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THE POSSIBILITY OF USING IN NONDESTRUCTIVE EVALUATION BY ELECTROMAGNETIC METHODS

Raimond GRIMBERG1, Adriana SAVIN1, Rozina STEIGMANN1, Aurel ANDREESCU1, Alina BRUMA1,2, Nicoleta IFTIMIE1

1 Nondestructive Testing Department, National Institute of Research and Development for Technical Physics, 47 D.Mangeron Blvd, Iasi, 700050, Romania; Phone: +40232430680, Fax +40232231132; e-mail: [email protected]; [email protected]; [email protected]; [email protected]; [email protected]; [email protected] 2 Faculty of Physics, Al.I.Cuza University, 11 Carol Blvd, Iasi, 700506, Romania

Abstract: Using the idea that metamaterials can serve as concentrator of high frequency , a new type of microstructured electromagnetic material that has strong magnetic properties near the resonance, in the radio frequency band, has been conceived and developed. We have used the material to guide RF flux from the emission coil to material and from material at reception coil in eddy current examination. The prototype material has provided a significant improvement in the spatial resolution of a “classical” send receiver eddy current transducer; improved materials are likely to have a major impact on eddy current examination.

Keywords: metamaterials, eddy current examination, flux concentrator, spatial resolution

1. Introduction

Eddy current examination is now a unanimous accepted method for detection of inhomogeneities in electrical conductive materials. The method can be used to emphasize and eventually to characterize cracks, inclusions and voids as well as to determine the thickness of coating of metallic surfaces [1]. The eddy current transducer accomplishes two roles: - to create a variable in time which induces eddy current in the piece to be examined placed in its vicinity - to emphasizes the modification of eddy current propagation due to inhomogeneities The eddy current equipment uses for detection as principal elements two synchronous detectors. The reference signals of the synchronous detectors are first in the phase with the alternative current that fed the eddy current transducer and the second is in phase quadrature with the first reference. Thus, the output of the equipment delivers two output signals, proportionally with the real component, respective imaginary component generated by the transducer. Through the simple electromagnetic procedures, other representations as amplitude and phase of the signal delivered by the transducer can also be obtained [2]. The eddy current testing method presents, among others, two clearly limitations: - due to the [3], only discontinuities placed relatively near the surface of the piece may be examined, the detection of the more deep defects requiring the use of relatively higher frequency (tens or hundreds of kilohertz) - the spatial resolution of the eddy current transducer is relatively low, its improving being effectuated using focused transducers [4], sensors array and super resolution procedures [5], [6]. But, the eddy current method allows the emphasizing of conductive materials embedded into dielectric matrix. Thus, the carbon fibers used as reinforcement in carbon –epoxy composites [7], as well as the delaminations due to impact with low energy [8] have been visualized. In these situations, a focus of the created by the eddy current transducer is required. The focusing has been made using a cup core inside which the emission coil of the transducer was inserted, a higher frequency and the lift-off corresponding to the focal distance of the emission part of the transducer [9]. The methods for improving spatial resolution, described above, are limited by the small values of the relative magnetic permeability of the ferrite used as frequency of tens or hundreds of megahertz as well as to relatively high loss of these cores in the indicated frequency range. An important improvement of the spatial resolution can be obtained using materials with high relative magnetic permeability in the range of radio frequency, such as the new discovered materials – metamaterials. A is an array of small elements that interact with electromagnetic fields. Since the characteristic dimensions of the elements are smaller than the wavelength by a least one order of magnitude, a metamaterial can be approximately described as an effective continuum medium. One point of interest in metamaterials is that strong magnetic properties can be engineering at gigahertz frequencies, where strong magnetic phenomena are rare in classical materials [10]. Metamaterials with simultaneously negative and permeability, which are known as left handed materials or negative index of refraction, have attracted considerable attention [11]. The metamaterials, specifically the so-called Swiss rolls can guide high frequency magnetic flux. These structures, first proposed by Pendry [10] and later manufactures by Wiltshire [12], are made by rolling sheets of conductor and around a mandrel. This paper proposes to present the first results obtained by using metamaterials Swiss rolls type in eddy current nondestructive examinations at high frequencies in the range of tens to hundreds megahertz with the purpose of improving spatial resolution of transducers by focusing the electromagnetic field generated by the emission part of the transducer.

2. Structure and electromagnetic behavior of Swiss rolls

2.1. Classical Swiss roll A “classical” Swiss roll is made of a thin conducting foil and an insulating sheet rolled on a mandrel of radius r (Figure 1).

Figure 1. Cross section of a Classical Swiss roll The conducting foil can support a current in the roll cross-section. Such current generates a longitudinal magnetic field inside the roll; thus, the roll has a Ls, inversely proportional to its length. When a current circulates around the roll, a charge accumulates on the first and last turns of conducting foil; the roll also has a per unit length Cs. Therefore, the roll is in effect a resonant RLC circuit which can be described by its resonant frequency ω0 and quality factor Q. The resistance is a combination of a series resistance due to finite conductance of the foil and a parallel resistance due to finite resistance of the dielectric. Without loss of generality, we assure that all losses came from the parallel resistance Rp. The properties of the rolls are then [13] 2 2 LrNs =μπ0 (−1) (1) ε επ2 r C = 0 r (2) s dN(−1) dN( −1) R = ρ (3) p2π r diel 1 ω0 = (4) LCs s ω R Q ==0 p (5) Δωω0 Ls where d is the thickness of the insulating sheet, N is the number of turns in the roll, r is the radius of the mandrel, ρdiel is the resistivity of the dielectric. As shown in [10], Swiss rolls become effectively “magnetized” under the influence of an external magnetic field at a frequency close to ω0. As with any conductor, external electric fields will interact with the Swiss rolls by causing charges to appear on their outer surfaces. No can exist inside any roll, since the conducting foil will shield any external field. The electrical circuit describing a unit length of a “classical” Swiss roll is presented in Figure 2.

Figure 2. Electrical circuit describing a unit length of Swiss roll

Both theory and experiment show that on the internal region of Swiss roll cross section, the amplitude of magnetic field is practically constant. The focusing effect appears on structures 2D and 3D of Swiss roll. 2.2. Conical Swiss roll

A pronounced effect of focusing the electromagnetic field can be obtained with a Swiss roll realized as truncated cone, Figure 3.

a b Figure 3. Conical Swiss roll: a) cross section; b) transversal view

Due to the shape, the truncated cone will be partitioned into n segments of equal length, enough numerous so that the radius r1, r2, ….,ri, …,rn can be considered mean radius of the segments. In this way the truncated cone will be modeled by a succession of cylinder with radius more and more bigger. The length of a segment from the height of truncated cone will be l l = (6) z n and the radius is calculated as l rri=+tanθ , i = 1,2,..., n (7) i 2 where θ represents the angle of truncated cone. Using these observations, the electrical properties of Swiss roll

2 n 2 μπ0 ()Nn−1 ⎛l ⎞ Lrs =+∑⎜itanθ ⎟ (8) lni=1 ⎝⎠2 n εε0 r 2 π nl⎛⎞ Crs =+∑⎜itanθ ⎟ (9) dN()−12 li=1 ⎝⎠ n

dN()−1 n 1 R = ρ (10) pdiel∑ l 2π i=1 ri+ tanθ 2n

With the calculated values Ls, Cs and Rp, taking into account that these circuit’s elements are parallel (Figure 2), using a program developed in Matlab 2009a, the parameters S can be calculated, also, they can be easily measured using a Network Analyzer.

3. Studied samples

To verify the hypothesis of focusing electromagnetic field by the cylindrical Swiss roll and improving the spatial resolution of eddy current examination, the parallelepiped samples from Plexiglas with 80x80x10 mm3 dimensions have been realized. In the middle of the faces, a borehole with 1 mm diameter has been practiced inside which a Cu cylinder with 1 mm diameter and 10 mm length. In Figure 4 is presented one of the studied samples.

Figure 4. Studied sample

4. Experimental set-up

A Network/Spectrum/Impedance Analyzer 4395A Agilent – USA at which eddy current transducer were coupled has been used for measurements. During the measurements, the transducers were in fixed position and the sample was displaced so that a surface of 40x40mm2 was scanned with step of 1 mm in both directions. The displacing was effectuated with a X-Y motorized stage Newmark –USA. Both equipments were commanded by PC through programs developed in Matlab 2009a.

In Figure 5a is presented the experimental set-up and in Figure 5b a detail of the transducer.

a

b Figure 5. Experimental set-up: a) general view; b) EC transducer.

The used transducer is absolute send receive type. The emission coil has 11.2mm diameter, 2 turns from 1.2 mm diameter Cu wire. The reception coil has 3.2mm diameter and 2 turns from 1.2 mm diameter Cu wire. To research the magnetic field created by the emission coil, conical Swiss roll having r=2mm, R=8mm and height of 27 mm was realized from impregnated aluminized paper, the thickness of aluminum foil being 0.1mm and of the insulation 0.54mm, having 5 turns. The reception coil was coupled with a second Swiss roll, identically with first (Figure 5b).

To determine the experiment conditions, the S11 and S21 parameters were measured and then experimentally measured. The obtained results are presented in Figure 6a and b.

a

b Figure 6. S parameters vs frequency: a) S11; b) S21

In the calculation of S parameters, it was considered that R=5kΩ, a realistic value for the Swiss roll material. A high value of Swiss roll permeability is obtained around the resonance frequency, it means for approximate 191MHz. In these conditions, the measurements were effectuated for frequencies of 150MHz, 170MHz, 190MHz and 210MHz, the real and respective imaginary components of the signal delivered by the reception coil being measured. The lift-off was tuned so that the axis of the two Swiss rolls shall intersect exactly on the surface to be examined.

5. Experimental results

The “classical” eddy current measurements in high frequency use an absolute send- receive transducer, the reception coil being coaxially with the center of emission coil. The transducer used for these measurements is presented in Figure 7, being connected to the same measurement equipment, the frequencies being those presented above.

Figure 7. High frequency send-receiver transducer

In Figure 8 is presented the real component of e.m.f. induced in the reception coil at the scanning of a 40x40 mm2 surface of the sample that contains the cylinder.

Figure 8. Real component of emf induced in the reception coil for 190MHz frequency

The analysis of the data from Figure 8 shows that the Cu cylinder with 1mm diameter is clearly detected. The spatial resolution is lower so that become practically impossible to be exactly localized into a region of 4x5mm2. Using the transducer with field concentrator made with conical Swiss rolls, for 190MHz frequency, the detection of copper cylinder is clearly and the spatial resolution much more improved, the position of the cylinder being determined into a region of 1x1mm2, situation presented in Figure 9.

Figure 9. The real component of emf induced in the reception coil at 190MHz frequency using conical Swiss rolls as flux concentrator

6. Conclusions

To obtain high frequency alternative magnetic flux concentrator, a new type pf metamaterial having resonance frequency of hundreds of megahertz, namely conical Swiss roll, has been developed. The principal calculus relationships were established, allowing the design of such element, the experimental data being in good concordance with the theoretical ones, so that the calculus relations have been validated. Using the conical Swiss rolls as magnetic flux concentrator, the image of a copper cylinder with 1mm diameter, placed vertical has been obtained, the spatial resolution being superior to the one obtained by classical eddy current method using concentrically absolute send- receiver transducers at high frequency.

Acknowledgments This paper is partially supported by the Romanian Ministry of Education, Research and Innovation under Nucleus Program – 09 43 01 03 and National Plan II - Contract no. 71-016/2007- MODIS.

Reference

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