<<

CERN-ACC-2013-0303 01/09/2013

pr m m pos pe t

t of t D A A K

o s o yp i b t a a r ey ope t r r C o t g e st m ec hr s t e i ne

w udy i d r ra E ea bi ee t r i a o o C a ti R ti lit l f bi c rd l

co e za t

s N co t u

s

y

lit he s: rr ba t f , ti f ra r r y en es, t on c

es o or

s M h P or n , c e e e ci ff s r t

t Ma d ag t

b e fo C oe ec w s ui f u on en am rm n h u o r r t l r et e r cu of v di c f re t i t e e i ed i o he v ng c m l r , a n

r a ag nd it chan g at t t ti i a T y re r h nd n ng i

at an t nd e m v n a et ra qu h i s

e b g dua i - n t e r c m d i s he cast et es i i I s eas re eam t S a sh fo udy B l r l s . s e ne A

rm I at n , ur

f i C ap p

t C or d i er cu c r e 2013c ng e h i gu u op e o m C e e ff i T rs ese p rr a rr t ds a er e E l er

e Ma en w il ( nt h f v of n D en R ra t ti e er t of a t pe h e t CC h N ar

G t r onf s i m

r e i e ch a,

a t am , e enev D w G m easu r n T t he n m y m e g

ac s ece er ) t P. ag et of r fo ag en an D ea e i e sf h eri e v a, n n rm r

n m t r bi es t C s ev e O ce et d S s et r el t m be c on t a lit ra e i o

w a, d i

c e n – h rs en om z h r n y ct s

e it i at S , 2013 a e

O rm s f , er t t ed z se or fo F i i he pone x h of er w on l ast s f ar m

, rm c or l ch w i

s f cu an t R. pr e a t B zerl ur it h d/ e

ct r ar nt ov d c e m e r. h eam r Ru U e r

ac a e F or v r t A o rs i nt K he i a e. de nd t st e u at er nd

t i E C s t r C –

i rs d by ff ho . a cs er r i one

s a 16

n t a u

ac ti i i ns

r ne rr a e to cs. - h l r f u en CE t f 19 S can nn eg a t or c or li w F x t r on u ar ea m ng an

t o T o RN e he d b ta e li r ra

sf t rren pt

i r pr y c ng ng ex s

e m n t: o pe A e , oc s r m

- a p se S f C m s ACC m o il e te be of c od v er rm ss v p ar s er om ia r l i ts i

2013 e, am e f us al . t s A s b i rs r D e t pone i a e gu - d, ope (F et ns n ho d

201 CC u t er i

le e ilt f t B w o t or r nt s r es C T b t a m 3 . @ une s co T n su ti ase I h - e i n or ). ng cer 0303 ng a r c E s t

h d , n t r n

h

o a sist de t t . aw e c he c h h a i h h n e e s r r

Proceedings of IBIC2013, Oxford, UK MOPF24

MAGNETIC MATERIALS FOR CURRENT

6$JXLOHUD3Odier55XIILHX[&(51*HQHYDSwitzerland

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¶ PDJQHWLF SURSHUWLHV DQG FKDQJHVLQWKHVHSDUDPHWHUV RQWKHFXUUHQWWUDQVIRUPHUV WKHLQIOXHQFHRIWKHPDJQHWLFPDWHULDO¶VSDUDPHWHUVLQWKH VHYHUDO LQWHUHVWLQJ UDZ PDWHULDOV EDVHG RQ WKHLU DV-FDVW WUDQVIRUPHUUHVSRQVHLQRUGHUWRLPSURYHWKHLQVWUXPHQW¶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¶V DFFHOHUDWRU FRPSOH[ FXUUHQW WUDQVIRUPHUV ODPLQDWLRQDQGWKHWLPHFRQVWDQWGHSHQGHQWRQWKHPDVV KDYH EHHQ XVHG WR PHDVXUH WKH EHDP¶V FXUUHQW VLQFH WKH

RIWKHFRUH>@ -3.0) ¶V1RZDGD\VWKHUHDUHDWRWDORIWUDQVIRUPHUVRXW

RI ZKLFK  DUH '&&7V DQG  DUH )%&7V7KHUH DOVR The power loss of the material is proportional to the H[LVWVSDUHVIRU'&&7VDQGVSDUHVIRU)%&7V area of the loop. It is interesting to study the (CC-BY change in the losses with increasing

&XUUHQWO\WKHROGHVWLQVWDOOHG)%&7GDWHVEDFNWR 3.0 frequency, produced by the damping from Eddy currents DQG WKH '&&7 WR  7KHUH DUH DOVR GLIIHUHQW VL]HG >@ /RVVHV DUH DQ LPSRUWDQW IDFWRU WR WDNH LQWR

WUDQVIRUPHUV LQ RUGHU WR DGDSW WR WKH GLIIHUHQW YDFXXP ution FRQVLGHUDWLRQ DV WKH PDJQHWLF FRUH ZLOO KHDW XS GXULQJ FKDPEHUGLPHQVLRQV RSHUDWLRQ 7KH PD[LPXP VHUYLFH WHPSHUDWXUH RI WKH PDWHULDO WKHOLPLWWHPSHUDWXUHDWZKLFKWKHPDWHULDOVWLOO Attrib 0$*1(7,&0$7(5,$/)25 KDV DOO RI LWV FKDUDFWHULVWLF SURSHUWLHV  VKRXOG EH KLJKHU WKDQ WKH RSHUDWLRQDO WHPSHUDWXUH WKH PDWHULDO ZLOO UHDFK 75$16)250(5&25(6 ZKHQ WKH WUDQVIRUPHU LV LQ XVH ,Q RUGHU WR OLPLW WKH

WHPSHUDWXUHLQFUHDVHDQGWKHSRZHUORVVGLVVLSDWHGLQWKH Commons e

'&&7VFRQVLVWRIWKUHHPDJQHWLFFRUHVRQHIRUWKH$& PDWHULDOLQVXODWLRQEHWZHHQOD\HUVLVXVXDOO\HPSOR\HG v FRPSRQHQW RI WKH VLJQDO DQG WZR IRU WKH '& ZKLOH eati )%&7VFRQVLVWQRUPDOO\RIRQO\RQHPDJQHWLFFRUH7KHVH ,QVXODWLRQ LQ FRUHV FDQ EH GRQH LQ VHYHUDO ZD\V 7KH Cr FRUHV DUH PDGH RXW RI ZRXQG ULEERQ RI VRIW PDJQHWLF

PRVW FRPPRQ DUH SURGXFLQJ WDSH ZRXQG FRUHV ZLWK DQ cc PDWHULDO 7KH FKRLFH RI PDWHULDO DQG LWV PDJQHWLF LQVXODWRU OLNH 'XSRQW70 .DSWRQŠ RU XVLQJ D FHUDPLF WR — FKDUDFWHULVWLFV IRU FXUUHQW WUDQVIRUPHUV DIIHFWV WKH LQVXODWH WKH OD\HUV 7KH ODWWHU SURFHVV FDQ EH GRQH E\

SDUDPHWHUVRIWKHWUDQVIRUPHUVXFKDVWKHUHVROXWLRQLQWKH PHDQV RI WKH 6RO-*HO PHWKRG E\ LPPHUVLQJ WKH ULEERQ oW

FDVHIRUWKH'&&7 LQWR D VROXWLRQ WKDW EHFRPHV FHUDPLF DIWHU D WKHUPDO AC WUHDWPHQW>@ J 7KH PDJQHWLF PDWHULDO LQ WKH WUDQVIRUPHUV XVHG DW by &(51 ZDV VSHFLILHG IRU PDNLQJ WKH LQVWUXPHQW DV VHQVLWLYHDVSRVVLEOH)RUWKLVVRIWIHUURPDJQHWLFPDWHULDO 2013 c ZLWK D PD[LPXP UHODWLYH FRPSOH[ SHUPHDELOLW\ RI PRUH WKDQ   KDV EHHQ XVHG 2WKHU FKDUDFWHULVWLFV VRXJKW ISBN 978-3-95450-127-4

Beam Charge Monitors and General Diagnostics 263 Copyright MOPF24 Proceedings of IBIC2013, Oxford, UK

As can be seen from Table 1, -based alloys have a higher than -based alloys. 6KDS LQJWKH0DJQHWL]DWLRQ&XUYH

For the different types of transformers, the requirements of the magnetization (B-H) curve are 7DEOH0DWHULDOV6XPPDU\ different. - '&&7V UHTXLUH D URXQG VKDSHG FXUYH ZLWK D &XULH &U\VWDOOL]DWLRQ 7\SH FRHUFLYHILHOGRIDERXW$P ZKLOVWWKH)%&7VUHTXLUH WHPSHUDWXUH>q&@ WHPSHUDWXUH>q&@ PRUHRIDIODW-VKDSHGDQGORZFRHUFLYLW\FXUYH ,URQ-EDVHG   ,Q RUGHU WR FKDQJH WKH VKDSH RI WKH PDJQHWL]DWLRQ $PRUSKRXV FXUYHLWLVQHFHVVDU\WRWKHUPDOO\WUHDWWKHDOOR\ SURFHVV ,URQ-EDVHG   GHILQHG DV DQQHDOLQJ  'HSHQGLQJ RQ WKH GHVLUHG ILQDO 1DQRFU\VWDOOLQH SURSHUWLHV WKH DQQHDOLQJ PXVW EH FRQGXFWHG XQGHU D PDJQHWLFILHOGLQRUGHUWRDFKLHYHWKHIODWWHU%-+FXUYHV 1DQRDPRU   UHTXLUHG E\ WKH )%&7V ,W DOVR VKRXOG EH WDNHQ LQWR 9$&*  - FRQVLGHUDWLRQ WKDW WKH DGHTXDWH WHPSHUDWXUH WR PRGLI\

WKHVH SURSHUWLHV VKRXOG EH DERYH WKH &XULH WHPSHUDWXUH 0HWJODV0   DQGEHORZWKHFU\VWDOOL]DWLRQ WHPSHUDWXUHWR PDLQWDLQLWV FU\VWDOOLQHVWUXFWXUH

7(676

%DU NKDXVHQ(IIHFW %DU NKDXVHQ1RLVH The is a physical phenomenon Barkhausen Noise tests were performed following the which is manifested as a series of jumps in magnetization setup described in [5] for all the materials, but using a of ferromagnetic material when exposed to a varying triangular current for the driving solenoid. . Surrounding the sample by a secondary coil, the induced voltage can be transformed into acoustic Figure 1 shows a comparison of the BN for cobalt- noise, from which the term Barkhausen Noise (BN) based amorphous materials. What can be seen is the derives [5]. voltage induced in the secondary coil surrounding the magnetic sample while it is subjected to the triangular This effect is often used as a non-destructive test to current. Time zero indicates when the pulse¶V YDOXH LV check changes in microstructure (grain boundaries, zero volts. As can be seen, most of the BN occurs around -3.0) dislocations, inhomogeneities, etc.) and stress this region, and drops to zero when the sample is configurations of materials. It is because of this, that this saturated. It has been observed that there is not a significant difference between them.

(CC-BY technique offers a good overview of changes in magnetic domains. 3.0 It is clear that the BN influences the ution performance and its resolution [6], therefore it is an interesting characteristic to study to see the effect of the

Attrib WKHUPDOWUHDWPHQWRQWKH%1DQGWKHQRQWKHLQVWUXPHQW¶V response.

Commons e v 6XP PDU\RI0DWHULDOV8VHG For this study, the materials used were iron-based eati amorphous and nanocrystalline alloys and cobalt-based Cr amorphous alloys. The iron-based alloys were purchased cc from Qinhuangdao Yanqin Nano Science & Technology

— Figure 1: Barkhausen Noise response for amorphous Co., Ltd (http://www.yanqin.com), and the Cobalt-based cobalt-based materials (Nanoamor in green, Metglas in oW were purchased in Nanostructured & Amorphous red and VAC in blue).

AC Materials (Nanoamor), Inc. (http://www.nanoamor.com), J Vacuumschmelze GmbH & Co. KG However, Figure 2 shows the difference between the by (http://www.vacuumschmelze.de) as VC 6025 G40 and iron-based amorphous and nanocrystalline and the Hitachi Metals Europe GmbH (http://www.metglas.com) Vacuumschmelze materials. As can be seen, the iron- 2013 as 2705M.

c based materials present a lot more BN than the other sample and does not completely reach as the

ISBN 978-3-95450-127-4

Copyright 264 Beam Charge Monitors and General Diagnostics Proceedings of IBIC2013, Oxford, UK MOPF24

VAC material, which can be observed from the existence IXUWKHUDQQHDOLQJWHVWVVKRXOGQRWEHSHUIRUPHGRQWKHVH of BN throughout the measurement. This means that the PDWHULDOV WR IXOO\ H[SORUH WKH SRWHQWLDO PDJQHWLF samples with more and higher BN signal will have an SURSHUWLHVWKDWFRXOGEHDFKLHYHG XQGHVLUDEOH HIIHFW RQ WKH WUDQVIRUPHU¶V SHUIRUPDQFH DQG should be a factor to take into account when choosing the FRUH¶VPDWHULDO

Figure 3: B-H curve for iron-based nanocrystalline in red and iron-based amorphous alloys in blue.

Figure 2: Barkhausen Noise response for iron-based amorphous alloy in green, iron-based nanocrystalline $QQHDOLQJ7HVWVDQG0HDVXUHPHQWV alloy in red and VAC 6025 in blue. First annealing tests were performed under vacuum at 250 degrees Celsius during one hour. A Sol-Gel solution was poured over the cores in order to create an insulating 0 DJQHWLF3URSHUWLHV layer of magnesium oxide (MgO) as described in [4]. In order to measure the magnetic properties of the Before and after the treatment, magnetization curves were materials, an impedance analysis and a study of the B-H measured at 200 Hz from wound toroids. This curve was performed. The impedanec of the sample were measurement also enables the calculation of the measured and permeability was calculated from the maximum permeability and has been used to cross-check inductance of the measurement. For this purpose, cores of the one calculated by impedance analysis. external diameter of 45 mm and section of 10 mm x 10 -3.0) mm were wound for testing. Table 2 shows the maximum permeability measured for each material. (CC-BY 3.0 7DEOH3HUPHDELOLW\6XPPDU\

0D[LPXPUHODWLYHFRPSOH[ ution 7\SH SHUPHDELOLW\

,URQ-EDVHG$PRUSKRXV  Attrib ,URQ-EDVHG1DQRFU\VWDOOLQH  1DQRDPRU  Commons

9$&*  e v 0HWJODV0  Figure 4: B-H curve before (in blue) and after annealing eati (in red) for VAC 6025. Cr

$V FDQ EH REVHUYHG WKH LURQ-EDVHG DOOR\V KDYH D WRR cc As can be seen on Figure 4, the annealing has a ORZSHUPHDELOLW\WREHFRQVLGHUHGDVJRRGFDQGLGDWHVIRU — WUDQVIRUPHU FRUHV 7KH FREDOW-EDVHG PDWHULDOV ZRXOG ³URXQGLQJ HIIHFW´ RQ WKH %-H curve, with an increase in WKHUHIRUHEHWKHPRVWVXLWDEOHWRXVH the maximum permeability of the core. Similar changes oW

were observed for the Nanoamor alloy, although the AC

J - - change in the shape of the alloy decreased the maximum )LJXUHVKRZVWKH% +FXUYHDW+]IRUWKHLURQ by EDVHG DOOR\V &RHUFLYLW\ LV H[WUHPHO\ KLJK DOPRVW  permeability.

$P  7KLV FRPELQHG ZLWK WKH ORZ SHUPHDELOLW\ RI WKH 2013 c

PDWHULDOSUDFWLFDOO\UXOHVLWRXWDVDVXLWDEOHFDQGLGDWHIRU WUDQVIRUPHU FRUHV 7KLV GRHV QRW PHDQ KRZHYHU WKDW ISBN 978-3-95450-127-4

Beam Charge Monitors and General Diagnostics 265 Copyright MOPF24 Proceedings of IBIC2013, Oxford, UK

5()(5(1&(6

[1] P. Odier, DCCT Technology Review, Workshop on DC Current Transformers and Beam-Lifetime Evaluations, Lyon, p. 3, December 2004, http://inspirehep.net/record/672655 [2] G. Bertotti, Hysteresis In . (San Diego: Academic Press 2008) [3] K.Unser, Beam Current Transformer with DC to 200 MHz Range, Particle Accelerator Conference, Washington D.C., (1969) [4] S.H. Lim et al., Effects of Surface Coating by Sol-Gel Process on the Magnetic Properties of a Co-Based Amorphous Alloy. IEEE Transactions on Magnetics 13, N. Figure 5: B-H curve before (in blue) and after annealing 6, (1995) [5] D. Spasojevic, S. Bukvic, S. Milosevic and H.E. Stanley, (in red) for Nanoamor. Barkhausen noise: Elementary signals, power laws, and scaling relations. The American Physical Society 54, The study on the insulation proved that the technique (1996) used to create the MgO layer was not good enough and [6] P. Kottman, Theoretical and Experimental Investigation of there was no significant difference between the non- Magnetic Materials for DC Beam Current Transformers. insulated and the insulated cores. The technique to use the PS/BC/Note 97-06 Sol-Gel method should therefore be researched further and be compared to the insulation given by 'XSRQW70 .DSWRQŠ

&21&/86,216$1'287/22.

The iron-based alloys (both amorphous and nanocrystalline) have a maximum complex relative permeability which is too low for the characteristics sought and a coercive field which is too high. The tests

-3.0) performed so far on the cobalt-based materials show good potential characteristics in order to make full cores for &(51¶VFXUUHQWWUDQVIRUPHUV

(CC-BY

3.0 With three very good candidates, the annealing process should be further studied in order to verify how the different B-H curve shapes affect the response on the ution transformers. In addition to this, the insulation should be further studied, by improving the Sol-gel method Attrib technique and comparing to DupontTM Kapton® insulation. Both annealing possibilities, with magnetic field and conventional heating, should be studied in order to achieve the best magnetic properties for each Commons

e transformer. v eati $&.12:/('*0(176 Cr cc The authors would like to acknowledge Hansjörg Reeg — (GSI) for providing the winding machine for the toroids

oW and the support given by Willhemus Vollenberg and

AC Jacques Longo. J by

2013 c

ISBN 978-3-95450-127-4

Copyright 266 Beam Charge Monitors and General Diagnostics