART # SIDE LENGTH SPLINE Dana 60 Full Float Cut to fit MG31160CB LH/RH 34”- 36.5” 35 Dana 60 Full Float Cut to fit MG31161CB LH/RH 37”- 39.5” 35
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 98 AXLE KITS
REAR AXLE KITS
®
MODEL 20 ONE PIECE AXLE KITS
BOLT BREAK BEARING INNER SEAL OUTER SEAL APPLICATION MODEL TEN PART# LENGTH LH/RH SPLINE CIRCLE STUD SIZE PILOT PART # PART # PART # 1 76-82 CJ 1-Piece AMC 20 MG22125 26.25 / 23.25” 29 5 on 5.5 /2" Press 4.16 SET 9 7689S 8549S 1 83-86 CJ 1-Piece AMC 20 MG22126 28.31 / 25.31” 29 5 on 5.5 /2" Press 4.16 SET 9 7689S 8549S Small parts kit MG20KIT
PAGE 106 MODEL 35 AXLE KITS BOLT BREAK BEARING INNER SEAL OUTER SEAL APPLICATION MODEL TEN PART# LENGTH LH/RH SPLINE CIRCLE STUD SIZE PILOT PART # PART # PART # 1 87-90 Non-Clip* Dana 35 MG22133 30.35 /28.85” 30 5 on 4.5 /2" Press 2.84 SET 9 42101 32359 1 91-06 C-Clip* Dana 35 MG22134 30.54 /29.04” 30 5 on 4.5 /2" Press 2.84 5707 8660S 1 91-06 C-Clip (Chromoly) Dana 35 MG22138 30.54/29.04” 27 5 on 4.5 /2” Press 2.84 5707 8660S
MODEL 44 AXLE KITS BOLT BREAK BEARING INNER SEAL OUTER SEAL APPLICATION MODEL TEN PART# LENGTH LH/RH SPLINE CIRCLE STUD SIZE PILOT PART # PART # PART # 1 87-06 YJ/TJ/XJ Dana 44 MG22135 29.75/29.25” 30 5 on 4.5 /2" Press 2.84 SET 10 34419 35239 1 87-06 YJ/TJ/XJ* Dana 44 MG22136 29.75/29.25” 33 5 on 4.5 /2" Press 2.84 SET 10 34419 35239 1 87-06 YJ/TJ/XJ* Dana 44 MG22137 29.75/29.25” 35 5 on 4.5 /2" Press 2.84 SET 10 34419 35239 1 07-UP JK Non-Rubicon Dana 44 MG22156 32.50” 30 5 on 5 /2" Press 2.828 SET 10 34419 35239 1 07-UP JK Rubicon Dana 44 MG22157 31.1/32.5” 32 5 on 5 /2" Press 3.828 SET 10 34419 35239 1 07-14 JK * Dana 44 MG22158 32.50” 35 5 on 5 /2" Press 2.828 SET 10 34419 35239
FORD 9” BRONCO AXLE KITS BOLT BREAK BEARING APPLICATION MODEL TEN PART# LENGTH LH/RH SPLINE CIRCLE STUD SIZE PILOT PART # 1 66-75 Bronco Small Bearing 9" MG22220 27.25/29.62 28 5 on 5.5 /2" Press 2.87 RW508ER 1 66-75 Bronco Small Bearing 9" MG22226 27.25/29.62 31 5 on 5.5 /2" Press 2.87 RW508ER 1 66-75 Bronco Large Bearing 9" MG22222 26.94/29.31 28 5 on 5.5 /2" Press 2.87 RW508ER 1 74-75 Bronco Large Bearing w/10" Brakes 9" MG22224 27.25/20.75 28 5 on 5.5 /2" Press 2.87 SET 20
TEN Factory A xle Kits
www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 99
KITS REAR AXLE KITS
® AXLE
FORD 8.8” PERFORMANCE CAR AXLE KITS
BOLT BREAK BEARING BEARING WHEEL APPLICATION TEN PART# LENGTH LH/RH SPLINE CIRCLE STUD SIZE PILOT SURFACE PART # SEAL # 1 79-93 Mustang, 5 Lug Upgrade MG22180 29.00 28 5 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 79-93 Mustang, 5 Lug Big Spline Upgrade* MG22181 29.00 31 5 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 79-93 Mustang MG22182 29.00 28 4 on 4.5 /2" Press 2.525 1.400 5707 8660S PAGE 1 79-93 Mustang, 4 Lug Big Spline Upgrade* MG22183 29.00 31 4 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 107 94-98 Mustang MG22184 29.93 28 5 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 94-98 Mustang, 5 Lug Big Spline Upgrade* MG22185 29.93 31 5 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 99-04 Mustang MG22186 30.63 28 5 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 99-04 Mustang Big Spline Upgrade* MG22187 30.63 31 5 on 4.5 /2" Press 2.525 1.400 5707 8660S 1 05-08 Mustang / GT MG22189 32.81/31.68 31 5 on 4.5 /2" Press 2.525 1.400 5707 8660S
GM 7.5”/7.6” 10 BOLT PERFORMANCE CAR AXLE KITS BREAK BEARING BEARING WHEEL APPLICATION TEN PART# LENGTH LH/RH SPLINE BOLT CIRCLE STUD SIZE PILOT SURFACE PART # SEAL # 90-92 Camaro MG22103 30.31 28 5 on 4.75" 12mm 2.780 1.400 5707 8660S 93-96 Camaro MG22104 32.00 28 5 on 4.75" 12mm 2.780 1.400 5707 8660S
GM 8.2”/8.5” 10 BOLT PERFORMANCE CAR AXLE KITS BREAK BEARING BEARING WHEEL APPLICATION TEN PART# LENGTH LH/RH SPLINE BOLT CIRCLE STUD SIZE PILOT SURFACE PART # SEAL # 65-67 Chevelle, 67-69 Camaro, 7/ " Press 2.775 1.400 5707 8660S 70-75 Nova M G 2 2 1 0 0 29.62 28 5 on 4.75" 16 68-72 Chevelle, El Camino, 7 70-81 Camaro MG22101 30.12 28 5 on 4.75" /16" Press 2.775 1.400 5707 8660S 73-77 Chevelle, 7 73-77 El Camino MG22102 30.43 28 5 on 4.75" /16" Press 2.775 1.400 5707 8660S
GM 8.875” 12 BOLT PERFORMANCE CAR AXLE KITS BREAK BEARING BEARING WHEEL APPLICATION TEN PART# LENGTH LH/RH SPLINE BOLT CIRCLE STUD SIZE PILOT SURFACE PART # SEAL # 68-72 Chevelle & El Camino, 7/ " Press 2.775 1.400 5707 8660S 70-72 Camaro M G 2 2 1 0 9 30.06 30 5 on 4.75" 16 65-67 Chevelle, 67-69 Camaro, MG22110 29.56 30 5 on 4.75" 7/ " Press 2.775 1.400 5707 8660S 68-72 Chevy II 16
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 98 AXLE SHAFTS REAR AXLE SHAFTS FORD MG Part # Description/ Model Side Length Spline MG25100 Rear Axle; Ford 8.8 83-86 F150/Bronco RH 31.0625 31 Spline MG25101 Rear Axle; Ford 8.8 83-86 F150/Bronco LH 33.1875 31 Spline MG25102 Rear Axle; Ford 9 74-86 F150/E150 L/R 31.84375 31 Spline MG25103 Rear Axle; Ford 8.8 87-96 F150/Bronco/E150 RH 31.0625 31 Spline MG25104 Rear Axle; Ford 8.8 87-96 F150 LH 33.1875 31 Spline MG25105 Rear Axle; Ford 8.8 97-up F150/Expedition RH 31.75 31 Spline MG25106 Rear Axle; Ford 8.8 97-up F150/Expedition LH 33.375 31 Spline MG25108 Rear Axle; Ford 7.5 83-92 Ranger RH 26.25 28 Spline MG25110 Rear Axle; Ford 8.8 79-93 Mustang 83-92 Ranger LH L/R 29.0625 28 Spline PAGE MG25114 Rear Axle; Ford 8.8 95-up Explorer RH 27.62 31 Spline 108 MG25115 Rear Axle; Ford 8.8 95-up Explorer LH 30.5 31 Spline MG25116 Rear Axle; Ford 8.8 79-93 Mustang L/R 29 28 Spline MG25117 Rear Axle; Ford 8.8 94-98 Mustang L/R 29.9375 28 Spline MG25220 Rear Axle; Ford 9 66-75 Bronco Small Bearing LH 27.25 28 Spline MG25221 Rear Axle; Ford 9 66-75 Bronco Small Bearing RH 29.62 28 Spline MG25222 Rear Axle; Ford 9 66-75 Bronco Large Bearing LH 26.94 28 Spline MG25223 Rear Axle; Ford 9 66-75 Bronco Large Bearing RH 29.31 28 Spline MG25224 Rear Axle; Ford 9 74-75 Bronco Large Bearing w/10” Brakes LH 27.25 28 Spline MG25225 Rear Axle; Ford 9 74-75 Bronco Large Bearing w/10” Brakes RH 29.62 28 Spline MG25139 Rear Axle; Ford 8.8 93-97 Ranger RH 27.25 28 Spline MG25143 Rear Axle; Ford 9.75 97-99 F150/Navigator/Expedition LH 33.37 34 Spline Small BRG MG25144 Rear Axle; Ford 9.75 97-99 F150/Navigator/Expedition RH 31.75 34 Spline Small BRG MG25145 Rear Axle; Ford 9.75 99-UP F150/Navigator/Expedition RH 31.75 34 Spline Large BRG MG25146 Rear Axle; Ford 9.75 99-UP F150/Navigator/Expedition LH 33.37 34 Spline Large BRG MG25150 Rear Axle; Ford 9 66-70 Mustang 67-70 Cougar LH 27.125 31 Spline Big Spline MG25151 Rear Axle; Ford 9 66-70 Mustang 67-70 Cougar RH 31.25 31 Spline Big Spline MG25154 Rear Axle; Ford 8.8 99-up Mustang L/R 30.625 28 Spline MG25155 Rear Axle; Ford 8.8 05-up Mustang LH - 31 Spline MG25156 Rear Axle; Ford 8.8 05-up Mustang RH - 31 Spline
GENERAL MOTORS MG Part # Description/ Model Side Length Spline MG27103 Rear Axle; GM 12 70-81 1/2 Ton 4WD L/R 31.28125 30 Spline MG27104 Rear Axle; GM 8.5 81-88 1/2 Ton 4WD L/R 31.3125 28 Spline MG27105 Rear Axle; GM 8.5 88-91 1/2 Ton 4WD Non IFS L/R 31.3125 30 Spline MG27106 Rear Axle; GM 9.5 88-98 1/2-3/4 Ton L/R 33.13 33 Spline MG27107 Rear Axle; GM 7.5 88-98 S10 4WD L/R 29 28 Spline MG27108 Rear Axle; GM 7.5 83-89 S10 4WD L/R 29 26 Spline MG27109 Rear Axle; GM 12 70-81 1/2 Ton 2WD L/R 31.3125 30 Spline MG27110 Rear Axle; GM 8.5 88-98 1/2 Ton 2WD/92-98 Suburban/94-98 Tahoe L/R 31.8125 30 Spline MG27112 Rear Axle; GM 8.5 79-89 1/2 Ton 2WD L/R 31.375 28 Spline MG27113 Rear Axle; GM 8.5 88-91 1/2 Ton 2WD L/R 31.375 30 Spline MG27118 Rear Axle; GM 9.5 88-98 4WD Semi-Float L/R 31.8125 33 Spline MG27119 Rear Axle; GM 12 68-72 Chevelle, 70-72 Camaro L/R 30.0625 30 SplineDual BC MG27120 Rear Axle; GM 12 65-67 Chevelle, 67-69 Camaro, 68-72 Chevy II L/R 29.5625 30 SplineDual BC MG27121 Rear Axle; GM 10 65-67 Chevelle, 67-69 Camaro, 70-75 Nova L/R 29.625 28 SplineDual BC MG27122 Rear Axle; GM 10 68-72 Chevelle, 70-81 Camaro L/R 30.125 28 SplineDual BC MG27123 Rear Axle; GM 10 73-77 Chevelle L/R 30.4375 28 SplineDual BC MG27125 Rear Axle; GM 7.5 88-94 S10 2WD L/R 26.5625 26 Spline MG27126 Rear Axle; GM 7.625 90-92 Camaro L/R 30.3125 28 Spline MG27127 Rear Axle; GM 7.625 93-96 Camaro L/R 32 28 Spline MG27129 Rear Axle; GM 8.5 99-Up 2/4WD 1/2T/Tahoe/Suburban L/R 33.625 30 Spline MG27131 Rear Axle; GM 8.2 66-69 GTO/Firebird L/R 30 28 Spline MG27133 Rear Axle; GM 12 65-69 Truck L/R 30.5 30 Spline MG27136 Rear Axle; GM 7.625 98-up Camaro 3-Channel ABS L/R 32 28 Spline MG27137 Rear Axle; GM 8.5 88-00 4WD w/IFS Front L/R 33 30 Spline MG27140 Rear Axle; GM 9.5 81-91 L/R 32.5625 33 Spline www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 99
SHAFTS REAR AXLE SHAFTS AXLE CHRYSLER MG Part # Description/ Model Side Length Spline MG29100 Rear Axle; CRY 9.25 74-79 Truck/Ram4WD 75-83 Truck/Ram2WD L/R 31.6875 31 Spline MG29101 Rear Axle; CRY 9.25 4/84-93 Truck/Ramcharger L/R 31.625 31 Spline MG29102 Rear Axle; CRY 9.25 80-4/84 Truck/Ramcharger L/R 31.625 31 Spline MG29111 Rear Axle; CRY 9.25 94-up 1/2 Ton L/R 34 31 Spline PAGE 109 JEEP & INTERNATIONAL MG Part # Description/ Model Side Length Spline MG31135 Rear Axle; 91-UP Jeep YJ/TJ/XJ LH 30.54 27 Spline MG31136 Rear Axle; 91-UP Jeep YJ/TJ/XJ RH 29.04 27 Spline MG31116 Rear Axle; 85-96 Cherokee XJ L/R 29.75 27 Spline MG31117 Rear Axle; Dana 44 71-80 Scout L/R 28.25 30 Spline MG31118 Rear Axle; 97-up Cherokee XJ L/R 29.75 29 Spline
FORD CAR AXLE KITS MG Part # Description/ Model Side Length Spline MG22180 Rear Axle Kit; Ford 8.8 79-93 Mustang L/R - 28 Spline5 Lug MG22181 Rear Axle Kit; Ford 8.8 79-93 Mustang L/R - 31 SplineBig Spline MG22182 Rear Axle Kit; Ford 8.8 79-93 Mustang L/R - 28 Spline4 Lug MG22183 Rear Axle Kit; Ford 8.8 79-93 Mustang L/R - 31 SplineBig Spline MG22184 Rear Axle Kit; Ford 8.8 94-98 Mustang L/R - 28 Spline4 Lug MG22185 Rear Axle Kit; Ford 8.8 94-98 Mustang L/R - 31 SplineBig Spline MG22186 Rear Axle Kit; Ford 8.8 99-04 Mustang L/R - 28 Spline5 Lug MG22187 Rear Axle Kit; Ford 8.8 99-04 Mustang L/R - 31 SplineBig Spline MG22189 Rear Axle Kit; Ford 8.8 05-up Mustang L/R - 31 Spline5 Lug
GM CAR AXLE KITS MG Part # Description/ Model Side Length Spline MG22100 Rear Axle Kit; GM 8.2 65-67 Chevelle L/R - 28 SplineDual BC MG22101 Rear Axle Kit; GM 8.2 68-72 Chevelle L/R - 28 SplineDual BC MG22102 Rear Axle Kit; GM 8.5 73-77 Chevelle L/R - 28 SplineDual BC MG22103 Rear Axle Kit; GM 7.5 90-92 Camaro L/R - 28 Spline MG22104 Rear Axle Kit; GM 7.5 93-96 Camaro L/R - 28 Spline MG22109 Rear Axle Kit; GM 8.875 68-72 Chevelle L/R - 30 SplineDual BC MG22110 Rear Axle Kit; GM 8.875 65-67 Chevelle L/R - 30 SplineDual BC
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 100 WHEEL BEARINGS / HUBS
WHEEL BEARINGS
FRONT WHEEL BEARING KITS APPLICATION INNER BEARING OUTER BEARING INNER SEAL OUTER SEAL PART NUMBER
63-76 CJ FRONT LM501349/310 LM501349/310 8430s — 30-8002 77-86 CJ FRONT LM102949910 LM501349/310 442874 — 30-8004 DANA 44/GM 8.5" K5 K10 K20 LM104949/JLM910 LM501349/310 471271 — 30-8006 DANA 44 73-77 GM K5 K10 LM603049/011 LM501349/310 471271 — 30-8008 DANA 44 HD 66-77 GM K20 368-A/362A LM501349/310 416273 — 30-8010 DANA 60 77-79 GM FRONT 382-A/387A LM104949/911 415960 — 30-8012 DANA 60 80-91 GM FRONT 382-S/387AS LM104949/911 415960 — 30-8014 PAGE DANA 44 FORD/86-93 DODGE LM104949/JLM910 LM501349/310 4250 — 30-8016 110 DANA 60 DODGE / FORD FRONT 382-A/387A LM104949/911 415960 — 30-8018 DANA 60 90-93 DODGE FRT 382-S/387AS LM104949/911 415009 — 30-8020 DANA 44 LD FRONT LM603049/011 LM501349/310 4250 — 30-8026 TOYOTA 79-85 8"/9.5" RR JLM104948/910 LM102949/910 226285 — 30-8028
REAR WHEEL BEARING KITS APPLICATION INNER BEARING OUTER BEARING INNER SEAL OUTER SEAL PART NUMBER
CJ W/ 1 PIECE AXLE KIT (ONE SIDE) 76-86 N/A A9 J3170700 J4485691 30-2025-1⁄2 CJ W/ 1 PIECE AXLE KIT (TWO SIDES) 76-86 N/A A9 J3170700 J4485691 30-2025-1 CHRY/FD/GM SMALL BRG — R1559TV — 8835S 30-9000 GM 8.5" 88-03 — 513067 — 4762N 30-9002 DANA 35 AXLE BEARING KIT — A9 473214 2146 30-9006 GM/FD 7.5" D35 C-CLIP — R1563TAV — 8660S 30-9008 JEEP AMC 20 STOCK AXLE — LM48548/510 7687S 8549S 30-9010 GM 14 BOLT 10.5" 382-S/387AS LM104949/911 2081 — 30-9014
FORD 10.25" Non-Super Duty 3920/3994 LM104949/911 370047-A — 30-9016
LOCKING HUBS LOCKING HUBS APPLICATIONS YEAR SPLINE CT. PART NO. APPLICATIONS YEAR SPLINE CT. PART NO.
Chevrolet/GMC 1/2 Ton Pickup, Blazer, Jimmy, Suburban '69-87 19 89-2033-1 Ford 3/4 Ton Pickup '59-75 19 89-2033-1 Chevrolet/GMC 3/4 Ton Pickup '77-87 19 89-2033-1 Ford 3/4 Ton Pickup, Light Duty '77.5-97 19 89-2033-1 Chevrolet/GMC 1 Ton Pickup '76-87 30 89-2034-1 Ford 3/4 Ton Pickup, Heavy Duty '78-97 30 89-2034-1 Chevrolet/GMC 1 Ton Pickup, V-Series Crew Cab '88-90 30 89-2034-1 Ford 1 Ton Pickup '78-97 30 89-2034-1 Dodge 1/2 Ton Pickup & Ramcharger '69-74 19 89-2033-1 Ford F-250/350; Excursion (Super Duty) '99-04 30 89-2034-1 Dodge 1/2, 3/4 Ton Pickup & Ramcharger '80-93 19 89-2033-1 International Harvester 1/2 Ton '68-75 19 89-2033-1 Dodge 3/4 Ton Pickup '90-93 30 89-2034-1 Jeep J-10 Pickup, Commander '74-91 19 89-2033-1 Dodge 1 Ton Pickup '90-93 30 89-2034-1 Jeep J-20 Pickup '77-87 19 89-2033-1 Ford Bronco '66-96 19 89-2033-1 Custom – Dana 60 axle with 35 spline outer shafts (front only) 35 89-2034-3 Ford 1/2 Ton Pickup '59-96 19 89-2033-1
DANA 60 DRIVE FLANGE APPLICATIONS PART NUMBER 35 Spline; Driver and Passenger Side; For use in place of manual locking hubs 98-2034-DF35 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 101
PINION YOKES PINION YOKES Yoke Axle Style Hardware Kit AMC 2-4-3741-12-4-3741-1 1310 Strap Style 2-70-18X PINION YOKES 3-4-11931-1X 1350 Strap Style 3-70-28X AMC20-YOKE-UBK M20 1310 U-Bolt Style 2-94-28X
CHRYSLER 3104-27 C7.25/ C8.25 1310 2-70-18X 2904-27 C7.25/ C8.25C7.25/ C8.25 7290 2970-20 PAGE 2904-29 C7.25/ C8.25 7290 2970-20 111 DANA 3104-01 D28 1310 Strap Style 2-70-18X 2-4-8091X D30/ D44 1310 Strap Style 2-94-28X 2-4-8091-1X2-4-8091-1X 1310 Strap Style 2-70-18X 2-4-3581-1X2-4-3581-1X 1330 Strap Style 2-70-18X 2-4-5761-1X2-4-5761-1X 1350 Strap Style 3-70-28X 2-4-4601-12-4-4601-1 1310 Strap Style 2-70-18X 2-4-7301-12-4-7301-1 1330 Strap Style 2-70-18X 3104-10 D44 10 Spline U-BoltU-Bolt Style 3304-261 D44 1330 High Angle Strap Style 2-94-28X 2-4-3801-1X D60 1310 Strap Style 2-70-18X 3304-29 D60 1330 Strap Style 2-94-28X 3-4-5731-1X D60 1350 Strap Style 3-70-28X
FORD 3101-01 F7.5 1310 Strap Style - 3104-08 F7.5 1310 U-Bolt Style 2-94-28X 3301-01 F8.8 1330 Strap Style - 3304-05 F8.8 1330 U-Bolt Style 2-94-58X 3104-28 F9 1310 U-Bolt Style 2-94-28X 3304-06 F9 1330 U-Bolt Style 2-94-58X 3504-08 F9 1350 U-Bolt Style 3-94-18X CE-4042FD F9 w/ Daytona 1310 2-94-28X CD-4044B F9 w/ Daytona 1350 3-94-18X 3301-02 F9.75 1330 - 3304-07 F10.25 86-92 1330 U-Bolt 2-94-58X 3504-03 F10.25F10.25 86-92 1350 U-Bolt 3-94-18X 3304-08 F10.25 / F10.5 93-09 1330 U-Bolt Style 2-94-58X 3504-09 F10.25 / F10.5 93-09 1350 U-Bolt Style 3-70-28X 4104-03 F10.5 1410 U-Bolt Style 3-70-28X GM 3R04-01 GM7.5 / GM7.625 3R Series 2-70-48X 3R04-02 GM8.5 96-Dn 3R Series 2-70-48X 3R04-03 GM8.5 97-Up 3R Series 2-70-48X 3504-04 GM8.5 / GM8.6 1350 U-Bolt Series 3570-20 3104-09 GM12 Bolt 1310 Series 2-70-48X 3504-07 GM9.25 IFS 1350 U-Bolt Series 3-94-18X 3504-04 GM9.25 IFS 1350 U-Bolt Series 3570-20 3R04-02 GM8.25 IFS 3R Series 2-70-48X 3504-04 GM9.5 1350 U-Bolt Series 3570-20 3504-04 GM10.5 1350 U-Bolt Series 3570-20 4104-04 GM10.5 1410 U-Bolt Series 3570-20 TOYOTA 140063-1-KIT TOY7.5/ TOY8 Triple Drilled -
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:28 AM Page 102 TRANSFER CASE KITS TRANSFER CASE KITS
TRANSFER CASE KITS BEARING/ GASKET MAKE YEAR MODEL SEAL KIT KIT NP203 FORD 73-79 F150/ F250/ F350 DIRECT MOUNT 37-203F 27-203F FORD 72-75 F250/ 350 REMOTE MOUNT 37-203FA 27-203FA FORD 77-79 F150/ F250/ F350 37-203G37-203G GMGM 73-79 BLAZ 37-203G 27-203G GM 73-79 K10/ K20/ K30 37-203G 27-203G PAGE DODGE 73-79 W100/ W200/ W300 37-203G 27-203G NP205 112 FORD 78-79 BRONCO 37-205F 27-205F FORD 71-79 F150/F250 DIRECT MOUNT 37-205F37-205F 27-205F FORD 71-77 F250/F350 REMOTE MOUNT 37-205FA 27-205R GM 70-UP K5 BLAZER 4SPD/350 TURBO 37-205G37-205G GM 70-UP K10/ K20 4SPD/350 TURBO 37-205G GMGM 70-UP K10/ K 400 TURBO 37-205GDM4 27-205G DODGE 69-87 W100/ W200/ W300 6307N INPUT BRG. 37-205G 27-205G DODGE 88-93 2500/ 3500 6210N INPUT BRG. 37-205D37-205D 27-205D NP207 GM 83-88 S10/ S15/BLZR 37-207 27-207 DODGE 86-87 DAKOTA 37-207 27-207 NP208 FORD 80-86 BRONCO INCL.SM. PARTS 37-208SPK 27-208 FORD 80-86 F150/ F250/ F350 INCL.SM. PARTS 37-208SPK 27-208 GM 81-87 K10/ K20 INCL.SM. PARTS 37-208SPK 27-208SPK DODGE 81-87 W150/ W250/ W350 INCL.SM. PARTS 37-208SPK 27-208 NP231 GM 86-91 S10/ S15/ BLAZER 37-231 27-231 GMGM 92-94 S10/ S15/ BLAZ 37-231BB 27-231 GMGM 92-93 S10 EXT.C 37-231 27-231 GM 92-93 S10 REG.CAB 37-231BB 27-231 GM 95-ON S10/ S15/ BLAZER 37-231CC 27-231CC DODGE 94-96 1500/ 2500 37-231DD 27-231DD DODGE 97-ON 1500/ 2500 37-231EE 27-231EE DODGE 88-93 DAKOTA 37-231 27-231 DODGE 94-ON DAKOTA 37-231EE 27-231EE NP233 GM 92-93 S10/ S15/ BLAZER ELECTRIC SHIFT 37-231BB 27-231 GM 94-ON S10/ S15/ BLAZER ELECTRIC SHIFT 37-231CC 27-231CC GM 92-93 S10 EXT.CAB ELECTRIC SHIFT 37-231 27-231 GMGM 92-93 S10 STD.C ELECTRIC SHIFT 37-231BB 27-231 GMGM 94-ON S10 ELECTRIC SHIFT 37-231CC 27-231CC DODGE 01-ON DAKOTA ELECTRIC SHIFT 37-233AA 27-233AA NP236 GM 98-01 S BLZR TWO SPEED 37-236 27-236 NP241 GM 88-94 1500/ 2500/ 3500 37-24137-241 27- GM 94-ON 1500/ 2500/ 3500 37-241BB 27-241 GM 88-94 K5 BLAZER 37-241 27-241 GM 95-00 TAHOE 37-241BB 27-241 DODGE 88-93 W150/ W250/ W350 37-241AA 27-241 DODGE 94 1500/ 2500/ 3500 37-241 27-241 DODGE 95-96 1500/ 2500/ 3500 37-241BB 27-241 DODGE 97-99 1500/ 2500/ 3500 37-241EE 27-241 DODGE 00-ON 1500/ 2500/ 3500 37-241CC 27-241 www.gearsquad.com GearSquad_2012.qxp 3/19/12 8:28 AM Page 103
TRANSFER CASE KITS
BEARING/ GASKET MAKE YEAR MODEL SEAL KIT KIT NP241HD DODGE 97-99 2500/ 3500 37-241FF 27-241 DODGE 00-ON 2500/ 3500 37-241DD 27-241 NP242 DODGE 97-99 DAKOTA 37-242DD 27-242DD DODGE 00-ON DAKOTA 37-242EE 27-242EE TRANSFER CASE KITS NP243 GM 91-00 1500/ 2500/ 3500 37-241BB 27-241 GM 91-94 BLAZER 37-241BB 27-241 PAGE GM 95-00 BLAZER 37-241BB 27-241 DODGE 02-ON 1500/ 2500/ 3500 37-241CC 27-241 113 NP244 DODGE 01-ON DAKOTA 37-242EE 27-242EE NP246 GM 98-ON 1500/ 2500/ 3500 37-246 27-246 GM 98-ON TAHOE 37-246 27-246 NP261 GM 99-ON 1500/ 2500/ 3500 37-261 27-261 GM 01-ON 2500/ 3500 8.1LT/ DURAMAX 37-261AA 27-261 GM 99-ON TAHOE 37-261 27-261 NP263 GM 99-ON 1500/2500/3500 37-26137-261 27- GM 01-ON 2500/3500 8.1LT/DURAMAX 37-261AA 27-261 GM 99-ON TAHOE 37-261 27-261 NP271 FORD 99-ON SUPER DUTY MANUAL SHIFT 37-271 27-271 FORD 00-ON EXCURSION MANUAL SHIFT 37-271 27-271 NP273 FORD 99-ON F250/F350 ELECTRIC SHIFT 37-271 27-271 FORD 00-ON EXCURSION ELECTRIC SHIFT 37-271 27-271 DANA20 FORD 66-72 BRONCO 37-20B37-20B FORD 73-77 BRONCO 37-20C 27-20F BW1345 FORD 81-91 F150/F250 37-1345 27-1345 FORD 81-87 F350 37-1345 27-1345 BW1354 FORD 91-95 EXPLORER 37-1354 27-1354 BW1356 FORD 87-96 F150/F250 37-1356 27-1356 FORD 87-97 F350 37-1356 27-1356 FORD 87-96 BRONCO 37-1356 27-1356 BW4403 FORD 99-01 EXPLORER AWD 37-4403 27-4403 BW4404 FORD 96-98 EXPLORER V-8 w/TOD 37-4404 27-4404 FORD 02-03 EXPLORER V-8 w/TOD 37-4404 27-4404 BW4405 FORD 96-01 EXPLORER V-6 ELEC.SHIFT 37-4405 27-4405 BW4406 FORD 96-ON F150 MAN/ ELEC SHFT 37-4406 27-4406 FORD 96-01 F250 MAN/ ELEC SHFT 37-4406 27-4406 FORD 97-ON EXPEDITION ELECTRIC SHIFT 37-4406 27-4406 BW4407 FORD 96-97 F250/F350 37-4407 27-4407 BW4416 FORD 02-ON EXPEDITION 37-4416 27-4416
877.757.9222 Wholesale customers 877.757.8444 Retail customers [email protected] GearSquad_2012.qxp 3/19/12 8:29 AM Page 104 TRANSFER CASE KITS
TRANSFER CASE KITS
TRANSFER CASE KITS G2 Axle & Gear offers a variety of transfer case rebuild kits for light duty applications. These kits include bearings, seals and all necessary small components needed to rebuild your transfer case.
APPLICATION PART NUMBER Dana 300 37-300 Quadra Trac 1305/1339 37-1305 NP242 37-242CC NP207 37-207 NP231, XJ, YJ 87-94 37-231 PAGE NP231, XJ, YJ, TJ 94-06 37-231FF 114 NP231, Jeep Liberty 37-231GG NP241 Jeep JK 37-241GG NP242, w/ BD50-8 Input Brg 37-242 NP242, w/ 6010 Input Brg 37-242BB NP247 37-247 NP249 37-249J
SLIP YOKE ELIMINATOR
SLIP YOKE ELIMINATOR KIT NEW G2 Axle & Gear offers Heavy Duty 1 Ton upgrade driveshafts for the Jeep JK models. These high quality driveshafts are made from heavy duty D.O.M. Tubing for strength, include larger solid- body 1350 Series U-Joints for durability, and are dynamically balanced to eliminate vibration.
APPLICATION PART NUMBER 87-06 TJ/YJ NP231 37-231SYE
CHRYSLER 8.25 CHRYSLER 9.25 FORD 8.8 GM 10 BOLT 8.5" AAM 11.5"
RAW ALUMINUM W/LOAD BOLTS 40-2029-1AL 40-2028-1AL 40-2013-1AL 40-2021-1AL 40-2024AL
GLOSS BLACK W/LOAD BOLTS 40-2029-1ALB 40-2028-1ALB 40-2013-1ALB 40-2021-1ALB 40-2024ALB
www.gearsquad.com 1 GearSquad_2012.qxp 3/19/128:29AMPage105 15 PAGE DIFFERENTIAL COVERS DIFFERENTIAL COVERS 877.757.9222 RAW ALUMINUM GLOSS BLACK GLOSS BLACK RAW ALUMINUM Fluid Capacity:6–8qts Fluid Capacity:3.5 –4.5 qts Years: Early 80’s –Present Years: 94–Present Part: 40-2080MB Part: Fluid Capacity:5–6qts Will NotFit98-Down F-350 Check Fitment on DANA 50/60FRONT Part: 40-2034MBF Sway Bar App Years: 01 -Present Part: 40-2024MB AA8 HYLR92"RA HYLR92"FOTG 495 HYLRAM1." FORD 8.8" CHRYSLER 10.5"AAM GM14 9.5" CHRYSLER 9.25" FRONT CHRYSLER 9.25" REAR DANA 80 AAM 11.5" AAM GM/Dodge HYLR82 HYLR92 DANA 30 CHRYSLER 9.25 CHRYSLER 8.25 022AB4-08L 023AB 024AB 023AB40-2034ALB 40-2033ALB 40-2049ALB 40-2031ALB 40-2028ALB 40-2029ALB 40-2029AL Wholesale customers Fluid Capacity:4–5qts 028A 021A 021A 024A 022A 40-2023AL 40-2021AL 40-2046AL 40-2012AL 40-2013AL 40-2080AL Years: 66–Present Part: 40-2028MB DANA 80 — Fluid Capacity:5–6qts Check Clearance onSUVs Fluid Capacity:4–5qts FORD 10.25"/10.5" Years: 86-Present Years: 97 –Present Part: 40-2046MB Part: 40-2012MB Single Rear Wheel FORD 9.75" 40-2028AL Fluid Capacity:2.25–3.25 qts FORD 8.8 877.757.8444 — Part: 40-2026MBF Years: 13 –Present NEW Fluid Capacity:3.5 –4.0 qts CHRYSLER 9.25" FRONT Check Clearance onSUV’s Fluid Capacity:3-4qts Years: 70 -Present Part: 40-2021MB Part: 40-2026MB GM 8.5/8.6" 40-2031AL Years: 03 –12 40-2012ALB FORD 9.75 Fluid Capacity:4–5qts Years: 80–Present Part: 40-2010MB Semi Float Axle Retail customers FORD 10.25"/ 10.5" 40-2049AL DANA 35 STERLING Fluid Capacity:1.3–1.5 qts NEW Fluid Capacity:5–6qts — Part: 40-2031MB Years: 73 –Present Part: 40-2023MB Years: Various GM 14 10.5" Full Float Axle DANA 30 Fluid Capacity:5–6qts Years: 03 –Present Part: 40-2097MB [email protected] M1 OT85 GM14 BOLT 10.5" GM 10 BOLT 8.5" 40-2033AL 40-2021ALB AA4 DANA REAR 60/70 DANA 44 Fluid Capacity:2–2.5 qts Fluid Capacity: NEW NEW GM 129.5/9.76" Part: 40-2033MB Years: 14 –Present Part: 40-2091MB Fluid Capacity:3–4qts Years: Various Years: 86–Present Check Clearance on Part: 40-2013MB DANA 44 Sway Bar App 40-2034AL 3–3.5 qts — 16 PAGE
DIFFERENTIAL COVERS 1 0.5" 1 0.5" RG14 1 GM 14 BOLT BOLT GM 14 MT-44 STERLING NISSAN TITAN DANA 44 12-10.25/12-10 GM14-10.5-A FORD 10.25"/ 10.5" 10.5" 10.25"/ FORD GM 14 BOLT BOLT GM 14 60 9.5" RD60 DANA 12-9.75 FORD 9.75 FORD DANA 44 DANA GM14-9.5 DANA#44 GM 14 BOLT RIDDLER MFG DIFF COVERS * Lifetime Guarantee * Lip free smooth transition design * Recessed fasteners * Made from high grade ductile iron * Raised fill plug * CNC Machined * Recess for locker actuator on Jeep Rubicon Axles * Stainless fasteners and Permatex Sealant 44 DANA 44 DANA RD 10-8.8 FORD 8.8 FORD GM10-8.5 GM 10 BOLT 8.5" BOLT GM 10 D12-9.25 CHRYSLER 9.25 CHRYSLER www.gearsquad.com RD35 DANA 35 DANA 80 DANA DANA80 AA14-11.5 AAM 14 BOLT 11.5" GLOSS BLACK GLOSS 70 DIFFERENTIAL COVERS DIFFERENTIAL
RD30 DANA 30 DANA DANA#70 AA14-10.5 AAM 14 BOLT 10.5" FF 60 RD825 DANA CHRYSLER 8.25 DANA#60- AA14-9.25-A AAM 14 BOLT 9.25" RA20 AMC 20 GLOSS BLACK GLOSS GLOSS BLACK GLOSS GLOSS BLACK GLOSS • Magnetic drain plug and anodized aluminum dipstick with magnetic insert dipstick with magnetic plug and anodized aluminum • Magnetic drain no gaskets or sealant • O-rings require the differential cover maintenance without removing • Routine lube port • 1/8 NPT temperature sender • 303 stainless steel hardware • Lube level reference plug housing • Finned aircraft aluminum (included) for installation and service • Requires allen key wrenches systems and aftermarket anti-sway bars • Fits with most factory suspension GearSquad_2012.qxp 3/19/12 8:29 AM Page 106 Page AM 8:29 3/19/12 GearSquad_2012.qxp 1 GearSquad_2012.qxp 3/19/128:29AMPage111 PAGE 17 QUICK LOOK UP 10BOLTYOKE 877.757.9222 Type lookupin(itemnumberinquiry)ortypesearch QUICK LOOKUP DODGE AXLE JOINT DODGE AXLE JOINT AAM AXLE D60AXLJOINT D50AXLEJOINT D44AXLEJOINT D30AXLEJOINT D60SPINDLE D44SPINDLE D30SPINDLE D27SPINDLE D25SPINDLE KNUCKLE A AAM D50BALLJOINT D44BALLJOINT D30BALLJOINT BALLJOINT D35YOKE DANA300YOKE DANA20YOKE 205YOKE 203YOKE D70YOKE D60YOKE D44YOKE 12BOLTYOKE AMC20ARB AMC20LOCKER AMC20CASE JUICE M C20YOKE BALLJOINT
Wholesale customers 877.757.8444 14BOLTSPOOL TOYSPOOL D60SPOOL D44SPOOL CLUTCH FORD STERLINGCOVER 14BOLTCOVER 12BOLTCOVER 10BOLTCOVER D80COVER D70COVER D60COVER D44COVER D35COVER D30COVER TRALOK D60CASE D60TRACLOK D60LOCKER D60ARB D44CASE D44TRACLOK D44TRUTRAC D44LOCKER D44ARB D30CASE D30TRUTRAC D30LOCKER D30ARB area onwebsite Retail customers [email protected] 42118 42120 421231 421300 421KIT TERRALOW 421KIT TAILSHAFT TIT CROSS SHAFT CROSS PIN FREESPIN (DYNATRAC KIT) D80MASTER D70MASTER D60MASTER D50MASTER D44MASTER D35MASTER D30MASTER 10BOLTMASTER SUPERDUTYGEARS SUPERDUTY AMC20AXLE D44AXLE D35AXLE D60STUB ANGEARS PAGE
NOTES 118 www.gearsquad.com JEEP SPEEDO GEAR CHART GEAR SPEEDO JEEP Speedometer gears are quick and easy to install with simple hand tools. Also suggested is the purchase of a new speedometer hand tools. Also suggested is the purchase are quick and easy to install with simple Speedometer gears leaks on the new installation. O-ring to prevent any Jeep Speedometer Gear Tooth Chart Gear Tooth Jeep Speedometer the be changed to allow gear must also in a Jeep the speedometer gear ratios larger tires or changing When putting speed. to show an accurate speedometer to replace the factory then you will want on your Jeep vehicle, tire size has changed and pinion and/or If the ring tire diameter to easily below. The chart lists the gear ratio and the corresponding gear on the chart speedometer gear with with an electronic note that if your vehicle is equipped into the correct size application. Please guide your purchase the gear and tires sized. will have to be reprogrammed for speedometer, the vehicle Having the speedometer read accurately is important both on and off the road. This will correct over all speed readings, on and off the road. This will correct read accurately is important both Having the speedometer (applies to Automatic to properly shift your transmission traveled, and allow the jeep computer correct shown distance The recommended be ±5% from the actual speed shown. Factory speedometer gear variances can transmission only). mile. tire specifications for revolutions per based on the manufacturer's published speedometer gear is GearSquad_2012.qxp 3/19/12 8:29 AM Page 112 Page AM 8:29 3/19/12 GearSquad_2012.qxp 1 PAGE GearSquad_2012.qxp 3/19/128:29AMPage109 19
GLOSSARY to have the gear machined. Be sure to blend the notch nicely leaving nosharpedgesandclean Besuretoblendthenotchnicelyleaving thecasethoroughlybeforeassembly. thegearmachined. to have Ifexcessive clearance isrequireditwouldbebetter You aguideofweretogrind. have willknow and moveitoverusingthespannersuntilcontactscase. Simplyspintheringgearbyhand Usetheringgear mountedonthecarrierwithnopinioninstalledtohelpmarkcase. 1/8inchoritwillcrack. thinner that youdonot makethecase carefulwhengrindingthat Bevery your caseisahighgearadditionalclearance evenwiththecutgears. willbenecessary If Ford camewith4.10gearsandlower. cutasmallnotchinthecaseonhousingthat factures cutabevelontheinsideofringgeartoclear thehousing. gearmanu- Many timesontheFordyou areusing. Many gearratio 9inchtheringgearwillcontactpinionpilotbearingsupporthousingdependingwhat CaseClearance 9” auatrshv vnsopdptigpno et aknso hi er.Thishasmadepiniondepthtoolsallbutuseless. evenstoppedputtingpiniondepthmarkingsontheirgears. manufactures have gear Many methodisalittlemore timeconsumingbutequallyeffectiveinachievingaproperpattern. Thepattern dles andmeasuresoffthetruecenter. sitsinthebearingsad- Theproperwaytomeasureiswithatoolthat flats. Thejournalcanbemachinedslightlyoffcenterlineofthe nal ismachined. aremachinedthenthebearingjour- When thehousingismachinedflats point ofmeasurecanstillbe.005-.010offduetomachiningtolerances. This Althoughthisisfairlyclose itisnottotallyaccurate. pinion depthfrom. aspointofreferencetomeasure ofthebearingcap usingtheplats will try Alotofpeople need tobuyacollectionofdifferenttoolsdojustonetruck. mosttoolsonlyworkon1of2axlesandyouwill Itseemsthat tools. Most peopleareunwillingtospendthemoneybuyaproperpiniondepth Pinion Depth Tools you onlyneedathinfilmaswell. Onaseal the differentialandovertimeitwillbreakoffgetlodgedinbearingslockthemup. Byusingtoomuchitwillsquishoutontheinsideof super thinfilmofsiliconetobothsidesthegasket. Ifyouareusingagasketandsiliconeonlyneedtoadd beadtotheinsideofboltholesonyour differential covetosealitwithoutagasket. Allyoueverneedisa1/16” overzealous withthesilicone. GO EASY WITH IT!!!!Oneoftheeasiestwaystoruinallyourhardworkandexpensivepartsisbe Proper UseOfSilicone thecrosspinofdifferential. thespringholdsinneraxlefirmly ageist assembled ensurethat When Insertthespringandreassembleaxle. theendofyokepunchitoutanddiscardit. plus at Ifequippedwitha removethedustbootandpullaxleapart. therewereorientated, how know Startbymarkingtheshaftssoyou acquire asmallspringfromeitherengineshoporhardwarestore. willrequireyouto Thismodification aCClipprovision. doesn’thave adifferentialthat accommodate Independent toyourpassengersideaxleassembly Axle youmayneedtomakeaminormodification When installingaaftermarketdifferentialonFord vehicles equippedwitha Twin Traction Beam Front Axles IFS Ford TTB details likethiscancostyoumorea to Don’tbeinarushtofinishnotpayingattention changesoncethebearingisseated. tothedifferentialeverything assoonyouputpower pattern, Worse perfect yetonceyousetitupandgetthat Failing thebearingsandracesproperlywillgiveyouincorrectpiniondepthpreloadreadings. toseat tilltheyfullyseated. Makesureyoufullypressallbearingdown irrelevantyouthinktheyare. how allraisedsurfacesnomatter Be suretogrinddown Before installingbearingsandracesinspectbearingboresfordama Make SureBearings Are FullySeated to getthesamelengthandgradebolt. Besure tobereplaced. Thisboltwillhave anhourglasslooktothem. althoughhardtoseetheywillhave Ifitfightscheckthethreads, fighting orsticking. due topoorfit. timesaboltwillgivetheallusionoftorqueingtospeckbutitisactuallybottomedoutinthreadsorlockingup many Believe itornotboltsdostretch, Check BoltsForStretch TECH TIPS 877.757.9222 h ipetwyt hc hsi ogtasadr oelcigtp u n hedi nwt o igr.Thenutshouldgoonwithout The simplestwaytocheckthisisgetastandardnonelockingtypenutandthreaditonwithyoufingers. Wholesale customers ggravation inthelongrun. ggravation Failure failure. togetaweakerboltcancausecatastrophic 877.757.8444 ge. Many times with out even noticing there is damage fromdrivingouttheraces. timeswithoutevennoticingthereisdamage Many ge. Retail customers tools [email protected]
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GLOSSARY PAGE 1 TECH TIPS TECH www.gearsquad.com tion. once dried will dry Using excessive amounts make a mess and to a crystal like material, Another potential problem with pressing the bearings is thatAnother potential problem with pressing the bearings sometimes they get damaged easily. Set up t are starting from scratch with no previous shims to reference off. In a differential that has shims under the ve to press the bearings on and off each time you need to make a change.ve to press the bearings on and off each time you This can be a real inconvenience if you have to run to the ma- t to break loose.and pinion nuts. This is good for ring gear bolts is good for carrier cap The Blue is semi permanent and bolts and cross pin retainer lean and dry. surface. or quick start to insure a clean Use brake cleaner your time and the adhesive will not work and you wasted If its not clean The green is made for penetrating for bearing races but rarely found. and is good Adhesives) is that the threads (yes The key to using these adhesives Set up bearings are a useful tool for those tha bearings, you will ha chine shop each time to get the bearings pressed. bearings are a special bearing that has little to no press fit and can be removed by hand. That Baffling Slinger Thing That Baffling Slinger On many behind the races. differential they used slingers on the pinion head and baffles These thin pieces of metal are used to help control oil flow in the differential. Many of these have been deemed irrelevant by the manufactures and are no longer available. If your axle has them reuse them. damaged If yours has been and you cannot find them you must make up the difference with pinion shim. Anything and the pinion adds to the total shim pack. places between the bearing Save The Crush Sleeves Save of work to crush,Not only are Crush Sleeves expensive and a lot are also a one time use part. they save speed up the set up operation money and don’t use To the sleeve until you have established your shim settings. If you crush the sleeve and then add pinion shim the crush sleeve is useless and will need to be replaced. solve this problem leave the sleeve out and tighten the used pinion nut slowly until you get the appropriate pinion drag. To cannot leave it like this You but its fine for the setup. After you haveestablished a proper pattern disassemble the differential, everything again, clean oil the bearings and install crush sleeve for final assembly. Paint The Inside? Paint While the paint may look good it serves another bother nobody will see a lot of shops painting the inside of a differential and think why ever sees it? You function. experiences a failure it produces extremely fine metal fragments When a differential like dust.out these the differential Even though you cleaned in the pores of the casting and get released when the metal heats sit up contamination the new oil.particles That is part of the reason that to it is so important change the oil after break in. under the paint preventing the oil contamination and it looks good to. The use of epoxy paint will seal all the particles It is also believed that aids in oil return. the paint Pinion hits Carrier On a number of differential there have been design changes for on reason or another that about. are not spoken when an aftermarket locker is in- On some differential with the pinion.stalled there is limited space and may interfere This problem is easily corrected by removing a small amount of material off the tip of the pinion head. This will not affect the integrity of the gear. When you achieve a proper gear pattern you will not even use that of the gear. portion which can lock up bearings. type in the correct place is important as well. Using the correct will sometimes Red is meant to be a permanent locking which The require hea bolts. Set Up Bearings must be c money on it. Spare The Lock-Tite are a good thing if used in modera Thread locking compounds Cross Pin Clearance Cross On Many that differential to some when we go ring gear hitting the the cross pin with run into a problem shafts we to insert axle cross pin removal of require lower gears. On these applications get away we can of material grinding a small amount with simply the opposing gear tooth. off in- This will not affect the gear.tegrity of the gear pattern When you achieve a proper you will not even use that portion of the gear. On other gear sets that are really low you may not be there are enough gear awayable to grind to clear cross pins.special modified are not These pins cases as in all but in extreme recommended and havethey are weaker known been to fail on occasion. GearSquad_2012.qxp 3/19/12 8:29 AM Page 110 Page AM 8:29 3/19/12 GearSquad_2012.qxp 1 GearSquad_2012.qxp 3/19/128:29AMPage109 PAGE 21 GLOSSARY differential untilfinalassembly DonotusetheLoctiteonDanaSpicer Carrierbearingsarepressedonthecarrierandsecuredwithgreen Loctite. with adropofredLoctiteoneachbolt. Mounttheringgeartocarrier witharetainerfortheFords. in, andGM10.5"12.25"useapilotbearingwhichmustbetapped Ford 8"and9", old race. • • • • • tions andthenremovethirdmember For lockinghubtype refertothesolidaxleinstruc- Removethedifferentialassemblyfromvehicle. Removetheboltsretaining theaxletodriveflange. bearing. Usingadriftpunchandhammerdrivetheaxleshaftoutofwheel- cotterpinandthelargeaxlenut. Removewheelbrakecaliper, For non-lockinghubtype, I.F axleu-joint. or kingpinsforwearandservice Inspectballjoints timetorepackwheelbearingsandspindlebearing. isagreat Now Removeaxleshaftbyslidingitoutthroughthesteeringknuckle. axle shaft. You togainaccessthe needtoremovethespindleandbackingplate willnow brakecaliperandhub&rotorassembly. lockinghubassembly, Remove wheel, Solid AxleType: Removal: Front Axle manualforfurtherinstructionandspecifications! refertoservice Always Remembertheseinstructions aregeneralized, youmayneed: list ofsomethetoolsthat Hereisa timeandhelpspreventpartsfrombeingdamaged. Usingthecorrecttoolssaves When workingonyourdifferentialyouwillneedawidevarietyoftools. Tool List oil onthebrakeshoes. exposed fromthesidegear theCclip Pushtheaxlesinallowing tobe Removetheaxlesbyremovingdifferentialcrosspinboltandshaft. Remove The Wheel andbrake drum. Assembly rvsatfo h oe eoetedfeeta oe rubl h hr ebr e h i ri noasial otie.Pleaserecycle yourwasteoil. Lettheoildrainintoasuitablecontainer. Removethedifferentialcoverorunboltthirdmember. driveshaft fromtheyoke. Unboltthe thevehicle makecertainthat Always issafelysupportedbeforeworkingunderneath. vehicle liftorajackandsafestands. usinganappropriate Liftthe Theextentofdisassemblydepends onthejobbeingdoneandinspectionfindings. allthepartsandtoolsyouwillneed. youhave Make surethat Disassembly: •Gear markingcompoundandaclean brush andmountingbase •Dial indicator We theseinstructionsarehelpful. sincerelyhopethat of differentialwithoutusingapiniondepthsettingtool. We successfullysetupthousands have youwillachievepropersetup. theseinstructionscarefully, By following Please readcompletelybeforebeginning. assemblies andredLoctiteonthepinion nutthreadsduringthefinalassembly. Useoilonthepinionnutwasher surfaceduringall alonglife. thebearingswillhave sothat Setthepreloadcarefully(see"SetUpSpecifications") pinion nut. tothe andisameasure oftherollingresistancepinionbearingsafterpropertorque has beenapplied Pinion bearingpreloadismeasured in inch-pounds, Install PinionGearandSet BearingPreload: ta Theinnerpinionbearingmustbepressedontheshaftandraces Try usingtheoriginalshimdepthforyourfirst attempt. they go. Thediameterofyourshimswilldeterminewhere Pinion depthshimsgoeitherundertheinnerpinionraceoron shaftundertheinnerpinionbearing. Initial Assembly ofgearoil(notgrease!)onallbearingsandgreaseoil)sealssealsurfacesjustpriortofinalinstallation. coat Useamoderate particles. Polishcloth allsealsurfaceswithlightemery andthenwipethemwithaclean andclean rag oilorsolventto removemetal brake cleaner untiltheyareclean. usingsolventor throughtheaxletubes, Pushrags tothepinionandgroovesjustoutsideofcarrierbearings. oilpassages housingshave Many damage. Wash formetalparticles outthehousingwithsolventandcheckallofoilpassages canleadtobearing ordirtthat mounting surfacewithafileorwetstone. Clean allnewandusedpartswithclean solventorbrake c Preparing Parts: backlashandcarrierbearingpreload. pinionbearingpreload, Differential Adjustments The fouressentialdifferentialadjustmentsarepiniondepth, Pinionbearingsmustbepressedoff. from thehousing. Usingabluntpunchdrivethebearingraces Removethepinionsealandouterbearing. andthicknessof all oftheoriginalshims. track ofthelocation Keep thethreads. takingcarenottodamage Knockthepiniongearouttorearwithabrasspunch, itcan’tmove. the yoke(boltittoalongboard)sothat orusealongbreakerbarandbrace removethepinionnutwithanairgunwhileholdingyoke, If you’rechangingtheringandpinionorbearings, Pinion Removal: Furtherdisassemblydependsonthejobbeingdone. Internal parts(insidethecarrier)canberemovedasnecessary Carrierbearingscanbepulledusingabearingpuller. andthicknessofalltheoriginalshims. Keeptrackofthelocation bar. pried outofthehousingwithapry Mostcarrierscanbe youwillbeabletore-installthemonthesamesideand inthesamedirection. markssothat withidentification Punch bothcarriercaps Carrier Removal: becarefultherewilloil. simplyunbolttheshaftfromhubandslideitout, axlesdonotrequiretheremoval ofthewheelorbrakes, Full float Full FloatingRear backing pla Simplyremovethe thereareusually4bolts. Eitherbehindtheaxleflangeoronbacksideofbrakebackingplate Remove The Wheel andbrake drum. Bolt In Type: Semi FloatRear Axles: C ClipType: “C” Pinion nutsocket Three footlongbreakerbarorstrongimpactgun Bearing press Bearing pullers Calipers oramicrometer 877.757.9222 pped intothehousingwithalargepunchorracedriveruntiltheyaresea .S. AxleType: RING &PINIONINSTALLATION te bolts and slide the axle (many times with the backing plate) outofthehousingendbeingcautiousnottogetoilonbrakeshoes. timeswiththebackingplate) te boltsandslidetheaxle(many Axles: . Man , stecrirsisg ewe h are n are erns Again, as thecarriershimsgobetween carrierandbearings. y timestheclip willjustfalloutormayneedcoaxing. Wholesale customers . Due tothevar ying typesofI.F •48 oz plastic dead blow hammer •48 ozplasticdeadblow • • •Pry barsforremovingthecarriercase •Pry •Six pointcrosspinboltwrench boltsocket •Carrier cap •Ring gearboltsocket 24 ozballpeenhammer Brake linewrench leaner 877.757.8444 o antmk ttocen r h at.De-burrthebackofringgearandcarrier theparts. Dry You cannotmakeittooclean, . S axlesonthemarketplease refertoyourvehicle manual service .S. ted evenly . Install the outer bearing and carefully tap thepinionsealinplacewithan Installtheouterbearingandcarefullytap . After removaloftheCclip slidetheaxleoutbeingcautiousnottoget any Retail customers try usingtheoriginal shimconfiguration. try • • •Ser •Foot poundstorquewrench •Oil drainpan •Number orletterpunchesformarkingcarriercaps Inch poundstorquewrench Assorted brasspunches [email protected] vice Manual
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GLOSSARY AGE P 1 w Carrier If the place the carrier in the housing. Install www.gearsquad.com ysler differential designs require an extension bar and special spanner to access the ysler differential designs require an extension bar RING & PINION INSTALLATION PINION & RING Chr Check the backlash. wide, If the backlash is too move or add shims to the left side. . t the carrier is moved. decrease the backlash, To to the pinion centerline. move the carrier closer increase the To ting. After driving the first 15 or 20 miles you must let the differential cool for 30-40 minutes before proceeding. Drive t there are no particles that to change thickness over time as a false preload reading or cause the shim stack may cause t there are no particles .) . move or add shims to the right side. (If the carrier is snug, move and replace the same thickness; if the carrier is too tight or too loose, pay more attention to the pattern teeth and pay less attention on the coast side of the ring gear to the drive side. Low mileage gears should . shims to move the pinion gear towards Adjust the pinion shims for pinion support designs). the ring gear centerline (add shims; subtract If ges the bearings. After "seating" the pinion, again. check the pinion bearing preload Preload and Backlash Adjust Carrier Install Carrier and t the bearings will be tighter againstt the bearings will be tighter the preload. the races and increase that then remove the pinion gear and add shims so If the preload is too tight the Clean the shims completely so tha Clean the shims completely bearing preload is established by the tightness of the shims.bearing preload is established by the tightness of The carrier should be shimmed tight enough that it must be tapped in with a plastic dead blo Gear Oil, Additive and Break-In Use a gasket or 100% silicone to seal the cover or third member to the housing. Use only high quality name brand gear oil and fill the differential until the oil spills out the plug hole. anti-friction additive that carriers require must be installed first before filling with oil. Positraction All new gear sets require a break-in period to prevent damage from overhea 500 easy miles before towing. for very short distances (less than 15 miles) and let the differential cool before continuing during the first 45 towing miles. Tow Change the gear oil after the first 500 miles. or phosphorus coating This will remove any that metal particles has come from the new gear set. THE RING & PINION CAN FAIL. AND TO BREAKDOWN THE GEAR OIL CAN CAUSE ANY OVERLOADING OR OVERHEATING be patterned as if new Checking the Pattern Check the pattern depth only after setting the backlash. for proper pinion Brush three or four of the ring gear teeth with a moderate coatof gear marking compound in two different places on the ring gear. Rotatethe pattern the ring gear past the pinion gear three or four times and then back so can be seen. Pinion depth is indicatedposition of the pattern by the between the face and flank of the ring gear teeth. Backlash must be kept within specifications, and will therefore only slightly affect the pattern between the heel and toe of the ring gear teeth. Housing alignment and pinion bearing bore alignment can also affect the pattern from heel to toe and cannot be corrected without machine work. In some cases an ideal heel to toe pattern cannot be achieved. backlash is If the within specifications, you may disregard the heel to toe pattern. A contact pattern that is centered from face to flank always indicates correct pinion depth even if a pattern that is centered from heel to toe cannot be obtained. If the contact pattern is towards the face of the ring gear teeth then the pinion is too far away from the ring gear ring gear.the contact pattern to the is towards the pinion is too close the flank of the ring gear teeth then pinion shims to move the pinion gear away Adjust the from the ring gear centerline(subtract shims; add shims for pinion support designs). When changing the pinion depth, make large changes (0.005" to 0.015") until the pattern is close. By making adjustments that move the pinion too far, you can determine that the correct pattern is somewhere between the two ex- tremes. Then make smaller changes (0.002" to 0.004") until the pattern is centered between the face and the flank of the ring gear teeth. When setting up a used ring & pinion, Shim Design: case. bearing races and the housing and some use shims between the carrier bearing and the carrier Some differential use shims between the carrier backlash, move the carrier away from the pinion centerline. Screw Adjuster Design: on the adjusters themselves.Oil the adjuster threads on both the housing and on the bearings, While holding the races the carrier caps marks made during disassembly so that according to the the threads are seated evenly on the adjusters. Third member differential designs the adjusters. require a 10 to 12 inch spanner wrench to tighten hammer. start the carrier into the housing and tap While holding the races on the bearings (and outside shims on the races) it in with the hammer. the Install carrier caps during disassembly according to the marks made Carrier bearing preload is not specifically measured, differential designs. but a good tight fit is important in all Inadequate carrier bearing preload allows the the backlash to open up.carrier to move when under load and this can cause backlash by mounting a dial indicator Check the to the housing with the plunger set perpendicular to the ring gear teeth. and forth. Hold the pinion yoke and rock the ring gear back See the specifications section. The backlash will generally change about 0.007" for each 0.010" tha the vehicle is driven.the vehicle pack over the pinion shaft to the shelf. Slide the shim 0.003" to the original preload the original shims on the first assembly or add Use bearings settling into the housing.shims to make up for the the pinion nut to approximately Tighten 250 foot pounds. Go slowly so as not to damage the stack is not thick enough.bearing if the preload shim torque wrench to check the preload. Use an inch-pound so If the preload is too loose then remove shims tha againstbearings will not be as tight the races. Always pinion nut with Loctite on the final assembly. use a new If you don’t have any preload shims to start with, pinion depth shims and start there. measure the All Designs: preload,After reaching the correct moderately tap both ends of the pinion to seat the bearings,yoke. races and that Be careful not to hit the pinion so hard it dama Preload Shim Design: adjusters through the axle tubes. both the left and right adjusters evenly by hand until they are fairly tight. Tighten If the backlash is too wide, tighten the left adjuster until the backlash is correct. If the backlash is too tight, tighten the right adjuster until the backlash is correct. If necessary, open one adjuster and tighten the other. tightened when acceptable backlash is obtained. Both adjusters must be fully hand adjustment should tighten the left adjuster since The final the ring gear is forced away the pinion gear while under load. from Crush Sleeve Design: Crush Sleeve pinion depth, about getting the correct If you are unsure has been es- the correct pinion depth a crush sleeve until to install the pinion without it may be easier alwaystablished while proper pinion drag. maintaining oil on the threads. process with a little nut during the crushing Use the original Always use a new crush pinion nut for final assembly.sleeve and new and install the pinion the trial and error method) shaft (unless you are using sleeve on the pinion Slide the crush rear of the housing.through the be tapped The yoke usually must on while applying it in place. pinion gear head to hold pressure on the or Use an impact wrench bar to applyhuge breaker necessary the torque the sleeve. to crush Proceed very slowly so that the bearings. you don’t overload be zero The pinion preload will the races but will then increase veryuntil the bearings contact quickly.torque wrench to check the preload. Use an inch-pound preload If the pinion bearing exceeds the specified allowable range, over. install another new crush sleeve and start backlash is too tight, remove or add shims accordingly GearSquad_2012.qxp 3/19/12 8:29 AM Page 110 Page AM 8:29 3/19/12 GearSquad_2012.qxp 1 PAGE 23 GearSquad_2012.qxp 3/19/128:29AMPage109 GLOSSARY REFER TO PATTERN INTERPRETATION. BACKLASH TO THE CORRECTSPECIFICATION BEFORECHECKING THE PATTERN. YOUMAY HAVE AND TO READJUST YOU CHANGE THE THE PINIONPOSITIONSHIM, IF YOU HAVE THE BACKLASHSETCORRECTLY EXAMPLE: TO THE SPECIFICATION NOTETHATINVOLVED. TWOVARIABLES ARE CHANGES, MAKING WHEN NOTE: RING GEAR TOOTH PROFILE RING &PINIONINSTALLATION The finalpinionpositionwillbeverifiedbyusingtheGEARCONTACT PATTERN METHODdescribedasfollows: 877.757.9222 Pattern Interpretation (Ring Gear) Face Hobbing Face Milling Wholesale customers Every gearhasacharacteristicpattern. Every is thesurfaceoftoptooth. The TOP LANDofageartooth outer-end. is theportionoftoothsurfacea TheHEELofthegeartooth the center. the toothsurfacea The TOE ofthegearisportion 877.757.8444 t the end towards t theendtowards t the has been identified, refer to the proper gear pattern chart. refertothepropergearpattern has beenidentified, Oncethetypeofringgear machiningmethod will belargerthan"B". "A" If thegearwasmanufacturedusingFACE MILLINGmethod, the F Ifthegearwasmanufacturedusing tooth -dimension"A"and"B". noticethedepthofringgear To dothis, described inthisbulletin. FACE HOBBINGFACE MILLING (RING GEAR&PINION TOOTH PATTERN INTERPRETATION) Retail customers C OBN ehd both"A"and"B"willbeofequaldepth. ACE HOBBINGmethod, [email protected] which gear pattern charttouseas which gearpattern inordertoknow youhave gear that You mustfirstdeterminethetypeof is manufacturedbyFACE MILLING. whiletheotherone FACE HOBBING, Oneismanufacturedby method. are determinedbythemachining There aretwotypesofgearswhich
24 AGE
GLOSSARY P 1 wn to 1 thou- GLOSSARY www.gearsquad.com Gasket- Crush Sleeve- this is a collapsibleAlso called Crush Collar spacer placed between the to keep a preload on the pinion bearings. inner and outer pinion bearings A Gasket is a type of seal between two mating surfaces preventing leaks. Drive Side- or crownedThe Drive side of the gear refers to the convex side of the ring gear.the side of the tooth that This side of the gear is the pinion gear pushes off to turn the ring gear when accelerating forward. This holds true in al but standard rotation differential were it is reversed front Drop Out- The drop out refers to a particular type of axle that has a separate gear case A).assembly thatbe removed from the housing(picture can This is opposed to an axle that gears installed into the physical axle housing (picture B). has the Flange- The word Flange is used to describe manyvehicle. different items in a A Flange is referring to a flat together. mounting surface to couple two pieces Full Floater- Full Floater is a term used to describe a type of axle retention system. The Full floater axle is a non-load carrying axle that does not have a wheel mounted to it. This axle usually bolts to a wheel hub that rides on a set of bearings on a spindle that is part of the axle housing. Since the axle requires no support it if floating between the wheel hub and the side gear, Thus Full Floating. Concave- An Inward curving like a bowl. surface Convex- curvingAn Outward like a crown. surface CV- Velocity. A slang term short for Constant mainly used A type of axle shafts requiring a smooth long travelin independent suspensions axle.Term The a a driveshaft or Propeller shaft is referring to CV when used to describe Double Cardin Joint. like two U-Joints in The Double Cardin Joint looks is used in shafts that proximity to each other and have harsh angles close on them. Dial indicator- do An instrument used for tacking precision measurements sand of an inch. Differential- The differential is a device that usually consists of gears. These gears allow each of the driving wheels to rotate at different speeds, while supplying equal power of them. to each Heal- The heal is the part of the ring gear tooth that first. the pinion contacts This is the very outside of the gear tooth. . This unit The exception t utilizes a drop out third member. t utilizes a drop out third pplies pressure on a spinning disc (rotor) to A ernier Calipers. used to take precise measurements A tool V Axle Shaft- that the part of an axle assembly Axle Shaft is by the side gear is turned An and transfers the powerof te differential the wheel directly or the to either wheel hub that style of axle. to depending on the the wheel is bolted Cross Shaft- The cross shaft is a hardened pin thatcase to the transfers load from carrier spider gear assembly. Chromoly- “chromium-molybdenum steel”Chromoly is an abbreviation for Sometimes called Chro mo. This material is known for its malleability or flexible memory and tensile strength. transfers the motion from the ring gear to the axle shafts. transfers the motion from the ring gear to the axle Carrier Bearing- These are the bearings that ring gear carrier rides on. May also be used in multiple piece driveshafts. referring to the driveshaft support bearing used Carrier- Gear Carrier Some times referred to as Differential Case or Ring slow vehicle. to this rule is in standard rotation front axles where it is the driven side. Coast Side- The Coast side of the gear tooth is the concave side of the tooth. The coast is decelerating or in reverse. side is loaded when the vehicle Crown Gear- Commonly known as Ring gear is the gear that is bolted to the carrier and is driven by the pinion gear thereby turning the carrier. Calipers- Also referred to as Caliper- Referred to as brake caliper in thousands of an inch. C Clip-” ”C”Semi Floating are commonly used on axles to retain the axle shaft. clips grove cut into the end of On the splined of the axle shaft there is a receiver to grab the axle.the shaft for the C clip In the side gear of the carrier there is fits into.a pocket machined in to the gear that the OD of the C clip With the side gear.cross shaft removed the axle is inserted into the At this point the C is seated onto the shaft and the shaft is pulled out until the clip is placed clip into the pocket. Now and the axle can no longer the cross shaft is reinserted move in or out except for its appropriate end play. Bearing- A Bearing provides a low friction surface allowingto move on one two parts another on a single axis. Banjo- of axle housing tha A Banjo refers to the type Ball Joint- knuckle to the axle housing or Ball joints connect the steering while allowingarms and hold it In position the steering motion. GearSquad_2012.qxp 3/19/12 8:29 AM Page 110 Page AM 8:29 3/19/12 GearSquad_2012.qxp 12 GearSquad_2012.qxp 3/19/128:29AMPage109 P AGE
5 GLOSSARY a differentialactionbetweentheshafts. Neitherprovides replacesthecarrieraswell. Spool isaone-pieceunitthat Afull replacing thespidergearassemblyandconvertsitintoaspool. differentialcarrier goesinsideafactory A Minispoolisadevicethat Mini Spool- each wheeltomoveindependentofotheroveranobstacle. Thistypeofsuspensionallows Short forIndependentRearSuspension. I.R.S.- eachwheeltomoveindependentofotheroveranobstacle.allows I.F I.F.S.- Inner axlereferstotheinnermostshaftofatwo-pieceassembly. Inner Axle- This unitusuallyissupportedbytwobearingsanddriventheaxleshaft. iscalledahubaswell. Nottobeconfusedwithalockinghubthat wheel. world itdescribesawheelmountingdevicetha Inourautomotive The Word Hubdescribesanumerousamountofthings. Hub- oftheaxleassembly.This termreferstothemainbody Housing- axle housing. thepinionofaxleisabovecenterline refers tothefactthat Thisterm gearsets. High pinionisanothernameforthereverserotation High Pinion- shaft assembly Also referredtoasaStubaxleitis the outermostaxleshaftofamultiple Outer stock part. isshortforOriginalEquipmentManufacturerororiginalfactory O.E.M. O.E.M.- 4-wheel driveisnotneeded. drive vehic disenga The lockingHubisandevicetha Locking Hub- will turnbothtiresevenifoneisofftheground. Theseunits clunk andbangbutarebetter suited forthestreetthanaspool. Althoughminortheseunitsusually somedrivabilityconcerns. units dohave wheelerasthese Theseunitsaresuitedforthemoreaggressive turning. isa when power devisetolocktheaxlestogether Most lockersuseatypeofratcheting Locker This breakaway is the force required to allow theaxlestodifferentiate istheforcerequiredtoallow This breakaway setting. Thispreloadprovidesabreakaway lbs. gear setbetween150-450ft. Posie theseunitsusuallyuseasetofclutches springstopreloadthespider asa Alsoknown The LimitedSlipisbasicallyapreloadedOpendifferential. Limited Slip- This systemhasbeenprettymuchfazedoutbyballjoints. job asatypicalballjointbutisbelievedtobestrongerthanthejoint.. Thissystemsharesthesame King pinisatypeofsteeringknucklepivot. King Pin- S ssotfrIdpnetFotSseso.Thistypeofsuspension IsshortforIndependentFront Suspension. .S. 877.757.9222 GLOSSARY Axle- - e rmteal hf.Thisfunctionisusedinparttime4wheel ged fromtheaxleshaft. les to reduce the additional drag ofthedrivetrainwhen les toreducetheadditionaldrag . pplied to the unit and allow one wheel to disengage while onewheeltodisengage pplied totheunitandallow t allo Wholesale customers ws thewheelBearingHubtobe t transfers power tothe t transferspower 877.757.8444 required to allow theaxlestodifferentia required toallow istheforce Thisbreakaway setting. preload providesabreakaway This lbs. springs topreloadthespidergearsetbetween150-450ft. Theseunitsusuallyuseasetofclutches preloaded Opendifferential. TheLimitedSlipisbasicallya Posi isanothernameforaLimitedSlip. Posi- Pinion Pinion Yoke- isaloadorresistancekeepingsomethingfromturningfreely Drag shaft. Pinion PreLoadistheamountofdra Pinion PreLoad- drive shaftandthetransfercaseortransmission. Pinion anglereferstothetha Pinion Angle- proper gearmesh. this printyoucandetermineifdifferentshimsarerequiredtosetupthe Byreading thepiniongeariscontactingringgear. is usedtoseehow Thiscontactpattern betweenthegears. Pattern referstocontactpattern Pattern- turnstheringgear The piniongearisthedrivethat Pinion Gear- on toslo Referring tobrakerotor Rotor- Orwobble. Run outisaundesiredmovementofpartthroughmotion. Run Out- the carrierandisdrivenbypiniongeartherebyturning The RingGear Ring Gear to helpwithdrivelineanglesandreducevibration. Thiswasalsodone astrongeraxleassembly. has beencorrectedtocreate Onareverseringand Pinionthisproblem (coast)side. than theconcave moreload ofcarrying Theconvex(Drive)sideofthegeariscapable side. Thismeansthecoastsideofgearisbeingusedashedrive in reverse, isrunning TheStandardgearwhenusedinafrontapplication applications. gearsetwasdevelopedforusein frontaxle The Reverserotation Reverse RotationGear- is4to1.. one turnofthewheelyourgearratio Exampleifyourdriveshaftturnsfourtimesforevery toanother. relative denotestheproportionalamountofonequantity isaquantitythat A ratio Ratio- a beariongtorideonwithwearingthesurface.. isapressinhardenedsurfacefor The Raceorcupasitisalsocalled, Race- turning freely isaloadorresistancekeepingsomethingfrom Pre loadordrag Preload- Yoke connectsthepinionshafttodriveshaft. isapartthat w thevehicle. Retail customers - . Also known as a Crown Gear, is the gear that isboltedto isthegearthat Gear, asaCrown Also known , this is the part that thebrakecaliperclamps thisisthepartthat down , [email protected] t the axle yoke is at comparedtothe t theaxleyokeisat g that isrequiredtoturnthepinion g that te .
GLOSSARY 26 PAGE 1 GLOSSARY www.gearsquad.com Wheel Flange is the flat mounting surface that the wheel is mounted ws a rigid shaft to bend in any direction. It consists of a pair of a hinge oe- Yoke- links the pin- Yoke. is referring to the Pinion Yoke The pinion Yoke The work ion Shaft via a U-Joint to the drive shaft.. Wheel Hub- a numerous amount of things. Hub describes Word The In our automotive world it describes a wheel mounting device that transfers power to the wheel. Not to be confused with a locking hub that is called a hub as well. is driven by the axle This unit usually is supported by two bearings and shaft. Wheel Flange- The to. of the wheel hub or made into the axle shaft This flange is either part depending which type of axle is in question. Torque Wrench- Torque thatWrench is a special tool measure toe amount of is used to Torque A Bolt.force required to turn a in either in Foot This torque is measures the quantity of force needed. or inch pounds depending on Pounds There types of torque wrenches,are a variety of different the twqo most common type. are the bar graph and the click U-Joint- U-Joint is short for Universal joint, also known as a Cardin joint. This U-joint allo together,like cross located close but oriented at 90° relative to each other. Calipers- Vernier Also referred to as Calipers. A tool used to take precise measurements in thousands of an inch.. T to the carrier. of the tooth closest tooth is the inner half of the gear Toe The thatThis is the part last.). sees pinion contact Torque- is the rotationalobject. is needed to move an force which Torque In our amount of force needed to turn a bolt or pinion. case it is referring to the Wrench. Torque with a special tool called a This torque is measured t is the very base of the tooth bottom or A). This is opposed to an axle that installed has the gears . Axle- t has a separate gear case assembly that can be removed from the Stub Axle is the outer most axle shaft of a multiple shaft The Stub assembly into the physical axle housing (picture B). Third Member- The drop out refers to a particular type of axle Also referred to as Drop Out tha housing (picture Semi Float- A Semi Floating axle is one that is supported at the inner spline end then is weight. before the outer end and carries vehicle supported by a bearing Steering Knuckle- The steering knuckle is the main component that allows a solid axle to perform its steering function. The knuckle is usually retained to the housing by the ball joints or king pins.. Spool- A spool is used to permanently lock both axles together. Spools are usually that require no differential action between the used in competition vehicles axles. for street use. Spools are not recommended Spider Gear- The Spider gear is also called spider pinion gear. These are the small gears that gear assembly. make up the spider usually This assembly is made spider gears.made up op two side gears and between 2 –4 The spider pinion gears are driven by the cross pin of the carrier. Spline- Splines are the raised portion of a part that kook like teeth. These Splines two parts together thatprovide a strong and effective way of easily joining will need to be removes at later date.. Splines are usually seen as an external (male) and internal (female) receiver variety. Side Gear- Side Gear- The Side Gear is an internally splined gear that receives the axle shaft. then drives this gear. The spider pinion gear Spanner-. Adjuster. The Spanner as it is called is also known as a Side Bearing side to side to set This adjuster is used to move the carrier assembly Back Lash.. Shim- A shim is a thin, piece of material, to fill small gaps used or spaces between objects. to support, Shims are typically used in order for adjust better fit, or be used as spacers to fill gaps between parts that the gap spans the teeth. between Root- Flank of a gear tooth tha The Root or Spanner Wrench- spanner nut. The Spanner wrench is used to grip and turn the R.P.M.- Minute. for Revolutions Per RPM is Short GearSquad_2012.qxp 3/19/12 8:29 AM Page 110 Page AM 8:29 3/19/12 GearSquad_2012.qxp GearSquad_2012.qxp 3/19/12 8:27 AM Page 1
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